RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT SAFETY INFORMATION!
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DO NOT DESTROY THIS MANUAL
PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE BY A SERVICEMAN
WARNING
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THESE INSTRUCTIONS ARE INTENDED AS AN AID TO
QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER
INSTALLATION, ADJUSTMENT AND OPERATION OF THIS
UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE
ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER
INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE
POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
ISO 9001:2008
FOR PACKAGE AIR CONDITIONERS FEATURING NEW
INDUSTRY STANDARD R410A REFRIGERANT
WITH CLEAR CONTROL
RLNL-G SERIES 15, 20 & 25 TON [52.8, 70.3, 87.9 kW]
60 HZ MODELS (COMPLIES WITH ASHRAE 90.1-2007)
PROPOSITION 65: THIS APPLIANCE
CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTICLES OF
FIBERGLASS ARE KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE
CANCER.
II. INTRODUCTION
This booklet contains the installation and operating instructions for your air conditioner. There are a few precautions that should be taken to derive maximum satisfaction
from it. Improper installation can result in unsatisfactory operation or dangerous conditions.
Read this booklet and any instructions packaged with separate equipment required to
make up the system prior to installation. Give this booklet to the owner and explain its
provisions. The owner should retain this booklet for future reference.
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▲WARNING
THE MANUFACTURER’S WARRANTY
DOES NOT COVER ANY DAMAGE OR
DEFECT TO THE AIR CONDITIONER
CAUSED BY THE ATTACHMENT OR
USE OF ANY COMPONENTS, ACCESSORIES OR DEVICES (OTHER THAN
THOSE AUTHORIZED BY THE MANUFACTURER) INTO, ONTO OR IN CONJUNCTION WITH THE AIR CONDITIONER. YOU SHOULD BE AWARE
THAT THE USE OF UNAUTHORIZED
COMPONENTS, ACCESSORIES OR
DEVICES MAY ADVERSELY AFFECT
THE OPERATION OF THE AIR CONDITIONER AND MAY ALSO ENDANGER
LIFE AND PROPERTY. THE MANUFACTURER DISCLAIMS ANY RESPONSIBILITY FOR SUCH LOSS OR INJURY
RESULTING FROM THE USE OF SUCH
UNAUTHORIZED COMPONENTS,
ACCESSORIES OR DEVICES.
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▲WARNING
DISCONNECT ALL POWER TO THE
UNIT BEFORE STARTING MAINTENANCE. FAILURE TO DO SO CAN
RESULT IN SEVERE ELECTRICAL
SHOCK OR DEATH.
III. CHECKING PRODUCT RECEIVED
Upon receiving the unit, inspect it for any damage from shipment. Claims for damage,
either shipping or concealed, should be filed immediately with the shipping company.
Check the unit model number, heating size, electrical characteristics, and accessories
to determine if they are correct.
IV. EQUIPMENT PROTECTION FROM THE
ENVIRONMENT
The metal parts of this unit may be subject to rust or deterioration in adverse environmental conditions. This oxidation could shorten the equipment’s useful life. Salt spray,
fog or mist in seacoast areas, sulphur or chlorine from lawn watering systems, and various chemical contaminants from industries such as paper mills and petroleum refineries are especially corrosive.
If the unit is to be installed in an area where contaminants are likely to be a problem, special attention should be given to the equipment location and exposure.
1. Avoid having lawn sprinkler heads spray direction on the unit cabinet.
2. In coastal areas, locate the unit on the side of the building away from the waterfront.
3. Shielding provided by a fence or shrubs may give some protection.
Regular maintenance will reduce the buildup of contaminants and help to protect the unit’s finish.
1. Frequent washing of the cabinet, fan blade and coil with fresh water will remove
most of the salt or other contaminants that build up on the unit.
2. Regular cleaning and waxing of the cabinet with a good automobile polish will provide some protection.
3. A good liquid cleaner may be used several times a year to remove matter that will
not wash off with water.
Several different types of protective coatings are offered in some areas. These coatings may provide some benefit, but the effectiveness of such coating materials cannot
be verified by the equipment manufacturer.
The best protection is frequent cleaning, maintenance and minimal exposure to
contaminants.
V. SPECIFICATIONS
A. GENERAL
The Packaged Air Conditioner is available without heat or with 20, 40, 60 or 75 kW
electric heat. Cooling capacities of 15, 20, and 25 nominal tons of cooling are available. Units are convertible from bottom supply and return to horizontal supply and
return by relocation of supply and return air access panels. See cover installation
detail.
The units are weatherized for mounting outside of the building.
The information on the rating plate is in compliance with the FTC and DOE rating for
single phase units. The following information is for three phase units which are not
covered under the DOE certification program.
1. The efficiency rating of this unit is a product thermal efficiency rating determined
under continuous operating conditions independent of any installed system.
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B. MAJOR COMPONENTS
The unit includes a hermetically-sealed refrigerating system (consisting of compressors, condenser coil, evaporator coil with thermal expansion valves, micro-channel
reheat coil, solenoid valves), circulation air blower, condenser fans, variable frequency drive (VFD) outdoor fan motor controller (OFMC) and all necessary internal electrical wiring. The cooling system of these units is factory-evacuated, charged and
performance tested. Refrigerant amount and type are indicated on rating plate.
C. R-410A REFRIGERANT
All units are factory charged with R-410A refrigerant.
1. Specification of R-410A:
Application: R-410A is not a drop-in replacement for R-22
must accommodate its higher pressures. It cannot be retrofitted into R-22 units.
Pressure: The pressure of R-410A is approximately 60% (1.6 times) greater than
R-22. Recovery and recycle equipment, pumps, hoses and the like need to have
design pressure ratings appropriate for R-410A. Manifold sets need to range up to 800
psig high-side and 250 psig low-side with a 550 psig low-side retard. Hoses need to
have a service pressure rating of 800 psig. Recovery cylinders need to have a 400 psig
service pressure rating. DOT 4BA400 or DOT BW400.
Combustibility: At pressures above 1 atmosphere, mixture of R-410A and air can
become combustible. R-410A and air should never be mixed in tanks or supply
lines, or be allowed to accumulate in storage tanks. Leak checking should never
be done with a mixture of R-410A and air. Leak checking can be performed safe-
ly with nitrogen or a mixture of R-410A and nitrogen.
2. Quick Reference Guide For R-410A
• R-410A refrigerant operates at approximately 60% higher pressure (1.6 times) than
R-22. Ensure that servicing equipment is designed to operate with R-410A.
• R-410A refrigerant cylinders are pink.
• R-410A, as with other HFC’s is only compatible with POE oils.
• Vacuum pumps will not remove moisture from POE oil.
• R-410A systems are to be charged with liquid refrigerants. Prior to March 1999, R410A refrigerant cylinders had a dip tube. These cylinders should be kept upright
for equipment charging. Post March 1999 cylinders do not have a dip tube and
should be inverted to ensure liquid charging of the equipment.
• Do not install a suction line filter drier in the liquid line.
• A liquid line filter drier is standard on every unit.
• Desiccant (drying agent) must be compatible for POE oils and R-410A.
; equipment designs
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▲CAUTION
R-410A systems operate at higher pressures than R-22 systems. Do not use R22 service equipment or components on
R-410A equipment.
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3. Evaporator Coil / TXV
The thermostatic expansion valve is specifically designed to operate with R-410A. DO
NOT use an R-22 TXV. The existing evaporator must be replaced with the factory
specified TXV evaporator specifically designed for R-410A.
Re-Heat Coil - Fin TypeLouveredLouveredLouveredLouvered
Tube TypeMicroChannelMicroChannelMicroChannelMicroChannel
MicroChannel Depth in. [mm]0.709 [18]0.709 [18]0.709 [18]0.709 [18]
Face Area sq. ft. [sq. m]19.9 [1.85]19.9 [1.85]19.9 [1.85]19.9 [1.85]
Rows / FPI [FPcm]1 / 23 [9]1 / 23 [9]1 / 23 [9]1 / 23 [9]
Outdoor Fan - TypePropellerPropellerPropellerPropeller
No. Used/Diameter in. [mm]4/24 [609.6]4/24 [609.6]4/24 [609.6]4/24 [609.6]
Drive Type/No. SpeedsDirect/1Direct/1Direct/1Direct/1
CFM [L/s]16000 [7550]16000 [7550]16000 [7550]16000 [7550]
No. Motors/HP4 at 1/3 HP4 at 1/3 HP4 at 1/3 HP4 at 1/3 HP
Motor RPM1075107510751075
Indoor Fan - TypeFC CentrifugalFC CentrifugalFC CentrifugalFC Centrifugal
No. Used/Diameter in. [mm]2/18x9 [457x229]2/18x9 [457x229]2/18x9 [457x229]2/18x9 [457x229]
Drive TypeBelt (Adjustable)Belt (Adjustable)Belt (Adjustable)Belt (Adjustable)
No. Speeds (Standard / VFD)MultipleMultipleMultipleMultiple
No. Motors1111
Motor HP3535
Motor RPM1725172517251725
Motor Frame Size5618456184
FurnishedYesYesYesYes
(NO.) Size Recommended in. [mm x mm x mm](8)2x25x20 [51x635x508](8)2x25x20 [51x635x508](8)2x25x20 [51x635x508](8)2x25x20 [51x635x508]
1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capacity is net and includes
the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is
based on AHRI Standard 210/240 or 360.
2. EER and/or SEER are rated at AHRI conditions and in accordance with DOE test procedures.
3. Integrated Energy Efficiency Ratio (IEER) is rated in accordance with AHRI Standard 210/240 or 340/360.
4. Not applicable to these units.
5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 25 Ton Model is outside the scope of AHRI Standard 340/360.
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GENERAL DATA - RLNL
Model RLNL- SeriesG240CRG240CSG240DRG240DS
Cooling Performance
Re-Heat Coil - Fin TypeLouveredLouveredLouveredLouvered
Tube TypeMicroChannelMicroChannelMicroChannelMicroChannel
MicroChannel Depth in. [mm]0.709 [18]0.709 [18]0.709 [18]0.709 [18]
Face Area sq. ft. [sq. m]19.9 [1.85]19.9 [1.85]19.9 [1.85]19.9 [1.85]
Rows / FPI [FPcm]1 / 23 [9]1 / 23 [9]1 / 23 [9]1 / 23 [9]
Outdoor Fan - TypePropellerPropellerPropellerPropeller
No. Used/Diameter in. [mm]6/24 [609.6]6/24 [609.6]6/24 [609.6]6/24 [609.6]
Drive Type/No. SpeedsDirect/1Direct/1Direct/1Direct/1
CFM [L/s]19800 [9344]19800 [9344]19800 [9344]19800 [9344]
No. Motors/HP6 at 1/3 HP6 at 1/3 HP6 at 1/3 HP6 at 1/3 HP
Motor RPM1075107510751075
Indoor Fan - TypeFC CentrifugalFC CentrifugalFC CentrifugalFC Centrifugal
No. Used/Diameter in. [mm]2/18x9 [457x229]2/18x9 [457x229]2/18x9 [457x229]2/18x9 [457x229]
Drive TypeBelt (Adjustable)Belt (Adjustable)Belt (Adjustable)Belt (Adjustable)
No. Speeds (Standard / VFD)MultipleMultipleMultipleMultiple
No. Motors1111
Motor HP57 1/257 1/2
Motor RPM1725172517251725
Motor Frame Size184213184184
FurnishedYesYesYesYes
(NO.) Size Recommended in. [mm x mm x mm](8)2x25x20 [51x635x508](8)2x25x20 [51x635x508](8)2x25x20 [51x635x508](8)2x25x20 [51x635x508]
1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capacity is net and includes
the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is
based on AHRI Standard 210/240 or 360.
2. EER and/or SEER are rated at AHRI conditions and in accordance with DOE test procedures.
3. Integrated Energy Efficiency Ratio (IEER) is rated in accordance with AHRI Standard 210/240 or 340/360.
4. Not applicable to these units.
5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 25 Ton Model is outside the scope of AHRI Standard 340/360.
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GENERAL DATA - RLNL
Model RLNL- SeriesG300CRG300CSG300DRG300DS
Cooling Performance
Re-Heat Coil - Fin TypeLouveredLouveredLouveredLouvered
Tube TypeMicroChannelMicroChannelMicroChannelMicroChannel
MicroChannel Depth in. [mm]0.709 [18]0.709 [18]0.709 [18]0.709 [18]
Face Area sq. ft. [sq. m]19.9 [1.85]19.9 [1.85]19.9 [1.85]19.9 [1.85]
Rows / FPI [FPcm]1 / 23 [9]1 / 23 [9]1 / 23 [9]1 / 23 [9]
Outdoor Fan - TypePropellerPropellerPropellerPropeller
No. Used/Diameter in. [mm]6/24 [609.6]6/24 [609.6]6/24 [609.6]6/24 [609.6]
Drive Type/No. SpeedsDirect/1Direct/1Direct/1Direct/1
CFM [L/s]19800 [9344]19800 [9344]19800 [9344]19800 [9344]
No. Motors/HP6 at 1/3 HP6 at 1/3 HP6 at 1/3 HP6 at 1/3 HP
Motor RPM1075107510751075
Indoor Fan - TypeFC CentrifugalFC CentrifugalFC CentrifugalFC Centrifugal
No. Used/Diameter in. [mm]2/18x9 [457x229]2/18x9 [457x229]2/18x9 [457x229]2/18x9 [457x229]
Drive TypeBelt (Adjustable)Belt (Adjustable)Belt (Adjustable)Belt (Adjustable)
No. Speeds (Standard / VFD)MultipleMultipleMultipleMultiple
No. Motors1111
Motor HP7 1/2107 1/210
Motor RPM1725172517251725
Motor Frame Size213215213215
FurnishedYesYesYesYes
(NO.) Size Recommended in. [mm x mm x mm](8)2x25x20 [51x635x508](8)2x25x20 [51x635x508](8)2x25x20 [51x635x508](8)2x25x20 [51x635x508]
1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capacity is net and includes
the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is
based on AHRI Standard 210/240 or 360.
2. EER and/or SEER are rated at AHRI conditions and in accordance with DOE test procedures.
3. Integrated Energy Efficiency Ratio (IEER) is rated in accordance with AHRI Standard 210/240 or 340/360.
4. Not applicable to these units.
5. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 25 Ton Model is outside the scope of AHRI Standard 340/360.