Rice Lake IQ plus 590-DC User Manual
®
IQ plus
Digital Weight Indicator
590-DC
Version 1.0
Installation Manual
51778
Contents
About This Manual................................................................................................................................... 1
1.0 Introduction.................................................................................................................................. 1
1.1 Operating Modes................................................................................................................................ 1
1.2 Front Panel Keypad ............................................................................................................................ 2
1.3 Display Annunciators .......................................................................................................................... 3
1.4 Indicator Operations........................................................................................................................... 4
1.4.1 Toggle Gross/Net/Piece Count Mode......................................................................................................... 4
1.4.2 Toggle Units............................................................................................................................................... 4
1.4.3 Zero Scale.................................................................................................................................................. 4
1.4.4 Acquire Tare (Pushbutton Tare).................................................................................................................. 4
1.4.5 Enter Tare (Keyed Tare).............................................................................................................................. 4
1.4.6 Remove Stored Tare Value......................................................................................................................... 4
1.4.7 Print Ticket................................................................................................................................................. 4
1.4.8 Acquire Parts Sample................................................................................................................................. 4
2.0 Installation................................................................................................................................... 5
2.1 Unpacking and Assembly ................................................................................................................... 5
2.2 Enclosure Disassembly ....................................................................................................................... 5
2.3 Cable Connections ............................................................................................................................. 5
2.3.1 Cable Grounding........................................................................................................................................ 6
2.3.2 Load Cells.................................................................................................................................................. 6
2.3.3 Serial Communications............................................................................................................................... 6
2.4 Enclosure Reassembly........................................................................................................................ 7
2.5 Battery Installation .............................................................................................................................. 7
2.6 AC Adapter ........................................................................................................................................ 8
2.7 Board Removal................................................................................................................................... 8
2.8 Replacement Parts ............................................................................................................................. 8
3.0 Configuration.............................................................................................................................. 11
3.1 Configuration Methods ..................................................................................................................... 11
3.1.1 Revolution Scaleware Configuration ......................................................................................................... 11
3.1.2 EDP Command Configuration .................................................................................................................. 11
3.1.3 Front Panel Configuration......................................................................................................................... 12
3.2 Menu Structures and Parameter Descriptions................................................................................... 13
3.2.1 Configuration Menu.................................................................................................................................. 14
3.2.2 Format Menu............................................................................................................................................ 16
3.2.3 Calibration Menu...................................................................................................................................... 18
3.2.4 Serial Menu.............................................................................................................................................. 19
3.2.5 Program Menu......................................................................................................................................... 20
3.2.6 Print Format Menu ................................................................................................................................... 22
3.2.7 Version Menu........................................................................................................................................... 22
4.0 Calibration.................................................................................................................................. 23
4.1 Front Panel Calibration...................................................................................................................... 23
4.2 EDP Command Calibration............................................................................................................... 23
4.3 Revolution
™
Scaleware Calibration ................................................................................................... 24
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.rlws.com or obtained by
calling 715-234-9171 and asking for the training department.
© 2003 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Version 1.0, August 2003
ii
5.0 EDP Commands.......................................................................................................................... 25
5.1 The EDP Command Set ................................................................................................................... 25
5.1.1 Key Press Commands.............................................................................................................................. 25
5.1.2 Reporting Commands.............................................................................................................................. 26
5.1.3 The RESETCONFIGURATION Command................................................................................................. 26
5.1.4 Parameter Setting Commands ................................................................................................................. 26
5.1.5 Normal Mode Commands........................................................................................................................ 28
5.2 Saving and Transferring Data............................................................................................................ 28
5.2.1 Saving Indicator Data to a Personal Computer ......................................................................................... 28
5.2.2 Downloading Configuration Data from PC to Indicator.............................................................................. 28
6.0 Counting Operations................................................................................................................... 29
7.0 Print Formatting......................................................................................................................... 31
7.1 Print Formatting Commands............................................................................................................. 31
7.2 Customizing Print Formats................................................................................................................ 31
7.2.1 Using the EDP Port .................................................................................................................................. 32
7.2.2 Using the Front Panel............................................................................................................................... 32
7.2.3 Using Revolution Scaleware ..................................................................................................................... 33
8.0 Appendix.................................................................................................................................... 34
8.1 Error Messages ................................................................................................................................ 34
8.2 Continuous Output (Stream) Format ................................................................................................. 34
8.3 ASCII Character Chart ...................................................................................................................... 35
8.4 Front Panel Display Characters......................................................................................................... 37
8.5 Conversion Factors for Secondary Units........................................................................................... 38
8.6 Digital Filtering .................................................................................................................................. 39
8.6.1 DIGFL x Parameters.................................................................................................................................. 39
8.6.2 DFSENS and DFTHRH Parameters.......................................................................................................... 39
8.6.3 Setting the Digital Filter Parameters.......................................................................................................... 40
8.7 Test Mode ........................................................................................................................................ 40
8.8 Specifications ................................................................................................................................... 42
IQ plus 590-DC Limited Warranty........................................................................................................... 43
IQ plus 590-DC Installation Manual
About This Manual
This manual is intended for use by service technicians
responsible for installing and servicing IQ plus
590-DC digital weight indicators.
Configuration and calibration of the indicator can be
accomplished using the indicator front panel keys, the
EDP command set, or Version 2.2 or later of the
Revolution Scaleware
™
configuration utility. See
Section 3.1 on page 11 for information about
configuration methods.
1.0 Introduction
The IQ plus 590-DC is a single-channel digital weight
indicator housed in a NEMA 4X/IP66-rated stainless
steel enclosure. The indicator front panel consists of a
1-inch (25 mm), six-digit, liquid crystal (LCD)
display and 19-button keypad. Features include:
• Drives up to four 350
cells
• Supports 4- and 6-wire load cell connections
• Electronic data processing (EDP) port for full
duplex, RS-232 communications at up to
19200 bps
•Powered by 6 C batteries for complete
portability
•AC adapter for 115 or 230 VAC power
• Configurable standby mode limits indicator
power consumption when scale is inactive
• Piece count mode for basic parts counting
functions.
The IQ plus 590-DC is NTEP-certified for Classes III
and III L at 10,000 divisions. See Section 8.8 on
page 42 for detailed specifications.
1.1 Operating Modes
The IQ plus 590-DC has several modes of operation:
Normal (weighing) mode
Normal mode is the “production” mode of the
indicator. The indicator displays gross or net
weights as required, using the LCD annunciators
described in Section 1.3 on page 3 to indicate
scale status and the type of weight value
displayed. Once configuration is complete and a
legal seal is affixed to the back of the indicator,
the IQ plus 590-DC can operate only in normal
mode.
Ω
or eight 700
Ω
load
®
Warning
Some procedures described in this
manual require work inside the indicator
enclosure. These procedures are to be
performed by qualified service
personnel only.
Authorized distributors and their employees
can view or download this manual from the
Rice Lake Weighing Systems distributor
site at
www.rlws.com
.
The Operator Card included with this manual
provides basic operating instructions for users of the
IQ plus 590-DC. Please leave the Operator Card with
the indicator when installation and configuration are
complete.
Piece count mode
In piece count mode, the indicator display shows
the number of parts on the scale rather than the
weight of those parts. Piece count mode has two
submodes:
• Count display mode displays the current parts
count and allows ticket printing using the
CFMT print format.
• Sample acquisition mode is used to calibrate
the indicator for parts counting.
Operator access to piece count mode is disabled
when the indicator is shipped from the factory.
See Section 6.0 on page 29 for detailed
information about counting operations.
Setup mode
Most of the procedures described in this manual
require the indicator to be in setup mode,
including configuration and calibration.
To enter setup mode, remove the large fillister
head screw from the enclosure backplate. Insert a
screwdriver or a similar tool into the access hole
and press the setup switch once. The indicator
display changes to show the word
Test mode
CONFIG
Test mode provides a number of diagnostic
functions for the IQ plus 590-DC indicator. Like
setup mode, test mode is entered using the setup
switch. See Section 8.7 on page 40 for more
information about entering and using test mode.
Standby mode
Standby mode is a configurable low-power mode
used to extend battery life when the indicator is
inactive. In standby mode, the LCD display sho ws
the word
STNDBY
; press any key to exit standby
mode. See Section 3.2.5 on page 20 for
information about configuring standby mode.
.
Introduction
1
2
1.2 Front Panel Keypad
Figure 1-1 shows the IQ plus 590-DC front panel keys and the key functions assigned in normal mode.
The symbols shown above the keys in Figure 1-1 (representing up, down, enter, left, right) describe the key
functions assigned in setup mode. In setup mode, the keys are used to navigate through menus, select digits
within numeric values, and increment/decrement values. See Section 3.1.3 on page 12 for information about
using the front panel keys in setup mode.
Labels under the keys in Figure 1-1 describe the key functions used in piece count mode. See Section 6.0 on
page 29 for more information about counting operations.
NORMAL MODE KEY FUNCTIONS
Set gross weight
to zero
ZERO
DISPLAY
TARE
Display current
tare weight
Switch between
gross, net, and
piece count mode
GROSS
NET
B/N
2
76
Acquire tare
Switch between
primary and
secondary units
TARE
T
T
ENTER SAMPLEMODE PRINT
3
8
4
9
UNITS
Units
5
0
Send data to
serial port
PRINT
CLEAR
POWER
I/O
Power on/off
Figure 1-1. Front Panel Key Functions in Normal Mode
IQ plus 590-DC Installation Manual
1.3 Display Annunciators
The IQ plus 590-DC display uses a set of LCD
annunciators to provide additional information about
the value being displayed. Figure 1-2 on page 3 shows
these annunciators and their meanings.
G
The displayed weight is a gross weight.
N
The displayed weight is a net weight.
Scale is at standstill or within the specified motion
band. Some operations, including zero, tare, and
printing functions, can only be done when the
standstill symbol is shown.
Center of zero. Gross weight is within 0.25
graduations of zero. This annunciator lights when the
scale is zeroed.
Indicates that a tare has been entered. The tare value
can be entered by pressing the
keypad or by sending the KTARE EDP command. See
Section 5.0 on page 25 for information about the EDP
command set.
TARE
key on the
Indicates that the battery charge is low.
lb, kg, PC
Three arrow annunciators on the right side of the LCD
display indicate the units associated with the
displayed value. The bottom arrow annunciator (PC)
is lit when the indicator is in piece count mode. The
top and middle arrows, labeled lb and kg, show
primary and secondary units, as described below:
• If the displayed weight is in pounds, the top arrow
(lb) is lit; if kilograms, the middle arrow (kg) is
lit.
• If the primary unit of weight is pounds, the middle
(kg) arrow is lit for secondary units—or, if the
primary unit is kilograms, the top (lb) arrow is lit
for secondary units, unless the secondary unit of
weight is the same as the primary unit.
• If neither primary nor secondary units are pounds
or kilograms, the top arrow is used as a primary
units annunciator and the middle arrow is used as
the secondary units annunciator. A set of
replacement overlay decals is included in the parts
kit for units other than pounds and kilograms.
See Section 3.2.2 on page 16 for information about
configuring primary and secondary display units.
Gross mode
Net mode
Standstill
Center of zero
Figure 1-2. IQ plus 590-DC Display Annunciators
Tare in system
Low battery
lb
kg
PC
Primary
Displayed units
Secondary
Piece count mode
Introduction
3
4
1.4 Indicator Operations
Basic IQ plus 590-DC operations are summarized
below:
1.4.1 Toggle Gross/Net/Piece Count Mode
Press the
between gross, net, and piece count modes. If a tare
value has been entered or acquired, the net value is the
gross weight minus the tare. If access to piece count
mode is disabled, pressing the
switches between gross and net modes only.
Gross mode is shown by the
is shown by the
shown by the LCD annunciator adjacent to the
the right edge of the display.
1.4.2 Toggle Units
Press the
secondary units. The units annunciator arrow on the
right side of the LCD display points to the units
identifier.
1.4.3 Zero Scale
1.4.4 Acquire Tare (Pushbutton Tare)
1.4.5 Enter Tare (Keyed Tare)
GROSS/NET
UNITS
key to switch the display mode
GROSS/NET
G
annunciator; net mode
N
annunciator. Piece count mode is
key
PC
at
key to switch between primary and
1. In gross mode, remove all weight from the
scale and wait for the standstill annunciator
().
2. Press the
ZERO
key. The center of zero
() annunciator lights to indicate the
scale is zeroed.
1. Place container on scale and wait for the
standstill annunciator ( ).
2. Press the
key to acquire the tare weight
TARE
of the container.
3. Net weight is displayed and the
annunciator lit to show the tare value was
acquired.
1. Use the numeric keypad to enter the tare
value, then press the
TARE
key.
2. Net weight is displayed and the
annunciator lit to show the tare value was
entered.
1.4.6 Remove Stored Tare Value
1. Remove all weight from the scale and wait for
the standstill annunciator ( ).
2. Press the
key. The annunciator goes
TARE
off, indicating the tare value has been
removed.
Indicators with the REGULA parameter set to
NONE or NTEP (see Section 3.2.5 on page 20)
can clear a stored tare value using the following
procedure:
1. Press
DISPLAY TARE
to show the stored tare
value.
2. Press the
CLEAR
key twice to remove the
stored tare.
1.4.7 Print Ticket
1. Wait for the standstill annunciator ( ).
2. Press the
key to send data to the serial
PRINT
port.
1.4.8 Acquire Parts Sample
1. Place empty parts container on scale. Wait for
the standstill annunciator ( ), then press
TARE
to acquire the tare weight of the
container.
2. Press
3. Press the
MODE
to enter piece count mode.
SAMPLE
UNITS
(
) key to enter
sample acquisition mode.
4. The indicator display shows the message
Addnnn
, where
is the sample quantity to
nnn
be placed on the scale. You can do one of the
following:
• Add the number of parts shown.
• Choose a different sample size. Press the
SAMPLE
key to scroll through the
selectable sample quantities (5, 10, 20,
50, 100) or use the numeric keypad to
specify a custom sample size.
• Specify a known piece weight. Press the
SAMPLE
key to scroll through the
selectable sample quantities until the
prompt is shown. Use the numeric
WGT
keypad to enter the piece weight.
5. Once the sample quantity is on the scale,
press
ENTER
to calibrate the indicator for
counting the new parts. If a sample size was
specified, the indicator display shows the
message
–CNT–
as it acquires the sample
weight, then switches to count display mode
and shows the part quantity. If a known piece
weight was specified, the display switches to
count display mode immediately.
PC
IQ plus 590-DC Installation Manual
2.0 Installation
This section describes procedures for connecting load
cell and serial communications cables to the IQ plus
590-DC indicator. Instructions for battery and CPU
board replacement are included, along with assembly
drawings and parts lists for the service technician.
Use a wrist strap to ground yourself and
Caution
protect components from electrostatic
discharge (ESD) when working inside
the indicator enclosure.
2.1 Unpacking and Assembly
Immediately after unpacking, visually inspect the IQ
plus 590-DC to ensure all components are included
and undamaged. The shipping carton should contain
the indicator with attached tilt stand, this manual, and
a parts kit. If any parts were damaged in shipment,
notify Rice Lake Weighing Systems and the shipper
immediately.
The parts kit contains the items listed below:
• Capacity, annunciator, and identification
labels. The annunciator label (PN 53374)
provides replacement overlay decals for the
displayed units annunciators.
• 3-position (PN 15888) and 7-position (PN
23165) pluggable terminal blocks for load cell
and serial communications connectors.
• One 8-32NC x 7/16 fillister head screw (PN
30623). This screw occupies the hole below
the setup switch access screw on the indicator
backplate (see Figure 2-4 on page 7).
Two 8-32NC x 3/8 machine screws (PN
•
14862) for the indicator backplate (see #10 in
Figure 2-7 on page 10).
•Five neoprene w
backplate screws included in the parts kit.
•Four rubber bumpers (“feet”) for the tilt stand,
PN 42149.
•Two each of grounding clamps (PN 53075),
external tooth lock washers (PN 15133), and
kep nuts (PN 14676) for cable shield
grounding against the backplate.
ashers (PN 45042) for
2.2 Enclosure Disassembly
The indicator enclosure must be opened to connect
load cell and communications cables.
Power off the indicator and disconnect the AC adapter ,
if necessary. Place the indicator face-down on an
antistatic work mat. Remove the screws that hold the
backplate to the enclosure body , then lift the backplate
away from the enclosure. Disconnect battery cable to
connector J3, then set the backplate assembly aside.
2.3 Cable Connections
The IQ plus 590-DC provides two cord grips for cabling into the indicator: one for the load cell cable, the other
for serial communications.
Serial communications
cable cord grip
Battery cover
Figure 2-1. IQ plus 590-DC Backplate, Showing Key Component Locations
Load cell cable
cord grip
AC adapter
port cover
Installation
5
6
2.3.1 Cable Grounding
Except for the power cord, all cables routed through
the cord grips should be grounded against the
indicator backplate. Do the following to ground
shielded cables:
• Use the lockwashers, clamps, and kep nuts
provided in the parts kit to install grounding
clamps on the backplate studs adjacent to cord
grips. Install grounding clamps only for cord
grips that will be used; do not tighten nuts.
• Route cables through cord grips and grounding
clamps to determine cable lengths required to
reach cable connectors. Mark cables to remove
insulation and shield as described below:
•For cables with foil shielding, strip insulation
and foil from the cable half an inch (15 mm)
past the grounding clamp (see Figure 2-2).
Fold the foil shield back on the cable where
the cable passes through the clamp. Ensure
silver (conductive) side of foil is turned
outward for contact with the grounding
clamp.
•For cables with braided shielding, strip cable
insulation and braided shield from a point just
past the grounding clamp. Strip another half
inch (15 mm) of insulation only to expose the
braid where the cable passes through the
clamp (see Figure 2-2).
•For load cell cables, cut the shield wire just past
the grounding clamp. Shield wire function is
provided by contact between the cable shield
and the grounding clamp.
• Route stripped cables through cord grips and
clamps. Ensure shields contact grounding
clamps as shown in Figure 2-2. Tighten
grounding clamp nuts.
• Finish installation using cable mounts and ties to
secure cables inside of indicator enclosure.
NOTE: Install lockwashers
first, against backplate,
Cord grip
Insulated cable
Braid
under grounding clamp
Cut insulation here
for braided cables
2.3.2 Load Cells
To attach cable from a load cell or junction box,
remove connector J1 from the board. The connector
plugs into a header on the board. Connect cable from
the load cell or junction box through the load cell
cable cord grip to connector J1 as shown in Table 2-1.
If using 6-wire load cell cable (with sense wires),
remove jumpers JP1 and JP2 before reinstalling
connector J1 (see Figure 2-3 on page 7). For 4-wire
installation, leave jumpers JP1 and JP2 on.
When connections are complete, reinstall connector
J1 on the board.
J1 Pin Function
1 +SIG
2 –SIG
3 +SENSE
4 –SENSE
5 SHIELD (see NOTE below)
6 +EXC
7 –EXC
NOTES:
• SHIELD wire connection not used. Use grounding
procedure described in Section 2.3.1 on page 6.
• For 6-wire connections, remove jumpers JP1 and JP2.
Table 2-1. J1 Pin Assignments
2.3.3 Serial Communications
To attach serial communications cables, remove
connector J2 from the board (see Figure 2-3 on page
7). Connect communications cable through cord grip
to connector J2 as shown in Table 2-2.
Once cables are attached, reconnect J2 to the header
on the board.
The IQ plus 590-DC serial port supports full duplex
RS-232 communications for connections to printers,
PCs, and other attached devices. See Section 3.0 on
page 11 for general configuration information; see
Section 3.2.4 on page 19 for serial port configuration.
Foil (silver side out)
Shield wire (cut)
Figur e 2-2. Grounding Clamp Attachment for Foil-Shielded
NOTE: A grounding screw is provided on the indicator
backplate for connecting a grouding wire (see Figure 2.4
on page 7).
IQ plus 590-DC Installation Manual
Grounding clamp
Cut insulation here
for foil-shielded cables
Length of foil before folding
back on cable insulation
and Braided Cabling
J2 Pin Function
1 RS-232 TxD
2 RS-232 Ground
3 RS-232 RxD
Table 2-2. J2 Pin Assignments
J1
LOAD CELL
CONNECTOR
–EXC
+EXC
SHIELD
–SENSE
+SENSE
–SIG
+SIG
RICE LAKE WEIGHING SYSTEMS
GND
R4
C4
C2
R2
R1
R3
U1
C1
D1
7
6
5
4
3
2
1
DGND
C28
AGND
C31
L1
L2
C32
R11C29R13
JP2
D2
JP1
RN1
R12
C30
C34
C33
D3
D4
U2
Display Drivers
VR1
Q1
R14
R15
+
C41
C39
C35
C42
C37
RN2
C40
C36
C38
C3
U3
A/D Converter
RESET
R6
Figure 2-3. IQ plus 590-DC CPU Board
2.4 Enclosure Reassembly
Once cabling is complete, position the backplate over
the enclosure, reconnect battery cable, and reinstall
the backplate screws. Use the torque pattern shown in
Figure 2-4 to prevent distorting the backplate gasket.
Torque screws to 15 in-lb (1.7 N-m).
Torque
pattern
1
7
4
C5
C6
R5
U4
Microcontroller
C7
C8
XT1
U5
FLASH RAM
C10
R7
C9
U6
R26 C79
C75
U15
R27
R28
C83
C81
R24
R25
R23
C76
+
C72
C73
C71
VR2
+
C77
C74
C78
Battery
Input
GND
C13
C86
R33
1
C91
C90
R39
R38
R45
R44
(J5 and J7)
C14
U9
C16
U10
C15
U12
R32
C87
C88
C89
R35
R36
R34
J7
C94
C93
C92
R42
R41
R40
R48
R47
R46
J5
C11
U7
C12
U11
R29
R30
C82
VR3
R31
C80
C84
F1
D5
C85
EMI1
R37
J4
J3
1
AC
Adapter
Input
R43
1
1
Keypad Connectors
2.5 Battery Installation
To install or replace batteries, do the following:
1. Remove the four thumbscrews that hold the
battery cover to the enclosure backplate.
2. Install six alkaline C-cell batteries as shown
in Figure 2-5.
3. Replace the battery cover and reinstall
thumbscrews. Torque thumbscrews to 15 in-lb
(1.7 N-m).
J2
C23
C21
C22
C19
C20
3
2
1
C25
R10
VR4
C26
C27
C95
J6
R49
R50
SERIAL PORT
RxD
GND
TxD
C24
1
To Setup
Switch
C17
U8
+
C18
R8
R9
5
8
3
Torque backplate screws
to 15 in-lb (1.7 N-m)
Figure 2-4. IQ plus 590-DC Enclosure Backplate
2
6
Grounding
Screw
+
–
–
+
++–
–
+
–
Figure 2-5. Battery Installation
Installation 7
–
+
2.6 AC Adapter
The AC adapter can be used to provide power to the
indicator if battery power is low and AC power is
available. Use only the adapter supplied with the
indicator.
To use the AC adapter, do the following:
1. Remove the top screw from the AC adapter
port cover.
2. Loosen the bottom screw, then rotate the port
cover to expose the AC adapter port (see
Figure 2-6).
3. Reinstall the top screw in the backplate.
4. Plug AC adapter from power outlet to the
indicator adapter port.
Close the adapter port cover and reinstall screws as
described in Section 2.4 when not using the AC
adapter.
The IQ plus 590-DC enclosure cannot
Caution
Do not use the AC adapter in washdown environments.
be rated for NEMA 4X/IP66 applications
with the AC adapter port cover open.
Figure 2-6. AC Adapter Port Cover
2.7 Board Removal
If you must remove the IQ plus 590-DC CPU board,
use the following procedure:
1. Disconnect power to the indicator. Loosen
cord grips and remove backplate as described
in Section 2.2 on page 5.
2.8 Replacement Parts
Table 2-3 lists replacement parts for the IQ plus 590-DC, including all parts referenced in the assembly drawing
(see Figure 2-7 on page 10).
Ref
Number
1 49520 Battery cover thumb screws (4)
— 47939
2 71352
— 49557 Battery cover gasket - old style (1)
3 71354 Battery cover gasket - new style (1)
— 49909 Battery holder assembly (1)
4 71448 Battery holder assembly (1)
5 19538 Cable grip plug (1)
6 42640 Setup switch access screw, 1/4 x 28NF x 1/4 (1)
7 15626 Cable grips, PG9 (2)
8 44676 Sealing washer for setup switch access screw, #14 (1)
9 30375 Nylon seal rings for cable grips (2)
10 14862* Screws, 8-32NC x 3/8 (2)
11 45042 Sealing washers, #8 (3)
— 51970 Enclosure backplate - old style (1)
12 71435 Enclosure backplate - new style (1)
13 15627 Locknuts, PCN9 (2)
14 52382 Backplate gasket (1)
PN Description (Quantity)
Battery cover - old style 4 x 4.5
Battery cover - new style 3 x 7
" dimension (1)
" dimension (1)
Table 2-3. Replacement Parts
8 IQ plus 590-DC Installation Manual
Ref
(2)
Number
15 14626 Kep nuts, 6-32NC hex (4)
16 52469 Display and CPU board assembly (1)
17 51971 Enclosure (1)
18 51972 Overlay membrane panel (1)
19 49953 Screw, 8-32NC x 1/2 (1)
20 49906 AC adapter port cover (1)
21 49904 AC adapter port gasket (1)
23 53073 Tilt stand (1)
24 30342 Wing knobs for tilt stand (2)
25 15144 Nylon washers for tilt stand, 1/4 x 1 x 1/16 (2)
26 49908 AC adapter connector assembly (1)
27 15365 Brass spacers for board mounting (4)
28 49905 Battery cover pad (2)
29 14825 Screws, 4-40NCx 1/4 (2)
30 49910 Setup switch assembly (1)
— 15631* Cable tie (1)
— 15650* Cable tie mount (1)
36 15130 Lock washers, internal tooth, No. 6, Type A (8)
37 16892 Ground/earth label (1)
38 14626 Kep nuts, 8-32NC hex (2)
39 45043 Ground wire, 4 in., No. 8 (1)
40 15134 Lock washers, internal tooth, No. 8, Type A (2)
— 49978 AC adapter, 115 VAC (1)
* Additional parts included in parts kit.
PN Description (Quantity)
49977 AC adapter, 230 VAC (1)
Table 2-3. Replacement Parts (Continued)
Installation 9
35
.60
±.12
1.0
±.12
1/4X
2
3
4
6
8
A
41
7/2X
9/2X
10/3X/A
11/3X
12
14
15/4X
16
29/2X
5
A
19
A
20
21
A
23
37
30
17
18
36/8X
10 IQ plus 590-DC Installation Manual
39/D
40/2X/C
38/2X/B
27/4X
34
Figure 2-7. IQ plus 590-DC Assembly
26
13/2X
25/2X
24/2X
3.0 Configuration
To configure the IQ plus 590-DC indicator, the
indicator must be placed in setup mode. The setup
switch is accessed by removing the large fillister head
screw on the enclosure backplate. Switch position is
changed by inserting a screwdriver into the access
hole and pressing the switch.
When the indicator is placed in setup mode, the word
CONFIG is shown on the display. The CONFIG menu
is the first of seven main menus used to configure the
indicator. Detailed descriptions of these menus are
given in Section 3.2. When configuration is complete,
return to the CONFIG menu and press the (
ZERO)
key to exit setup mode, then replace the setup switch
access screw.
3.1 Configuration Methods
The IQ plus 590-DC indicator can be configured by
using the front panel keys to navigate through a series
of configuration menus or by sending commands or
configuration data to the EDP port. Configuration
using the menus is described in Section 3.1.3.
Configuration using the EDP port can be
accomplished using either the EDP command set
described in Section 5.0 or Version 2.2 or later of the
Revolution
3.1.1 Revolution Scaleware Configuration
The Revolution Scaleware configuration utility
provides the preferred method for configuring the IQ
plus 590-DC indicator. Revolution runs on a personal
computer to set configuration parameters for the
indicator. When Revolution configuration is complete,
configuration data is downloaded to the indicator.
™
Scaleware configuration utility.
Revolution supports both uploading and downloading
of indicator configuration data. This capability allows
configuration data to be retrieved from one indicator,
edited, then downloaded to another.
To use Revolution Scaleware, do the following:
1. Install Revolution on an IBM-compatible
personal computer running Windows
®
3.11 or
Windows 95. Minimum system requirements
are 8MB of extended memory and at least
5MB of available hard disk space.
2. With both indicator and PC powered off,
connect the PC serial port to the RS-232 pins
on the indicator EDP port.
3. Power up the PC and the indicator. Use the
setup switch to place the indicator in setup
mode.
4. Start the Revolution Scaleware program.
Figure 3-1 shows an example of one of the Re volution
Scaleware configuration displays.
Revolution provides online help for each of its
configuration displays. Parameter descriptions
provided in this manual for front panel configuration
can also be used when configuring the indicator using
Revolution: the interface is different, but the
parameters set are the same.
3.1.2 EDP Command Configuration
The EDP command set can be used to configure the
IQ plus 590-DC indicator using a personal computer,
terminal, or remote keyboard. Like Revolution, EDP
command configuration sends commands to the
indicator EDP port; unlike Revolution, EDP
commands can be sent using any external device
capable of sending ASCII characters over a serial
connection.
EDP commands duplicate the functions available
using the indicator front panel and provide some
functions not otherwise available. EDP commands can
be used to simulate pressing front panel keys, to
configure the indicator, or to dump lists of parameter
settings. See Section 5.0 on page 25 for more
information about using the EDP command set.
Figure 3-1. Sample Revolution Scaleware Format Display
Configuration 11
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