Rice Lake CS 5000 User Manual

CS5000

Users Manual

Intercomp Co.

3839 County Road 116

Medina MN 55340 U.S.A.

(763)-476-2531

1-800-328-3336

Fax: 763-476-2613

www.intercompcompany.com

Manual#: 700008-V

Page 1 of 31

CS5000, Users

Rev V, January, 2008

Table of Contents

INTRODUCTION ............................................................................................................................................................ 3

PECIFICATIONS

Controls..................................................................................................................................................................... 3

Electrical................................................................................................................................................................... 3

Performance.............................................................................................................................................................. 3

Environmental ........................................................................................................................................................... 3

Physical..................................................................................................................................................................... 4

Radio ......................................................................................................................................................................... 5

ARTS AND OPTIONAL EQUIPMENT

OPERATIONS .................................................................................................................................................................. 7

ISPLAY (BASE

Indicators .................................................................................................................................................................. 7

ONTROLS - HEAD (SCALE

ON............................................................................................................................................................................. 7

ONTROLS - BASE (CONTROLLER

ETUP

........................................................................................................................................................................... 10

lb/kg Switching ........................................................................................................................................................ 10

Setting time and date............................................................................................................................................... 10

OWER/BATTERIES

CALIBRATION.............................................................................................................................................................. 12

.............................................................................................................................................................. 3

................................................................................................................................. 5

) ............................................................................................................................................................. 7

) ............................................................................................................................................ 7

) .................................................................................................................................. 8

....................................................................................................................................................... 11

OW TO TEST THE CALIBRATION

ALIBRATION SWITCH

OW TO CALIBRATE THE SCALE

EGAL-FOR-TRADE SEALING

ERROR MESSAGES ..................................................................................................................................................... 17

TROUBLESHOOTING ................................................................................................................................................. 18

PARTS AND ACCESSORIES....................................................................................................................................... 20

ARTS LIST:

ARTS LIST: 2K LB CAPACITY

ARTS LIST: 5K LB,

ARTS LIST:

SERIAL OUTPUT.......................................................................................................................................................... 28

XAMPLE CONNECTIONS

HOW TO REACH INTERCOMP SERVICE.............................................................................................................. 31

500

20K

.................................................................................................................................................. 12

LB CAPACITY

10K

LB,

30K

................................................................................................................................... 12

................................................................................................................................... 13

........................................................................................................................................ 16

..................................................................................................................................... 21

...................................................................................................................................... 23

LB CAPACITY

.............................................................................................................................................. 29

......................................................................................................................... 25

....................................................................................................................... 27

"This document is the property of Intercomp Co. It contains material and information that is confidential and protected under federal and/or state trade secret, unfair competition, and copyright law. Any reproduction, use or disclosure without written permission from Intercomp Co. is prohibited".

CS5000, Users

Rev V, January, 2008

Introduction

This manual contains specifications, operation instructions, and calibration instructions for Intercomp's model CS5000 crane scale.

Specifications

Controls

General: Head:

Base:

Display: Base: 5 ½ digit LED. Indicators: Head:

Base:

On (Base remotely turns the scale head off). On/Off ,Zero, Print, Total, Display Total, Clear Total, Tare Set, Tare Display, Tare Clear.

power. lb/kg, Tare, Net, Gross, On-screen Motion, Total.

Electrical

Batteries: (Base and Head) Battery life: Up to 50 hours with alkaline batteries. Approximately 20

Resolution: 20 bit A/D delivers over 1,000,000 internal counts. Filtering: 6 Pole, 10 Hertz low pass. Auto off: Low battery, or after adjustable time without use or motion. Auto-Zero: Satisfies all HB-44 requirements; selectable 0.6, 1, or 3

8 X D-size disposable alkaline dry cells or rechargeable Nickel-Cadmium cells.

hours on a set of fully charged Ni-Cad cells.

graduations.

Performance

Accuracy: ±0.1% of applied load or ± display graduation, whichever

is greater. Speed 2 readings / sec. Transmitting Range Up to 500 ft / 150 meters

Environmental

Humidity: 10 to 95% Non-Condensing Temperature: Storage: -40 C to +75 C. / -40 F to +170 F. Operating -10 C to +50 C. / +14 F to +122 F.

Physical

CS5000, Users

Rev V, January, 2008

Capacity Graduation

500 lb

250 kg

2,000 lb

1,000 kg

5,000 lb

2,500 kg

10,000 lb

5,000 kg

20,000 lb

10,000 kg

30,000 lb

15,000 kg

50,000 lb

25,000 kg

70,000 lb

35,000 kg

100,000 lb

50,00 kg

0.1 kg

0.5 kg

0.2 lb

1 lb

2 lb

1 kg

5 lb

2 kg

10 lb

5 kg

10 lb

5 kg

20 lb

10 kg

20 lb

10 kg

in:

mm:

in:

mm:

in:

mm:

in:

mm:

in:

mm:

in:

mm:

in:

mm:

in:

mm:

in:

mm:

19.3 490

22.0 558

37.15 944

39.15 994

43.5

1105

48.6

1234

56.0

1422

B C D Hook Eye nut

3.06

77.7

3.06

77.7

3.06

77.7

3.06

7.77

6.25 159

6.00 152

7.75 197

1.44

35.1

1.44

35.1

1.82

44.5

1.75

44.5

2.60

65.8

3.00

76.2

3.66

93.0

4.56 116

5.06 129

1.41

35.8

1.41

35.8

1.69

42.9

1.69

42.9

2.41

61.2

3.19

81.3

3.62

92.0

3.75

92.3

4.25 108

The

dimensions

below are

top to

bottom

shackle,

eye to eye

on 25-50

ton / 12.5 –

25 metric

ton models

17.0 432

18.0 457

C/L 3 ton

S1 swivel

C/L 3 ton

S1 swivel

C/L 5 ton

S1 swivel

C/L 5 ton

S1 swivel

C/L 10 ton

S1 swivel

C/L 15 ton

S1 swivel

C/L 25 ton

S1 swivel

C/L 35 ton

S1 swivel

C/L 45 ton

S1 swivel

shackle

C/L #7

eye nut

C/L #7

eye nut

C/L #7 eye

nut

C/L #7 eye

nut

C/L # 11

eye nut

C/L # 11

eye nut

C/L 40 ton

#2140

C/L 40 ton

#2140

C/L 50 ton

#2140

Approx Weight

48 lb

22 kg

50 lb

23 kg

58 lb

26 kg

58 lb

26 kg

97 lb

44 kg

122 lb

55 kg

220 lb

100 kg

248 lb

113 kg

392 lb

178 kg

CS5000, Users

Rev V, January, 2008

Radio

Radio frequency (US/Canada) License requirements None. Pre-approved US/FCC, CAN/IC, EUR/EN Range 200’ / 60m indoor, 300’ / 90m line of sight

WARNING:

type transmitting devices, a separation distance of 20cm or more should be maintained between the antenna of this device and persons during operation, with the exception of hands, wrist, feet, and ankles. To ensure

2.4 GHz, FHSS, 50 mW output power

To satisfy FCC RF exposure requirements for mobile

Parts and Optional Equipment

Oversized top lifting eye (100744)

This part is applicable to 500 lb - 10,000 lb capacity models.

Oversized top shackle (100745)

This part is applicable to 20,000 lb and 30,000 lb capacity models.

Oversized top shackle (100746)

This part is applicable to 50,000 lb and 70,000 lb capacity models.

Oversized top shackle (100747)

This part is applicable to 100,000 lb capacity models.

Anti heat shield (100720)

Bottom plate with standard hook rated for 0° - 1000°.

Medium anti heat shield (100670)

1000° - 1500° protection. Includes oversized hook and custom swivel.

Extreme anti heat shield (100671)

1500° - 2500° protection. Includes oversized hook and custom swivel.

Remote load cell input and summing (100724)

Load cell input with electronic summing board. An external load cell can be connected to the CS5000. The scale averages the signals from the 2 load cell outputs.

RS232 Serial data output (100721)

The CS5000 has an RS232 connection so the unit may communicate with a printer or computer.

LED Display on crane unit (100725)

Optional LED (light emitting diode) display on the head. An LED display is fully readable in pitch-dark lighting situations.

CS5000, Users

Rev V, January, 2008

LCD Display on crane unit (100726) Optional LCD (liquid crystal display) display on the head.

Anti-magnetic shielding (100722) Provides protection from high magnetic fields.

Battery pack and 120V external charger (100730)

Rechargeable Ni-Cad battery pack (8 D-cells) with 120V external charger. Standard power uses 8 disposable alkaline dry cells.

Battery pack and 220V external charger (100731)

Rechargeable Ni-Cad battery pack (8 D-cells) with 220V external charger. Standard power uses 8 disposable alkaline dry cells.

Battery pack, Ni-Cad (100733) D size rechargeable battery pack (qty: 8).

Direct Power on crane unit, 120V (100723)

This option allows the CS5000 to use 120V power instead of batteries.

Direct Power on crane unit, 220V (100727)

This option allows the CS5000 to use 220V power instead of batteries.

Operations

Display (Base)

Total

kg Optional: displays ‘1’ or blank Gross

lb Tare

CS5000, Users

Rev V, January, 2008

Net

Indicators

kg: Indicates the scale is weighing in kilograms. When lit, the scale is in kg mode.

Press TOTAL DISPLAY and TARE DISPLAY together to toggle units.

Total: Indicates that the current number displayed is the total. The net indicator will also be lit to represent that the total totalizes the net weights.

lb: Indicates the scale is weighing in pounds. When lit, the scale is in lb mode. Press TOTAL DISPLAY and TARE DISPLAY together to toggle units.

Gross: This indicator is lit when the display represents that the gross weight is

being displayed.

Net: This indicator is lit when a tare value is set and the weight shown is the

calculated net weight.

Tare: This indicator is lit while the tare weight is being displayed.

Controls - Head (scale)

Press this button to turn the scale on.

Controls - Base (controller)

ON/OFF

Press this button to turn the base unit on. The scale tests itself, then displays “-----

-----“ or “HO-00

----------

displayed. Press this button again to turn the scale off. The head will turn off automatically.

Pressing this key will output an RS-232 signal containing the Gross, Net, Tare, total weight, and the time and date. Note: The print key will only function when there is no motion. Also see the ‘Serial Output' section in this manual.

ZERO

Tells the scale to display a zero weight. This button is used any time the scale shows a non-zero value with no weight on the hook. If you press ZERO with weight on the hook, that weight becomes the zero condition for the scale. This can be useful to cancel the weight of any weighing fixtures, such as containers, chains or cables. When this weight is removed, a negative weight shows until the system is zeroed again.

NOTES: When ZERO is pressed, the CS5000 will display "-----

reading is taken. If there is continuous motion for more than 20 or 30 seconds, the zero command will be rejected and the scale will return to normal weighing.

The scale contains a feature called Auto Zero Tracking (AZT), which corrects for slight zero changes during normal operation. If small weights are added slowly, the scale could zero them off.

TARE

Use this button to read a tare weight into memory. This tare weight will be subtracted from a gross weight, giving you the net weight. This is useful for canceling the weight of a container used in weighing. A segment on the right side of the display shows that the net weight is being calculated.

NOTE: When TARE is pressed, the CS5000 will display " reading is taken. If there is continuous motion for more than 20 or 30 seconds, the tare command will be rejected and the scale will return to normal weighing.

HO-00”. When a weight is received from the scale head it will be

HO-00HO-00

CS5000, Users

Rev V, January, 2008

-----" until a stable

----------

-----

----------

" until a stable

CS5000, Users

Rev V, January, 2008

TARE DISPLAY

You may press the TARE DISPLAY button to display the tare weight. Pressing the TARE DISPLAY button a second time will return to the gross or net display.

TARE CLEAR

This button is used to clear a stored tare weight to zero.

TOTAL

By pressing this button, the current net weight is added to the total. Note: If the tare weight is zero, the net weight is equal to the gross weight.

TOTAL DISPLAY

Pressing the TOTAL DISPLAY screen will switch the display to show the current total weight. Pressing the key a second time will return to normal weighing.

TOTAL CLEAR

Clears the total to zero.

CS5000, Users

Rev V, January, 2008

Setup

Use the following procedure to setup and weigh:

1: Hook CS5000 scale head onto hoist. 2: Turn on CS5000 scale head. 3: Turn on CS5000 base. 4: Hook any weighing fixtures onto CS5000 hook (chains, etc.) 5: Hook any weighing bin or platform onto CS5000 hook or fixtures. 6: Hoist into air so that it is free swinging. 7: Press ZERO on base. The CS5000 will wait for a stable zero reading. 8: Proceed with weighing.

lb/kg Switching

Press the TOTAL DISPLAY and TARE DISPLAY keys together to switch lb/kg. This toggles the weighing system between pound (English) and kilogram (SI metric) units of measure. The current unit of measure is shown by the left indicators of the CS5000 base (as shown in the section Display (Base) ).

Setting time and date

To set the time and date press the three keys labeled TARE, TARE DISPLAY, and TARE CLEAR together and release. The scale will then ask you to enter seven numbers representing the month, day, year, hour, minute, second, and am/pm. You increase the number by pressing the TARE DISPLAY button. When the number is set, pressing the TARE button moves on to the next number. When you have completed entry of all seven numbers press the TARE CLEAR button to exit and start the clock running. The numbers are displayed in the following format Hx-yy, were x is the number being set and yy is the value. The following chart shows the seven values and their ranges.

Display Meaning Range

H1-yy

H1-yyH1-yy H2-yy

H2-yy

H2-yyH2-yy H3-yy

H3-yy

H3-yyH3-yy H4-yy

H4-yy

H4-yyH4-yy H5-yy

H5-yy

H5-yyH5-yy H6-yy

H6-yy

H6-yyH6-yy H7-yy

H7-yy

H7-yyH7-yy

If the year is set prior to '91 it will be displayed as 20xx.

Month 1-12

Day 1-31 Year 0-99 Hour 1-12

Minutes 0-59

Seconds 0-59

am/pm 0-1 (0 = am, 1 = pm)

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