REMKO KWL 130 H User Manual

REMKO KWL
KWL 130 (INOX), KWL 160 (INOX), KWL 180 (INOX), KWL 220 (INOX), KWL 270 (INOX), KWL 320 (INOX), KWL 370 (INOX) KWL 130 H, KWL 160 H, KWL 180 H (INOX), KWL 220 H (INOX), KWL 270 H (INOX), KWL 320 H (INOX), KWL 370 H (INOX)
Operation · Technology · Spare parts
Edition GB – C11
Contents
Safety notes
Environmental protection and recycling
Guarantee
Transport and packaging
System description
System configuration
Operation
Care and maintenance
Shut-down
Trouble-shooting and customer service
Installation instructions for qualified personnel
Installation
Condensate draining
and ensured discharge
4
4
4
5
5-6
7
7-13
14
14
15-17
18-20
21-25
25
Electrical connection
Electrical components
Electrical circuit diagram
Leak testing
Before commissioning
Commissioning
Unit dimensions
Characteristic curves
Exploded views
Spare parts lists
Technical data
Read these operating instructions carefully before commissioning / using the device!
26-27
28
29-33
34
34-35
35-36
36
37-38
39/41
40/42
43-46
These instructions are an integral part of the system and must always be kept near or on the device. This operating manual is a translation of the German original.
Subject to modifications; no liability accepted for errors or misprints!
3
REMKO KWL (H)
Safety notes
Carefully read the operating instructions before commissioning the equipment for service. It provides useful tips and information
as well as hazard warnings to prevent injury or material damage . Failure to follow the directions in this manual can result in endangerment to persons, the environment and the equipment itself and will void any claims for liability.
Keep this manual and the refrigerant data sheet near the unit.
The unit should be set up
and installed only by qualified personnel.
The installation, connection and
operation of the units and their components must be carried out in accordance with the operating conditions stipulated in this manual and comply with all applicable local regulations.
Mobile units must be set up
securely on suitable surfaces and in an upright position. Stationary units must be permanently installed for operation.
Modification of equipment
and components supplied by REMKO is not permitted and can cause malfunctions.
Equipment and components
may not be operated in areas where there is an increased risk of damage. Observe the minimum clearances.
The electrical supply is to be
adapted to the requirements of the equipment.
The operational safety of
equipment and components is only assured if they are fully assembled and used as intended. Safety devices may not be modified or bypassed.
Do not operate equipment
or components with obvious defects or signs of damage.
All housing parts and openings
in the device, e.g. air intakes and outlets, must be free of foreign objects, fluids, or gases.
The equipment and components
must be kept an adequate distance from flammable, explosive, combustible, abrasive and dirty areas or atmospheres.
Touching some parts of the
equipment can result in burns or other injury.
Installation, repair and
maintenance work may be carried out only by authorised specialists. Visual inspections and cleaning can be performed by the operator as long as power is disconnected from the equipment.
To preclude any danger from
the equipment, take appropriate hazard-prevention measures when performing installation, repair or maintenance work or cleaning the equipment.
The equipment or components
are not to be exposed to any mechanical stresses, extreme levels of humidity or direct sunlight.
Environmental protection and recycling
Disposal of packaging
All products are packed for transport in environmentally friendly materials. Make a valuable contribution to reducing waste and sustaining raw materials. Only dispose of packaging at approved collection points.
Disposal of equipment and components
Only recyclable materials are used in the manufacture of the devices and components. Help protect the environment by ensuring that the devices or components (for example batteries) are not disposed in household waste, but only in accordance with local regulations and in an environmentally safe manner, e.g. using certified firms and recycling specialists or at collection points.
Guarantee
Prerequisite for any claims under guarantee is that the that the or­dering party or their representative complete and return the "certificate of guarantee" and "commissioning report" to REMKO GmbH & Co. KG at the time when the equipment and that the said documents are returned to REMKO GmbH & Co. KG. Guarantee terms are listed in the "General Business and Delivery Conditions". Furthermore, only the parties to a contract can strike special agreements beyond these conditions. In this case, first contact the contractual partner.
4
Transport and packaging
Intended use
The equipment is shipped in sturdy transport packaging. Immediately check the equipment on delivery and make note of any damage or missing parts on the delivery note and inform the forwarding agent and your contractual partner.
Claims under guarantee made at a later date will not be accepted.
Depending on the model and the equipment, the system is only intended to be used as a chilled water system for the cooling or warming of the operating medium water or a water-glycol mixture within a closed cycle. Any other use or use in a way that dose not conform with the defini­tion above is considered an incor­rect use. The manufacturer/supplier as­sumes no liability for damages arising from the incorrect use of the system or any part of it.
The user dose so at their own risk. Using the system correctly means working in accordance with the operating manual, installation in­structions and complying with the maintenance requirements.
System description
In cooling mode, the unit (an air to water chiller) takes heat out of the operating medium to be cooled, water or a mixture of water and glycol, within a closed medium circuit in the evaporator (plate heat exchanger) and gives it off to the closed cooling circuit. As a consequence of the heat exchange, the medium cools and the refrigerant in the cooling circuit vaporises under low pressure. The gaseous refrigerant enters an electric compressor (scroll construction) which increases the pressure and the temperature of the refrigerant. The gaseous refrigerant is led into a finned condenser, which, as a consequence of the heat exchange, condenses the refrigerant under high pressure to a liquid. The air emerging at the condenser heats the environment. The liquid refrigerant is led by
7
means of a variable injector valve back to the evaporator where the circuit begins again. In heating mode, an air-cooled chiller with heat pump functions (HP-function) can take up heat from the ambient air in the finned condenser and give it off to the operating medium. A reversing valve switches the cooling circuit function. A return temperature dependent, adaptive control, which ensures the unit's operation and all of the safety functions, is used to control the cooling or heating. A potential­free contact provides for remote enabling. The unit is designed for outdoor installation. Under certain circum­stances, it can also be used indoors. The unit cooling circuit comprises an evaporator, compressor, thermal injection valve, condenser, con­denser fan, fan control system and
high and low pressure controllers Units with heat pump function also have a reversing valve and a col­lecting flask. The medium circuit comprises a circulation pump, expansion vessel, safety valve and differential pressure switch. A storage tank is not mandatory.
Winter pressure controls, cabled remote control, crank case heat­ing, vibration dampers, heaters for anti-freeze protection, external medium storage tanks, glycol con­centrate and a technical handover are available as accessories.
5
REMKO KWL (H)
Construction
KWL 130 - KWL 220 Cooling mode
13
17
10
11
9
12
8
14
6
5
8
9
7
KWL 130 H - KWL 220 H Cooling and heating mode
13
14
3
4
15
16
KWL 270 - KWL 370 Cooling mode
13
2
1
17
11 11
10 10
9
12
8
14
3
2
4
6
1
15
5
16
8
9
7
KWL 270 H - KWL 370 H Cooling and heating mode
13
14
17
11
10
8
9
8
9
7
Legend:
1 Circulation pump 2 Manual bleeder 3 Plate evaporator 4 Differential pressure switch 5 Diaphragm expansion vessel 6 Safety valve 7 Compressor 8 Pressure monitor 9 Schrader valve 10 Fin condenser 11 Condenser fan 12 Filter dryer 13 Schrader valve 14 Thermal expansion valve cooling 15 Sensor medium intake 16 Sensor medium outlet 17 Fan control sensor
12
3
2
4
6
1
15
5
16
17
11 11
3
2
4
1010
6
1
15
8
9
8
9
12
5
16
7
6
System configuration
System configuration
Indoor area 1
Condensate drain
Chilled water ­appliance
Infrared remote control Cabled remote control
Outdoor area
Condensate line (only units with HP-function)
Indoor area 2 Indoor area 3
Condensate drain Condensate drain
Condensate collecting pipe
Chilled water ­appliance
Room temperature control
Chiller
Chilled water ­appliance
Medium outlet
Medium intake
Operation
The system can be easily operated via the fully automatic iChiLL controller. If due to local conditions programming via the internal control can only be realised with difficulty, the system can also be controlled via a cabled remote control (accessory) or an external,
v
Methods of operation
potential-free, enabling contact (standard).
A centralised fault contact, part of the standard equipment, can be used for the external signalling of a fault.
The unit is designed as a 2 conduc­tor system. The system has 2 medium pipes (conductors: supply and return) for cooling using a cold medium (KWL) or heating using a warm medium (units with HP function KWL...H).
In combination with a correspond­ing system, the output can be transmitted to the room to be cooled via the floor, the building structure or by means of ceiling cooling. For each of the different systems, a minimum flow volume and a minimum medium volume must be ensured for the plant.
NOTE
The escape of refrigerant con­tributes to climatic change. In the event of escape, refrigerant with a low greenhouse poten­tial has a lesser impact on glo­bal warming than those with a high greenhouse potential. This device contains refrige­rant with a greenhouse poten­tial of 1975. That means the escape of 1 kg of this refrige­rant has an effect on global warming that is 1975 times greater than 1 kg CO2, based on 100 years. Do not conduct any work on the refrigerant circuit or dismantle the de­vice - always enlist the help of qualified experts.
! CAUTION
If the letter "A" is shown in the display with a two-digit numeric code, there is a fault in the chiller. (see chapter on trouble-shooting and customer service).
Enabling contact
On/OFF Cooling/Heating
(e.g. building management
system)
(Standard equipment)
Cable
remote control
(Accessories)
iChiLL controller
(Standard equipment)
Centralised
fault signal
(Standard equipment)
TIP
Help save on energy consump­tion in stand-by mode! If the device, system or component is not in use, we recommend disconnecting the power sup­ply. Components with a safety function is excluded from our recommendation!
7
REMKO KWL (H)
Operating the controller iChill adaptive
The controller has 3 modes:
1. Summer mode (cooling mode)
In cooling mode, the warmer me­dium temperature is cooled to the preset, cooler target temperature.
2. Transition mode (heating mode)
SFlb(only units with HP function): In heating mode, the cooler me­dium temperature is heated to the preset, warmer target value.
3. Stand-By mode (Stand-by)
In the Stand-By mode, safety equipment is active but no operat­ing mode is set.
The controller is divided into a left value display and a right function display.
"M" key
With this key you reach the function menu or can adjust time and date.
"SET"
With this key the selection of a target value or parameter can take place.
"" key
Prolonged pressing (5 sec.) allows switching between the operating modes "Heating" and "Stand-By" (units with HP function). By briefly pressing you can change between medium intake, outlet and condenser temperature.
A value can also be reduced.
"" key
Prolonged pressing (5 sec.) allows switching between the operating modes "Cooling" and "Stand-By". By briefly pressing you can change between outside air temperature (accessory) and
defrost temperature. A value can also be increased.
Control panel of the iChiLL controller
" and SET" keys together
+
Simultaneously pressing and "SET" enables a change of the parameter level.
" and SET" keys together for
longer than 5 seconds
+
Simultaneous, extended press­ing of and "SET" enables
manual defrosting.
"Stand-By" icon
The LED indicates stand-by mode.
"H / L Alarm"SFlb icons
indicates the fault message high pressure (H) or low pressure (L).
Compressor 1 icon
The LED indicates that com­pressor 1 is in operation (illumi­nated). The LED flashes if the compressor is in safety mode.
Compressor 2 icon
The LED indicates that com­pressor 2 is in operation (illumi­nated). The LED flashes if the compressor is in safety mode.
General alarm LED
This LED, together with the code, indicates the respective fault.
Defrosting status LED
(only units with HP-function)
The LED indicates that the defrosting cycle is in operation (illuminated) in heating mode at the fin condenser. The control­ler is calculating the necessary defrosting time if the LED is flashing.
The LED
Heating mode LED
(only units with HP function)
The LED indicates the selected heating mode.
Cooling mode LED
The LED indicates the selected cooling mode.
Value display
The value display shows current values.
Parameter display
The parameter display shows current values or parameters.
"bar" icon
indicates the value in "bar" for accessories like "winter pressure controller".
"Time" icon
indicates a value in a time unit.
The "Pump" icon
lights up, if the circulating pump is triggered.
"Fan" icon
The icon lights up, if the con­denser fan is triggered.
"Flow!" icon
indicates a medium flow which is too high or too low.
"Menu" icon
illuminates if you are on the parameter level.
Heater for anti-freeze protec-
tion LED
The LED provides information about the operating status for the anti-freeze protection heat­ing medium.
"°C" icon
indicates a temperature value.
8
Key functions
/ Key
External enabling
Activate and/or deactivate the unit with the key by pressing it for longer than 5 seconds. On the display screen the current display of the the return temperature is shown.
min. 5 sec. min. 5 sec.
If a potential-free contect is used for the external enabling of the unit, the controller shows "OFF" in the display and the display of the decimal places blinks.
External contact
Enable open
External contact
Enable closed
The potential-free contact has precedence over operation through the con­troller. With the parameter CF 16 a negation of the contact can take place.
factory. Setting: CF 16 = 0 (open contact = controller on) Possible change: CF 16 = 1 (closed contact = controller on)
Display of the current operating values
Mode setting
The normal display shows the current medium intake temperature and the medium outlet temperature.
By pressing the key the condenser temperature (P63) can also be read.
normal display
short-term
temperature
medium intake
normal display
short-term
short-term
temperature
medium outlet
condenser
temperature.
short-term
The unit has three modes: Stand-By mode, summer mode (cooling mode) and transition mode (heating mode only for units with HP function). In stand-by mode the stand-by display illuminates and the current values are shown. All fault reports and anti-freeze protection resistors are active.
min. 5 sec.
min. 5 sec.
Operating mode
Stand-By
HEATING MODE
only KWL...H
COOLING
MODE
KWL and
KWL...H
min. 5 sec.
min. 5 sec.
Heating mode
Cooling mode
Attention: By changing the parameterisation a different functional meaning of the display can be programmed!
9
REMKO KWL (H)
Adaptive cooling and heating function
If the programmed target temperature within the system is reached quickly or only a small share of cooling or heating capacity is accepted by the internal equipment, the operating time of the compressor decreases. An op­erating time which is too short can have a negative long-term impact on the operation of the unit. The control­ler continuously calculates the "Adaptive target value SEtr", so that a minimum operating time and minimum stand-by time of the compressor of 3 minutes can be assured. In the process, the switch-on and shut-off point of the compressor changes (hysteresis). The unit remains at this operating point until the cooling or heating capacity accepted in the internal equipment has changed.
The adjustment of the target value has the consequence that the medium temperature can fluctuate beyond the normal measure depending on the acceptance of the cooling or heating capacity within the system. If this fluctuation should be decreased, the medium volume should be increased above the minimum medium volume, e.g. through an additional storage tank.
Adaptive cooling function
Adaptive target value
Compressor ON
Compressor OFF
Factory setting for hysteresis
Temperature
Medium intake
through sensor
Pb1
Adaptive heating function
Adaptive target value
Compressor ON
Compressor OFF
Factory setting for hysteresis
Temperature
Medium intake
through sensor
Pb1
Factory setting for target value
St01 = 12.5°C
B
St02 = 3.0°C
Adaptive hysteresis
Factory setting for target value
B
St04 = 3.0°C
Adaptive hysteresis
A
'St03 = 38.5°C
A
If the temperature at the medium intake exceeds the target value, the compressor switches on (A) and cooling capacity is generated. If the calculated operating time of the com­pressor falls below 3 minutes, an adjustment of the target value is made. If the calculated operating time is longer than 3 minutes, the current target value is kept. The me­dium temperature lowers and the compressor is switched off when the shut-off point is reached (B).
If the temperature at the medium intake exceeds the target value, the compressor switches on (A) and heating capacity is generated. If the calculated operating time of the compressor falls below 3 minutes, an adjustment of the target value is made. If the calculated operating time is longer than 3 minutes, the current target value is kept. The medium temperature increases and the compressor is switched off when the shut-off point is reached (B).
Programming target values
The input of the target values for summer mode (cooling mode) and the transition mode (heating mode only for units with HP function) takes place on the user level. The following diagrams provide simplified illustrations of the operating principles.
Target value input cooling mode
10
Using the SET key, the set value can be displayed during stand-by or cooling mode. To change the set value, press the SET key for approx. 5 seconds. The display begins to blink. With the or keys the value can be adjusted within the limits defined at the factory (St 05 + St 06).
St 05 = 10.0 °C Minimum target value cooling mode St 06 = 18.0 ℃ Maximum target value cooling mode
Factory setting = 12.5 ℃
min. 5 sec. short-term
value inputopen program
part
short-term
storing
Target value input heating mode
Using the SET key, the set value can be displayed during stand-by or heating mode for units with HP function. To change the set value, press the key for approx. 5 seconds. The display begins to blink. With the
or keys the value can be adjusted within the limits defined at the
factory (St 07 + St 08).
St 07 = 36 °C Minimum target value heating mode St 08 = 45 °C Maximum target value heating mode
Factory setting = 38.5 ℃
Query of the adaptive target value
Display of the adaptive target value
min. 5 sec. short-term
value inputopen program
part
short-term
storing
During compressor operation the controller calculates the optimal oper­ating time and stand-by time of the compressor. In order to query the adaptive target value, please proceed as follows:
short-term short-term
adaptive target
value
normal display
normal display
short-term
set target value
Querying operating statuses
Display of operating hours
The operating times can be queried at the menu level. The clock display appears.
C1Hr = Operating hours compressor 1 in hours x 10 C2Hr = Operating hours compressor 2 in hours x 10 PFHr = Operating hours circulation pump in hours x 10
short-term 3 seconds
normal display
compressor 1
60 operating hours
circulation pump
70 operating hours
Operating hours can be reset at the menu level by pressing of the key for 3 seconds.
11
REMKO KWL (H)
Querying the fault reports
(See chapter on troubleshooting and customer service)
Fault reset
In order to protect the unit from damage, the controller checks the compo­nents which are relevant for the safety of the unit by means of sensors for temperature, pressure, configuration, etc. Through the display screen of the controller a coded error message is shown as a fault code. The cause can be determined by the code (see table "Coded fault reports").
After pressing the M code you reach the menu program and the "MENU" display is activated. The following selections can be made:
1. Display and resetting of current faults
2. Display and resetting of operating hours
3. Remaining time until defrosting phase (only units with HP function)
4. Display of the fault record
5. Deletion of the fault record
The menu program is automatically closed after 15 seconds if the controller is not actuated.
short-term short-term
open ALrM
submenu
fault code A01 rSt = resettable
no = not resettable
fault code A07
Fault record
Fault acknowledgement
The controller can process up to 50 faults. The most important messages are shown directly on the display, such as high pressure, low pressure or differential pressure switch fault. Other faults are displayed and stored in code (max. 50 faults).
open program
part
short-term
open ALoG
submenu
short-term
fault code A07
short-term
If more than 50 faults are displayed, the oldest fault is deleted. Stored faults can be reset using a password.
short-term
short-term
12
open program
part
password input
open ALoG
submenu
short-termshort-term
fault code A07
short-term
open ArSt
submenu
Operating structure
< 2 sec.
Standard display
/
< 2 sec.
> 5 sec.
/
< 2 sec.
> 5 sec.< 2 sec.
Display of current values
Medium intake display
Current value (return)
Medium outlet display
Current value (supply)
Condenser display
Current value of condenser tem­perature or pressure (with winter pressure controller accessory)
Menu without password
Current fault list
currently pending, non­resettable faults are displayed with "no", resettable faults are displayed with "rSt"; resetting with the SET key.
Operating hours compressor 1
Value in hours, resettable after maintenance, etc. by pressing the SET key (5 sec.).
Operating hours compressor 2
Value in hours, resettable after maintenance, etc. by pressing the SET key (5 sec.).
Pump operating hours
Value in hours, resettable after maintenance, etc. by pressing the SET key (5 sec.).
Defrosting period
Value in min. and sec. until the next defrosting interval
Parameter backup to hotkey
Using a plugged-in hotkey the current parameters of the controller can be transferred to the hotkey.
Reset fault list
Faults are displayed in the sequence n01 (oldest) to n50 (most recent). Through input of the password under "ArSt" the list can be reset.
< 2 sec.
Display target values
Display target value cooling
Current target value in cooling mode
Display target value heating
Current target value in heating mode
Display adaptive target value
Current, adaptive target value
Change target values
C/H target value change
Value change in cooling between 10.0 and 18.0 and in heating between 36.0 and 43.0 with the key /, save with "SET".
+
Open configuration
+
Close configuration Open submenu/value
Close submenu
Value/parameter up Value/parameter down
> 5 sec.
+
+
< 2 sec.
Param.level 1 without password
St 01 Target value cooling St 02 Hysteresis cooling St 03 Target value heating St 04 Hysteresis heating
All open
parameters
Target values
Configuration
Dyn. target value
Energy-saving
cycle
Compressor
Fan
Anti-freeze
protection
Defrost
Faults
St 09 Output range Pr2 Password
CF 16 ID 5 Configuration CF 24 Pb 1 Shut-off CF 25 Pb 2 Shut-off CF 26 Pb 3 Shut-off CF 27 Pb 4 Shut-off CF 28 Unit active/operating mode CF 29 Autom. changeover target value CF 30 Hysteresis changeover CF 31 Cooling / heating display icon CF 32 °C/°F conversion CF 37 Company version Pr2 Password
Sd 01 Dyn. target value configuration Sd 02 Shut-off dyn. target value C Sd 03 Shut-off dyn. target value H Sd 04 Outside temp. sensor target value C Sd 05 Outside temp. sensor target value H Sd 06 Outside temp. sensor hysteresis C Sd 07
Outside temp. sensor Hysteresis H
Pr2 Password
ES 01 Switch-on time ES 02 Shut-off time ES 03 Activation Monday ES 04 Activation Tuesday ES 05 Activation Wednesday ES 06 Activation Thursday ES 07 Activation Friday ES 08 Activation Saturday ES 09 Activation Sunday ES 10 Target value cooling ES 11 Hysteresis cooling ES 12 Target value heating ES 13 Hysteresis heating Pr2 Password
Pr2 Password
Pr2 Password
Ar 03 Target value anti-freeze protection fault C Ar 04 Hysteresis anti-freeze protection fault C Ar 08 Target value anti-freeze protection heating C Ar 09 Target value anti-freeze protection heating H Ar 10 Target value cooling W/W Ar 11 Hysteresis cooling W/W Ar 12 Hysteresis heating W/W Ar 13 Config. anti-freeze protection heating Ar 14 Config. Cooling Ar 20 E-heating active/operating mode Ar 21 Target value air temp. active Ar 22 Hysteresis air temp. active htg Ar 24 After-run time E-heating 2 Ar 25 Target value air temp. active compr. Ar 26 Target value air temp. locked compr. Ar 27 Target value anti-freeze protection fault H Ar 28 Hysteresis anti-freeze protection fault H Ar 29 Target value external pump W/W Ar 30 Hysteresis external pump W/W Ar 31 Pump active/operating mode Ar 32 Pump active/operating mode Pr2 Password
dF 02 Defrosting input parameter dF 03 Target value defrosting start dF 04 Target value defrosting end dF 05 Min. operating time before defrosting start dF 06 Minimum defrosting time dF 07 Maximum defrosting time dF 10 Min.time defrosting interval dF 11 Target value defrosting begin (df 10) dF 12 Target value defrosting (dF 10) dF 16 Active fault low temperature dF 19 Target value forced defrost. begin dF 20 Hysteresis forced defrost. begin Pr2 Password
Pr2 Password
Param.level 2 with password
All parameters of the Submenus:
St, CF, Sd, ES, CO, Ar, dF
All parameters
Input Password
13
REMKO KWL (H)
Care and maintenance Shut-down
Regular care and observation of some basic points will ensure trouble-free operation and a long service life.
! CAUTION
Prior to performing any work, ensure the equipment is isolated from the voltage supply and secured to prevent accidental switch-on!
Care
Ensure the unit is protected against dirt, mould and other deposits.
Clean the unit using a damp cloth. Do not use a jet of water.
Do not use any caustic, abra­sive or solvent-based cleaning products.
Clean the fins on the unit prior to long shutdown periods.
Maintenance
We recommend
maintenance contract with an­nual maintenance interval with an appropriate specialist com­pany.
TIP
This ensures the operational reliability of your at all times!
NOTE
The law requires a leak test of the cooling circuit with regard to the quantity of cooling medium. Inspection and docu­mentation is to be carried out by specialty technicians.
Temporary shut-down
1. Shut down the interior units using the remote control.
2. Shut the unit off over the internal control in the chiller (or using the remote control).
3. Check the proportion (percentage) of glycol.
4. Check the unit for visible signs of damage and clean it as described in the chapter "Care and maintenance".
5. As much as possible, cover the unit with a plastic foil to protect it against the weather.
! CAUTION
If only water and not a mixture of water and glycol is used, in regions subject to freezing, water must be drained from components when these are at standstill. The drained water volume must be replaced when components are put back into operation!
Type of task
Checks / maintenance / inspection
General Clean dirt traps
Check medium filling
Check circulation pump
Dirt / damage condenser
Check quality of the glycol
Measure voltage and current
Check direction of rotation
Check compressor
Check fan
Check refrigerant fill quantity
Check condensation drain
Test insulation Sealing test for refrigerant circuit
1) see note
14
Commis-
sioning
Monthly
Half-yearly
Yearly
Permanent shut-down
Ensure that equipment and components are disposed of in accordance with local regulations, e.g. using certified firms and recycling specialists or at collection points.
REMKO GmbH & Co. KG or your contractual partner will be pleased to provide a list of certified firms
1)
near you.
Trouble-shooting and customer service
The unit has been manufactured using state-of-the-art production methods and tested several times to ensure its correct function. If malfunctions should occur, please check the unit as detailed in the list below. For installations with an indoor unit and outdoor unit, observe the chapter "Troubleshooting and customer service" in both operating manuals. Please inform your dealer if the unit is still not working correctly after all the function checks have been performed.
Malfunctions
Fault Effect Possible cause Remedial measures
Check the current connections at the general supply terminals and the voltage
No power supply
Display is not illuminated
values. Check breaker switches/fuses at the secondary side of the supplemental transformer.
The unit does not start
The unit is working with reduced cooling/ heating capacity
Incorrect phase sequence. The KA3 phase sequence relay did not enable.
The display is illuminated but he unit does not start
The display shows OFF No external enabling
The unit does not start, the compressor icon in the display is flashing.
The lower display flashes and alternately shows an alphanumeric code and the temperature value.
Compressor protection is defective.
Thermal load was increased.
Supply temperature too high.
Air in the medium circuit
Condenser temperature too high.
Incorrect parameter setting. Check setting. Change setting.
Unit in STAND BY
Delay time
One or more protective devices have responded
Does the compressor icon light up and does the protection have voltage?
Have structural modifications been made?
If the supply temperature is approx. 5 ... 10 ℃?
Are automatic bleeders installed at the highest point?
Are the fins clean and the operating limits adhered to?
Replace current supply phase conductor at the terminal strip on the switch panel.
See paragraph "Key functions" for the activation of the system.
Check connection to terminals 2-3 (external enabling).
Wait out the delay time (max 360 sec.), the compressor should then start.
Check which safety device has responded, correct the cause of the fault and reset the safety device (see "Fault display").
Have specialist replace protection or compressor.
Maintain safety clearances.
Reduce return temperature
Vent manually or install automatic bleeders.
Clean fins, provide shade for the unit, adhere to operating limits
Medium discharge
Pulse mode because of too little demand.
Leak in the lines or insulation defective.
Defrosting phase in heating mode.
Is the system oversized?
Are there leaks and are all of the lines insulated?
Heating mode set? Normal operating status.
Please note that this troubleshooting table continues on the next page
Increase medium flow with the installation of a storage tank.
Seal and insulate.
15
REMKO KWL (H)
Malfunctions
Fault Code Possible cause check Remedial measures
The unit does not start or switches itself off.
Mains failure
Unit's breaker/mains switch turned off
Wait time too short Is the compressor icon flashing? Plan for longer wait period.
Mains current has incorrect direction of rotation.
Controller is not working
Return temperature or parameter setting wrong
OFF No alarm / fault
P1 Medium intake sensor defective Check resistance at PB1 Replace defective sensor.
P2 Medium outlet sensor defective Check resistance at PB2 Replace defective sensor.
P3 Condenser sensor defective Check resistance at PB3 Replace defective sensor.
P4
A01
A02 Low pressure fault
A05
A06 Excess temperature condenser
A07
Outdoor temperature sensor defective
High pressure fault Heat mode set?
High pressure fault
Excessive temperature condenser
Anti-freeze protection has responded
Medium volume in the system too low
Does all other electrical equipment function correctly?
Is voltage available to the unit?
Has the phase sequence relay switched?
Is the icon for cooling mode, heating mode or Stand-By mode illuminated?
Check setting. Change setting.
Check the closed contact "external enabling"
Check resistance at PB4 Replace defective sensor.
Are the fans turning? Is the condenser's air intake free of obstacles?
Is the pressure in the cooling circuit OK?
Are the fans turning? Is the condenser's air intake free of obstacles?
Have the operating temperatures been exceeded?
Is the supply temperature greater than or less than 4°C?
Has the minimum medium volume been complied with?
Check voltage and if necessary wait until turned on again.
Switch on unit's breaker/ main circuit breaker
Change direction of rotation.
Energise and select operating mode.
Open / close the contact being used.
Set summer mode (cooling mode).
Have checked by a specialist.
Have checked by a specialist.
Have checked by a specialist.
Shut down the system.
Increase return temperature, Increase medium flow, Set anti-freeze protection temp.
Comply with minimum medium volume e.g. in the reservoir.
.
16
Differential pressure switch /
A08
A12 Fault defrosting
A13 Compressor 1 maintenance
A14 Compressor 2 maintenance
A15 Circulation pump maintenance
Flow monitor has responded
Are the following points OK:
- Medium flow
- No air in the medium lines
-
Capacity of the circulation pump
- Does the differential pressure flow monitor switch
- Shut-off devices open
- Medium pressure to low
Maximum defrosting duration exceeded
Maintenance interval compressor 1 has been reached (500 op.hrs.)
Maintenance interval compressor 2 has been reached (500 op.hrs.)
Circulation pump maintenance interval has been reached (500 op.hrs.)
Have checked by a specialist.
Have checked by a specialist.
After maintenance by a specialist reset of the operating hours see chapter "Querying the operating status".
After maintenance by a specialist reset of the operating hours see chapter "Querying the operating status".
After maintenance by a specialist reset of the operating hours see chapter "Querying the operating status".
Malfunctions
Fault Code Possible cause check Remedial measures
The unit does not start or switches itself off.
ACF1 Configuration error
The unit was configured with HP function but without reversing valve.
No configuration of the condenser
ACF2 Configuration error
controller. Check parameters CF01 + FA02
ACF3 Configuration error 2 digital inputs have the same function
ACF4 Configuration error
AFr Frequency alarm
Digital input not configured. Check parameters CF28 + CF07.
The mains frequency lies beyond the the permissible range
EE EEprom controller error Does the controller operate properly?
Have specialist check regulation or parameters.
Have specialist check regulation or parameters.
Have specialist check regulation or parameters.
Have specialist check regulation or parameters.
Have the mains supply checked by a specialty firm
Have specialist check regulation or parameters.
Fault indicated by code
Code Fault type Reset Intake type Cut-off
P1 P2
Temperature sensor medium intake defective Temperature sensor medium outlet defective
Intake value
PB1 x x x x x PB2 x x x x x
Automatic
Manual
Digital
Analogue
Software
parameter
Compressors
Condenser
fan
Circulation
pump
P3 Temperature sensor condenser defective PB3 x x x x x P4 not possible PB4 x x x x x A01 High pressure sensor A02 Low pressure sensor ND1
HD1/HD2
x x x
<2/hrs <2/hrs
x x x A03 Insufficient temperature medium intake PB1 x A04 Insufficient temperature medium outlet PB2 x A05 Excessive temperature condenser x x x A06 Excess temperature condenser
<2/hrs <2/hrs
x x x A07 Anti-freeze protection has responded x x x x A08 Differential pressure switch has responded
<2/hrs <2/hrs
x x x x A09 Excess temperature compressor 1 x A10 Excess temperature compressor 2 x A11 Excessive temperature condenser fan x A12 Defrosting period exceeded x dF07 A13 Maintenance interval compressor 1 Co14 A14 Maintenance interval compressor 2 Co15 A15 Maintenance interval circulation pump Co16
500 hrs 500 hrs 500 hrs
x x
x EE EEPROM defective x x x x x x ACF1 Configuration error x x x x x x ACF2 Configuration error x x x x x x ACF3 Configuration error x x x x x x ACF4 Configuration error x CF28 x x x x AFr Power supply x x x x x x
Reset
1. Faults with automatic reset: The resetting of the alarm takes place automatically.
2. Faults with manual reset: The resetting of the alarm can only be carried out by a specialist after the fault has been corrected.
3. Faults with semi-manual reset: The reset is first carried out automatically, afterwards only a manual reset is possible by a specialist, after the fault has been corrected.
Anti-freeze
heating, cooling
medium
17
REMKO KWL (H)
Installation instructions for qualified personnel
Important information before installing
Observe the manuals for the cold water user (indoor units) and chiller or heating system when installing the entire system.
The interior units user and the chiller work independently. A connection between the two is not necessary.
Transport the unit in its original packaging as close as possible to the installation location. This avoids transportation damage.
The units may only be moved as installed (upright) using appropriate transport gear (Figure 1). Secure against tipping!
The unit must be kept upright when transporting to a higher elevation (Figure 2).
Check that the packaged contents are complete and inspect the unit for any visible signs of transportation damage. Report any damage immediately to your contracting party and the shipping company.
Lift the unit only at intended lifting points. Never stress the medium or refrigerant piping.
The medium connection lines, valves and connections must be insulated against vapour diffusion. If necessary, also insulate the condensate line (only units with HP-function). In dual systems with cooling and heating modes, the requirements of the current Energy-Savings-Ordinance (EnEV) are to be complied with.
Seal off open lines against dirt and never kink or crimp the lines.
Avoid unnecessary bending.
Establish all electrical connections connections in accordance with the relevant DIN- and VDE standards.
Always fasten electric wiring properly to the terminals, otherwise there is a risk of fire.
Comply with all regulations governing structural and building requirements and conditions with regard to the installation site.
In the selection of the installation site, pay attention to the site itself and to any possible acoustic reflection from surrounding units.
To avoid the transmission of vibrations to the installation site, the units must be installed on vibration absorbing material or on vibration decoupled foundations. In doing so, make sure that the lines are also vibration decoupled.
If the installation site must fulfil special sound emission requirements, these must be realised on-site when appropriate adjustments can be made. In these cases, please consult an appropriate acoustics expert.
2 Correct way to lift
Lifting point
Select an installation location which allows air to freely flow through the intake and outlet. See section "Minimum clearances".
Do not install the unit in the immediate vicinity of devices with intensive thermal radiation. Installation near thermal radiation reduces the unit output.
18
1 Correct way to move
Wall openings
We recommend that the inside of the opening be padded or lined for example with a PVC pipe to prevent damage to the lines.
After installation, the wall opening should be closed off with a suitable sealant. Do not use materials containing cement or lime!
Installation material
The unit is fastened on vibration dampers (accessories) to the floor by means of bolts. The carrying capacity of the console and the wall must be taken into account when fastening to the wall.
Selection of the installation location
The unit is designed for horizontal installation on a base in outdoor areas. The installation site must be level, flat and firm. The unit should also be secured to prevent toppling.
The unit can be installed outside as well as inside a building.
In the case of outdoor installation, please follow the instructions given below to protect the unit against the weather.
Exposure to sunlight further increases the temperature of the fins and reduces the heat released by the finned heat exchanger.
The unit should, whenever possible, be installed on the north side of the building.
If necessary, take measures to provide sufficient shade (responsibility of customer).
This can be accomplished with a small roof covering.
However, the discharging warm air flow may not be affected by the measures.
Wind
If the unit is being installed where it is windy, care must be taken that the discharged warm air is carried off in the prevailing wind direction. If this is not possible, it may be necessary to install a windbreak on-site (Figure 3).
Ensure that the windbreak does not adversely affect the air intake to the unit.
Snow
The unit should be wall-mounted in areas of heavy snowfall.
Installation should then be at least 20 cm above the expected level of snow to prevent snow from getting into the outdoor unit
(Figure 4).
Installation inside buildings
Ensure that heat can dissipate adequately when placing the outdoor unit in cellars, attics, adjoining rooms or halls (figure 5).
Install an additional fan with the same air flow as that of the outdoor unit being installed in the room which can compensate any additional pressure losses with ventilation ducts (Figure 5, Page 20).
Ensure a continuous and unobstructed air flow from outside, preferably using sufficiently large air openings (Figure 5, Page 20).
NOTE
Cooling or heating perform­ance changes as a conse­quence of the ambient condi­tions influenced by rain, sun, wind, and snow.
Rain
The unit should be at least 10 cm off the ground when mounted on the roof or ground. when mounted on the roof or ground.
For cooling and heating units (only HP-function) elevated installation increases the generated heat capacity.
Sun
The finned condenser gives off heat in cooling mode.
3 Windbreak
Wind
4 Minimum clearance to snow
Snow
20 cm
19
REMKO KWL (H)
Comply with any regulations and conditions affecting the structure of the building. If necessary, use sound reducing material.
5 Installation inside buildings (cooling mode)
Warm air
Cold
Fresh air Additional Fan
Minimum clearances
The following illustration indicates the minimum clearances for trou­ble-free operation of the system. These protection zones serve to ensure unrestricted air intake and discharge, as well as providing suf­ficient room for performing main­tenance and repairs and prevent­ing the unit from being damaged.
Light well
KWL 130(H) -
A 350 350 800
B 1500 800 800
C 600 800 800
D 350 800 800
E 500 1800 1800
220(H)
Warm air
Chiller
KWL 270(H) -
320(H)
Light
well
KWL 370 (H)
All values in mm
Minimum clearances
KWL 130(H) - 220(H) KWL 270(H) - 320(H) KWL 370 (H)
E
E
A
B
20
A
D
C
B
D
C
A
B
E
D
C
Installation
NOTE
Installation may only be undertaken by authorised personnel.
Transport packaging
Unit installation
1. Install the vibration absorbers (accessories) under the system (Figure 6).
2. Attach the unit to the building
Separating the Transport pallet
The system is supplied with a pallet
where structurally permitted.
3. Ensure that structure-borne noise is not transferred to other parts of the building.
for the purpose of transportation. Remove this before installation.
Transport pallet
4. Connect the medium lines.
Unit layout
6 Weight loads
KWL 130(H) - 160(H) KWL 180(H) - 220(H) KWL 270(H) - 320(H)
A
B
A
B
A
E
B
C
D
C
D
C
F
KWL 370 (H) KWL (H) with medium storage tank
A
C
Holediameter 13 mm
Load point A 40 41 58 62 46 48 58 41 43 61 65 48 49 61 Load point B 40 41 68 72 51 54 61 42 43 71 76 54 55 64 Load point C 40 41 60 61 56 58 69 41 43 64 64 59 61 72 Load point D 44 44 69 75 48 50 56 46 47 72 80 51 51 59
Load point E - - - - 53 55 64 - - - - 55 56 67 Load point F - - - - 55 59 72 - - - - 58 60 75
E
F
KWL
130
KWL
160
B
D
KWL
180
KWL
220
KWL
270
KWL
320
KWL
370
KWL
130H
KWL
160H
KWL
180H
KWL
220H
KWL
270H
KWL
320H
All values in kg
D
KWL
370H
21
REMKO KWL (H)
Connection of the medium piping
The connection of the lines on-site takes place on the front side of the unit.
For the purpose of servicing, connections must be equipped with shut-off valves and flow volumes adjusted using pipe leg regulating valves.
Additional automatic bleed valves are to be provided in the supply and return at the instal­lation's highest point.
The medium piping may not exert any structural load on the unit.
The line connections may not generate any thermal or me­chanical stresses on the unit. If necessary cool line or support with the second tool.
Necessary system components
Diagram of the System components
KWL 130(H) - 370(H)
KWL 130(H) - 370(H) with external medium storage tank (accessory)
If the unit is at first to be oper­ated with only a part of the entire system, the medium flow for the missing system compo­nents is to be simulated using a pipe leg regulating valve.
The pipe sizing is to be de­signed so that the required minimum flow volume is not under-cut.
! CAUTION
A permanent large flow volume must be ensured to realise the minimum flow volume.
KWL 130 (H) - 370 (H) with external medium storage tank (hydr. switch)
Legend:
1 Differential pressure switch 2 Dirt trap 3 Shut-off valve 4 Compensator 5 Pressure gauge 6 Draining 7 Manual bleeder
Pipe routeing
KWL 130(H) - 220(H)
free pipe routeing possible
8 Safety valve 9 Circulation pump 10 Valve for hydronic balancing 11 Diaphragm expansion vessel 12 Bleeding valve 13 Medium storage tank (accessory)
KWL 270(H) - 370(H)
free pipe routeing possible
22
no pipe routeing possible
No pipe routeing possible
Minimum/maximum medium flow
The chiller`s circulation pump gen­erates a constant medium flow; the result is a loss of pressure in the system and in the chiller. The differential pressure switch in the chiller measures the medium pres­sure loss over the evaporator and switches the unit off if the mini­mum flow volume is undercut. The medium flow limit may like­wise not be exceeded (maximum flow volume). A 3-way valve with bypass and a hydraulic switch to establish a primary and secondary circuit or a volume dependent bypass are necessary to ensure a constant flow volume.
Minimum medium volume, of the system
As a consequence of the adaptive controller a storage tank is not mandatory. However, the mini­mum medium volume may not be fallen short of in order to ensure fault-free operation of the unit.
NOTE
To regulate the circulation pump we recommend a main pipe regulating valve near the unit.
! CAUTION
Medium piping
Medium piping can be made of copper, steel or plastic. To minimise pressure losses, only streamlined fittings should be used. When designing the layout, the large flow volumes in cold wa­ter systems, high pressure losses in connection with water-glycol mixtures and the chiller's minimum flow volume must be taken into account. The lines are to be insulated against vapour diffusion and, if necessary, the current Energy­Savings-Ordinance (EnEV) must to be observed. UV resistance must be realised outdoors.
Pressure gauge and thermometer
The pressure gauge and thermom­eter to be installed on-site at the intake and outlet serve to set the medium flow. The display should mean shut down In the system there are temperature sensors in the medium intake and medium outlet. The temperature at the probes can be seen on the controller.
Valves for hydronic balancing
Through valves for hydronic bal­ancing to be installed on-site,
individual pressure losses of each individual unit in the pipeline network design must be adjusted to the entire system. The nomi­nal flow volumes for the medium adjust to the necessary values as a consequence of the pressure loss.
Frost protection (accessories)
As a medium for a cold water system, a water-glycol mixture is used as a rule. Depending on the use to which the glycol type and quantity is put, the viscos­ity changes, the loss in pressure increases and the unit's cooling or heating capacity reduces. All sys­tem components must be ap­proved for use with glycol. As a rule, the addition to the water of ethylene glycol, in a proportion of 34%, with inhibitors for corro­sion protection is recommended. This concentration ensures anti­freeze protection to –20°C; at lower temperatures, an ice porridge forms which has no explosive effect. The toxicologically harmless propylene glycol should be used if there is a risk that the medium can come into contact with drinking water or food stuffs. To inhibit the explosive effects, a proportion of 38% is necessary as a rule.
During use and disposal the product and safety data sheets of the glycol type which is used must be ob­served.
! CAUTION
Use the required type and mixture to ensure the freezing point.
Propor-
tion
glycol
Vol. % °C K
0 0 1 1 1,012 1 1
20 -9 0,981 0,988 1,012 1,040 1,19
35 -21 0,971 0,982 1,018 1,090 1,35
40 -26 0,968 0,981 1,019 1,105 1,51
Frost
protection
+-2°C
Cooling capacity
L
Correction factors when using a
mixture of glycol * and water
Compressor capacity
Cooling Heating
K
P cooling
K
P heating
Flow
volume
K
V
* We recommend using an ethylene glycol mixture. Observe the safety and
product data sheets for the glycol type being used.
Pressure
loss
K
D
23
REMKO KWL (H)
Configuration parameter Ar 03
5 seconds
Configuration antifreeze protection parameters
It can be necessary to reconfigure the anti-freeze protection parameters when using a water-glycol mixture. In the menu item Ar the parameter Ar 03 can be changed within the limits of parameters Ar 01 and Ar 02 without password input.
Factory setting:
Lower anti-freeze protection setting Parameter Ar 01 = +3°C Upper anti-freeze protection setting Parameter Ar 02 = +7°C Activation anti-freeze protection fault Parameter Ar 03 = +4°C
The following program sequence must be programmed.
short
short
shortshort
change value5 seconds
short
short
If a lower anti-freeze protection setting below the possible limits of pa­rameter Ar 01 is necessary, a lower setting can be made after password input. For this purpose, please contact REMKO. The following values must then be input:
0% Ethylene
glycol
(Factory setting)
Value Ar 01 3°C -2°C -6°C -15°C -19°C
Value Ar 03 4°C 0°C -4°C -13°C -17°C
10 % Ethylene
glycol
(Password)
20 % Ethylene
glycol
(Password)
30 % Ethylene
glycol
(Password)
short
35 % Ethylene
glycol
(Password)
Diaphragm expansion vessel (MAG)
To avoid pressure fluctuations during standstill because of temperature changes, diaphragm expansion vessels filled with nitrogen (moisture neutral) must be integrated in the system.
The unit's standard equipment includes one diaphragm expansion vessel. The preliminary pressure must be set on the system; an increase in volume or, in the event of the realisation of a cooling­heating system, the installation of another diaphragm expansion vessel may be necessary.
Compensators
Compensators are used to connect lines to the unit to prevent vibra­tion in the chiller from transmitting to other parts of the system.
Safety valve
Safety valves limit excess operat­ing pressure due to excess warm­ing or overfilling of the operating medium. The valve outlet requires unobstructed draining into a drain line. Applicable local disposal ordi­nances must be observed if glycol is used. The unit's standard equipment includes one safety valve.
Shut-off valves
As a rule, in cold water systems, shut-off valves with full admission should be used. For the purpose of servicing, medium intake and medium outlet must be equipped with shut-off valves (if necessary safety valves).
Air bleeding valves
The unit has manual air bleeding valves. The unit can be vented separately after the system has been filled. Automatic air bleeder must also be installed at the highest point in the collective lines.
! CAUTION
Glycol suitable valves are necessary when using medium that contain glycol.
Compensators
Shut-off valve Compensator
Structural fastening
KWL connection
24
+
+
+
+
Fill and drain connection
Condensate draining and ensured discharge
A connection should be provided in an area safe from frost for the draining of the pipe lines (especial­ly if water is used as a medium). Applicable local disposal regula­tions must be observed if glycol is used.
Dirt trap
A self cleaning dirt trap must be installed on the intake side of the unit. The mesh size should not be less than 10 mesh/cm². Shutoff valves should be installed on both sides of the dirt trap.
! CAUTION
Improperly installed or missing dirt traps can cause fouling of the plate heat exchanger.
External medium reservoir
If, for example, the necessary capacity of the cold water outlet is significantly less than the cooling capacity generated by the chiller, an increase in the medium content is recommended. As an example, the medium piping can be over­sized or an additional reservoir installed to increase compressor operating time. A reservoir should, as a rule, be provided if the minimum medium volume is not reached.
Condensate connection
If the temperature falls below the dew point, condensation will form on the finned condenser during heating operation.
A condensate pan should be in­stalled on the underside of the unit to drain any condensate.
The condensate line to be in­stalled on-site must be installed with a pitch of at least 2 %. If necessary, fit vapour diffusion tight insulation.
When operating the unit at outdoor temperatures below 4 °C, care must be taken that the condensate line is anti­freeze protected. The lower part of the housing and condensate pan is also to be kept frost free in order to ensure permanent draining of the condensate. If necessary, fit supplementary pipe heating.
After completed installation, check that the condensate run off is unobstructed and ensure that the line is durably leak tight.
Condensate drain
+
+
Condensation tray
Condensate drain
NOTE
Cumulative ice formation in the lower part of the finned heated exchanger can develop under certain weather con­ditions. To prevent this ice formation, we recommend keeping the heat exchanger frost free on both sides using a heating band for example.
Ensured discharge in the event of leakage
Local regulations or environmen­tal laws, for example the German Water Resource Law (WHG), can require suitable precautions to pro­tect against uncontrolled draining in case of leakage to provide for safe disposal of escaping refrigera­tor oil or hazardous media.
NOTE
Malfunctions can result if the minimum medium volume is undercut.
25
REMKO KWL (H)
Electrical connection
! CAUTION
All electrical installation work is to be performed by specialty companies. Disconnect the voltage supply when connect­ing the electrical terminals.
The power supply is made at the chiller; a control cable to the interior unit is not neces­sary.
An all pole separating switch, which activates individual phase conductors in the event of a malfunction, must be installed in the supply line upstream from the unit.
Electric connections must be carried out as fixed connections in accordance with the applica­ble regulations.
Check all terminal points for stability.
The supply line must be ad­equately insulated on-site and the voltage drop may not exceed permissible values.
Make sure that the electri­cal system is adequate for the operation of the unit and and can supply the operating cur­rent necessary for other already operated units.
Determine before installation, when connecting to existing system components, whether the unit's service connection is adequately sized for the unit's rated input.
The connection of the units must always be carried out with adequately sized, low-resistance protective earthing conductors and if necessary more than once (especially with plastic tubing).
When installing the units on flat roofs, lightning protection measures may be necessary.
All electrical connections such as network supply, cable remote control etc. must be carried out in the unit's switch cabinet.
The lines to be installed are to be pulled into the switch cabi­net through the cable conduits.
An electrician must determine the sizing and selection of the fuses and the cross section of the the lines to be installed. Note that starting current may be up to 10 times nominal cur­rent.
The following electrical connec­tions must be provided:
Connection to the power supply.
Possible enabling contact for the set mode or stand-by.
Possible operating mode contact for cooling or heating mode (units with HP-function)
Possible connection of a winter pressure controller (accessory)
Possible connection of crank case heating (accessory).
Possible connection of a cable remote control (accessories).
Possible connection of anti­freeze protection heating me­dium (accessory, factory instal­lation only).
! CAUTION
Check all plugged and clamped terminals to verify they are seated correctly and make a permanent contact. Tighten as required.
Power supply
The unit requires a fixed three phase alternating current connec­tion. The mains connection is to be connected to the L1, L2, L3, N and PE terminals.
NOTE
We recommend the use of safety fuses.
Please proceed as follows to con­nect:
1. Open the control panel and switch cabinet cover by removing the screws and lifting off the cover.
2. Feed the voltage-free cable through the conduits into the switch cabinet and clamp the cable to the strain relief.
3. Then connect the cable in ac­cordance with the connection diagram.
4. Ensure a correct rotating field.
5. Reinstall all parts which were removed.
7 Terminal connections
External enabling contact Operating mode / Stand-By
In addition to being operated with the controller or the cable remote control, the unit can be switched on (normal mode) and switched off (Stand-By) over an external po­tential free contact (programmable as opener or closer) (Figure 7).
The controller must be configured if a closer is used for the external enabling.
26
(See section "Configuration exter­nal enabling"). This enable is used for example to realise standstill times at night or for the activation/deactivation of a building control system.
General fault signal (Standard equipment)
The connection of a potential free general fault signal, for exam­ple, for signalling or for further processing to a building control system is possible as standard equipment. Use the respec­tive connection diagram for this purpose and pay attention to the maximum contact loads (Figure 8).
Winter pressure controller (Accessories)
It serves for the expansion of the operating range in cooling mode from +15 °C to -15 °C. The set consists of crank case heating and the pressure controller. Use respec­tive installation instructions for this purpose.
Crankcase heater Compressor (standard/accessory)
External operating mode contact Cooling mode/heating mode (units with HP-function)
By default, the unit is programmed to be operated using the controller or cable remote control. If a switch from cooling or heating mode is to be carried out over an external potential free contact (intake), (Figure 7), the CF 28 parameter must be reprogrammed to 1 (pro­gramming see section "Configura­tion external enabling"). Only the external enabling cooling/heating mode can be used after switching.
Configuration parameter CF 16
8 External potential free contacts
The heating serves for the ex­pansion of the operating range in cooling mode from +15°C to
Unit
+5°C. For this purpose, use the respective installation instructions. For units with HP function this is factory-installed.
Cabled remote control (Accessories)
User
2-3 Operation / stand-by (potential-free) enabling 4-5 External fault message (max. 230V~, 3A) 2-6 Cooling/heating mode (potential-free) enabling
The cable remote control is used, for example, for the querying, programming or operation of the unit from a remote location. Use respective installation instructions for this purpose.
External enabling configuration
With the use of a normally open contact as an external contact a param­eter of the controller must be reconfigured. The parameter CF 16 must be switched from 0 to 1. If this does not happen, the controller does not recognise the external contact as a normally closed contact. In the menu item CF the parameter CF 16 can be changed in Level 2. The following program sequence must be programmed.
5 sec. short
short
After the programming, "stand by" mode is activated with the contact open between terminals 2 and 3.
Display = OFF.
short
short
short
change value
After the programming the "cooling mode" is activated with a closed contact between terminals 2 and 3.
Display = temperatures
short
27
REMKO KWL (H)
Electrical components
Electric components and safety equipment
Pressure switch cooling cycle HP and LP
There is a high pressure switch (HP) on the heat gas side within the cooling cycle to switch off the unit in the event of a temperature increase. A low pressure switch (LP) on the suction side or in the compressor switches off the unit if the refrigerant charge is too low.
Differential pressure switch
The differential pressure switch is installed parallel to the evaporator in the medium circuit. It measures the pressure differential between the intake and outlet pressure and switches the unit off when the minimum flow volume is fallen short of or with extremely large flow volumes.
Thermal contacts Condenser fans
The condenser fan's thermal con­tacts prevent overheating of the motors.
Compressor thermal contact
The thermal contact is located within the compressor and limits its hot gas end temperature.
Phase sequence relay
The phase sequence relay controls the direction of rotation for the voltage supply. The controller will not be enabled if the direction of rotation is wrong.
Low noise fan control board
With a modulating output voltage, the condenser fan's speed can be adjusted to the condenser tem­perature and in this way hold the noise level to a minimum. The iCHiLL controller determines the current condensation tempera­ture at the condenser through the sensor Pb 3. The target value is then regulated over the fan control board.
Sensor Pb 1 medium intake
The sensor is located at the unit's medium intake (system return). It serves to capture the current temperature to control the target value.
Sensor Pb 2 medium outlet
The sensor is located at the unit's medium outlet (system supply). It serves to capture the current temperature and regulate the anti­freeze protection temperature.
Sensor Pb 3 fan controller
The sensor is located on the cool­ing circuit's condenser. It detects the current condensing tempera­ture in cooling mode for the low­noise fan controller.
Measurement
temperature
°C
-20 67770 Ω
-15 53410 Ω
-10 42470 Ω
-5 33900 Ω
0 27280 Ω
+5 22050 Ω
+10 17960 Ω
+15 14690 Ω
+20 12090 Ω
+25 10000 Ω
+30 8313 Ω
+35 6940 Ω
+40 5827 Ω
+45 4911 Ω
+50 4160 Ω
+55 3536 Ω
+60 3020 Ω
+65 2588 Ω
+70 2228 Ω
+75 1924 Ω
+80 1668 Ω
+85 1451 Ω
+90 1266 Ω
+95 1108 Ω
+100 973 Ω
Sensor resistance value
NTC 103 AT
28
Electrical circuit diagram
KWL 130(H) - 160(H)
Fan controller
KWL 130(H) - 160(H)
Compressor
Circulation pump
Condenser
fan 1
Condenser
fan 2
Probe Intake
Probe
Outlet
Probe
LN-contr.
Pressure transducer pressure reg. (Accessories)
High
pressure
switch
Low pres-
sure switch
Diff.press.
switch
2-3 External enabling 4-5 General fault signal 2-6 Cooling-heating switching 7 12V 8 0V 9-10 Cable remote control
29
REMKO KWL (H)
KWL 130(H) - 160(H)
KWL 180(H) - 320(H)
Anti-freeze heating, cooling medium
(Accessories)
Reversing valve (only KWL...H)
CW heater
(Accessories)
Fan controller
30
Compressor Circulation pump
Condenser
fan 1
Condenser
fan 2
KWL 180(H) - 320(H)
Probe Intake
Probe
Outlet
Probe
LN-contr.
Pressure transducer pressure reg. (Accessories)
High
pressure
switch
Low pres-
sure switch
2-3 External enabling 4-5 General fault signal 2-6 Cooling-heating switching 7 12V 8 0V 9-10 Cable remote control
Diff.press.
switch
KWL 180(H) - 320(H)
Anti-freeze heating, cooling medium
(Accessories)
Reversing valve (only KWL...H)
CW heater
(Accessories)
31
REMKO KWL (H)
KWL 370 (H)
Fan controller
KWL 370 (H)
Compressor
Circulation pump
Condenser
fan 1
Condenser
fan 2
Condenser
fan 3
Condenser
fan 4
32
Probe
Intake
Probe
Outlet
Probe
LN-contr.
Pressure transducer pressure reg. (Accessories)
High
pressure
switch
Low pres-
sure switch
Diff.press.
switch
2-3 External enabling 4-5 General fault signal 2-6 Cooling-heating switching 7 12V 8 0V 9-10 Cable remote control
KWL 370 (H)
Legend:
A1 iChiLL controller A2 Fan controller B1 Probe medium intake B2 Probe medium outlet B3 Probe fan controller B4 not used EV1 Reversing valve FL Differential pressure switch
Anti-freeze heating, cooling medium
(Accessories)
HP High pressure monitor KA3 Phase sequence relay LP Low pressure monitor M1 Compressor M2 Circulation pump M3 Condenser fan 3 M4 Condenser fan 4 M10 Condenser fan 1
Reversing valve (only KWL...H)
M11 Condenser fan 2 RC1 Compressor crank case heating TA Transformer 230/12V TR 3 not used (accessory - pressure transducer) TX1 Thermal contact fan 1 TX2 Thermal contact fan 2
CW heater
(Accessories)
Component equipment
KWL 130 KWL 160 KWL 180 KWL 220 KWL 270 KWL 320 KWL 370
KM 1 5.5kW-AC3 5.5kW-AC3 7.5kW-AC3 11kW-AC3 11kW-AC3 15kW-AC3 15kW-AC3 KM 2 4kW-AC3 4kW-AC3 4kW-AC3 4kW-AC3 4kW-AC3 4kW-AC3 4kW-AC3
QM 1 16A-D3 20A-D3 20A-D3 20A-D3 25A-D3 32A-D3 40A-D3
33
REMKO KWL (H)
Before
Leak testing
Leak testing is carried out after all the pipes and fittings have been connected.
1. Flush the system twice with water.
2. Clean the sieve insert of the dirt trap provided by customer.
3. Fill the system with water again and vent the system at the manual air bleeder.
4. Adjust the test pressure to 250 kPa (2.5 bar).
5. Check the connections after a pe­riod of 24 hrs for leaking water. If water is visible, the connection has not been secured. Tighten the connection or make a new connection.
6. After a successful leak test, re­move the excess pressure from the medium line. If a water­glycol mixture is used, adjust the non circulating pressure as required.
commissioning
Filling the system
The system is filled on-site at the filling and draining connection.
Anti-freeze protection for the medium
If a water-glycol mixture is used, it is to be pre-mixed before being put in the system. The desired con­centration is then to be checked.
Unit preliminary pressure for the medium
The preliminary pressure of the medium (without operation of the circulation pump) varies within the system. From the highest point, the pressure increases by approx.10 kPa (0.1bar) per metre difference in altitude (geodetic altitude). The value measured at the highest point is identified as the standstill pressure.
The position of the unit in the system is decisive in the calculation of the unit's preliminary pressure (pressure of the manometer on the unit installed by the customer). The pressure is to be set to at least 70 kPa (0.7 bar)
If the unit is positioned at the lowest point in the system, the unit preliminary pressure (=standstill pressure+geodetic system altitude) must be set to
at least 70 kPa (0.7 bar) + 10 kPa (0.1bar) x geodetic system altitude.
If the unit is positioned at the highest point in the system, the unit preliminary pressure (=standstill pressure) must be set to at least 70 kPa (0.7 bar). Please note that the system pressure at the lowest point is increased by the geodetic system altitude!
Bleeding the system
Air may still be in the pipe lines after the leak test. This is carried during operation of the circulation pump to the next highest point or to the cold water drain. Here it is necessary to vent again (Figure 10).
Also vent the pump if neces­sary.
The standstill pressure must then be adjusted to the re­quired system pressure.
10 Manual bleeding
.
9 Unit preliminary pressure
Unit preliminary pressure
34
Geodetic System altitude
Non-circulating pressure
Unit preliminary pressure
Manual bleeder
MAG
The preliminary pressure for the diaphragm expansion vessel must be adjusted individually to the system layout, the volume of the medium and the installation site.
If necessary, change the installa­tion site. For this, the manufac­turer's authorisation is required.
For cooling and heating sys­tems, the volume and the preliminary pressure for the dia­phragm expansion vessel must be adjusted to both operating modes; integrate an additional diaphragm expansion vessel in the system if necessary.
Valves for hydronic balancing
The calculated excess pressure in the pipe network layout at the individual cold water outlets must be adjusted in the pipe leg regulating valves.
Safety valve
The safety valves and their cor­rect function must be checked.
The drain line for the valves are to be checked for function and leak tightness.
If necessary, change the in­stallation site. For this, the manufacturer's authorisation is required.
Additional checks
General checks
Checking that minimum clear­ances are correct.
Check the outlet possibility of cooling and heating capac­ity over the cold or hot water outlet (indoor unit).
Electrical checks
Checking electrical connections for correct phase sequencing.
Function check of the enable mode / Stand-By (option).
Checking the medium cycle
Check the circulating pump for free flow.
Check that all valves are open.
Check the medium cycle.
Set the circulation pump’s flow volume.
Checking the cooling cycle
Checking the cooling cycle for adequate oil/coolant.
Check the cooling cycle for leaks.
NOTE
The systems are equipped with a phase sequence relay which prevents the operation of the controller if the phrase sequence for the electric mains connection is wrong. The phrase sequence must be corrected if the controller is not activated during commissioning.
NOTE
During manual bleeding, es­caped glycol mixtures must be disposed of separately.
Commissioning
NOTE
Commissioning should only be Carried out by trained person­nel and after certification to be documented.
Observe the manuals for the
unit and all other components when commissioning the entire system.
Working test for cooling mode
1. Switch the power supply on.
2. Open all shut-off valves if necessary.
3. Switch the system and the cor­responding circulating pump on to the highest stage. The outlet temperature must lie between +4 and +18°C.
4. Switch the unit on and select the cooling operating mode. If the return temperature is warmer than the setting, the compressor display will blink and the compressor will begin to work after approx. 3 to 5 minutes.
5. Please note that the supply temperature at the nominal medium flow lies approx. 5 K below the return temperature.
- If the supply temperature falls below the factory setting of 4°C, a fault signal is triggers. If this is the case, a higher target temperature must be selected. If the spread is too great or too small, the medium flow must be checked.
6. Measure and record all the required values in the commis­sioning report and check the safety functions.
Function check of the cooling mode/heating mode enable (option).
7. Check the system control using the functions described in the “Operation” chapter.
35
REMKO KWL (H)
Working test for heating mode (only units with HP-function)
1. Switch the power supply on.
2. Open all shut-off valves if nec­essary.
3. Switch the chilled water system and the corresponding circulat­ing pump to the highest stage. The outlet temperature must lie between +35 and +45°C.
4. Switch the unit on and select the heating operating mode. If the return temperature is colder than the setting, the compressor display will blink and the compressor will begin
Unit dimensions
KWL 130(H) - 160(H)
to work after approx. 3 min­utes.
5. Please note that the supply temperature at the nominal medium flow lies approx. 5 K above the intake temperature.
- The circulation pump starts and the controller checks the medium flow over the flow switch. If the flow is insufficient, a fault shut-down will be carried out and the cooling cycle will not work.
6. Measure and record all the required values in the commis­sioning report and check the safety functions.
KWL 180(H) - 220(H)
7. Check the system control using the functions described in the “Operation” chapter.
Final tasks
Reassemble all disassembled parts.
Familiarise the operator with the system.
NOTE
The system is delivered from the factory with all parameters set. If during commissioning it is necessary to change a param­eter it can only be done by authorised personnel.
1115
155
KWL 270(H) - 320(H)
100
1300
823 823
156
1220 1420427 532
Intake
229
Outlet
548
1195
385
128
KWL 370 (H)
1670620
Intake
Outlet
247
666
175
1215
225
Intake
Outlet
1395
1300
755 755
228
648
485
15351160
Intake
Outlet
188
418
580
All dimensions are given in mm
Vibration dampers sized in accordance with the different unit sizes are available as accessories. Their dimensions must be added to the dimensions listed above.
36
1116
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
Characteristic curves
Pressure loss
KWL 130 (H) KWL 160 (H)
l/sec
KWL 180 (H) KWL 220 (H)
KWL 320 (H)KWL 270 (H)
l/sec
l/sec
KWL 370 (H)
l/sec
Circulation pump
U P I
KWL 130(H) -
320(H)
KWL 370 (H) 230/400V 1.2kW 4.3/2.5A
l/sec l/sec
230/400V 0.37/0.5kW 2.5/1.4A
l/sec
37
REMKO KWL (H)
Equipment pressure, available
KWL 130 (H)
kPa kPa
l/sec
KWL 160 (H)
KWL 180 (H) KWL 220 (H)
kPa kPa
l/sec
l/sec
KWL 320 (H)KWL 270 (H)
kPa kPa
l/sec
KWL 370 (H)
kPa
l/sec
l/sec
38
l/sec
Exploded view KWL 130(H) - 220(H)
3
9
15
9
16
7
2
5
10
14
12
1
4
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
13
11
6
39
REMKO KWL (H)
Spare parts list
No. Designation
from series
1
Operating panel, compressor element RAL
1
Operating panel, compressor element INOX
2 Condenser protective grid
3 Condenser protective grid
4 Fan panel RAL
4 Fan panel INOX
5 Side panel RAL
5 Side panel INOX
6 Side panel RAL
6 Side panel INOX
7 Roof panel RAL
7 Roof panel INOX
8 Finned condenser
9 Condenser fan
10 Evaporator
11 SANYO compressor
11 Danfoss-Maneurop compressor
12 Expansion valve, cpl.
13 Diaphragm expansion vessel
14 Circulation pump
15 Differential pressure switch
16 Controller covering
Spare parts (not illustrated)
Safety valve
Control system protection switch
Compressor protection switch
Circulation pump fuse
Phase sequence relay
IChill adaptive controller
IChill adaptive controller, programmed
Fan controller
Transformer
Sensor
Compressor protection
Circulation pump protection
Equipment cladding, set
High pressure monitor
Low pressure monitor
Condenser, condenser fan
Reversing valve, valve body
Reversing valve, coil
Pressure transducer winter pressure controller
KWL
130
1010C...
870C...
KWL
160
1011C...
871C...
KWL
180
1012C...
872C...
KWL
220
1013C...
873C...
KWL
130 H
1025C...
911C...
KWL
160 H
1026C...
912C...
KWL
180 H
1027C...
913C...
KWL
220 H
1028C...
914C...
1121000 1121000 1121002 1121002 1121000 1121000 1121002 1121002
1121001 1121001 1121003 1121003 1121001 1121001 1121003 1121003
1121008 1121008 1121010 1121010 1121008 1121008 1121010 1121010
1121009 1121009 1121011 1121011 1121009 1121009 1121011 1121011
1121016 1121016 1121018 1121018 1121016 1121016 1121018 1121018
1121017 1121017 1121019 1121019 1121017 1121017 1121019 1121019
1121024 1121024 1121026 1121026 1121024 1121024 1121026 1121026
1121025 1121025 1121027 1121027 1121025 1121025 1121027 1121027
1121032 1121032 1121034 1121034 1121032 1121032 1121034 1121034
1121033 1121033 1121035 1121035 1121033 1121033 1121035 1121035
1121040 1121040 1121042 1121042 1121040 1121040 1121042 1121042
1121041 1121041 1121043 1121043 1121041 1121041 1121043 1121043
1110017 1110018 1110019 1110019 1110540 1110541 1110542 1110543
1110020 1110020 1110021 1110021 1110020 1110020 1110021 1110021
1110022 1110022 1110023 1110023 1110022 1110022 1110023 1110023
1110024 1110025 1110026 1110027 1110024 1110025 1110026 1110027
- - - 1106715 - - - 1106715
1110028 1110029 1110029 1110030 1110028 1110029 1110029 1110030
1110036 1110036 1110037 1110037 1110036 1110036 1110037 1110037
1110033 1110033 1110033 1110033 1110033 1110033 1110033 1110033
1110034 1110034 1110035 1110035 1110034 1110034 1110035 1110035
1110051 1110051 1110051 1110051 1110051 1110051 1110051 1110051
1110038 1110038 1110038 1110038 1110038 1110038 1110038 1110038
1110039 1110040 1110040 1110040 1110039 1110040 1110040 1110040
1110041 1110042 1110042 1110042 1110041 1110042 1110042 1110042
1110043 1110043 1110043 1110043 1110043 1110043 1110043 1110043
1110044 1110044 1110045 1110045 1110044 1110044 1110045 1110045
1110046 1110046 1110046 1110046 1110046 1110046 1110046 1110046
1110047 1110048 1110049 1110050 1110544 1110545 1110546 1110547
1110052 1110052 1110054 1110054 1110052 1110052 1110054 1110054
1110053 1110053 1110053 1110053 1110053 1110053 1110053 1110053
1110055 1110055 1110055 1110055 1110055 1110055 1110055 1110055
1110056 1110056 1110057 1110058 1110056 1110056 1110057 1110058
1110059 1110059 1110059 1110059 1110059 1110059 1110059 1110059
1110015 1110015 1110016 1110016 1110015 1110015 1110016 1110016
1110031 1110031 1110031 1110031 1110031 1110031 1110031 1110031
1110032 1110032 1110032 1110032 1110032 1110032 1110032 1110032
1110061 1110061 1110062 1110062 1110061 1110061 1110062 1110062
- - - - 1110548 1110549 1110550 1110551
- - - - 1110552 1110553 1110554 1110555
1106361-1 1106361-1 1106361-1 1106361-11106361-1 1106361-1 1106361-1 1106361-1
When ordering spare parts, please state the computerised part no. and unit number (see identification plate) !
40
Exploded view KWL 270(H) - 370(H)
11
4
3
9
10
7
12
16
15
18
2
14
17
5
6
8
19
13
1
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
41
REMKO KWL (H)
Spare parts list
No. Designation
from series
1 Operating panel, compressor element RAL
1 Operating panel, compressor element INOX
2 Condenser protective grid RAL
3 Condenser protective grid RAL
4 Fan panel RAL
4 Fan panel INOX
5 Side panel RAL
5 Side panel INOX
6 Side panel RAL
6 Side panel INOX
7 Roof panel RAL
7 Roof panel INOX
8 Side panel RAL
8 Side panel INOX
9 Fin condenser, right
10 Fin condenser, left
11 Condenser fan
12 Evaporator
13 Compressor
14 Expansion valve, cpl.
15 Circulation pump
16 Differential pressure switch
17 Diaphragm expansion vessel
18 Safety valve
19 Controller covering
Spare parts (not illustrated)
High pressure monitor
Low pressure monitor
Control system protection switch
Compressor protection switch
Circulation pump fuse
Phase sequence relay
IChill adaptive controller
IChill adaptive controller, programmed
Fan controller
Transformer
Sensor
Compressor protection
Circulation pump protection
Condenser, condenser fan
Compressor thermal contact
Reversing valve, valve body
Reversing valve, coil
Pressure transducer winter pressure controller
KWL
270
1014C...
874C...
1121004 1121004 1121006 1121004 1121004 1121006
1121005 1121005 1121007 1121005 1121005 1121007
1121012 1121012 1121014 1121012 1121012 1121014
1121013 1121013 1121015 1121013 1121013 1121015
1121020 1121020 1121022 1121020 1121020 1121022
1121021 1121021 1121023 1121021 1121021 1121023
1121028 1121028 1121030 1121028 1121028 1121030
1121029 1121029 1121031 1121029 1121029 1121031
1121036 1121036 1121038 1121036 1121036 1121038
1121037 1121037 1121039 1121037 1121037 1121039
1121044 1121044 1121046 1121044 1121044 1121046
1121045 1121045 1121047 1121045 1121045 1121047
1121048 1121048 1121050 1121048 1121048 1121050
1121049 1121049 1121051 1121049 1121049 1121051
1110079 1110080 1110081 1110556 1110557 1110558
1110082 1110083 1110084 1110559 1110560 1110561
1110085 1110085 1110020 1110085 1110085 1110020
1110023 1110086 1110087 1110023 1110086 1110087
1110088 1110089 1110090 1110088 1110089 1110090
1110030 1110091 1110092 1110030 1110091 1110092
1110033 1110033 1110093 1110033 1110033 1110093
1110094 1110094 1110094 1110094 1110094 1110094
1110037 1110037 1110037 1110037 1110037 1110037
1110038 1110038 1110038 1110038 1110038 1110038
1110051 1110051 1110051 1110051 1110051 1110051
1110031 1110031 1110031 1110031 1110031 1110031
1110032 1110032 1110032 1110032 1110032 1110032
1110095 1110096 1110097 1110095 1110096 1110097
1110098 1110099 1110100 1110098 1110099 1110100
1110043 1110043 1110043 1110043 1110043 1110043
1110045 1110045 1110045 1110045 1110045 1110045
1110046 1110046 1110046 1110046 1110046 1110046
1110101 1110102 1110103 1110565 1110566 1110567
1110054 1110054 1110054 1110054 1110054 1110054
1110053 1110053 1110053 1110053 1110053 1110053
1110055 1110055 1110055 1110055 1110055 1110055
1110058 1110104 1110104 1110058 1110104 1110104
1110059 1110059 1110059 1110059 1110059 1110059
1110062 1110062 1110105 1110062 1110062 1110105
- - 1110106 - - 1110106
- - - 1110568 1110569 1110570
- - - 1110571 1110572 1110573
1106361-1 1106361-1 1106361-1 1106361-1 1106361-1 1106361-1
KWL
320
1015C...
875C...
KWL
370
1016C...
876C...
KWL
270 H
1029C...
915C...
1030C...
916C...
When ordering spare parts, please state the computerised part no. and unit number (see identification plate) !
KWL
320 H
KWL
370 H
1031C...
917C...
42
Cooling capacity
KWL 130 (H) KWL 160 (H) KWL 180 (H) KWL 220 (H)
Medium outlet °C 25 30 35 40 25 30 35 40 25 30 35 40 25 30 35 40
5 13,5 13,1 12,3 11,6 16,9 16,1 15,3 14,4 19,0 18,3 17,3 16,5 22,9 22,1 20,8 19,7 6 13,9 13,4 12,6 11,9 17,2 16,5 15,6 14,7 19,4 18,7 17,7 16,9 23,4 22,5 21,3 20,3 7 14,3 13,7 12,9 12,2 17,6 16,9 15,9 15,0 19,9 19,1 18,1 17,3 24,0 23,0 21,8 20,8 8 14,6 14,1 13,4 12,7 18,0 17,3 16,5 15,6 20,4 19,6 18,8 17,9 24,6 23,6 22,7 21,6 9 15,2 14,6 13,9 13,2 18,7 17,9 17,1 16,2 21,1 20,4 19,5 18,6 25,5 24,5 23,5 22,4 10 15,5 14,9 14,2 13,5 19,1 18,3 17,5 16,5 21,6 20,8 19,9 19,0 26,0 25,1 24,0 22,9 11 16,0 15,4 14,7 13,9 19,6 18,9 18,0 16,9 22,3 21,4 20,5 19,6 26,8 25,8 24,7 23,6 12 16,0 16,1 15,3 13,9 19,9 19,7 18,8 17,2 21,6 22,4 21,5 19,0 27,0 27,0 25,8 23,7 13 16,4 16,4 15,7 14,2 20,3 20,1 19,2 17,5 22,1 22,9 21,9 19,4 27,5 27,5 26,4 24,2 14 16,9 16,9 16,1 14,6 20,9 20,7 19,7 18,0 22,7 23,5 22,5 20,0 28,3 28,3 27,1 24,9 15 17,3 17,4 16,5 15,0 21,4 21,2 20,2 18,4 23,3 24,2 23,1 20,5 29,1 29,1 27,9 25,6
KWL 270 (H) KWL 320 (H) KWL 320 (H)
Medium outlet °C 25 30 35 40 25 30 35 40 25 30 35 40
5 28,4 27,4 26,0 24,8 33,1 31,9 30,2 28,6 38,8 37,2 35,1 33,4 6 29,1 28,0 26,5 25,3 33,9 32,6 30,9 29,3 39,9 38,5 36,4 34,7 7 29,8 28,6 27,1 25,8 34,7 33,3 31,5 29,9 40,9 39,3 37,2 35,4 8 30,4 29,3 28,1 26,7 35,4 34,1 32,7 31,0 41,7 40,2 38,6 36,7 9 31,5 30,3 29,1 27,7 36,7 35,3 33,8 32,1 43,2 41,6 39,9 38,0 10 32,1 31,0 29,7 28,2 37,4 36,0 34,5 32,8 44,1 42,5 40,7 38,8 11 33,0 31,8 30,5 29,0 38,5 37,0 35,4 33,7 45,3 43,7 41,9 39,8 12 33,0 33,2 31,8 29,0 38,0 38,6 36,9 33,3 44,8 45,5 43,6 39,4 13 33,7 33,8 32,4 29,6 38,8 39,3 37,6 33,9 45,7 46,4 44,5 40,1 14 34,6 34,8 33,3 30,4 39,8 40,4 38,7 34,8 47,0 47,7 45,7 41,2 15 35,5 35,7 34,2 31,1 40,9 41,4 39,6 35,7 48,2 48,9 46,8 42,2
Medium spreadt = 5 K; 0% glycol concentration; QK = cooling capacity, total
Air intake temperature
QK [kW]
Air intake temperature
QK [kW]
Heating capacity
KWL 130 H KWL 160 H
Air intake temperature / relative air humidity
°C/%r.F. -5 / 90 0 / 90 +5 / 85 +7 / 85 +10 / 85 +15 / 80 -5 / 90 0 / 90 +5 / 85 +7 / 85 +10 / 85 +15 / 80
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Medium
discharge
kW
H
E
H
E
H
E
H
E
H
E
H
E
H
E
H
E
H
E
H
E
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
H
35 10,5 4,8 12,5 4,9 14,4 4,9 15,4 4,9 16,6 5,0 19,4 5,0 12,3 5,3 14,6 5,4 16,8 5,5 17,9 5,5 19,2 5,5 22,4 5,6 40 10,4 5,2 12,4 5,3 14,2 5,4 15,2 5,4 16,3 5,4 19,0 5,5 12,2 5,9 14,4 5,9 16,5 6,0 17,6 6,0 18,8 6,1 21,8 6,1 45 10,4 5,6 12,3 5,8 14,0 5,8 14,9 5,9 16,0 5,9 18,5 6,0 12,1 6,5 14,2 6,6 16,2 6,6 17,5 6,7 18,4 6,7 21,3 6,7
KWL 180 H KWL 220 H
Air intake temperature / relative air humidity
°C/%r.F. -5 / 90 0 / 90 +5 / 85 +7 / 85 +10 / 85 +15 / 80 -5 / 90 0 / 90 +5 / 85 +7 / 85 +10 / 85 +15 / 80
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Medium
discharge
kW
H
E
H
E
H
E
H
E
H
E
H
E
H
E
H
E
H
E
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
H
35 14,2 5,4 16,7 5,5 19,1 5,5 20,3 5,5 21,8 5,6 25,4 5,6 16,9 6,6 20,0 6,6 22,9 6,7 25,3 6,7 26,2 6,7 30,5 6,8
40 14,1 5,9 16,5 6,0 18,8 6,1 20,0 6,1 21,5 6,2 24,8 6,2 16,7 7,3 19,7 13,5 22,5 7,5 24,7 7,5 25,7 7,5 29,8 7,6
45 14,0 7,4 16,4 7,5 18,7 7,6 19,8 7,6 21,2 7,7 24,4 7,8 16,6 8,5 19,6 8,6 22,3 8,8 24,2 8,9 25,3 9,0 29,2 9,1
kW
Q
E
H
kW
kW
P
kW
Q
E
H
kW
Q
E
H
kW
P
kW
P
kW
E
E
43
REMKO KWL (H)
KWL 270 H KWL 320 H
Air intake temperature / relative air humidity
°C/%r.F. -5 / 90 0 / 90 +5 / 85 +7 / 85 +10 / 85 +15 / 80 -5 / 90 0 / 90 +5 / 85 +7 / 85 +10 / 85 +15 / 80 Medium
discharge
35 21,6 7,3 25,2 7,4 28,6 7,4 30,9 7,4 32,4 7,5 37,4 7,4 25,1 9,1 29,2 9,3 33,3 9,3 36,2 9,4 37,6 9,5 43,4 9,5 40 21,3 8,0 24,9 16,2 28,1 8,2 30,4 8,2 31,8 8,3 36,6 8,3 24,8 10,0 28,9 10,1 32,7 10,4 35,6 11,6 36,3 11,7 41,6 11,8 45 21,1 10,4 24,5 10,5 27,7 10,6 29,9 10,6 31,3 10,7 35,9 10,8 24,7 12,1 28,6 12,4 32,2 12,5 35,1 12,6 36,3 12,7 41,6 12,8
°C/%r.F. -5 / 90 0 / 90 +5 / 85 +7 / 85 +10 / 85 +15 / 80 Medium
discharge
35 29,9 10,7 34,8 10,9 39,4 10,9 41,8 10,9 44,7 11,0 51,5 11,0 40 29,7 11,8 34,5 23,2 39,0 12,2 40,7 12,2 44,0 12,3 50,5 12,2 45 29,5 14,3 34,3 14,4 38,5 14,5 39,7 14,6 43,4 14,7 40,6 14,7
Medium spreadt = 5 K; 0% glycol concentration; QH = heating capacity
Q
kW
Q
kW
P
Q
P
Q
P
H
E
H
E
kW
kW
kW
kW
H
kW
Q
E
kW
KWL 370 H
Air intake temperature / relative air humidity
P
Q
P
Q
P
H
E
H
E
kW
kW
kW
kW
H
kW
Q
E
kW
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
H
E
H
E
H
E
H
E
H
E
H
E
H
E
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
P
Q
P
Q
H
E
H
kW
kW
E
kW
kW
P
H
E
kW
kW
kW
H
kW
Q
E
H
kW
P
kW
E
NOTE
Ice forms on the fins in heating mode as a consequence of the heat absorption. The amount of ice depends on the percentage of humid­ity in the ambient air. Under certain cycles and temperature condi­tions, defrosting cycles are run through in which no heat capacity can be generated. The following reduction factors for the defrosting cycles must be taken into account even when planning the layout:
Ambient
temperature.
+5 0,94
0 0,88
-5 0,89
Reduction
factor
Sound pressure level
KWL
130
Hz
63 30,8 30,8 32,4 32,0 32,0 32,1 34,8 31,9 31,9 32,4 32,0 32,1 32,1 34,8 125 39,8 39,8 40,4 40,4 40,4 40,4 42,9 40,4 40,4 40,4 40,4 40,4 40,4 42,9 250 51,0 51,0 54,8 54,8 54,8 54,9 54,5 54,8 54,8 54,8 54,8 54,9 54,9 54,5 500 57,0 57,0 61,4 61,2 61,3 61,3 63,7 61,1 61,1 61,4 61,2 61,3 61,4 63,7
1000 59,3 59,4 64,0 63,6 63,6 63,7 65,6 63,5 63,5 64,0 63,6 63,7 63,8 65,6 2000 61,1 61,1 63,4 62,9 63,0 63,0 67,1 62,7 62,7 63,4 62,9 63,1 63,3 67,1 4000 55,4 55,5 59,7 59,4 59,4 59,4 62,7 59,3 59,3 59,7 59,4 59,5 59,6 62,7 8000 45,3 45,5 51,1 50,5 50,6 50,6 54,9 50,3 50,3 51,1 50,5 50,8 50,9 54,9
Total 65,0 65,0 68,7 68,4 68,4 68,5 71,3 68,2 68,2 68,7 68,4 68,5 68,6 71,3
Hz
63 10,8 10,8 12,4 12,0 12,0 12,1 14,8 11,9 11,9 12,4 12,0 12,1 12,1 14,8 125 19,8 19,8 20,4 20,4 20,4 20,4 220,9 20,4 20,4 20,4 20,4 20,4 20,4 22,9 250 31,0 31,0 34,8 34,8 34,8 34,9 34,5 34,8 34,8 34,8 34,8 34,9 34,9 34,5 500 37,0 37,0 41,4 41,2 41,3 41,3 43,7 41,1 41,1 41,4 41,2 41,3 41,4 43,7
1000 39,3 39,4 44,0 43,6 43,6 43,7 45,6 43,5 43,5 44,0 43,6 43,7 43,8 45,6 2000 41,1 41,1 43,4 42,9 43,0 43,0 47,1 42,7 42,7 43,4 42,9 43,1 43,3 47,1 4000 35,4 35,5 39,7 39,4 39,4 39,4 42,7 39,3 39,3 39,7 39,4 39,5 39,6 42,7 8000 25,3 25,5 31,1 30,5 30,6 30,6 34,9 30,3 30,3 31,1 30,5 30,8 30,9 34,9
Total 45,0 45,0 48,7 48,4 48,4 48,5 51,3 48,2 48,2 48,7 48,4 48,5 48,6 51,3
KWL 130 to 370: Air intake temperature TK 35°C, medium intake 12 °C, medium outlet 7 °C, 0% glycol concentration KWL 130 H to 370 H:Air intake temperature TK 7°C / 85%r.h., medium intake 40 °C, medium outlet 45 °C, 0% glycol concentration
KWL
160
KWL
180
KWL
220
KWL
270
KWL
320
Sound pressure level Lp in dB(A), distance 1m
Sound pressure level Lp in dB(A), distance 10m
KWL
370
KWL
130 H
KWL
160 H
KWL
180 H
KWL
220 H
KWL
270 H
KWL
320 H
KWL
370 H
44
Technical data
Series
Operating mode
Nominal cooling capacity
KWL
130
1)
kW 12,9 15,9 18,1 21,8 27,1 31,5 37,2
KWL
160
KWL
180
KWL
220
KWL
270
Air-cooled compact chiller with adaptive function
for cooling
KWL
320
KWL
Energy efficiency ratio cooling EER 2,42 2,59 2,57 2,56 2,67 2,67 2,65 Setting range return temp. Cooling °C +10 to +18 Operating range - cooling °C +15 to +45 Operating range cooling (extension) °C +5 to +45 5) / -15 to +45
6)
Cooling circuits, number 1 Capacity scaling % 0 / 100 Refrigerant R 407C
7)
Max. operating pressure, refrigerant kPa 1900 / 2800 Refrigerant, basic quantity per cooling circuit kg 2,74 3,65 7,31 7,53 8,02 10,13 10,51 Compressor, number / type 1 / Scroll Air flow rate, max. m³/h 7300 6560 9600 9600 11500 11300 15700 Sound pressure level
3)
dB(A) 45,0 45,0 48,7 48,4 48,4 48,5 51,3 Sound power level dB(A) 76,0 76,0 79,7 79,4 79,4 79,5 82,3 Power supply V / Hz 400/3~/50 Protection class IP 24
Elec. power consumption, max.
Elec. current consumption, max.
4)
4)
kW 8,98 10,22 13,03 14,90 16,15 19,27 26,19
A 14,41 16,45 20,92 23,94 25,90 30,94 42,03 Nom. electrical power consumption, cooling 1)kW 5,33 6,13 7,04 8,51 10,16 11,81 14,02 Elec. nominal current consumption cooling
1)
A 11,45 12,77 16,04 16,96 19,54 22,35 30,06 Elec. starting current, max. A 69 77 101 126 130 170 182 Operating medium max. 35% ethylene glycol; max. 35% propylene glycol Operating limits, medium °C +4 to +18 Max. operating pressure, medium kPa 300 Rated flow volume, medium - cooling m³/h 2,23 2,74 3,10 3,74 4,64 5,44 6,41 Minimum flow volume, medium m³/h 1,40 1,80 2,00 2,40 3,00 3,50 4,1 Maximum flow volume, medium m³/h 3,40 4,50 5,20 6,20 7,80 9,00 10,70 Nominal pump pressure, max. kPa 207,0 195,0 188,0 177,0 162,0 145,0 175,0 Nominal pressure loss, internal cooling kPa 38,0 30,1 23,2 31,4 45,0 47,2 58,1 System pressure, available cooling kPa 169,0 164,9 164,8 145,6 117,0 97,8 116,9 Diaphragm expansion vessel, volume l 6,0
Diaphragm expansion vessel MAG, preliminary pressure
kPa 150 Medium connection, intake Inches 1 /1/4 indoors Medium connection, outlet Inches 1 /1/4 indoors Medium content, pipe lines l 2,1 2,5 3,1 3,7 4,2 4,8 6,4 Minimum medium volume, per unit l 40,0 47,0 51,0 62,0 80,0 91,0 104,0 Dimensions - height mm 1115 1215 1300 1300
width mm 427 532 620 1160
depth mm 1220 1420 1670 1535 Weight kg 165,0 168,0 255,0 270,0 310,0 325,0 380,0 Operating weight, approx. kg 167,1 170,5 258,1 273,7 314,2 329,8 386,4 Standard colour similar to RAL 9018 / INOX Serial number INOX EDP no. INOX Serial number RAL 9018 EDP no. RAL 9018
1) Air intake temperature TK 35°C, medium intake 12 °C, medium outlet 7 °C, 0% glycol concentration
2) Air intake temperature TK 7 °C, medium intake 45 °C, medium outlet 50 °C, 0% glycol concentration
3) Distance 10 m free field
4) Air intake temperature TK 45 °C, medium intake 18 °C, medium outlet 15 °C, 0% glycol concentration
5) Only with compressor crank case heating accessory
6) Only with winter pressure regulation accessory, set
7) Contains greenhouse gas according to Kyoto protocol
1010... 1011... 1012... 1013... 1014... 1015... 1016...
1650132 1350162 1650182 1650222 1650272 1650322 1650372
870... 871... 872... 873... 874... 875... 876...
1650130 1650160 1650180 1650220 1650270 1650320 1650370
370
45
REMKO KWL (H)
Technical data
Series
Operating mode
Nominal cooling capacity Nominal heating capacity
1)
2)
Energy efficiency ratio cooling EER Energy efficiency ratio heating COP
KWL
130 H
kW 12,9 15,9 18,1 21,8 27,1 31,5 37,2 kW 14,9 17,5 19,8 24,2 29,9 35,1 39,7
1)
2)
2,42 2,59 2,57 2,56 2,67 2,67 2,65 2,53 2,60 2,58 2,70 2,80 2,78 2,71
KWL
160 H
KWL
180 H
KWL
220 H
KWL
270 H
Air-cooled compact chiller with heat pump function and with the adaptive function for cooling and heating
KWL
320 H
KWL
370 H
Setting range return temp. Cooling °C +10 to +18 Setting range return temp. Heating °C +36 to +45 Operating range - cooling °C +5 to +45
5)
Operating range - heating °C -10 to +20 Operating range cooling (extension) °C -15 to +45
6)
Cooling circuits, number 1 Capacity scaling % 0 / 100 Refrigerant R 407C
7)
Max. operating pressure, refrigerant kPa 1900 / 2800 Compressor, number / type 1 / Scroll Air flow rate, max. m³/h 9570 9740 10240 10240 11940 11720 16300 Sound pressure level
3)
dB(A) 48,2 48,2 48,7 48,4 48,5 48,6 51,3 Sound power level dB(A) 79,2 79,2 79,7 79,4 79,5 79,6 82,3 Power supply V / Hz 400/3~/50 Protection class IP 24 Elec. power consumption, max. Elec. current consumption, max.
4)
4)
kW 11,56 12,90 15,03 17,08 18,59 21,94 31,08
A 16,69 18,62 21,70 24,66 26,83 31,67 44,86 Nom. electrical power consumption, cooling 1)kW 5,33 6,13 7,04 8,51 10,16 11,81 14,02 Elec. nominal current consumption cooling
1)
A 11,45 12,77 16,04 16,96 19,54 22,35 30,06 Nom. electrical power consumption, heating 2)kW 5,90 6,72 7,68 8,97 10,66 12,64 14,63 Elec. nominal current consumption
heating
2)
A 12,15 13,07 16,54 16,98 20,03 23,42 30,70 Elec. starting current, max. A 72 80 101 126 130 170 183 Operating medium max. 35% ethylene glycol; max. 35% propylene glycol Operating limits, medium °C +4 to +50 Max. operating pressure, medium kPa 300 Nominal flow volume, medium C/H m³/h 2,23 2,74 3,10 3,74 4,64 5,44 6,41 Minimum flow volume, medium m³/h 1,40 1,80 2,00 2,40 3,00 3,50 4,10 Maximum flow volume, medium m³/h 3,40 4,50 5,20 6,20 7,80 9,00 10,70 Nominal pump pressure, max. kPa 207,0 195,0 188,0 177,0 162,0 145,0 175,0 Nominal pressure loss, internal cooling kPa 38,0 30,1 23,2 31,4 45,0 47,2 58,1 System pressure, available cooling kPa 169,0 164,9 164,8 145,6 117,0 97,8 116,9 Diaphragm expansion vessel, volume l 6,0
Diaphragm expansion vessel MAG, preliminary pressure
kPa 150 Medium connection, intake Inches 1 /1/4 indoors Medium connection, outlet Inches 1 /1/4 indoors Medium content, pipe lines l 2,1 2,5 3,1 3,7 4,2 4,8 6,4 Minimum medium volume, per unit l 40,0 47,0 51,0 62,0 80,0 91,0 104,0 Dimensions - height mm 1115 1215 1300 1300
width mm 427 532 620 1160
depth mm 1220 1420 1670 1535 Weight kg 170,0 176,0 268,0 285,0 325,0 332,0 398,0 Operating weight, approx. kg 172,1 178,5 271,1 288,7 329,2 336,8 404,4 Standard colour similar to RAL 9018 / INOX Serial number INOX EDP no. INOX Serial number RAL 9018 EDP no. RAL 9018
1025... 1026... 1027... 1028... 1029... 1030... 1031...
1650133 1650163 1650183 1650223 1650273 1650323 1650373
911... 912... 913... 914... 915... 916... 917...
1650131 1650161 1650181 1650221 1650271 1650321 1650371
1) Air intake temperature TK 35°C, medium intake 12 °C, medium outlet 7 °C, 0% glycol concentration
2) Air intake temperature TK 7°C, medium intake 40 °C, medium outlet 45 °C, 0% glycol concentration
3) Distance 10 m free field
4) Air intake temperature TK 45°C, medium intake 18 °C, medium outlet 15 °C, 0% glycol concentration
5) Crank case heating compressor (standard equipment)
6) Only with winter pressure regulation accessory, set
7) Contains greenhouse gas according to Kyoto protocol
46
REMKO INTERNATIONAL
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Consultation
Thanks to intensive training, our consultants are always completely up-to-date in terms of technical knowledge. This has given us the reputation of being more than just an excellent, reliable supplier: REMKO, a partner helping you find solutions to your problems.
Distribution
REMKO offers not just a well established sales network both nationally and internationally, but also has exceptionally highly­qualified sales specialists. REMKO field staff are more than just sales representatives: above all, they must act as advisers to our customers in air conditioning and heating technology.
REMKO GmbH & Co. KG
Air conditioning and heating technology
Im Seelenkamp 12 · 32791 Lage
PO Box 1827 · 32777 Lage
Telephone +49 52 32 6 06-0
Fax +49 5232 606-2 60
E-mail info@remko.de
Website www.remko.de
Customer Service
Our equipment operates pre­cisely and reliably. However, in the event of a fault, REMKO customer service is quickly at the scene. Our comprehensive network of experienced dealers always guarantees quick and reliable service.
Hotline
+49 5232 606-0
Export
+49 5232 606-130
We reserve the right to make technical changes, and provide no guarantee as to the accuracy of this data!
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