Rice Lake LaserLight2 Manual

Page 1
LaserLight2® Series
4-inch, 6-inch and Stop/Go Remote Displays
Technical Manual
Version 3
PN 175775 Rev GOctober 24, 2019
Page 2
© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems
®
is a registered trademark of
Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or
registered trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and
accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make
changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product
updates can be found on our website:
www.ricelake.com
Page 3
Contents
Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.
Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.2 Optional Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 Installation and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.1 Flange Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.2 VESA Mounting Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.1 AC Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.2 Serial Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.3 RF interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Battery Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 LaserLight2 CPU Board (PN 169279). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5.1 20 mA Current Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.2 RS-232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.3 RS-422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.4 Reset Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.5 Communicating with Indicators and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.6 Ambient Light Sensor (PN 177369) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.7 Decimal Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6 Parts Kit, PN 92056 – All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.7 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.0 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Auto-Learn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Catch-All Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Setting Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4 Manual Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4.1 When External Keypad is Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4.2 Menu Navigation Using Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.6 Testing the Remote Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.6.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.6.2 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.6.3 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.6.4 Loop-back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7 Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.8 Demand Print Displaying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.9 Serial Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.9.1 Remote Display Command Format:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9.2 Set or Get the Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.10 Updating the LaserLight2 Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
© Rice Lake Weighing Systems All Rights Reserved i
Page 4
LaserLight2 Series
Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars
4.0 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1 Fiber-Optic Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2 Radio Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.3 Visor Installation Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.4 Pole Mount Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.5 Offset Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
ii Visit our website www.RiceLake.com
Page 5
Introduction
IMPORTANT
DANGER
WARNING
CAUTION
IMPORTANT
WARNING
IMPORTANT

1.0 Introduction

This manual is intended for use by service technicians responsible for installing and servicing the LaserLight2 LED remote display.
Information contained within this manual is exclusively for units with CPU board, PN 169279 (blue in color).
LaserLight2 Technical Manual revision B or earlier contains information based on software Version 2 with CPU board, PN 166274 (green in color).
Manuals and additional resources are available from the Rice Lake Weighing Systems website at www.ricelake.com Warranty information can be found on the website at www.ricelake.com/warranties

1.1 Safety

Safety Signal Definitions:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
Failure to heed could result in serious injury or death.
Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualified service personnel only.
Do not allow minors (children) or inexperienced persons to operate the LaserLight2. Do not place fingers into slots or possible pinch points. Do not use any load-bearing component that is worn beyond 5% of the original dimension. Do not use this product if any of the components are cracked. Do not exceed the rated load limit of the unit. Do not make alterations or modifications to the unit. Do not remove or obscure warning label (Figure 1-1). Before opening the unit, ensure the power cord is disconnected from the outlet.
Test the operation of the ground fault circuit interrupter each time the sign is plugged in (UL version only). To test the GFCI, plug in the LaserLight2 and press the TEST button. The LaserLight2 immediately powers off. If it does not, either the GFCI is mis-wired, there is a wiring problem in the same circuit, or the GFCI has malfunctioned and must be replaced. Press the RESET button to restore power to the LaserLight2 or the circuit.
Figure 1-1. Safety Label PN 16861
© Rice Lake Weighing Systems All Rights Reserved 1
Page 6
LaserLight2 Series

1.2 Overview

The LaserLight2 remote display features an ultra-bright LED display with a non-glare filtered lens for use in a wide variety of applications. The LaserLight2 Series is available with a 6-digit display. It is designed to work with most digital weight indicators, host computers, and peripherals using 20 mA current loop, RS-232 or RS-422 full and half duplex communications.
The unique IntelliBright between day and night settings.
The LaserLight2 enclosure provides easy access to internal components. The front panel swings open for convenient setup and service. The enclosure has an external keypad which makes navigating configuration options convenient using the arrows,
Enter, Setup, Mode, Set, and Learn keys.

1.2.1 Standard Features

The LaserLight2 display is available in 4" or 6" digit size. The LaserLight 4-SG display is a 4" digit size housed in the larger enclosure (13" x 31"), with a 6" Stop/Go light. Both styles use an Auto-Learn function which automatically determines the data format used by the attached indicator.
Additional standard features include:
• Six high-intensity red digits (double-row discrete LED)
• Auto learn mode of communication protocols
• Hold displayed weight (demand input)
• Software selectable standstill mode for no updates while in motion
• Durable weather tight IP66 enclosure
• Adjustable day/night intensity
• Software selectable time and date when the displayed weight is at zero and below
• Non-glare contrast filtered lens
• Mirror (reverse image) feature
• RS-232, 20 mA, and RS-422 communications
• Auto sensing 115/230 VAC power supply
• PEMs for VESA flat-wall mount or side-mounting flange
• Polyethylene breather vent inhibits internal moisture buildup
• Red, green, and arrow lights in Stop/Go version
feature uses a photo sensor to read ambient light and automatically adjusts the LaserLight2 display

1.2.2 Optional Features

Optional features of the LaserLight2 remote display include:
• Pole mount kit
• ConnexLink radio interface
• Visor kit
• VESA flat wall mount kit
• Offset kit (used with pole mount)
2 Visit our website www.RiceLake.com
Page 7

1.3 Keypad

SETUPENTER
MODE
SET
LEARN
ENTER
SETUP
MODE
SET
LEARN
The keypad, located on the bottom of the unit, allows for easy setup of the remote control.
Figure 1-2. LaserLight2 Keypad
Key Description
Used to navigate the configuration menu choices while in setup mode; The UP arrow exits the setup mode; The arrow keys can also be used to set time and date after the SET key has been pressed
Introduction
Used to select a setting
Used to enter the setup mode
Used to increment a value for time and date after the SET key has been pressed; The time and date value can be entered with the navigation keys
Used to set time and date; press SET to toggle to the next value of the time or date format; Press SET one final time to exit the time and date setup
Used to manually learn the incoming format; Use the navigation keys to move the displayed value to the correct position (Section 3.1 on page 17)
Table 1-1. Key Functions
© Rice Lake Weighing Systems All Rights Reserved 3
Page 8
LaserLight2 Series

1.4 Annunciators

The LaserLight2 remote display uses a set of four high-intensity LED annunciators to provide additional information about the value displayed. The serial default values for the annunciators are G & N and L & K. Parameters for alternative values can be set under the serial menu, port 0.
The Stop/Go version of the LaserLight2 also has arrow and round light annunciators to indicate the different states of the digital outputs
LED annunciators
(GR lit for gross and lb for pound)
.
Figure 1-3. Front Panel Display (Stop/Go Model)
LED Description
GR Gross – Indicates the displayed weight is gross weight NT Net – Indicates the displayed weight is net weight
lb Pounds – Indicates units associated with the displayed value, represents primary and secondary units
kg Kilograms – Indicates units associated with the displayed value, represents primary and secondary units
-- Red stop light, green go light, and green arrow – Indicates the traffic light state on the display; This feature applies to only the LaserLight 4-SG (Section 3.9 on page 29)
Table 1-2. Annunciators
4 Visit our website www.RiceLake.com
Page 9
WARNING
IMPORTANT
Installation and Setup

2.0 Installation and Setup

This section provides an overview of LaserLight2 Series installation, AC wiring, RS-232, RS-422, and 20 mA current loop connections. See Section 3.0 on page 17 for information on configuring the remote display.
The LaserLight2 has no on/off switch. Before opening the unit, ensure the power cord is disconnected from the power outlet.
Use a wrist strap for grounding to protect components from electrostatic discharge (ESD) when working inside the enclosure.

2.1 Unpacking

Immediately after unpacking, visually inspect the LaserLight2 for damage. If parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.
The shipping carton contains the LaserLight2 as well as the following components:
• Weathertight, IP66 rated enclosure with a blue CPU board and either mounting flanges or a VESA mount
• Installation manual
Remove the protective plastic on the lens of the LaserLight2 as the protective plastic obscures the display and over time becomes difficult to remove.

2.2 Wall Mounting

The LaserLight2 remote display can be mounted to a vertical surface or pole using 1/4" hardware or a VESA mounting bracket for increased versatility.

2.2.1 Flange Mounting Brackets

The flange tab mounting comes in both 4" or 6" brackets. Select a site and secure the remote display to a wall using included hardware and the mounting holes on the flange tabs.
1.58" (4.0 cm)
10" (25.4 cm)
1.58" (4.0 cm)
8" (20.3 cm)
175306
Figure 2-1. Side Mount Flange Brackets for 6" and 4" Models
175305
An optional pole mounting kit is required when installing the remote display on a pole. The optional pole mounting kit fits 4" - 6" poles (Section 4.4 on page 34).
© Rice Lake Weighing Systems All Rights Reserved 5
Page 10
LaserLight2 Series
WARNING

2.2.2 VESA Mounting Bracket

The VESA mount allows for a wide variety of mounting options to be compatible with the LaserLight2.
Wall Plate
Front View Adapter Plate
Figure 2-2. VESA Mounting Bracket
Side View Adapter Plate
The four mounting PEMs on the LaserLight2 are threaded, see Figure 2-12 on page 16 and Table 2-8 on page 16 for applicable mounting bracket part numbers.

2.3 Wiring

The LaserLight2 remote display provides three cord grips located on the underside of the enclosure; one for the supplied A/C power cord and two for serial communications. The LaserLight2 remote display comes pre-wired. Ribbon cables connect the CPU board to the digit display boards. Only the serial communications cable must be connected.
The LaserLight2 remote display has no on/off switch. Before opening the unit, ensure the power cord is disconnected from the power outlet.
To open and wire the remote display in Section 2.3.1 on page 7:
1. If the remote display is not open, loosen the captive screws located on the front of the remote display enclosure.
2. Pull the hinged display outward to open the enclosure.
3. Once the appropriate wiring is complete, close the hinged display and tighten to 16-20 in-lb.
6 Visit our website www.RiceLake.com
Page 11
Installation and Setup

2.3.1 AC Wiring

The LaserLight2 power supply can run on either 115 or 230 VAC. The AC wiring is run through the cord grip to a 3-position AC terminal block bracket located on the inside of the enclosure.
Figure 2-3. Power Supply Location and Wiring (non-UL Version Model)
Refer to Table 2-1 for AC wiring connections.
3-Pin Terminal Block on Enclosure Back To Power Supply To Power Supply
Pin Wire Color Pin UL Approved Unit
1 Neutral Blue or White 1 N 2 Hot Brown or Black 2 L 3 Ground Green or
Green/Yellow
Table 2-1. AC Wiring Connections
Ground Tab

2.3.2 Serial Wiring

Serial communications are connected to the CPU board using removable screw terminal plugs on J6, J8 and J9 (Figure 2-5 on page 9).
To connect the communications cable to remote display:
1. Disconnect power then open the remote display by removing the captive screws on the front of the enclosure and swinging the hinged front cover forward.
2. Loosen the serial cable cord grip and push enough of the communications cable into the enclosure to allow for attachment to the CPU board.
3. Strip 1/4" (0.65 cm) of insulation from the serial cable ends.
4. Make cable connections for RS-232, RS-422, or 20 mA current loop communications as described in Table 2-2 on
page 8.
5. Remove excess cable from inside the enclosure. Tighten the serial cable cord grip.
6. Close the hinged front cover and tighten to 16-20 in/lb.
© Rice Lake Weighing Systems All Rights Reserved 7
Page 12
LaserLight2 Series
Note

2.3.3 RF interference

An EMI filter can be installed on the serial interface cable to eliminate RF interference.
1. Run the serial wires through the EMI filter provided in the parts kit (Table 2-3 on page 11).
2. Loop the serial wires around the EMI filter.
3. Use the provided plastic cable tie to secure the looped wires to the ferrite and the serial cable; this prevents the ferrite from coming in contact with the CPU board.
Figure 2-4. Cylindrical Ferrite Placement for RF Interference
CPU Board Connector Pin Assignment Function CPU Board Silk Naming Port Position
J1 Digital Input/Output 1 Ground GROUND
2 Digital Input 0 DIGIN 0 – 3 Digital Input 1 DIGIN 1 – 4 +5 V +5 C – 5 Digital Output 0 DIGOUT0 CTRL – 6 Digital Output 1 DIGOUT1 CTRL – 7 Ground GROUND
J6 20 mA 1 Tx- MATX- Port 0
2 Tx+ MATX+ Port 0 3 Rx- MARX- Port 0 4 Rx+ MARX+ Port 0
J8 RS-232 1 SIG GND GNDIS01 Port 0/1
2 SIG GND GNDIS01 Port 0/1 3 RxD 1 RIN2 Port 1 4 RxD 0 RIN1 Port 0 5 TxD 1 TOUT2 Port 1 6 TxD 0 TOUT1 Port 0
J9 RS-422 1 Tx- (Z) RS485-Z Port 0
2 Tx+ (Y) RS485-Y Port 0 3 Rx- (B) RS485-B Port 0 4 Rx+ (A) RS485-A Port 0
Table 2-2. Serial Communications Wiring
Terminals J1, J6, J8, and J9 are removable screw terminal plugs.
Port 0 is used for input only and port 1 is used to drive additional LaserLight2 Remote Displays (Table 2-2).
8 Visit our website www.RiceLake.com
Page 13
Installation and Setup
MH7
OFLED
100
L8
J12
J5
SETUPJR
DP2
J1
MH1
J9
SW2
J17
JP2
L9
MH2
DP1
MH3
J8
ASSY
PN/Rev
DP3
MH4
ST2
ST1
Pb
U23
ST3
1
U20
RESETSW
SETUPSW
J3
J11
C1
J6
U22
SW1
B1
J10
J14
J13
WSETUPJP
LB2
RICE LAKE
WJP2
IC1
XMIT
RECV
RS485-Z
RS485-A
RESET
TOUT1
GNDISO1
TOUT2
GNDISO1
MATX-
RIN1
RS485-Y
PAS
RIN2
RS485-B
PAS
ACT
GND
PWR
ACT
LIGHT
SENSOR
J6
J8
J9
MATX+
MARX-
MARX+
J1
7
1
DIGOUT1 CTRL
DIGOUT0 CTRL
DIGIN 1
DIGIN 0
GROUND
+5v
GROUND
23456
1
2
3
4
1
2
3
45
6
1
2
3
4
TX2
RX2
TX1
RX1
U8
RX20MA
R108
R109
R113
R107
R110
RX485
TX485
U14
TX20MA
U13

2.4 Battery Replacement

The lithium battery (PN 69291) on the CPU board maintains the real-time clock. To replace the battery:
1. Ensure unit is unplugged from power source.
2. Open unit and place the tip of a finger in the notched area near the battery retaining spring and slide the battery out of position on the CPU board.
3. Replace with new battery. Ensure the positive side is up and slide the battery under the retaining ring then close the unit.
Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to state and local regulations.

2.5 LaserLight2 CPU Board (PN 169279)

Port 0, which is connected to the indicator, supports three configurations; 20 mA, RS-232, and RS-422 communications. Port 1, which is the Echo port, does not support 20 mA but does support RS-232 communications.
Figure 2-5. LaserLight2 Remote Display CPU Board
© Rice Lake Weighing Systems All Rights Reserved 9
Page 14
LaserLight2 Series
Note
MH2
DP1
J3
C1
J14
GND
PWR
LIGHT
SENSOR

2.5.1 20 mA Current Loop

The 20 mA current loop communication is provided on connector J6 of the CPU board (Figure 2-5 on page 9 and
Table 2-2 on page 8).
Make sure to select active or passive switch settings.

2.5.2 RS-232

The RS-232 connection is provided on connector J8 of the CPU board (Figure 2-5 on page 9 and Table 2-2 on page 8).

2.5.3 RS-422

The RS-422 connection is provided on connector J9 of the CPU board (Figure 2-5 on page 9 and Table 2-2 on page 8).

2.5.4 Reset Switch

The reset switch enables a simulated power up reset, eliminating the need to unplug the unit to perform a reset. The unit then goes back to normal operation mode, see Figure 2-5 on page 9 for the reset switch location on the CPU board.

2.5.5 Communicating with Indicators and LEDs

There are eight small LEDs for RS-232, RS-422, and 20 mA located on the CPU board (above U8 on the CPU board in
Figure 2-5 on page 9) which flash when serial data is received or sent. The transmit indicators flash when data is sent out of the
port, while the receive indicator flashes when data is received. A steady indicator on a receive LED reflects a connection with no streaming data.

2.5.6 Ambient Light Sensor (PN 177369)

Ambient light sensors are used to detect light or brightness in a manner similar to the human eye. The ambient light sensor is connected to J14 on the CPU board and adjusts the brightness on the LaserLight2 in daytime or nighttime conditions.
A third setting (DYLVL) is the ambient brightness threshold, at which the display changes from night to day mode and vice versa. Settings range between 1 and 10 with 1 requiring less intense light to change to day mode and 10 requiring more intense light to change from night to day mode.
The LaserLight2 defaults to the Night setting if the sensor is absent.
Do not cut the light sensor pins to the same length, as the long pin is used to identify orientation.
To install a light sensor, ensure the pins (long and short) are inserted correctly into the J14 connector. The short pin side has a flat side to the sensor and must be oriented on the right side of J14.
Flat Side of Sensor
Long Pin Side
Short Pin Side
Figure 2-6. Light Sensor Pin Orientation
Insert into the terminal block and bend pins slightly to ensure the pins are located by the hole in the bottom of the enclosure.
10 Visit our website www.RiceLake.com
Page 15
Installation and Setup

2.5.7 Decimal Point

Ensure the decimal point configuration is compatible with the remote display when configuring the indicator attached to the LaserLight2. The primary display board has decimal LED’s. These can be changed to commas by moving jumpers JMP1 and JMP2 (located on the back of the display board) to the right.
Ensure the decimal point/comma jumper is in the proper position on the display board.
JMP2
Figure 2-7. Display Board Jumper Location

2.6 Parts Kit, PN 92056 – All Models

See Table 2-3 for the common LaserLight2 parts kit.
Part No. Description Qty.
15631 Cable Tie, 3'' Nylon 2 66730 Filter, Cylindrical EMI 1 76513 Conn, 4 Position Screw Terminal 2 76514 Conn, 6 Position Screw Terminal 1
Table 2-3. LaserLight2 Parts Kit
JMP1
© Rice Lake Weighing Systems All Rights Reserved 11
Page 16
LaserLight2 Series
5
4
3
1
2
98
7a
6
7

2.7 Replacement Parts

See the following information for the LaserLight2 parts illustration and parts kit:
Figure 2-8. LaserLight2 Parts Illustration
Item No. Part No. Description 4" Model 6" Model 4" Stop/Go Model Qty.
1 173599 Front Panel Assembly (Figure 2-10 on page 14) 1 2 173146 Cabinet Assembly (Figure 2-9 on page 13) 1 3 174488 Power Kit (Figure 2-10 on page 14) 1 4 169391 Cable, Ribbon 16" long x 2 5 76224 Cable, Ribbon 8" x 2 6 76225 Cable, Ribbon 14" x x 2 7 104284 Cable, Ribbon 23" Long x 1
104283 Cable, CPU to Traffic x 1 8 173144 Washer, Black Nylon x x x 2 9 178043 U-Nut, 1/4-20 Tapped Barrel Free Spin x x x 2
Table 2-4. LaserLight2 Parts
12 Visit our website www.RiceLake.com
Page 17
Installation and Setup
12
16
2
14
14 115
2
8
13469
6
10
3
7
1
15
17
18
Figure 2-9. Cabinet Parts Illustration
Item No. Part No. Description 4" Model 6" Model 4" Stop/Go Model Qty.
181411 Cabinet x x 1 – 173597 Cabinet x 1 1 181411 Rear Panel Assembly x x 1
181408 Rear Panel Assembly x 1 2 14839 Screw, Mach 6-32NC x 1/4 x x x 5 3 166345 Overlay, LaserLight2 x x x 1 4 88733 Vent, Breather Sealed x x x 1 5 88734 Nut, Breather Vent x x x 1 6 15628 Cord Grip, 1/2 NPT Black x x x 2 7 30376 Seal Ring, Nylon 1/2 NPT x x x 2 8 15630 Locknut, 1/2 NPT Black x x x 2 9 15665 Gland, Reducing 1/2 NPT x x x 2
10 19538 Post Plug, Slotted Black x x x 1 11 16861 Label, Warning High x x x 1 12 177093 Label, Serial Comm Pin Out x x x 1 13 16892 Label, Ground Protective x x x 1 14 15650 Mount, Cable Tie 3/4" x x x 2 15 177369 Ambient Light Sensor x x x 1 16 178869 Board, CPU - Blue Board x x x 1 17 26408 Bumper, Self Adhesive 3/4 Rubber x x x 2 18 69291 Battery, 3 V Coin Lithium x x x 1
Table 2-5. Cabinet Parts List
© Rice Lake Weighing Systems All Rights Reserved 13
Page 18
LaserLight2 Series
3
1
2
4
12
11
12
11
Figure 2-10. Power Kit Parts Illustration
Item No. Part No. Description Qty.
1 175551 Power Supply, 12 V Board 1
174488 Power Supply, UL (Figure 2-3 on page 7) 1
2 14839 Screw, Mach 6-32NC x 1/4 4 3 169272 Cable Assembly, Power Supply 1
4 169520 Power Cord Assembly Remote 1
175475 Power Cord Assembly, GFCI (Figure 2-3 on page 7) 1
11 15134 Washer, Lock No. 8 Type A 3
12 14626 Nut, Kep 8-32NC Hex 2
Table 2-6. Power Kit Parts List
14 Visit our website www.RiceLake.com
Page 19
Installation and Setup
17 6 7
45
8161
1514
10
2
13
12
11
Figure 2-11. Front Panel Parts Illustrations
Item No. Part No. Description 4" Model 6" Model 4" Stop/Go Model Qty.
1 181412 Front Cabinet x 1
181410 Front Cabinet x 1 181409 Front Cabinet x 1
2 173824 Lens, Display x 1
169715 Lens, Display x 1 167134 Lens, Display x 1
4 167401 Board, Display Primary x x 1
168033 Board, Display Primary x 1
5 167402 Board, Display Secondary x x 1
168034 Board, Display Secondary x 1
6 14839 Screw, Mach 6-32NC x 1/4 x x 8
Screw, Mach 6-32NC x 1/4 x x 12 7 76226 Cable, Ribbon 5" Long x x 1 8 170174 Gasket x x 1
10 175212 Standoff, Plastic Press-in x x x 4 11 15134 Washer, Lock No. 8 Type A x x x 1 12 15601 Ground Wire, 6" with No. 8 x x x 1 13 14626 Nut, Kep 8-32NC Hex x x x 1 14 175781 Machine Screw, 1/4-20 x 1-1/2 x x x 2 15 182246 Fasteners, 1/4'' x x x 1
16 166653 Retainer, Pushnut Bolt 1/4 x x x 2 17 103651 Board Assembly, LED Traffic x 1
167238 Gasket x 1
182281 Washer Shell, 1/4'' x x x 1
Table 2-7. Front Panel Parts List
© Rice Lake Weighing Systems All Rights Reserved 15
Page 20
LaserLight2 Series
Front View
Side View
1 2
3
Figure 2-12. Mounting Options Parts Illustrations
Item No. Part No. Description 4" Model 6" Model 4" Stop/Go Model Qty.
1 175306 Option Kit x x 1
154183 Screw, Phillip Truss Head 4 183467 Bracket, Right/Left Mount 2
2 175305 Option Kit x 1
154183 Screw, Phillip Truss Head 4 183432 Bracket, Right/Left Mount 2
3 175213 Vesa Mount, Low Profile 1
Table 2-8. Mounting Options Parts List
16 Visit our website www.RiceLake.com
Page 21
Configuration
Note
LEARN
Note

3.0 Configuration

This section provides an overview of LaserLight2 Series configuration instructions. Configuration can be simplified or eliminated with the Auto-Learn feature.

3.1 Auto-Learn

Auto-Learn examines the serial data stream sent from the attached indicator and determines the data settings and format used by the indicator. Auto-Learn is capable of recognizing several common data formats used in the weighing industry.
For Auto-Learn to work, the data must be sent using one of the supported baud rates in the exact format of one of the predefined stream data formats. If the format does not exactly match one of the predefined formats then the Catch All mode must be used (Section 3.2 on page 19).
Auto-Learn is enabled or disabled based on the setting of the Port 0 Lock parameter. If Port 0 Lock is OFF, the LaserLight2 attempts to learn the incoming data every time it is powered up and each time the data stream is paused and restarted. If Port 0 Lock is ON, no Auto-Learn takes place. By default, Port 0 Lock is set to OFF. If Auto-Learn does not start on its own, it can be initiated using the following steps.
1. Press . The LaserLight2 cycles through baud rates looking for the one being used. If it can identify the baud rate and read the format, it displays the weight. If it does not find a baud rate, it displays  and reverts to using
the last learned baud and stream data format.
2. Once the Auto-Learn sequence is correct, lock the Port 0 configuration menu to save the Auto-Learn settings (Figure 3-6 on page 24).
If DSPERR displays after the Auto-Learn process then the value being sent is beyond the capabilities of the display.
Example: Too many digits, or too many digits including a minus sign.
Currently Supported Stream Data Formats as of Firmware Version 3.04:
Rice Lake / Condec: <STX><P><W7.><U><M><S><CR><LF>
<STX> Start of text character (ASCII 2) <P> Space for positive, - for negative <W7.> 7-digit weight, floating decimal, leading spaces <U> Units, upper case: L or K <M> Mode, upper case: G or N <S> Status, upper case: <SP> =OK, M=Motion, O=Overload, Z=Zero, I=Invalid <CR><LF> Carriage return and line feed
Toledo: <STX><A><B><C><W06><T06><CR>
<STX> Start of text character (ASCII 2) <A><B><C> Status bytes (polarity, mode, decimal location, and others) <W06> 6-digit weight (gross or net), leading zeros, no decimal <T06> 6-digit tare, leading zeros, no decimal <CR> Carriage return and line feed
AWTX: <T><M><P><W06.><SP><UU><CR><LF>
<T> Tare register, space, or single digit number <M> Mode, upper case: G, T, or N <P> + for positive, - for negative <W06.> 6-digit weight, floating decimal, leading zeros <SP> Space (ASCII 32) <UU> 2-character units, lower case: lb or kg <CR><LF> Carriage return and line feed
© Rice Lake Weighing Systems All Rights Reserved 17
Page 22
LaserLight2 Series
Note
Cardinal (SB-200): <CR><P><W06..><S><SP><UU><SP><M><SP><SP><ETX>
<CR> Carriage return <P> Space for positive, - for negative <W06..> 6-digit weight, leading zeros, always decimal <S> Status: Space=OK, m=motion, o=overload <SP> Space (ASCII 32) <UU> 2-character units, lower case: lb or kg <M> Mode, lower case: g or n <ETX> End-of-text character (ASCII 3)
Dini: <SS>,<MM>,<P><W7.>,<UU><CR><LF>
<SS> 2-character status: ST=stable, US=unstable, UL/OL=under/overload <MM> 2-character mode, upper case: GS=gross, NT=net <P> Space for positive, - for negative <W7.> 7-digit weight, floating decimal, leading spaces <UU> 2-character units, lower case – lb or kg <CR><LF> Carriage return and line feed
Hardy: ><CR><LF><SP>GROSS<SP><-W7.><SP><UU><SP><CR><LF>
<SP>NET<SP><SP><SP><-W7.><SP><UU><SP><CR><LF>
<SP>TARE<SP><SP><-W7.><SP><UU><SP><CR><LF><CR><LF> <-W7.> 7-digit weight, floating decimal, - for negative in first position <CR><LF> Carriage return and line feed
The full 65-character format must be used, but only the gross weight is displayed. For Hardy only, a stream of at least 5 full frames per second is required for Auto-Learn to work.
GSE: <W-8.><SP><UUUUU><SP><MMMMM><CR><LF>
<W-8.> 8-digit weight, floating decimal and negative sign <SP> Space (ASCII 32) <UUUUU> 5-character units, lower case: lb<SP><SP><SP> or kg<SP><SP><SP> <MMMMM> 5-character mode, upper case: GROSS, NET<SP><SP>, TARE<SP> <CR><LF> Carriage return and line feed
Fairbanks: (20mA) <STX><SS><W-7.><ETX>
<STX> Start of text character (ASCII 2) <SS> 2-digit type: 40=Gross lb, 41=Net lb, 42=Gross kg, 43=Net kg <-W7.> 7-digit weight, floating decimal and negative sign, leading spaces <ETX> End-of-text character (ASCII 3)
MSI: <W-7.><SP><UU><SP><MM><CR><LF>
<W-7.> 7-digit weight, floating decimal and negative sign <SP> Space (ASCII 32) <UU> 2-character units, upper case – LB or KG <MM> 2-character mode, upper case – GR or NT <CR><LF> Carriage return and line feed
18 Visit our website www.RiceLake.com
Page 23
Configuration
Note
SET
MODE
SET
MODE
SET

3.2 Catch-All Mode

The Catch-All mode attempts to identify only numeric data in the stream format. No unit or mode annunciators are identified. The display annunciators can be set manually with the parameter SETANN in the serial menu for Port 0 (
Figure 3-6 on page 24
).
• Manually configure the serial port settings then lock Port 0
• Set the special indicator type to 1 in the Port 0 menu
• The data stream must contain a standard end token character for data packets (<cr>, <lf> <ff>, <ETX> and others) as it only finds the last data number sent in the packet
Examples: Valid - 1234<cr>5678<cr> displays 1234 then 5678 Valid - 1234 5678<cr> displays only 5678
If the least significant digit of the displayed weight is not in the right most character position, the value can be shifted left or right
using to shift the display.
Example: 12345678<cr> displays 345678, but can be positioned to display 123456 or other sets of six digits.

3.3 Setting Time and Date

Time and Date are standard and factory installed on the 4", 6", and 4" SG models.
The Time and Date (when enabled in the configuration menu) is displayed in three-second cycles (along with weight) when the displayed weight is zero or below.
To set time and date:
1. Go to CONFIG and enable Time and Date under Enable (Figure 3-3 on page 21).
2. Press to enter the time in hours.
3. Press to increment or decrement the hours.
4. Press to set the hours and move to minutes.
5. Press to increment or decrement minutes.
6. Press to set the minutes and move to the month.
7. Repeat steps to set the month, day, and year.
© Rice Lake Weighing Systems All Rights Reserved 19
Page 24
LaserLight2 Series
SETUP
ENTER
SETUPSW
OFLED
100
L8
J12
DP2
SW2
MH2
DP1
DP3
ST1
Pb
U23
1
U20
RESETSW
J3
J11
C1
J6
J10
J14
SETUPJR
SETUPSW
WSETUPJP
LB2
XMIT
RECV
RESET
MATX-
PAS
GND
PWR
ACT
LIGHT
SENSOR
J6
MATX+
MARX-
MARX+
1
2
3
4
1
Pin 1 Pin 2 Pin 3

3.4 Manual Configuration

To begin configuration:
1. Open the enclosure, see Section 2.3 on page 6 for enclosure disassembly instructions.
2. Press on front panel overlay to access main menu configuration parameters.
Main menu parameters include:
• Configuration
• Serial communications
• Test
• Version
The LaserLight2 remote display can be configured using a series of menus accessed using the keys in Figure 3-1.
3. Use to navigate through menu items and to set a selection.

3.4.1 When External Keypad is Disabled

There may be instances where the external keypad needs to be disabled. To disable external keypad:
1. Open the enclosure, see Section 2.3 on page 6 for enclosure disassembly instructions.
2. Move the setup jumper (circled in Figure 3-1) to pin positions 2 and 3.
3. Press (located on the CPU board) to enter into configuration mode.
Once the external keypad is disabled, proceed to configuration.
Figure 3-1. LaserLight2 Setup Switch Location on the CPU Board
20 Visit our website www.RiceLake.com
Page 25

3.4.2 Menu Navigation Using Keypad

TESTSERIALCONFIG VER
TIM DAT
BRIGHT
ENABLE
Off
On
ISO
USA
Minutes
Hour
FORMAT
SET
DATE
Month
Day
Year
SUPP 0
MIRROR
STDSTL
ADDRES
MSG TM
D TEST
RESET
On
Off
DAY
On
Off
On
Off
Off
On
0 - 31
Off
On
CONFIG
SERIAL TEST
VER
15 sec
5 sec
30 sec
1 min 5 min
Reset
LEARN EN
Off
On
1 2 3 4
5
6 7 8 9
10
NIGHT
1 2 3 4 5 6 7 8 9
10
Toggle
1 2 3 4
5
6 7 8 9
10
DAYLVL
L VRBS
On
Off
Figure 3-2. LaserLight2 Main Menu Options
Table 3-1 summarizes the functions of each of the main menus.
Display Menu Menu Function
CONFIG Configures time and date (option), display brightness, mirroring, and
other parameters associated with configuring the remote display
SERIAL Configures serial ports
TEST System hardware tests
VER Displays installed software version number
Table 3-1. Main Menu Functions
Configuration
Figure 3-3. Configuration Main Menu Choices
© Rice Lake Weighing Systems All Rights Reserved 21
Page 26
LaserLight2 Series
Parameter Settings Description
Level 2 Submenus
TIMDAT Enabled Enable time and date
Format Displays USA or ISO time format Set Sets hours/minutes and month/day/year Date Disable date
BRIGHT Day Selects brightness during day or nighttime hours
Night DayLvl
SUPP O On Select On to enable the suppression of leading zeros in a weight
Off
MIRROR On Select On to display LED readout in reverse; The menu is viewed normally
Off Toggle Toggles between normal and mirrored image (if enabled) in 5-second intervals
STDSTL On Select On to enable display updated weight only when scale is not in motion
Off ADDRES 0–31 Assign a command address by selecting a number from 0–31 MSG TM 5-seconds Select amount of time a message stays on the remote display; Time can vary from 5-seconds to 5-minutes; If no serial
15-seconds
30-seconds
1-minute
5-minutes D TEST On Set this parameter On to test display on start up
Off L VRBS Off Learn Verbose; displays the baud rates as it cycles through them during the auto-learn process; Acts as a diagnostic tool
On RESET -- Reset remote display to default parameters LEARN EN On Learn must be ON for streamed data; With Learn off, unit operates for demand messages and commands only and does not
Off
If the ambient light sensor is not installed in the unit, the default settings are automatically set to night mode and are not adjustable
command is used then this parameter is not used (7 segment DM command only)
display streamed weight data; Messages can display and commands acted on while remote display receives streamed data
Table 3-2. Level 2 Configuration Parameters
22 Visit our website www.RiceLake.com
Page 27
Configuration
Parameter Settings Description
Level 3 Submenus
ENABLE On Select On to enable time and date option; Time and date display if display is at zero or below
Off
FORMAT USA Display either USA or ISO (military time) format
ISO
SET HH/MM Set hour/minutes and month/day/year
MM/DD/YYYY
DATE On Off disables date display when date and time option is installed, date is always displayed
Off
Brightness (BRIGHT Parameter) If the ambient light sensor is not installed in the unit the default settings are automatically set to night mode; All lighting selections are environmentally dependent and may require some trial and error to achieve optimal brightness setting
DAY 1–10 Select brightness during day; Brightness is set from 1–10 (10–100%) of full brightness; IntelliBright averages measured
NIGHT 1-5-10 Select brightness during night; Brightness is set from 1–10 (10–100%) of full brightness; IntelliBright averages measured
DAYLVL 1-3-10 DYLVL is the ambient brightness threshold at which the display changes from night to day mode and vice versa;
ambient light over a 5-second time span; Day values = % of maximum brightness in the following chart, see Figure 3-4 for day brightness information
ambient light over a 5-second time span; Night values = % of maximum brightness in the following chart, see Figure 3-5 for night brightness information
Settings range between 1 and 10 with 1 requiring less intense light to change to day mode and 10 requiring more intense light to change from night to day mode; Select the daylight level at which the display switches to DAY brightness mode; This may require some trial and error, due to the unique lighting conditions of the environment
Table 3-3. Time and Date Brightness Parameters
Figure 3-4. Percent of Full Day Brightness
Figure 3-5. Percent of Full Night Brightness
© Rice Lake Weighing Systems All Rights Reserved 23
Page 28
LaserLight2 Series
PORT0 PORT1
BAUD PARITY DATA
BAUD PARITY DATA
Even
Odd
8
7
None
Even
Odd
None
CONFIG SERIAL TEST VER
HOLD WT
LOCK
E CHAR
LWPOS
Off
On
Off
On
LR
CR
FF
ETX
number
from
5 to 50
STOP
8
7
2
1
1200
2400
4800
9600
19200
1200
2400
4800
9600
19200
ECHO LOCK
Off
On
On
Off
STOP
2
1
LENGTH
number
between 5-75
GROSSC
NETC
MOTION
A - Z
PRIMU
SECU
number
from
5 to 75
SP IND
0
1
A - Z
A - Z
A - Z
A - Z
SETANN
OFF
LB
KG
GR LB
GR KG
NT LB
NT KG

3.5 Serial Communications

The LaserLight2 remote display has two serial ports available:
• Port 0 - Communicates with indicator and can receive data if daisy-chained from a second LaserLight2
• Port 1 - Provides echoing of indicator data
See Section 2.5.2 on page 10 for serial wiring positions.
24 Visit our website www.RiceLake.com
Figure 3-6. Serial Menu
Page 29
Parameter Settings Description
Level 2 Submenus
Port 0 BAUD Configure Port 0 – See level 3 submenu parameter descriptions (Table 3-5 on page 26)
PARITY DATA BITS STOP BITS HOLD WT Holds last weight displayed if communication is lost and prevents remote display from going into an error condition LOCK If enabled, prevents the Auto-Learn parameter from working and ensures settings remain as currently set, unless manually
adjusted (Section 3.1 on page 17) E CHAR Determines the end character of a packet when Auto Learn is enabled LW POS Determines the last weight position of the format; Select a number from 5–50 LENGTH Determines the length of packet in the string format; Select a number from 5–75 PRIM U Select primary unit characters* SEC U Select secondary unit characters* GROS C Select gross character* NET C Select net character* MOTION Select motion status character* SETANN Select which annunciators are enabled manually* SP IND Select, decode status, and settings for special indicator type
0 = automatic learning
1 = catch-all, semi-automatic learning
NOTE: Only available if the parameter, Special Indicators is set to Mode 1 (Catch-all).
PORT 1 BAUD Configure Port 1 – See level 3 submenu parameter descriptions (Table 3-5 on page 26)
PARITY DATA BITS STOP BITS ECHO Allows echoing between remote display and other devices; Data settings are recommended to be set equal to or greater than
device being echoed to LOCK Select On to ensure current settings are not changed; If Auto-Learn is not locked, it mirrors port 0 serial settings
NOTE: *If selected, the appropriate annunciator is lit.
Table 3-4. Level 2 Parameters
Configuration
© Rice Lake Weighing Systems All Rights Reserved 25
Page 30
LaserLight2 Series
Port 0
Parameter
Settings Description
Level 3 Submenus
BAUD 1200 Select transmission speed
2400 4800
9600
19200
PARITY ODD Select data parity
EVEN
NONE
DATA 7 Select number of data bits
8
STOP 1 Select number of stop bits
2
HOLD WT ON To prevent display from going into an error condition, select On to hold last weight displayed
OFF
LOCK ON On ensures current port settings are not changed and prevents Auto-Learn function; Off enables Auto-Learn function for port
OFF
E CHAR CR Determines the end character of a packet when Auto Learn is enabled
LR FF ETX
LW POS 5–50
LENGTH 5–75 Select a number from 5–75 to determine the length of the packet in the string format; Formats such as Toledo end in
PRIM U A–Z A primary display character from A–Z; Annunciator is illuminated when selected SECD U A secondary display character from A–Z; Annunciator is illuminated when selected GROS C A gross character from A–Z; Annunciator is illuminated when selected NET C A net character from A–Z; Annunciator is illuminated when selected MOTION A motion display character from A–Z; Annunciator is illuminated when selected SETANN OFF All annunciators are off
LB Sets only the Lb annunciator on KG Sets only the Kg annunciator on GR LB Sets only the Gr and Lb annunciators on GR KG Sets only the Gr and Kg annunciators on NT LB Sets only the Nt and Lb annunciators on NT KG Sets only the Nt and Kg annunciators on
SP IND (special indicators)
0 Off (Select when not using a special indicator) 1 Catch-All mode; requires manually setting the baud rate, bits, and parity then setting the lock parameter to ON
settings
Select a number from 5–50 to determine the last weight position; If Port 0 is set up manually, the last weight position is zero indexed
Example: <STX>123456<CR> where <STX> is the start of the text character, and <CR> is a carriage return character, the 6
is in the 6th position, not the 7th.
CR<AA> where <AA> is a 2-byte checksum, the checksum must not be counted when calculating the format length
NOTE: Only available in Special Indicator mode 1 (Catch-All).
Table 3-5. Port 0, Level 3 Parameters
26 Visit our website www.RiceLake.com
Page 31
Configuration
CONFIG
SERIAL
TEST
VER
DISPLY LOOP BK
DIGOUT DIGIN
LL-OFF
LH-grn arrow
HL-grn circle
HH-red circle
XX
ENTER
Port 1
Parameter
Settings Description
Level 3 Submenus
BAUD 1200 Select transmission speed for Port 1
2400 4800
9600
19200
PARITY ODD Select data parity transmitted from Port 1
EVEN
NONE
DATA BITS 7 Select number of data bits transmitted from Port 1
8
STOP BITS 1 Select number of stop bits transmitted from Port 1
2
ECHO ON Allow echoing between remote display and other devices; If parameter is ON, the baud setting must be set to equal or
OFF
LOCK OFF When set to OFF, the echo port display uses same communications settings as the indicator after an Auto Learn is run
ON
greater than the device being echoed to
Table 3-6. Port 1, Level 3 Parameters

3.6 Testing the Remote Display

The LaserLight2 remote display provides tests to check the hardware of the remote display. The tests can be accessed through the main menu.
Figure 3-7. Test Menu Choices

3.6.1 Display

In the display test, all LEDs are illuminated and remain lit until is pressed.
© Rice Lake Weighing Systems All Rights Reserved 27
Page 32
LaserLight2 Series
Port 0 TR Port 1 RCV
Port 1 TR Port 0 RCV
VERSION
CONFIG
SERIAL
TEST
VER

3.6.2 Digital Outputs

This test provides a way to view the different states of digital outputs or stop/go option, if installed. Use the left and right arrows to increment/decrement and display each of the states, which are digital values of the two ports. On/Off terminology includes:
• Low (L) = ON = 0 V
• High (H) = OFF = +5 V
Digital Out 1 J1 - 6 Digital Out 0 J1 - 5 Stop/Go Signal
L L Off
L H Green Arrow On H L Green Circle On H H Red Stop
Table 3-7. Digital Output States
See Figure 2-5 on page 9 for plug positions.
1. Press the Right Arrow key again to display LL and the stop/go option displays no light.
2. Press the Right Arrow key again to display LH and the stop/go option displays a green arrow.
3. Press the Right Arrow key again to display HL and the stop/go option displays a green circle.
4. Press the Right Arrow key again to display HH and the stop/go option displays a red circle.

3.6.3 Digital Inputs

The digital input test displays current values read from the digital inputs.

3.6.4 Loop-back

This test provides a loop-back self test for use in diagnosing serial communications errors. The loop-back self test checks the function of the remote display serial port by sending and receiving data to itself. See Figure 3-8 for required connections.
Figure 3-8. Loop-back
If Port 1 receives nothing from Port 0 for three seconds, Fail 1 displays. If Port 0 receives nothing from Port 1 for three seconds, Fail 2 displays. If communications are successful between the two, Pass displays.

3.7 Version

The current software version displays on remote display.
28 Visit our website www.RiceLake.com
Figure 3-9. Version Menu
Page 33
Configuration
TIME/DATE
BRIGHT
SUPP0
MIRROR
STDSTL
MSG TM
ADDRES
0 - 31
15 sec
5 sec
30 sec
1 min 5 min
CONFIG
SERIAL
TEST
VER

3.8 Demand Print Displaying

The indicator and LaserLight2 remote display can be set up to demand print display. Demand print display is set up using Auto Learn when the Port 0 Hold Weight parameter is turned on. It can also be set up
manually by configuring the Port 0 parameters of the remote display and indicator. Using Auto-Learn, ensure HOLD WT is on and continuously push the print button on the indicator to attempt a demand print display.

3.9 Serial Commands

The LaserLight2 has the ability to receive commands, display messages, or use a digital I/O (2 inputs and 2 outputs). When interfaced to an indicator which has a configurable serial string, the print ticket format can be configured, allowing the user to press Print on the indicator and send a message which temporarily interrupts the streamed weight display. The length of time the message displays is defined by the MSG TM (message time) parameter in the CONFIG menu (Figure 3-3 on page 21).
If the LaserLight2 remote display is interfaced with a programmable smart indicator, a user program can be written allowing the user to send messages utilizing softkeys or events. The user can send one message to temporarily override the streamed weight display (Learn Enable is ON); or send multiple messages to be displayed one at a time, replacing the weight display (Learn Enable is OFF and no streamed weight data is available).
The remote display accepts serial commands to return the current time and date or to set the time and date to a new setting. This information can be used in conjunction with user programs in the indicator and remote display to ensure both have the same time and date settings.
Figure 3-10. Assign Address and Message Timed
© Rice Lake Weighing Systems All Rights Reserved 29
Page 34
LaserLight2 Series
Note

3.9.1 Remote Display Command Format:

The following is an example format string if using a display message on a 4", 6", and Stop/Go remote. |<AA><CC>|<Data>!
Where:
| = Pipe character (Ox7C) AA = Two byte address, ASCII digits (0-31) CC = Two byte command, ASCII characters | = Pipe character (Ox7C) Data = Data depending on command ! = Exclamation point character (0 x21)
Commands, GT, ST, DI, DO, GR, SR, GV, DC, and the feedback results are not displayed on remote display.
Display message commands must not be sent faster than once every second.
Command Description Examples
DM Display message <Data> is a six character message |00DM|HELLO !
Alternative command |00DM HELLO !
GT Get time and date; Information gathered is sent back to the indicator; Ensure both remote
display and indicator match
ST Set time and date
NOTE: Two spaces are required between time and date entries. Time must be entered in a 24-hour format.
DI Read digital input levels (returns “0”=LL, “1”=LH, “2”=HL, “3”=HH), see Section 3.9.2 on
page 31 for further examples
DO Set digital output levels (“DO0”=LL, “DO1”=LH, “DO2”=HL, “DO3”=HH), see Section 3.9.2
on page 31 for further examples
GV Get the version number |00GV! DC Dump configuration parameters (for testing purposes only) |00DC!
Time and date are sent from remote display in the current time format of remote display; Time and date are sent to remote display in ISO format; USA Format: HH:MM:SS AM/PM MMM/DD/YYYY ISO Format: HH:MM:SS YYYY-MM-DD If the real time clock is disabled in the remote display, an error message is sent back
Table 3-8. Remote Display Commands
|00GT!
|00ST08:00:00 2003-01-31! |00ST15:00:00 2003-01-31! To obtain a P.M. time of 3:00P.M.
|00DI!
|00DOx! Where x references numbers 0–3
30 Visit our website www.RiceLake.com
Page 35
Configuration
IMPORTANT
Note

3.9.2 Set or Get the Digital I/O Dry Contact Wiring

The Dig 0 and Dig 1 pins on the traffic light board (pin 2 and pin 3 on connector J1 respectively) have pull up resistors which allow operation of the traffic light can be controlled by switching Dig 0 or Dig 1 (or both) to ground.
Pressing the reset button on the LaserLight2 CPU board sets the D0 and D1 pins on the LaserLight2 CPU (pins 5 and 6 on J1) to a high pulled up state, which is the default state of the traffic light to be a stop light (red).
Single Switch Wiring
The user must select two of the four possible states if they want a single switch used for controlling the traffic light.
Two Switch Wiring
It is possible to obtain a variety of combinations of the four possible states using two switches to control the traffic light.
• Both switches with contacts closed give the OFF condition
• Both switches with contacts open give the STOP condition
• One switch open and the other closed gives either the Go or Arrow condition
Signal Digital 1 Signal J1- 6 Digital 0 Signal J1 - 5
Stop Open (H) Open (H)
Arrow Open (H) Closed (L)
Go Closed (L) Open (H) Off Closed (L) Closed (L)
Table 3-9. Traffic Option Wiring
Connect Digital 1 Example
1. Disconnect wire connecting D1 (pin 6 on J1) of CPU to Digital 1 (pin 3 on J1) of the traffic light pcb at the CPU connector.
2. Solder the wire going to Digital 1 on traffic light board to the wire which goes to the switch.
3. Place wires back into the connector on the CPU board (pin 6 on J1).
4. Connect other end of the switch wire to one pole of the switch.
5. Connect the remaining switch pole to the digital ground of the indicator. If a common ground between the indicator and the LaserLight2 does not exist (fiber optic communication is used), an additional wire is needed for connecting the switch to the ground on the LaserLight2 CPU board.
This connection does not harm the CPU board since digital outputs on CPU board are designed to be pulled low. The digital outputs are set to High (OFF) on reset.
To use the two Digital Inputs and Digital Outputs, use J1 to connect and use the following message command formats to set or get the Digital I/O (Figure 2-5 on page 9).
Traffic Light State Dry Contact Serial Commands
Stop Dig0 and Dig1 open circuit |00DO3! Green Circle Dig0 open circuit; Dig1 pulled low |00DO2! Green Arrow Dig0 pulled low; Dig1 open circuit |00DO1! Off Dig0 and Dig1 pulled low |00DO0!
Table 3-10. Serial Commands (Basic Configuration)
Digital Input and Output Examples
Get Digital input levels (all digin)
|00DI!
Response: 0 = LL, 1 = LH 2 = HL, 3 = HH
Set Digital output levels to HH (all digout = +5V)
|00DO0! = LL |00DO1! = LH |00DO2! = HL |00DO3! = HH
Response: OK = success (states: DO0=DO1=+5V) or ?? = error
© Rice Lake Weighing Systems All Rights Reserved 31
Page 36
LaserLight2 Series
100
L8
J12
SETUPJR
DP2
DP1
Pb
1
U20
RESETSW
SETUPSW
J3
J11
C1
B1
J14
J13
GND
PWR

3.10 Updating the LaserLight2 Firmware

To update the LaserLight2 firmware:
1. Go to the Rice Lake website www.ricelake.com
• Select LaserLight2
• Select Resources/Downloads
• Select Firmware and Download
2. Unzip the file and drag the .bin file to a known location on the PC.
3. Power off the LaserLight2.
4. Connect a Micro USB type B connector to the LaserLight2 CPU board and the PC.
and search for the LaserLight2.
Figure 3-11. USB Type B Location on CPU Board
5. Power on the LaserLight2.
6. The PC recognizes it as a mass storage device.
Figure 3-12. Open Folder
7. Open the folder.
8. Drag and drop the.bin file into the folder. The folder closes.
9. Disconnect the USB type B connector from the LaserLight2.
10. Power cycle the LaserLight2.
32 Visit our website www.RiceLake.com
Page 37
Options

4.0 Options

This section provides an overview of LaserLight2 Series options. Options available for the LaserLight2 display:
• Fiber-optic interface
• Radio interface
• Visor kit
• Pole mount kit

4.1 Fiber-Optic Interface

The fiber optic interface (PN 77788) allows for an optically-isolated connection between two devices. It eliminates electrical disturbance transferred on the communication line between devices. It also resolves potential differences due to a difference in grounding between the devices. The fiber optic cable can be run up to 300'.
Refer to PN 175664 for installation instructions of the fiber optic interface.

4.2 Radio Interface

A ConnexLink Wireless Radio (PN 175052) system is available for the 4" and 6" LaserLight2 remote displays and allows for communication between the remote display and an indicator with the matching radio installed. Refer to the ConnexLink Wireless Radio System Installation Instructions (PN 180704).

4.3 Visor Installation Kit

An optional visor can be installed on the LaserLight2. See Figure 4-1 for the remote display with the optional visor installed.
Figure 4-1. LaserLight2 Remote Display With Optional Visor Installed
Set the visor (PN 181224 - 4" model) or (PN 181801 - 6" model and 4" Stop/Go) on top of the remote display and attach the visor using screws and plastic washers provided.
© Rice Lake Weighing Systems All Rights Reserved 33
Page 38
LaserLight2 Series
10
9
8
6
7
5
4
3
11
2
Holes for two brackets on each side of pole for 6'' LaserLight remote display
Poles 4'' - 8'' Dia.

4.4 Pole Mount Kit

The LaserLight2 remote display can be mounted horizontally on a pole using the 2-6" Diameter Pole Mounting Kit (PN 177865). Alternatively, the LaserLight2 can use the Flange Pole Mount Assembly (PN 75856 or PN 77775).
Figure 4-2. LaserLight Pole Mount Assembly
Item No. Part No. Description
2 77000 Weldment, Pole Mounting (4" Model - 1)
76998 Weldment, Pole Mounting (6" Model - 1) 8 14635 Nut, Lock 1/4-20NC Hex (4) 3 14747 Bolt, 3/8-16NCx2-3/4 Hex (4" Model - 1) (6" Model - 2)
10 14955 Screw, Cap 1/4-20NCx1/2 (4)
7 15019 Screw, Cap 3/8-16NCx1 HEX (4" Model - 2) (6" Model - 4)
9 15145 Washer, Plain 3/8 Type A (8) 4 21938 Washer, Plain Type A (4" Model - 4) (6" Model - 8) 5 22072 Nut, Lock 3/8-16NC Hex (4" Model - 3) (6" Model - 6) 6 76999 Bracket, Clinching Pole (4" Model -2) (6" Model - 4)
11 77001 Screw, Mach 3/8-16NC (4" Model - 3) (6" Model - 6)
Table 4-1. Parts Kit Contents
34 Visit our website www.RiceLake.com
Page 39
To install the pole mount option:
1
55
1. Attach the two clinching pole brackets to the pole using the enclosed 3/8" carriage bolts (grade 5), washers, and lock nuts from the parts kit.
2. Tighten the clinching pole brackets together using the enclosed 3/8" carriage bolts (grade 6), washers, and lock nuts. Tighten as necessary.
3. Align the back of the LaserLight2 remote display to the vesa mounting bracket, ensuring the holes line up.
4. Attach the mounting bracket to the remote display using the enclosed M6 cap screws, washers and nuts. Use a torque spec of 20-30 in/lb.
Options
Figure 4-3. LaserLight2 Mount Assembly
Item No. Part No. Description Qty.
1 177866 Pole Mount Bracket 1 2 177867 Pole Clamp Bracket 1 3 177871 Bolt, 3/8-16 x 4-1/2 Grade 5 Full Thread 2 4 177872 Bolt, 3/8-16 x 4-1/2 Grade 6 Full Thread 2 5 21938 Washer, Plain 3/8 Type A 2 6 22072 Lock Nut, 3/8-16 Hex 2 7 130869 Metric M6 x 1 x 12 Button Head Cap Screw 4 8 167958 M6 Metric Flat Washer 4
Table 4-2. Pole Mount Parts Kit
© Rice Lake Weighing Systems All Rights Reserved 35
Page 40
LaserLight2 Series
5
3
4
2
1

4.5 Offset Plate

The LaserLight2 can be offset mounted using the optional offset mounting bracket (PN 178790) mounted to the pole mount kit. The offset plate allows the left or right offset of the LaserLight2 to mount the pole (flange mounted). The flange mount requires the Vesa style pole mount (Figure 4-3 on page 35).
Figure 4-4. Offset Mounting Bracket Kit
Item No. Part No. Description Qty.
1 177868 Plate, Offset Pole Mounting 1 2 167299 Screw, M6-1.0 x 16 mm Flat Head 4 3 167958 Flat washer, M6, Stainless Steel 8 4 175921 Nut, M6 x 16 mm 4 5 178804 Screw, Button Head M6 x 16 mm 4
Table 4-3. Offset Mounting Bracket Parts Kit
36 Visit our website www.RiceLake.com
Page 41
Maintenance

5.0 Maintenance

This section provides an overview of LaserLight2 Series maintenance instructions.

5.1 Error Messages

The LaserLight2 displays an error message when an error occurs. Table 5-1 lists the error messages and causes.
Message Description Cause
 Auto Learn Error Auto Learn failed  Indicator Code Write error; Could not save menu settings to the serial EEPROM  Invalid Settings Invalid settings upon power up; All settings reset to their default state  Range Error When the Rice Lake format goes over or under range  Display Error Data cannot be accurately displayed  Invalid Data Data is being received but is not valid
Table 5-1. Error Messages

5.2 Enclosure Dimensions

See the following information for the 22'' unit (4'' model enclosure) and the 31'' unit (6'' and Stop/Go model enclosures) dimensions.
Figure 5-1. Model Enclosure Dimensions (4" Model Enclosure Shown)
Key 4'' Model Enclosure Dimensions 6'' and Stop/Go Model Enclosure Dimensions
A 22.28'' (56.5 cm) 30.63'' (78.0 cm) B 10.96'' (28.0 cm) 13.94'' (35.5 cm) C 3.28'' (8.50 cm) 3.73'' (9.50 cm) D 9.80'' (25.0 cm) 12.77'' (32.5 cm) E 23.00'' (58.4 cm) 31.00'' (78.7 cm) F 6.00'' (15.2 cm) 7.75'' (19.69 cm)
Table 5-2. LaserLight2 Series Model Dimensions
© Rice Lake Weighing Systems All Rights Reserved 37
Page 42
LaserLight2 Series

6.0 Specifications

Power
Power Consumption 4" 21 W 6" 27 W
Operator Interface
Display 6-digit, 7-segment discrete oval red LED lamps, dual width
Contrast enhanced optical filtering lens 1- or 2-place decimal or comma indication 4 annunciators for GR, NT, lb, kg 4'' red, green ball/arrow in Stop/Go model
Maximum Viewing Distance
4'' Model Enclosure 250' (75 m) 6'' Model Enclosure 300' (100 m)
Serial Communications
Input Interface RS-232, RS-485 or 20 mA current loop (active or passive, switch selectable) Output Interface Independently configurable echo port, RS-232 or 20 mA current loop (active or passive, switch selectable) RS-232 Full and Half Duplex RS-485 Full and Half Duplex Baud Rate 1200, 2400, 4800, 9600, and 19200 self-learning or software selectable Character Format 7 or 8 data bits; even, odd, or no parity; 1 or 2 stop bits, self-learning or software selectable Update Continuous or out-of-motion only; software selectable Time Software enable/disable, 12- or 24-hour format Date Software enable/disable, US or ISO format
Environmental
Operating Temperature -40°F–120°F (-40°C–49°C)
Enclosure
Enclosure Dimensions 4'' Model Enclosure (L x H) 22.28'' x 9.8'' 6'' Model Enclosure (L x H) 30.63'' x 12.77' Stop/Go (L x H) 30.63'' x 12.77''
(Flanges add 2.00'' width)
Weight
4"Model Enclosure 20 lb (9 kg) 6'' Model Enclosure 25 lb (11 kg) Rating IP66 Material Weather tight, powder coated steel or stainless steel
Warranty
Two-year limited warranty
38 Visit our website www.RiceLake.com
Page 43
Page 44
230 W. Coleman St. • Rice Lake, WI 54868 • USA
U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319
Rice Lake Weighing Systems is an ISO 9001 registered company.
© Rice Lake Weighing Systems Specifications subject to change without notice.
www.ricelake.com
PN 175775 Rev GOctober 24, 2019
Loading...