Reznor Pilots User Manual

Obsoletes Form 701-B

Form P-PILOTS

IMPORTANT

1. Always include complete heater model and serial number so that any specification change can be considered for parts shipment. It can save time and expense.

2. Specifications are subject to change without notice.

3. We reserve the right to substitute functional replacements.

4. Order either by Kit or Component Part No.

Quick Ref eren ce Repla cement Pilo t Kit Selectio n Table

(R efer to FIGURES 1-12, pages 1-4, for illustrations an d comp onent part numbers.)

Heater Infrared

Unit Heaters

Duct Furnaces and Packaged Systems (Also applies to Models with prefix "H")

Heating/ Cooling

Direct Fired

If the replacement pilot changes with the introduction of a Model Series, the Series is indicated in the Selection Table. The Series indicator is on the heater rating plate; it is the suffix number on the Model Size (Ex: SC400-6; "6" is the Series).

Model Designa tion*/Sizes

T, TR -H 50 T, TR-H 75-200 F, B 25-400 FE, BE 25-400 UA, XL, XLB, CXL, CXLB 30-105 XL, XLB, CXL, CXLB 125-400 EEXL, EEXLB, CEEXL, CEEXLB 30-105 EEXL, EEXLB, CEEXL, CEEXLB 125-400 SCA, SCB prior to Series 6 SCA, SCB Series 6 EEDU, HEEDU Series 6 EEDU, HEEDU prior to Series 6 X, XA, XB, XC, XD, XE, XG XJ, PAK, DFAH prior to 9/73

X, XA, XB, XC, XD, XE, XG XJ, PAK, DFAH, CX, CXE , C PAK beginning 9/7 3 SC, SCE Series 6 RX, REB, RXE, RXJ, CRX, CREB, CRXE, RPAK,CRPAK, SC, SCE, SCJ prior to Series 6; RPV, RPVE, RPBE, RPVAK, CRPV, CRPVE, CRPBE, CRPV AK Series 6; RG, CRG, RP, CRP, RGB, CRGB, RPB, CRPB, RGBL, CRGBL, RPBL, CRPBL, SSCBL RPV, RPBE, RPVE, RPVAK RPVJ. CRPV, CRPBE, CRPVE, CRPVAK prior to Series 6 RCG 7-1/2, 10 ton RCG 2 - 5 ton - with vertic a l pi lot

- with hor iz onta l pilot ADF, ADFH w ith hot surface ignition RDF -with spark ignition and flame probe

-with spark ignition and ultraviolet sensor

-w ith hot surface ignition DV with hot surface ignition DFA with hot surface ignition

Natural Propane FIGURE Natural Propane FIGURE

110851 110 852 1 110853 110854 2

110855 110 856 3 110857 110858 4 110859 110 860 5 110861 110862 6

110863 110 864 8 - - 110859 110 860 5 110861 110862 6

Replacement Pilots

M a tch Lit Pilot Kits Spark Pilot Kits**Type of

- - - 110854 1 10854 2

- -

- - - 110853 1 10854 2

- - - 110857 1 10858 4

- - - 110861 1 10862 6

- - - 110853 1 10854 2

- - - 131457 1 31458 8

- - - 110861 1 10862 6

- - - 110865 1 10866 9

- - - 110867 1 10868 10

- - - 110861 1 10862 6

- - - 120048 1 20048 11

- - - 110869 1 10869 11

- - - 110918 1 10918 11

- - - 120048 1 20048 11

Functional

- 110853 110853 2

131457 1 31458 8

110861 1 10862 6

** Spark pilot kits for all indirect-fired products are for use with Model G60, G65, G67, or G770 ignition controllers only. Pilot kits

are not available for other spark ignition systems used on indirect-fired products.

Pilot Kits and Components

FIGURE 1 - Vertical Match-

Lit Pilot for Models F and B

Replacement Natural Gas - P/N 110851 Pilot Kits Propane Ga s - P/N 11 08 5 2

Code

103034

Component Description

P/N

Nat u ral G a s P ilot Assembly with o r ifice, pilo t tubing, an d

96360

thermocouple; less fitting (Johnson #J994HKA-9731-715) P r opan e Gas P ilot Assembly with o r ifice, pilo t tubing, an d

96361

thermocouple; less fitting (Johnson #J994HKA-9733-410) Natural Gas Orifice only, Johnson #9731-715 (brass) Prop ane Gas Orifice only, Johnson #9733-410 (black)

98695

Pilot T ubing, 1/8" x O.D. x 18" long, Johnson #B10499-995-11

98698

Compression Fitting, FTG 75 (2 required w h en replacing pilot t u bing)

97572

Thermocoup le, 24", #K15FA-24D

Form P-PILOTS, 131133R3, Page 1

FIGURE 2 - Vertical Spark

)

Nut with breakaway ferrule (2 required

)

Pilot for Unit Heater Models F/FE/B/BE, Infrared Models TR/TR-H, and Duct Furnace Models EEDU/HEEDU Series 6

Replacement Pilot Kits

Models F/FE/B/BE Model TR 50 Model s TR 75-20 0 M o dels (H )EEDU Series 6

Natural G as Natural G as Natural G as -

Natural G as -

P/N 110853 P/N 110854 P/N 110853

P/N 110853

; Propane Gas ; Propane Gas ; Propane Gas -

; Propane Gas -

P/N 110854 P/N 110854 P/N 110853

P/N 110854

Code P/N Appl ication Gas Component Description

1 97534

97535

2 103034

F/FE/B/BE and (H)EEDU Series 6

Natural

TR 75-200 Natural & Propane F/FE/B/BE and (H)EEDU Series 6

Propane

TR 50 N a t ural & Propane F/FE/B/BE and (H)EEDU Series 6

Natural

Pilot As sembly with orifice, pilot tubing, and flame rod; less flame sensor l ea d and fitting (Johnson #J982HKW-9731-713 Pilot As sembly with orifice, pilot tubing, and flame rod; less flame sensor l ea d and fitting (Johnson #J982HKW-9733-410) Orifice only, Johnson # 9731-713 (brass)

TR 75-200 Natural & Propane

98695

F/FE/B/BE and (H)EEDU Series 6

Propane

Orifice only, Johns on # 9733-410 (black)

TR 50 N a t ural & Propane

3 98698

Pilot Tubing, 1/8" OD x 18" lg, Johnson #B10499-99-11

97572

4 98697 5 97575

F/FE/B/BE /TR and (H)EEDU Series 6

N a t ural & Propane

C o mpressi o n Fitt ing, FTG75 (2 require d when replacing pil ot tubing) Flame Ro d, Johnson #Y75AA-10 Flame Sensor Lead, 21 "

FIGURE 3 - Horizontal Match Lit Pilot for Models UA, XL, XLB, CXL, CXLB 30 - 105

Replaceme nt Natural Gas - P/N 110855 Pilot Kits Propane Gas - P/N 110856

Code

Component Description

P/N

Natural Gas Pilot Assembly with

40964

orifice; less pilot tubing, less thermocouple (Baso #J999HKA4213 Propane Gas Pilot Assembly with

40420

orifice; less pilot tubing, less thermocouple (Baso #J999HKA4207 Natural Gas Orifi ce only, #4213

40966

Propane Gas Orifice only, #4207

40965

Pilot T ubing, 22" long

5145 9664

when replacing pilot tubing) Thermocouple, TC2-24"

84761

FIGURE 5 - Horizontal Match Lit Pilot - Starting 9/73 for Models X, XA, XB, XC, XD, XE, XG, XJ, PAK, DFAH, HX, HXE, CX, CXE, HCX, HCXE, CPAK; Also XL, XLB, CXL, CXLB 125400

Form P-PILOTS, Page 2

Replacement Natural Gas - P/N 110859 Pilot Kits Pro pane Gas - P/N 110860

Code

FIGURE 4 - Horizontal Spark Pilot for Models EEXL, EEXLB,

CEEXL, CEEXLB 30 - 105. May also be used on XL, XLB, CXL, CXLB when equipped with G60, G65 or G67 ignition controller (with or without

Serial No. Suffix "B")

Replacement Natural Gas - P/N 110857 Pilot Kits Propane Gas - P/N 110858

Code

4 5

Above pilot replaces Baso #J987HKW, natural gas P/N 50449 and propane gas P/N

51330. Also replaces General Controls #26C27113 with 16" high tension lead, natural gas pilot P/N 64463 and propane gas P/N 64464; and General Controls #26C27113 with 24" high tension lead, natural gas pilot P/N 73614 and propane pilot P/N 73615.

Component Description

P/N

17890

Natural Gas Pilot with orific e; less pilot tubing, l ess thermocouple (Baso #J963HXA6218

46136

Propane Gas Pilot with orifice; less pilot tubing, l ess thermocouple (Baso #J963HXA421 Natural Gas Orifice on ly , #6218

46392

Prop ane Gas Orifice only , #4211 This pilot

42089

Pilot Tubing, 26" lg for X Series may be used

7671 9664

Nut with breakaway ferrule (2 required when re placing pilot tubing) Pilot Tubing, 22" lg for XL, XLB, CXL, CXLB 125-400 GC

5145

Nut with breakaway ferrule (2 required when replacing pilot tubing) #26C23114.

9664

Thermocou p le TC2 , 24" lg for X Series

84761

Thermocouple TC2, 18" lg for XL, XLB, CXL, CXLB 12 5-400

84760

Component Description

P/N

Natural Gas Pilot Assy with orifice and high tension lead; less pilot

93971

tubing, less flame probe, less sensor lead (Baso #J983HKW7715) Propane Gas Pilot Assy with orifice and high tension lead; less pilot

93972

tubing, less flame probe, less sensor lead (Baso #J983HKW4709) Natural Gas Orifice only, #7715

93973

Propane Gas Orifice only, #4709

93974

Pilot Tubing, 22" long

5145

Nut with breakaway ferrule (2 required when replacing pilot tubing)

9664

Sensor lead, 16" lg

50450

Flame probe, Y75BA

43594

in place of

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