Reznor P6SD-X36 Installation Manual

USER'S MANUAL/INSTALLATION INSTRUCTIONS
P6 Series Single Package Convertible Air Conditioner
TM
Single Package Convertible Air Conditioner
IMPORTANT
These instructions are primarily intended to assist qualifi ed individuals experienced in the proper installation of heating and/or air conditioning appli­ances. Some local codes require licensed installation/service personnel for this type equipment. All installations must be in accordance with these instructions and with all applicable national and local codes and standards.
Read these instructions thoroughly before starting the installation. Follow all precautions and warnings contained within these instructions and on the unit.
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TABLE OF CONTENTS
OWNER INFORMATION ...............................................................................................................4
OPERATING INSTRUCTIONS ......................................................................................................4
GENERAL SPECIFICATIONS ......................................................................................................5
SAFETY CONSIDERATIONS .......................................................................................................5
Literature, Labels, and Tags..................................................................................................5
Pressures Within The System...............................................................................................5
INSTALLATION REQUIREMENTS ...............................................................................................5
Equipment Check .................................................................................................................5
Requirements and Codes .....................................................................................................5
Unit Dimensions ...................................................................................................................6
Unit Location .........................................................................................................................7
Air Filter Requirements .........................................................................................................7
Internal Air Filter Assembly Removal....................................................................................8
Condensate Drain .................................................................................................................8
UNIT INSTALLATION ...................................................................................................................8
Ground Level ........................................................................................................................8
Rigging and Hoisting ............................................................................................................8
Rooftop .................................................................................................................................9
AIR SUPPLY .................................................................................................................................9
Unconditioned Spaces ........................................................................................................10
Acoustical Ductwork ...........................................................................................................10
Horizontal to Down Flow Conversion ..................................................................................10
Clearance ...........................................................................................................................10
ELECTRICAL WIRING ................................................................................................................10
General ...............................................................................................................................10
Line Voltage ........................................................................................................................10
Blower Speed .....................................................................................................................11
Room Thermostat ..........................................................................................................11-13
WIRING DIAGRAM .....................................................................................................................12
SYSTEM CHECK ........................................................................................................................13
Pre-Start Check List ...........................................................................................................13
START-UP PROCEDURE ...........................................................................................................13
Air Circulation .....................................................................................................................13
System Cooling ..................................................................................................................13
System Heating ..................................................................................................................13
UNIT MAINTENANCE .................................................................................................................13
Refrigerant Charging ..........................................................................................................13
Routine Maintenance ..........................................................................................................14
Installation / Removal of Air Filters .....................................................................................14
Package A/C Blower Curves ..............................................................................................15
Refrigerant Charging Charts .........................................................................................15-16
Wiring Diagrams ............................................................................................................17-18
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OWNER INFORMATION
OPERATING INSTRUCTIONS
T o Operate Y our Air Conditioner f or Cooling —
1. Set the thermostat system s witch to COOL or AUTO and the thermostat fan switch to AUTO. (See Figure 1)
2. Set the thermostat temperature to the desired temperature level using the temperature selector. Please refer to the separate thermostat user’s manual for complete instructions regarding thermostat programming. The outdoor unit and indoor blower will both cycle on and off to maintain the indoor temperature at the desired cooling level.
T o Operate Y our Unit for Heating — (If optional heat accessory is installed.)
1. Set the thermostat system s witch to HEAT or AUTO and the thermostat fan switch to AUTO.
(See Figure 1)
The system will not operate, regardless of the thermostat temperature setting.
T o Operate the Indoor Blo wer Continuously—
Set the thermostat fan switch to ON (See Figure 1)
The indoor blower will start immediately, and will run continually until the fan switch is reset to AUTO.
The continuous indoor blower oper ation can be obtained with the thermostat system switch set in any position, including OFF. The continuous indoor blower operation is typically used to circulate the indoor air to equalize a temperature unbalance due to a sun load, cooking, or fi replace operation.
BEFORE YOU CALL A SERVICEMAN
Let your serviceman check your system at the start of each air conditioning season. He will make sure it’s working right, clean or change fi lters and make any needed adjustments.
Fan Switch
Temperature Selector
Figure 1. Typical Thermostat
2. Set the thermostat temperature to the desired temperature lev el using the temperature selector. Please refer to the separate user’s manual for complete thermostat programming instructions. The furnace and indoor blower will cycle on and off to maintain the indoor temperature at the desired heating level.
To Shut Off Your Air Conditioner —
Set the thermostat system switch to OFF and the thermostat fan switch to AUTO. (See Figure 1)
Otherwise, follow these simple rules:
1. Never run your system without fi lter. If you
do, the cooling coils will get dirty and may become clogged.
2. Set your thermostat at the comfort level you
wish – and then leave it alone. Let it control the operation of the air conditioning system. If you get chilly, turn it up a degree at a time until comfort is restored.
3. It takes longer for an air conditioner to cool
your dwelling than it does for y our furnace to heat it. So . . . don’t turn the unit on and expect a dramatic drop in temperature, at least not right away. If your home is hot and humid, the temperature will drop slowly.
4. Check your fi lters regularly , to ensure there is
not extensive dirt build-up . Replace or clean fi lter as needed.
5. Keep your condenser coil clean. Y ou can hose
it down when it gets dirty.
If your air conditioner isn’t working:
1. Make sure the fuses are not blown or that
your circuit breakers are on.
2. See that y our thermostat is set at the desired
temperature and that your system’ s switch is on “Cool”.
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3. For free air fl ow, make sure your return register is not covered and that the fi lter is clean.
4. Check the condenser coil and make sure it is clean and not clogged with grass or leaves.
If your air conditioner still isn’t working, call your nearest contractor.
SPECIFICATIONS
Packaged Air Conditioners are designed for outdoor rooftop or ground level slab installations. The units are shipped ready for horizontal duct connections and are easily converted for downfl ow applications.
W ARNING:
Improper installation, service, adjustment, or maintenance may cause explosion, fi re , electrical shock or other hazardous conditions which may result in personal injury or property damage. Unless otherwise noted in these instructions, only factory authorized kits or accessories may be used with this product. Noncompliance may void the unit’s warranty.
All models are shipped from the factory with the following:
1. Zero clearance to combustibles.
2. Multi-speed direct-drive or fi xed torque blower.
3. High Pressure Switch.
4. Blower Speed Relay.
5. Horizontal or Downfl ow duct connections. The unit dimensions are shown in Figure 2. Optional field-installed electric heater kits
are available in 5 kw through 20 kw heating capacities. A separate installation instruction document for the electric heaters and their application is shipped with the heater kits. A single stage cooling 24VAC thermostat should be used with these units. If electric heat will be installed, a single-stage cooling, single stage heating thermostat will be required.
Labels, Tags — When working with this equipment, follow all precautions in the literature, on tags, and on labels provided with the unit and/or approved fi eld installed kits. The type of hazard and severity are described on each label or tag.
Pressures Within The System — This equipment contains R410-a refrigerant under high pressure. Installation or servicing should only be performed by qualifi ed trained personnel thoroughly familiar with this type equipment.
INSTALLATION REQUIREMENTS
Equipment Check — Before beginning the
installation, verify that the unit model is correct for the job. The unit model number is printed on the data label. All units have been securely packaged at the point of shipment. After unpacking the unit, carefully inspect it for apparent and concealed damage. Claims for damage should be fi led with the carrier by the consignee.
CAUTION:
This unit uses refrigerant R-410A. DO NOT under an y circumstances use any other refrigerant besides R-410A in this unit. Use of another refrigerant will
damage this unit.
SAFETY CONSIDERATIONS
It is the responsibility of the installer to ensure that the installation is made in accordance with all applicable local and national codes.
Requirements and Codes — The installer must comply with all local codes and regulations which govern this type equipment. Local codes and regulations take precedence over any recommendations contained in these instructions. All electrical wiring must be made in accordance with local codes and regulations and with the National Electric Code (ANSI/NFP A
70) or in Canada the Canadian Electric Code Part 1 CSA C.22.1. Air Ducts must be installed in accordance with the standards of the National Fire Protection Association “Standards for Installation of Air Conditioning and Ventilation Systems” (NFPA 90A), “Standard for Installation of Residence Type Warm Air Heating and Air
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Center of Gravity
Height (in inches)
CModel No. Unit
ABP6SD Weight with base rails without base rails
X36 405 29.5 26.0 37.7 35.3 X48 415 29.5 26.5 37.7 35.3 X60 480 30.0 27.5 41.7 39.3
24 9/10
3/4" NPT Female Drain Connector
DOWNFLOW
SUPPLY DUCT
OPENING
30.0
27.2
23.6
B
1.8
1.75 Ø Power Entry (Capped)
13 3/10
1.25 Ø Power Entry
0.88 Ø Control Wiring Entry
12
13 1/2
A
16
CG
13 1/2
23 1/2
T op View
C
14.7
47 1/2
16
12
DOWNFLOW
RETURN DUCT
OPENING
13.5
4.0
CONDENSING
COIL
5.0
SUPPLY
13.5 8
16.0
13.45
RETURN
16.0
4.00
11.75 22.75
Side View
55.8
Back View
Figure 2. Dimensions
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