Remcor DB200/275R, DB200/275RS-B, DB200/275RS-BC, DB200/275RS-KBC Operator's Manual

ICE/BEVERAGE DISPENSER

MODELS: DB200/275R

DB200/275RS-B

Operator’s Manual

DB200/275RS-BC

DB200/275RS-KBC

Part No. 91792
May 1997
Revision F

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

âREMCOR INC: 1993--97

PRINTED IN U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS 1. . . ............ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE MAKER 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE RESTRICTOR PLATE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTMENT 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY OR AS REQUIRED 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WEEKLY OR AS REQUIRED 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MONTHLY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START-UP AND OPERATING INSTRUCTIONS 10. . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING INSTRUCTIONS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSER (ALL MODELS) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COLD PLATE (-BC MODELS) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE SYSTEM (-B, -BC MODELS) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING GUIDE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

BLOWN FUSE OR CIRCUIT BREAKER 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 13. . . . . . . . . . .

GATE OPENS. AGITATOR DOES NOT TURN. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE DISPENSES CONTINUOUSLY. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SLUSHY ICE. WATER IN HOPPER. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES DO NOT DISPENSE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES TOO SWEET. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT SWEET ENOUGH. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 13. . . . . . . . . . .

WARRANTY 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

i

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TABLE OF CONTENTS (cont’d)

LIST OF FIGURES

FIGURE 1. GATE RESTRICTOR PLATE 3.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. MOUNTING TEMPLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. BEVERAGE SYSTEM SCHEMATIC 8 VALVE HOOK UP 5. . . . . . . .

FIGURE 4. BEVERAGE SYSTEM SCHEMATICE 10 VALVE HOOK UP 6. . . . . . .

FIGURE 5. PLUMBING SCHEMATIC 6 FAUCETS 7. . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 6. PLUMBING SCHEMATIC 8 FAUCETS 8. . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 7. PLUMBING SCHEMATIC 10 FAUCETS 9. . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 8. WIRING DIAGRAM PULL SOLENOID 14. . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 9. WIRING DIAGRAM ROTARY SOLENOID 15. . . . . . . . . . . . . . . . . . . . . .

FIGURE 10. SOLENOID ASSEMBLY 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 11. EXPLODED VIEW ROTARY SOLENOID ASSEMBLY AND

PARTS LIST 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 12. EXPLODED VIEW - UPPER SECTION AND PARTS LIST 18. . . . . . .

FIGURE 13. EXPLODED VIEW - LOWER SECTION AND PARTS LIST 19. . . . . .

FIGURE 14. MOTOR ASSEMBLY DETAIL AND PARTS LIST 20. . . . . . . . . . . . . . . .

Page

LIST OF TABLES

TABLE 1. SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manufactured Under One or More of the Following Patent Numbers: 3,211,336, 3,274,792, 3,393, 839,

3,517,860, 3,739,842, 4,215,803, 4,227,377, 4,300,359, 4, 346,827

Canadian Patent Numbers 912,514 (10/72), 936,855 (11/73), 4,429,543, 4,921,149

Other Patents Pending

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ii

SAFETY PRECAUTIONS

Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or ga te area without disconnecting power to the dispenser. Agitator rotation

occurs automa tically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates

contamination of ice. To insure continued protection and sanit ation, observe the following

ALWAYS be sure the removable lid is properly installed to prevent unautho­rized access to the hopper interior and possible contamination of ice.

ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area a round the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The dispenser

agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper . If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filing into
the dispenser hopper.

GENERAL DESCRIPTION

The Remcor “DB” series of ice dispensers solve your ice and beverage service needs in the sanitary, space
saving, economical way. Designed to be m anual filled with ice from any remote ice making source, these dis­pensers will dispense cubes (up 1-1/4” in size), cubelets and hard-chipped or cracked ice; and in addition, sev­eral flavors of post-mix beverages. “B” units include beverage faucets and are designed to be supplied from syr­up tanks an d carbonator. “BC” units include beverage faucets and a cold plate and are designed to be supplied
direct from syrup tanks and carbonator; with no additional cooling required. The sink can be easily and quickly
removed. The units must never be lifted or moved by the sink. Beverage connections to the cold plate are
made with the lower front panel and sink removed.

Table 1. Specifications

Model: DB200 DB275S
Ice Storage: 200 lbs. 275 lbs.
Maximum Number of Faucets Available: N/A N/A
Built-in Cold Plate: No No
Dimension: 30W x 30D x 34-3/16H 30W x 30D x 39-11/16H

Model: DB200R-B DB275R-B
Ice Storage: 200 lbs. 275 lbs.
Maximum Number of Faucets Available: 10 10
Built-in Cold Plate: No No
Dimension: 30W x 30D x 34-3/16H 30W x 30D x 39-11/16H

Model: DB200R-BC DB275R-BC
Ice Storage: 200 lbs. 275 lbs.
Maximum Number of Faucets Available: 10 10
Built-in Cold Plate: Yes Yes
Dimension: 30W x 30D x 34-3/16H 30W x 30D x 39-11/16H

Electrical (for all models) 120V, 1ph., 60 hz. 5.5 Amps
Drain Connection 7/8 ID Hose

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ICE MAKER

REMCOR “K” Model Ice/Beverage dispensers are designed to be used with one of several type top mou nt ice­makers. These must be obtained from the appropriate manufacturer.

Check with your REMCOR Sales Coordinator for a list of icemaker kits available. This kit will contain parts and
instructions n ecessary to connect the icemaker to the ice dispenser.

INSTALLATION INSTRUCTIONS

1. The ice dispenser must be sealed t o the counter. The template drawing (See Figure 2) indicates openings
which mu st be cut in the counter. Locate the desired position for the dispenser, then mark the outline di­mensions and cut out locations using the template drawings. Cut openings in the counter.

Apply a cont inuous bea d of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximate­ly 1/4” inside of the unit outline dimensions and around all openings. Do not apply to the sink area until all
plumbing connections are ;made and sink is reinstalled. Then position the unit on the counter within the
outline dimensions. All excess sealant must be wiped away immediately.

2. This work should be done by a qualif ied service person. Wit h the lower panel and sink removed, pull the
beverage lines up through the front opening in the bottom of the unit and make the connections using the
plumbing schematics (See Figures 5, 6, and 7) or inside the lower pan el. Connect the drain line to the sink
line elbow.

3. Route drain line and power cord through the bottom opening. Reinstall the sink on the unit.

4. “K” Models only: Install ice maker according to instructions supplied with kit and manufacturer’s instruction s
supplied with ice maker.

5. Connect the drain tube to an open drain. If addition al piping is required, it must be 3/4” IPS (or equal) and
must pitch downward away from the unit for prop er drainage.

6. Optional: Utilities routing may be made through the rear of the cabinet by removing the plastic rear panel,
plastic pl ug and removing the knockout for the drain hose.

A. 90° sink fittings can be replaced with a straight stainless steel fitting and extra drain tube length added

as requi red.

B. Run po wer cord out of opening next to knock-out. (Use Remcor bushing, part number 51913).

7. Clean the hopper interior (See CLEANING INSTRUCTIONS on pages 10 and 11).

8. Connect the power cord to a 115 volt, 60 cycle, 3-wire grounded receptacle. All electrical wiring must con­form to national and local electrical codes.

NOTE: Water pipe connections and fixtures directly connected to a potable water supply shall be
sized, installed and maintained according to Federal, State, and Local Laws.

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GATE RESTRICTOR PLATE

CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor .

FIGURE 1. GATE RESTRICTOR PLATE

ADJUSTMENT

This dispenser is provided with a gate re strictor plate, installed it its highest position. This plate adjusts the rate
of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may b e
removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce
the flow of ice. the best position depends o n the type of ice being used and the size container and must be
found by trial and error. Adjustment is made by loosening the upper two ice chute retaining nuts, sliding the re­strictor plate to the desired position and re-tightening the nuts.

If the dispenser fails to dispense the ice when operated, check that the hopper has ice in it and that power is
being supplied to the unit. If the problem persists, refer to the trouble shooting guide on page 12

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NOTE:

SHADED AREA INDICATE OPENINGS
IN CABINET BOTTOM NEEDED FOR
UTILITIES AND BEVERAGE TUBING

FIGURE 2. MOUNTING TEMPLATE

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FIGURE 3. BEVERAGE SYSTEM SCHEMATIC 8 VALVE HOOK UP

5

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FIGURE 4. BEVERAGE SYSTEM SCHEMATICE 10 VALVE HOOK UP

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6

NOTE:

1) TO SERVICE COLDPLATE INLET FITTINGS, SINK MUST BE R EMOVED.
TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT
TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE
TO RECONNECT.

2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED
FOR D R A INING AFTER SERVICE, BEFORE PANELS ARE INSTALLED.

FIGURE 5. PLUMBING SCHEMATIC 6 FAUCETS

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NOTE:

1) TO SERVICE COLDPLATE INLET FITTINGS, SINK MUST BE R EMOVED.
TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT
TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE
TO RECONNECT.

2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED
FOR D R A INING AFTER SERVICE, BEFORE PANELS ARE INSTALLED.

FIGURE 6. PLUMBING SCHEMATIC 8 FAUCETS

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NOTE:

FIGURE 7. PLUMBING SCHEMATIC 10 FAUCETS

1) TO SERVICE COLDPLATE INLET FITTINGS, SINK MUST BE R EMOVED.
TO REMOVE, DISCONNECT SINK DRAIN CONNECTIONS, THEN LIFT
TWO (2) SIDE MOUNTING PINS AND PULL SINK FORWARD. REVERSE
TO RECONNECT.

2) MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED
FOR D R A INING AFTER SERVICE, BEFORE PANELS ARE INSTALLED.

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MAINTENANCE

The following dispenser maintenance should be performed at the intervals indicated:

DAILY (or as req uired)

Remove foreign material from the vending area sink to prevent drain blockage.

WEEKLY (or as required)

Clean vending area. Check for prope r water drainage from the vending area sink.

MONTHLY

Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).

START-UP AND OPERATING INSTRUCTIONS

Fill the hopper with ice. With a built-in cold plate, dispense several large cups of ice (approximately 1 minute
total dispensing time) to allow ice to fill the cold plate. Add ice to the hopper as necessary to refill then replace
the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser
has bee n standing overnight or other long periods without ice use. Start up the beverage system and adjust fau­cets to the proper brix. Contact your local distributor for complete information on the beverage system.

In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will contin­ue until the lever is released. Pushing the lever on any faucet will provide beverage of the appropriate flavor.

For automatic ice filling “K” models, the agitation timer causes the ice to level which allows the entire storage bin
to fill before the ice machine shuts off. The icemaker control capillary bulb maintains the ice level in the storage
hopper. Consult the instructions provided with the installation kit and the icemaker manual for location and op­eration of the icemaker control.

CAUTION: Use caution to avoid spilling ice when filling dispenser. Immediately clean up
any ice spilled from filling or operating the unit. To prevent contamination of ice, the lid
must be installed on the unit at all times.

CLEANING INSTRUCTIONS

WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper , top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic

material.

DISPENSER (all models)

1. Clean the ice storage hopper at least once a month.

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2. Lift off the agitator assembly. Wash and rinse them thoroughly.

3. Wash down the inside of the ho pper and top cover with a mild detergent solut ion and rinse thoroughly to
remove all traces of detergent.

4. Replace t he agitator.

5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of
water. (200 PPM)

6. Remove Ice Chute cover as follows:
A. Flex sides out ward to disengage lower pins.
B. Lift Ice Chute cover to disengage upper pins.
C. Lower Ice Chute cover down out of unit. Note: it may be helpful to twist cover slightly.

7. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.

8. Reverse steps above to reassemble ice chute.

9. Sanitize as described in Step 5.

COLD PLATE (-BC MODELS)

1. Remove l ower panel. (Refer to the lower exploded assembly Figure 13).

2. Slide the cold plate cover back. (Remove shipping tape and discard.)

3. Remove a ny debris from the drain trough and spring. Check that t he drain hole is not clogged.

4. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,
long-handled brush will be found helpful in reaching the corners.

5. Slide the cover forward, taking care that it is securely positioned on the cold plate.

6. Replace panel.

BEVERAGE SYSTEM CLEANING AND SANITIZING INSTRUCTIONS

1. Prepare the following cleaning, rinsing and sanitizing solutions using a clean, empty figal (5 gallon syrup
tank) for each solution.

CLEANING TANK -- Fill with a solution of 1/2 ounce of a mild liquid detergent (for example, Ivory liquid) to
1 gallon of warm (120_F) potable water.

RINSING TANK -- Fill with warm (120_F) potable water.
SANITIZING TANK -- Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household

bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water to obta in a solution strength of 200
PPM.

NOTE: Repeat the following procedure on each of the unit’s syrup product lines and beverage faucets.

2. Using a suitable pail or bucket, fill one with a detergent solution and a second container with a sanitizing
solution in the strengths as described in step 1.

A. Remove the syrup line quick disconnect fitting from the product tank and submerge in the detergent

solution. Clean with a nylon bristle brush (do not use a wire brush). Rinse with clean potable water.

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B. Wearing sanitary gloves, next submerge the quick disconnect fitting in the sanitizing container for 15

minutes. Remove and air dry.

3. Hook-up th e sanitized product line fitting (step 2) to the cleaning tank. Hook-up a gas disconnect f itting to
the tank and pressurize with 60 to 80 psig CO2. Energize the beverage faucet continuously for 1 minute to
remove all air bubbles. Continue to operate the faucet until liquid dispensed is free of any syrup. Cycle the
faucet for 15 seconds on, off and then immediately on again. Repeat this procedure for 1 5 cycles. Then
energize the faucet to remain flowing for 3 minutes.

4. Hook-up th e rinsing tank and pressurize with 60 to 80 psig CO2. Flush the cleaning solution from the prod­uct line by cycling the faucet as described in step 3 and then energize the faucet to flow continuously for 3
minutes.

5. Hook-up th e sanitizing tank and pressurize with 60 to 80 psig CO2. Flow the sanitizing solution through the
beverage faucet by cycling the faucet as described in step 3. Next energize the faucet continuously to flush
at least 2 cups of the sanitizing solution through the system. Finally deenergize the faucet and allow the
sanitizer to remain pressurized in the line to 20 minutes.

6. Wearing sanitary gloves. remove the faucet nozzle and diffuser. Repeat the cleaning and sanitizing p roce­dures as described in step 2, then reassemble to the faucet.

7. Disconnect the sanitizing tank. Hook-up the pro duct tank to the unit and to the CO2system. Energize the
faucet to flush the sanitizing solution from the syrup line and the faucet. Continue flow on the faucet until
only syrup is dispensed.

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TROUBLESHOOTING GUIDE

Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If
the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the de­fect.

Trouble Probable Cause

BLOWN FUSE OR CIRCUIT BREAKER A. Short circuit in wiring.

B. Defective ga te solenoid.
C. Defective agitator motor.

GATE DOES NOT OPEN. A. No power.

B. Bent depressor plate (does not actuate switch).
C. Defective dispensing switch.
D. Blown/defective fuse or jammed gate solenoid.

GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.

A. Defective ga te solenoid.

B. Weak gat e spring.
C. Excessive pressure against gate slide.

GATE OPENS. AGITATOR DOES NOT TURN. A. Ice solidified in hopper.

B. Defective ag itator motor.
C. Defective capacitor.
D. BC models only: defective agitation timer.

ICE DISPENSES CONTINUOUSLY. A. Stuck or bent depressor plate (does not release

switch).
B. Defective di spensing switch.
C. Improper switch installation.

SLUSHY ICE. WATER IN HOPPER. A. Blocked drain.

B. Unit not level.
C. Poor ice quality due to water quality or icemaker

problems
D. Improper use of flaked ice.

BEVERAGES DO NOT DISPENSE A. No 24 volt power to faucets.

B. No CO2pressure.

BEVERAGES TOO SWEET. A. Carbonator not working.

B. No CO2pressure in carbonator.

BEVERAGES NOT SWEET ENOUGH. A. Empty syrup tank.

BEVERAGES NOT COLD (UNITS WITH
BUILT-IN COLD PLATE).

Contact your l ocal syrup or beverage equipment distributor for additional information and troubleshooting of your
beverage system.

C. Faucet brix requires adjusting.

B. Faucet brix requires adjusting.
A. Unit standing with no ice in hopper, no ice in cold plate

cabinet.

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STANDARD SOLENOID ADJUSTMENT
WHEN REPLACING SOLENOID,
ADJUST TO 7/8-INCH AS SHOWN
BEFORE TIGHTENING MOUNTING
SCREWS

FIGURE 8. WIRING DIAGRAM PULL SOLENOID

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FIGURE 9. WIRING DIAGRAM DB-275

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FIGURE 10. SOLENOID ASSEMBLY AND PARTS LIST

Index

No.

1 21493 1 Solenoid Mounting Plate

2# 31551 1 Solenoid Service Kit

3 70171 2 8--32 x 3/8 Phil Tr HD Screw
4 70121 2 No. 8 Lockwasher

5 50752 3 Isolator
6* 50789 2 Bumper Assembly (Gate Stop)
7* 70423 1 Cotter Pin
8* 10080 1 Gate Lift Rod

9 10081 1 Gate Lift Rod Bushing

10 50754 1 Gate Arm Bearing
11 21492 1 Gate lift Arm
12 70043 1 Flatwasher

13* 70422 1 Spring

14 70263 1 1/4-20 x 3/4 Hex Hd Screw
15 70048 1 1/4 Lockwasher
16 70066 1 1/4 Flatwasher
17 10077 1 Pivot Bearing
18 30227 1 1/4 Quick Connect Tab

19 50305 ---- Lubricant
20* 21592 1 Solenoid Linkage Pin
21* 70433 2 Retainer Ring

22 50188 ---- Loctite

----* 70438 ---- Rebuilding Kit

Part No. Quantity Description

NOTE: * Parts supplied with rebuilding kit.

# 31551 solenoid supplied with items 20 & 21.

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1

4 7

(3 PLCS.)

3

2

5

8 6

FIGURE 11. EXPLODED VIEW ROTARY SOLENOID ASSEMBLY AND PARTS LIST

Item

No. Part No. Name

1 28172 Mounting plate
2 28173 Gate Arm
3 32957 Rotary Solenoid
4 50752 Isolator
5 50754 Flanged Bearing
6 51689 Locktite Adhesive
7 70017 10-32 Nylon Insert locknut
8 70162 8-32 x 1/4 Slot Truss ‘8-8 SS

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FIGURE 12. EXPLODED VIEW - UPPER SECTION AND P ARTS LIST

Item

No. Part No. Name

1 21491 Gate Slide

6 28075 Agitator
11 52239 Foam Shield
15 52154 Lid - Gray
17 53015 Ice Chute (Clear) Back Section

53016 Ice Chute Cover
18 51891 Gate Gasket
20 90295 Cleaning label
21 91680 Wiring Diagram (Pull Solenoid)

91699 Wiring Diagram (Rotary Solenoid See Figure 9)
22 31093 Gate Solenoid Assembly (See Figure 10)

32954 Rotary Gate Solenoid (See Figure 11
25 31763 Agitation Timer
26 31406 Fuse, Gate Solenoid
27 31620 Fluorescent Starter
28 31375 Relay Mercury
29 31521 Ballast
48 52180 Panel, Plexiglass DB200

52171 DB275
49 28235 Assembly, Retainer
50 28313 Hold Down, Graphics
51 32682 Transformer Ass’y (See Note)
54 91888 Decal,, Side Coke DB200

91697 DB275
55 91889 Decal, Rear Coke DB200
56 91691 Graphics, Coca-Cola DB200

91683 DB275

NOTE: For units manufactured before October 15, 1993 order part number 33087 transformer kit. This
includes a 32682 transformer and two (2) 33084 harnesses.

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FIGURE 13. EXPLODED VIEW - LOWER SECTION AND PARTS LIST

Item

No. Part No. Name

2 21515 Depressor Lever - Cup Activated
3 22644 Depressor Retainer (for 21515)
4 27126 Depressor Push Lever
5 27107 Depressor Retainer (for 27126)
7 02070 Depressor Switch Kit

8* 31007 Switch Boot

10* 70847 Switch Spacer

16 52216 Sink - Gray
19 70912 Sink Grill
33 28080 Panel Lower
34 52203 Tube, Cold Plate Drain
35 52201 Insulation, Cold Plate Drain
36 10145 Pin, Sink Extension

Faucet Assembly

28223 Panel, 6 Beverage Valves
28079 Panel, 8 Beverage Valves
28843 Panel, 10 Beverage Valves
40944 Beverage Valve, Lancer Lever
41050 Beverage Valve - Lancer Push Button
41084 Fitting 90° Inlet
40704 Plain Water Plug
40408 Block Mounting Screw 10-32 x 1-1/4

NOTE: * Parts supplied with Dispenser Switch Kit, P/N 02070.

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FIGURE 14. MOTOR ASSEMBLY DETAIL AND PARTS LIST

Item

No. Part No. Name

12 32939 Agitator Motor
13 51101 Motor Shaft Seal
24 30794 Agitator Motor Heater
30 33160 Capacitor
31 70963 Clamp
32 33162 Relay
37 70032 1/4-20 x 1/2 Zinc Plated HH Screw
38 28377 Bracket, Back, Motor Plate
39 28378 Bracket, Motor Plate
40 70250 1/4-20 x 1/2 Truss Hd Phl MS Screw
41 70048 1/4 Int tooth Lw Plated
42 70341 Spring
43 52777 Insulation, Motor
44 28210 Bracket, Motor
45 70061 5/16 ID x 3/4 OD x 1/16 Washer
46 52776 Insulation, Motor plate
52 52778 Motor Plate Insulation, 3/8 Thick
53 52779 Motor Plate Insulation, 3/4 Thick

2091792

REMCOR PRODUCT COMPANY
500 Regency Drive
Glendale Heights, IL 60139-2268
Telephone[phone]
Facsimile (708) 980--8511

WARRANTY

REMCOR warrants that all equipment and parts are free from defects in material and workmanship under nor­mal use and service. For a copy of the warranty applicable to your REMCOR product, in your country ,please
write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and
the date of purchase.

IMI Cornelius Offices

AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX [phone]
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX [phone]
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX [phone]
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX [phone]
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX [phone]
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX [phone]
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX [phone]
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX [phone]
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D [phone] D FAX [phone]
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX [phone]
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX [phone]
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX [phone]
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX [phone]
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D [phone] D FAX [phone]

SD 99-2 21 91792

CORPORATE HEADQUARTERS:

Remcor Incorporated

500 Regency Drive

Glendale Heights, IL 60139

708. 980.6900