Remcor DB150-BM Installation Manual
ICE/BEVERAGE DISPENSER
Models DB150--M
Operator’s Manual
DB150--BM
DB150--BCM
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Part No. 91773
October, 1993
Revision A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1993Ó
PRINTED IN U.S.A
TABLE OF CONTENTS
LIST OF FIGURES
LIST OF TABLES
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TABLE OF CONTENTS (cont’d)
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SAFETY INFORMATION
Recognize Safety Information
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER ident ifies the most serious hazards.
DANGER
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
General precautions are listed on CAUTION safety
signs. CAUTION also calls at tention to safety messages in this manual.
WARNING
CAUTION
Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.
CO2(Carbon Dioxide) Warning
CO2Displaces Oxygen. Strict Attention must be observed in the prevention of CO2(carbon dioxide)
gas leaks in the entire CO2and soft drink system. If a CO2gas leak is suspected, particularly in a
small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO2gas will experience tremors which are followed rapidly by
loss of consciousness and suffocation.
Shipping, Storing, Or Relocating Unit
CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and
all sanitizing solution must be purged from the syrup systems. All water must al so be purged from
the plain and carbonated water systems. A freezing ambient temperature will cause residual water
remaining inside the Unit to freeze resulting in damage to internal components of the Unit.
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SAFETY PRECAUTIONS
Always disconnect power to the dispenser before servicing or cleaning.
Never Place ha nds inside of hopper or gate area without disconnecting power to the di spenser. Agitator
rotation occurs automatically when dispenser is energized.
This ice dispenser has been specifically designed to provide protection against personal injury an d
eliminates contamination of ice. To insure continued protection and sanitation, observe the following.
Always be sure the removable lid is pro perly installed to prevent unauthorized access to the hopper
interior and possible contamination of the ice.
Always be sure the upper and lower front panels are securely fastened.
Always keep are a around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of begged ice which has frozen into large chunks can void warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up” inside the
hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice is used, it
must be carefully and completely broken into small , cube-sized pieces before filling into the
dispenser hopper.
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GENERAL DESCRIPTION
This section gives the Unit description, theo ry of operation, and design data for
IMPORTANT: To the user of this manual -- This manual is a guide for installing, operating, and main-
taining this equipment. Refer to the Table of Contents for page location for detailed information pertaining to questions that arise during installation, operation, service, or maintenance of this equipment.
DESCRIPTION
The REMCORR “DB” series of ice dispensers solve your ice and beverage service needs in the sanitary, space
saving, economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice, and in addition,
several fla vors of post-mix beverages. “B” models contain beverage faucets only and must be supplied with
cold pro duct from any remote cold plate of refrigerate d soda factory.
“BC” units include faucets and cold plates and are designed to be supplied direct from syrup tanks and carbonator, with no additional cooling required.
IMPORTANT: for dispensing Scotsman “pellet” style ice (Model MH750 Ice Makers), RemcorR part
number 02234 Ice Diverter kit must be installed on the dispenser. (See INSTALLATION INSTRUCTION
on page 5).
Table 1. Specifications
Model: DB150S-M
Ice Storage: 150 lbs.
Maximum Number of Faucets Available: Not Available
Built-in Cold Plate No
Electrical: 120/1/60
Dimensions: 22? W x 32-1/2? D x 36-1/2? H
Model: DB150S-BM
Ice Storage 150 lbs.
Maximum Number of Faucets Available 6
Built-in Cold Plate No
Electrical: 120/1/60
Dimensions: 22? W x 32-1/2? D x 36-1/2? H
Model: DB150S-BCM
Ice Storage 150 lbs.
Maximum Number of Faucets Available 6
Built-in Cold Plate Yes
Electrical: 120/1/60
Dimensions: 22? W x 32-1/2? D x 36-1/2? H
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INSTALLATION
This section covers unpacking and inspection, selecting location, installing Unit, preparing for operation, and
operation.
UNPACKING AND INSPECTION
NOTE: The Unit was thoroughly inspected before l eaving the factory and the carrier has accepted and
signed for it. Any damage or irregularities should be noted at the time of delivery (or not later than 15
days from date of delivery) and immediately reported to the delivering carrier. Request a written inspection report from Claims Inspector to substantiate any necessary claim. File claim with the delivering
carrier, not with IMI Cornelius Inc.
1. Locate the dispenser indoors on a level counter top.
LEG OPTION
Unpack the 4 legs and install them into the threaded holes provided in the bottom of the unit. The installer
must provide flexibility in the product and utility lines to permit shifting the position of the dispenser sufficiently to clean the area beneath it.
NOTE: before installing legs, the plastic plugs must be removed by pushing the center in and
removing plug.
COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The template drawing indicates openings which must be
cut in th e counter. Locate the de sired position for the dispenser, then mark the outline dimensions on the
counter using the template drawings. Cut openings in counter.
Apply a continuous bead of National Sanitation Foundation (NSF) listed silastic sealant (Dow 732 or equal)
approximately 1/4? inside of the unit outline dimensions and around all openings. Then position the unit on
the counter within the outline dimensions. All excess sealant must be wiped away immediately.
2. Utilities: DB150S-M Model: The electrical power cord, air/CO2line and dispenser drain (3/4 FPT) are
located at the rear of the unit.
DB150S-BM Models: All utilities are routed out the bottom of the unit. See “Mounting Template”
on page 6 for locating the required clearance holes in the counter for these utility lines.
3. Connect the drain tube to an open drain. For DB150 models, the drain line size must be 3/4? IPS (or equal)
and must continuously pitch downward a way from the unit and contain no “traps” or improper drainage will
result.
DRAIN LINE
STAINLESS STEEL ELBOW
DRAIN TUBING PROVIDED
DISPENSER BOTTOM
WITH DISPENSER
FIGURE 1. SINK DRAIN ASSEMBLY --B, --BC MODELS
A. Use tube, clamp and insulation provided to assembly drain.
B. To assure p roper drainage, do not allow “trap” to form in drain line. Be sure drain line runs flat with
bottom of dispenser (See Figure 1)
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