Remington REM-45-KFA-O, REM-140T-KFA-O, REM-80T-KFA-O, REM-190T-KFA-O, REM-215T-KFA-O User's Manual & Operating Instructions

DANGER

KEROSENE FORCED AIR HEATER

User’s Manual &

Operating Instructions

MODEL NUMBERS:

REM-45-KFA-O / REM-80T-KFA-O / REM-140T-KFA-O / REM-190T-KFA-O / REM-215T-KFA-O

CONSUMER: READ AND SAVE THESE INSTRUCTIONS

Locating Your Serial Number:

Your serial number can be found on a white label on the right side cover of your heater. For Example: 150812779. Have your Serial Number ready before calling customer service at 866-676-1989.

GENERAL HAZARD WARNING: READ AND UNDERSTAND ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE

ASSEMBLING, STARTING, OR SERVICING THE HEATER. Be

sure to comply with the instructions and warnings provided with this heater. Failure to

comply can result in re or explosion that can cause property loss, bodily injury, or loss

of life. Only persons who can follow and understand these instructions should operate or

service this heater. If you need heater info; such as an operating manual, labels, etcetera,

contact Pinnacle Climate Technologies at 866-676-1989.

NOT FOR USE IN RESIDENTIAL LIVING AREAS OR IN ENCLOSED SPACES WITHOUT ADEQUATE VENTILATION.

FOR OUTDOOR USE. INDOOR USE PERMITTED ONLY FOR: THE TEMPORARY HEATING OF ADEQUATELY VENTILATED BUILDINGS OR STRUCTURES UNDER CONSTRUCTION, ALTERATION OR REPAIR. This is an unvented

portable heater that uses air (Oxygen) from within the area in which it is used. Failure to provide adequate combustion and ventilation air will result in asphyxiation, carbon monoxide poisoning, bodily injury or death. Refer to “Ventilation” on Page 6.

FACTORY ID: 001

Fax: 320-251-2922 • Web: www.remingtonheater.com • Email: info@pinnacleclimate.com

1 Industrial Blvd #101, Sauk Rapids, MN 56379 USA • Toll Free (866) 676-1989

RGKI-403

NEVER LEAVE HEATER UNATTENDED WHILE BURNING

WARNING

OR WHILE CONNECTED TO A POWER SOURCE

TABLE OF CONTENTS

Safety Information............................................2-3

What’s in the Box................................................4

Specications......................................................5

Features..

Assembly Instructions.........................................5

Opeation...........................................................6-7

...........................................................

Maintenance.....................................................8-9

Wiring Diagrams................................................10

Troubleshooting Guide......................................11

Exploded View

Parts List............................................................13

Limited Warranty...............................................14

............................................

.....12

SAFETY INFORMATION

FIRE, BURN, INHALATION AND EXPLOSION HAZARD. Keep combustibles such as; building materials, paper or cardboard a safe distance away from the heater as recommended by these instruc-

tions. Never use the heater in spaces which contain products such as; gasoline, solvents, paint thinners, dust particles, volatile or airborne combustibles or any unknown chemicals. This is an unvented portable heater. It uses air (Oxygen) from the area in which it is used. Adequate combustion and ventilation air must be provided. Refer to “Ventilation” on page 6. Bulk fuel storage should be a minimum of 25 feet (7.6 m) from heater.

DO NOT OPERATE THIS HEATER UNTIL YOU HAVE READ AND THOROUGHLY UNDERSTAND THESE SAFETY AND OPERATING INSTRUCTIONS.

Failure to comply with the precautions and instructions provided with

this heater can result in death, serious bodily injury, property loss or damage from the hazards of re, soot production, explosions, burns, asphyxiation or carbon monoxide poisoning. Only per-

sons who can read and understand these instructions should use or service this heater.

DO NOT START THE HEATER WHEN EXCESS OIL HAS ACCUMULATED.

DO NOT START THE HEATER WHEN THE CHAMBER IS HOT.

This product contains chemicals, including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation. Use of this heating device in Massachusetts requires local re department permit (M.G.L.C. 148, Section 10A).

NEW YORK CITY RESIDENTS: The New York City Fire Code prohibits the storage, handling and use of kerosene fueled heaters for space heating. Any person violating that provision may be punished by a ne up to $10,000 and a term of imprisonment of up to 6 months.

THE INSTALLATION OF THE EQUIPMENT SHALL BE IN ACCORDANCE WITH THE REGULATION OF AUTHORITIES HAVING JURISDICTION AND CSA STANDARD B139.

Look for this icon throughout the manual for helpful tips on how to assemble, use and clean your KFA Heater.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING

WARNING

DANGER

OR WHILE CONNECTED TO A POWER SOURCE

SAFETY INFORMATION (CONT.)

RISK OF INDOOR AIR POLLUTION!

The products described in this manual are kerosene direct-red, forced air heaters. Kerosene forced air heaters are primarily

intended for use for temporary heating of

buildings under construction, alteration or repair. Direct-red means that all of the combustion

products of the heater enter the heated space.

This appliance is rated at 98% combustion efciency, but does produce small amounts of carbon monoxide.

CARBON MONOXIDE POISONING MAY

LEAD TO DEATH!

Carbon monoxide is toxic. Humans can tolerate only small amounts of carbon monoxide and so precautions should be taken to provide proper

ventilation. Failure to provide proper ventilation in accordance with the instructions in this manual can

result in death. People with breathing problems should consult a physician before using this heater. Early signs of carbon monoxide poisoning resemble the u. Symptoms of improper

ventilation/carbon monoxide poisoning are:

Headache • Dizziness • Nausea • Dry Mouth

Sore Throat • Burning of Nose and Eyes

If you experience any of these symptoms: GET FRESH AIR AT ONCE! Have your heater serviced and check for proper ventilation. Some people are more affected by carbon monoxide than others. These include: pregnant women, those with heart or lung problems, anemia or those under the inuence of alcohol or at high altitudes.

FOR OUTDOOR USE. INDOOR USE PERMITTED ONLY FOR: The temporary heating of adequately ventilated buildings or structures under construction, alteration or repair. Provide at least a three square foot (2,800 sq cm) opening of outside air for every 100,000 Btu/Hr (29 kW) heater rating. Refer to “Ventilation” on page 6 for further instructions.

RISK OF ELECTRIC SHOCK!

ALWAYS use only the electrical power (voltage and frequency) specied on the model plate of the heater. ALWAYS use only three-prong, grounded outlet and extension cord.

ALWAYS use only 14 AWG or better extension cord. ALWAYS unplug the heater when not in use. ALWAYS install the heater so that it is not directly

exposed to water spray, rain, dripping water, or

wind.

NEVER use fuels such as gasoline, benzine, paint

thinners or other oil compounds in this heater.

NEVER rell the heater’s fuel tank while the heater is operating or still hot. This heater is EXTREMELY HOT

while in operation.

NEVER block air inlet (rear) or air outlet (front).

RISK OF BURNS, FIRE AND EXPLOSION!

NEVER use duct work in front or rear of heater. NEVER move or handle heater while still hot. NEVER transport heater with fuel in tank. NEVER use with an external fuel tank.

Keep all combustible materials away from this heater.

Minimum Clearance From Combustibles

45-190T-KFA 215T-KFA

Top

Sides

Front

ALWAYS locate heater on a stable and level surface. If your heater is equipped with a thermostat, once

it is plugged in, it can start at anytime in accordance

with the thermostat setting.

4 ft. (125 cm) 4 ft. (125 cm)

8 ft. (250 cm) 10 ft. (305 cm)

CAUTION! HOT WHILE IN OPERA-

TION. DO NOT TOUCH. KEEP CHILDREN, ANIMALS, CLOTHING AND COMBUSTIBLES AWAY FROM HEATER.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING

OR WHILE CONNECTED TO A POWER SOURCE

WHAT’S IN THE BOX (45-KFA / 80T-KFA)

Cord Wraps (Optional)

10 mm Screws (2)

Carry Handle (1)

15 mm Screws (2)

WHAT’S IN THE BOX (140T-KFA / 175T-KFA / 215T-KFA)

Tip: Be sure to remove the axle from the side of the Styrofoam packaging.

Wheels (2)

Spacers (2)

Shown With Optional Cord

Wraps

Axle Nuts (2)

Heater (1)

- Remove the heater and all packaging materials

from the shipping carton

Front Handle

Axle Supports

Bottom Skid

Axle

Rear Handle

Note: Save the box and packaging materials for future storage.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING

OR WHILE CONNECTED TO A POWER SOURCE

SPECIFICATIONS

Model # 45-KFA 80T-KFA

Rating: Btu/Hr 45,000 80,000 140,000 190,000 215,000

Fuel Consumption: Gal/Hr 0.35 0.63/2.38 1.1/4.16 1.42 1.63

140T-KFA 190T-KFA 215T-KFA

Fuel Tank Capacity: Gallons

Pump Pressure: psi 3.0 3.8 6.6 8.5 9.0

Volts: AC/Hz

Amps 1.4 1.5 2.4 2.7 2.8

Phase Single Single Single Single Single

Hot Air Outlet

Lower Shell

Lamp

Thermostat Knob (80T KFA Only)

Power/Reset Switch

Upper Shell

Fuel Tank

Handle

120VAC / 60Hz 120VAC / 60Hz 120VAC / 60Hz 120VAC / 60Hz 120VAC / 60Hz

Extension Cord Wrap

Power Cord

5 5 10 13 13

Specications subject to change without notice.

FEATURES

Fan Guard

Pressure Gauge

Fuel Gauge

Fuel Cap

Front

Handle

Hot Air

Outlet

Lower Shell

Fuel Gauge

Fuel Cap

Lamp

Upper Shell

Digital Tempera-

ture Display

Thermostat Knob

Rear Handle

Power Cord

Fan Guard

Pressure

Gauge

Fuel Tank

Drain Bolt

ASSEMBLY INSTRUCTIONS (140T-KFA / 175T-KFA / 190T-KFA / 215T-KFA)

1. Tilt the heater tank backward and attach the bot-

tom skid by inserting the skid into the button spring clips at the front of the bottom support

frame.

Axle Support

Tire

Axle

Axle Nut

Spacer

Figure 1

2. Attach the axle supports by inserting them into the button spring clips at the rear of the bottom

support frame.

3. Insert the axle through the holes in the axle supports.

4. Slide the spacers onto the axle.

5. Slide the wheels onto the axle and secure with the axle nuts.

6. Attach the front handle by inserting the handle

into the button spring clips at the front of the top

support frame.

7. Attach the rear handle by inserting the handle

into the button spring clips at the rear of the top

support frame.

8. Check all parts to ensure they are secure before operating the heater.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING

CAUTION

DANGER

WARNING

DANGER

OR WHILE CONNECTED TO A POWER SOURCE

OPERATION

Fueling The Heater: Kerosene (K-1)

For optimal performance of this heater, it is strongly suggested that K-1 kerosene be used, especially in temperatures lower than 26°F (-3°C). K-1 kerosene has been rened to virtually eliminate contaminants, such as sulfur, which can

cause a rotten egg odor during the operation

of the heater. Using diesel fuel can cause excess

soot production. Do not use Bio-Diesel as this

fuel will damage your heater’s seals and lter.

- CSA certiﬁed for use with K-1 kerosene, no. 1 & no. 2 diesel, JP8/Jet A Fuel, no. 1 and no. 2 fuel oil.

NEVER REFUEL THIS HEATER

WHILE IT IS HOT OR OPERATING. FIRE OR EXPLOSION COULD RESULT.

NEVER FILL

THE FUEL TANK

INDOORS. AL-

WAYS FILL THE TANK OUTDOORS. BE SURE THAT THE HEATER IS ON LEVEL GROUND WHEN FUELING, AND NEVER OVERFILL THE TANK.

NOTE: Kerosene should only be stored in a blue container that is clearly marked “Kerosene.” Never store kerosene in a red container. Red is associated with gasoline.

Ventilation:

CARBON MONOXIDE POISONING MAY LEAD TO DEATH!

- Risk of indoor air pollution and Carbon Monoxide Poisoning. Use heater only in well ventilated areas.

- Refer to Safety Information on page 3 for information about Carbon Monoxide Poisoning.

- ALWAYS provide a fresh air opening in the heated

space of at least three square feet (2,800 sq. cm) for each 100,000 Btu / Hr. (29 kW) of heater

output. Provide a larger opening if more heaters

are being used.

DO NOT USE

Minimum Ventilation Opening Needed

GASOLINE OR CRANKCASE DRAININGS.

DO NOT use any fuel that is not approved above.

- NEVER use fuel such as, benzene, alcohol, white glass, camp stove fuel, paint thinners, or other oil compounds in this heater. THESE ARE VOLATILE FUELS THAT CAN CAUSE A FIRE OR EXPLOSION.

- NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated area outside

the living area.

- NEVER store kerosene in direct sunlight or near a

source of heat.

- NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time. OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER.

45-KFA 80T-KFA 140T-KFA

1.4 ft.² 2.4 ft.² 4.2 ft.²

1250 cm² 2230 cm² 3902 cm²

Minimum Ventilation Opening Needed

190T-KFA 215T-KFA

5.7 ft.

5290 cm

6.5 ft.²

5990 cm²

NEVER LEAVE HEATER UNATTENDED WHILE BURNING

OR WHILE CONNECTED TO A POWER SOURCE

OPERATION (CONT.)

Starting the Heater: (Ignition)

1. Fill the tank with kerosene or other approved

fuel until needle on fuel gauge points to “F”.

2. Replace fuel cap and tighten rmly.

Stopping / Restarting Heater:

- To stop the heater, move the power switch to the “Off” position and unplug the power cord.

- To restart the heater; wait 10 seconds and follow ignition steps.

3. Connect the heater to a three prong

(grounded) power source. You must use a three prong (grounded) extension cord that is at least 6 feet long and is a minimum of 14 AWG rating.

Model 45-KFA:

1. Complete steps 1-3 above.

2. Move power switch to “On” position. The

power indicator light will illuminate and the heater will ignite.

Stopping / Restarting Heater:

- To stop the heater, move the power switch to the “Off” position and unplug the power cord.

- To restart the heater; wait 10 seconds and follow ignition steps.

TIP: If the heater does not ignite; move switch to “Off” position, check steps 1-3

above and then move switch to “On” position.

Models 80T-KFA - 215T-KFA:

1. Complete “starting heater ignition” steps 1-3

above

2. Turn thermostat control knob to desired

temperature setting. The thermostat set range

is from 40 ºF to 110 ºF.

3. Move power switch to “On” position. The

power indicator light and room temperature display will illuminate and heater will ignite.

NOTE: 45-80T-KFA models do not have a room

temperature display feature.

The room temperature display will indicate the

following:

- When the temperature is less than 0 ºF the

display says “LO”.

- When the temperature is more that 99 ºF the

display says “HI”.

- Between 0 F and 99 F the display shows actual temperature.

TIP: If the heater does not ignite, the

thermostat may be set too low. Turn the control knob to a higher setting until the heater ignites. If the heater does not ignite; move switch to “Off” position, check steps 1-3 above and then move switch to “On” position.

Long Term Storage:

Models 45-KFA - 80T-KFA:

1. Use an approved siphon to drain fuel through the fuel cap opening.

Models 140T-KFA - 215T-KFA:

1. Drain fuel through the drain bolt in the bottom of the fuel tank.

2. To remove the drain bolt, unscrew counterclockwise.

3. Using a small amount of kerosene, rinse and swirl the kerosene inside of the fuel tank, empty the tank fully.

4. To replace the drain bolt; push the drain head fully into the drain hole and screw clockwise.

IMPORTANT: Never store leftover kerosene between seasons, using old fuel can damage heater.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING

WARNING

OR WHILE CONNECTED TO A POWER SOURCE

MAINTENANCE

Service:

DO NOT TAMPER WITH THE UNIT. HAVE A COMPETENT SERVICEMAN MAKE ANY NECESSARY ADJUSTMENT OR REPAIRS.

Use only original equipment parts. The use of

alternate or third party components can cause unsafe operating conditions and will void your warranty.

We suggest following a maintenance schedule as follows:

FUEL / FUEL TANK:

Flush tank every 200 hours of operation or as needed. DO NOT ush with water; use fresh K-1 kerosene only.

AIR FILTERS:

The air intake lter should be replaced or washed with soap and water and dried thoroughly every 500

hours of operation or less depending on conditions.

The output and lint lters should be replaced every 500 hours of operation or less depending on

conditions (See Figure 3).

NOTE: Use of diesel fuel may require additional maintenance

FAN BLADES:

Blades should be cleaned at least once per heating season, depending on conditions. Remove all accumulated dust and dirt with a damp cloth, taking care not to bend any of the fan blades. Be sure the blades are dry before

re-starting the heater.

ROTOR:

The rotor with carbon vanes should be evaluated every heating season. The rotor is behind the air filters. The vanes should be inspected for damage or wear. The rotor should be inspected for damage, chips, wear, cracks.

Check rotor gap: Remove the rear cover. Loosen the two pump ring screws. Lift the pump ring

upwards. Insert a 0.1 mm feeler gauge and

apply slight downward pressure, enough to offer

resistance when attempting to remove gauge.

Hand-tighten the two pump ring screws. Re-install the End Pump Cover and the plastic End Filter Cover. Start the heater and adjust to the proper

pump pressure.

Never service heater while it is plugged in or hot!

Fuel Filter

Fuel Line

Side Cover

FUEL FILTER:

The fuel filter should be cleaned at least twice per heating season. Clean the filter by rinsing it in clean K-1 Kerosene. Contaminated fuel could make

cleaning the fuel filter necessary immediately.

NOTE: To remove the filter from models 45 80T-KFA turn filter 90º clockwise. To remove the filter from models 140T - 215T-KFA turn filter 90º counter-clockwise. See Figure 2.

THERMISTER PLACEMENT:

Ensure the thermister wire is in the proper place. The wire should be lying on the bottom shell

inside the heater with the plastic end placed under the motor support/motor and away from

fan blade.

Figure 2

Air Output Filter

Intake Filter

Lint Filter End Filter

Figure 3

NEVER LEAVE HEATER UNATTENDED WHILE BURNING

OR WHILE CONNECTED TO A POWER SOURCE

MAINTENANCE (CONT.)

Service (Continued):

SPARK PLUG:

Clean and re-gap every 600 hours of operation, or replace as needed. After removing the spark plug, clean the terminals with a wire brush. Re-gap the terminals to 0.140” (3.5mm). See Figure 4.

Spark Plug

Burner Head

PUMP PRESSURE:

While heater is operating, turn adjusting screw clockwise to increase, counter-clockwise to

decrease pressure. Correct pump pressure is as

follows:

Model Number Pump Pressure

45-KFA 3.0 PSI (0.21 BAR)

80T-KFA 3.8 PSI (0.26 BAR)

140T-KFA 6.6 PSI (0.46 BAR)

190T-KFA 8.5 PSI (0.59 BAR)

215T-KFA 9.0 PSI (0.62 BAR)

Tolerance ± 10%

Gap

Figure 4

Ignitor Wire

PHOTOCELL:

The photocell should be cleaned using a cotton swab dipped in alcohol or water at least once per heating season, or more depending on conditions. See Figure 5.

Photocell

Photocell Wire

Photocell lens

Pressure Valve

Adjusting Screw

Figure 6

NOZZLES:

Nozzles should be cleaned or replaced at least

once per heating season. Contaminated fuel could

make this necessary immediately. To clean dirt from nozzle, blow compressed air through nozzle front. It may be necessary to soak the nozzle in K-1 kerosene to loosen any dirt particles.

Nozzle Face

Nozzle

Figure 5

Figure 7

Burner Head

+ 19 hidden pages

Remington REM-45-KFA-O, REM-140T-KFA-O, REM-80T-KFA-O, REM-190T-KFA-O, REM-215T-KFA-O User's Manual & Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual