Canadian Patent Numbers 912,514 (10/72), 936,855 (11/73), 4,429,543, 4,921,149
Other Patents Pending
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SAFETY PRECAUTIONS
Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice, which has frozen into large chunks, can void warranty . The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The 3030 series of ice dispensers solve ice and beverage service needs in the sanitary , space saving, economical way . Designed to be manual filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice; and in addition, several flavors of
post-mix beverages. “B” models contain beverage faucets only and must be supplied with cold product from
any remote cold plate or refrigerated soda factory .
“BC” units include faucets and cold plates and are designed to be supplied directly from syrup tanks and carbonator, with no additional cooling required.
IMPORTANT: For dispensing Scotsman “pellet” style ice (Model MH750 Ice makers), REMCORâ part
number 27065 Ice Diverter must be installed on the dispenser. (See INSTALLATION INSTRUCTIONS
Figure 2).
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Table 1. Specifications
Model:DB150
Ice Storage:150 lbs.
Maximum Number of Faucets Available:Not Available
Built-in Cold Plate:No
Electrical:120/1/60
Dimensions:22?W x 29-3/4?D x 34-3/16?H
Model:DB150*-B
Ice Storage:150 lbs.
Maximum Number of Faucets Available:6
Built-in Cold Plate:No
Electrical:120/1/60
Dimensions:22?W x 29-3/4?D x 34-3/16?H
Model:DB150*-BC
Ice Storage:150 lbs.
Maximum Number of Faucets Available:6
Built-in Cold Plate:Yes
Electrical:120/1/60
Dimensions:22?W x 29-3/4?D x 34-3/16?H
Model:DB150Z, -BZ,-BCZ
Ice Storage:150 lbs.
Maximum Number of Faucets Available:6
Built-in Cold Plate:Yes
Electrical:120/1/60
Dimensions:Ice Only and B Units22?W x 21?D x 34-3/16?H
BC units 22?W x 22-1/4?D x 36-3/16?H
*CABINET OPTIONS
E - Neutral Beige Baked Enamel Finish with Wood Grain Vinyl-clad Upper Front Panel
S - All Stainless Steel
W- White Baked Enamel Finish
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2
INSTALLATION INSTRUCTIONS
NOTE: This equipment must be installed with adequate backflow protection to comply with federal,
state, and local codes.
Note: Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed and maintained according to Federal, State and Local Laws.
1. Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the
threaded holes provided in the bottom of the unit. The installer must provide flexibility in the product and
utility lines to permit shifting the position of the dispenser sufficiently to clean the area beneath it.
2. Utilities: DB150 Model - The electrical power cord and dispenser drain (3/4 FPT) are located at the rear of
the unit. DB150 -B, -BC Model - All utilities are routed out the bottom of the unit. See “Mounting Template”
Figure 5 for locating the required clearance holes in the counter for these utility lines.
3. Connect the drain tube to an open drain. For DB150 models, the drain line size must be 3/4? IPS (or equal)
and must continuously pitch downward away from the unit and contain no “traps” or improper drainage will
result.
SINK DRAIN ASSEMBLY
-B, -BC MODELS
A.Use tube, clamp and insulation provided to assemble drain.
B.To assure proper drainage, do not allow “trap” to form in drain line. Be sure drain line runs flat with
bottom of dispenser. (See figure below.)
DRAIN LINE
STAINLESS STEEL ELBOW
DRAIN TUBE PROVIDED
DISPENSER BOTTOM
FIGURE 1. SINK DRAIN ASSEMBLY
4. “-B”, “-BC” models: connect the beverage system product lines as indicated in “B” and “BC” units, page
NO TAG. This work should be done by a qualified serviceperson. Note that the hoses are marked with
numbers 1 through 6 for syrup connections and “CW” for carbonated water connection.
5. Clean the hopper interior (see CLEANING INSTRUCTIONS).
WITH DISPENSER
6. CONNECT THE POWER CORD TO A 120 VOLT, 60 CYCLE, 3-WIRE grounded receptacle.
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ICE CHUTE
GATE MOUNTING PLATE
STORAGE HOPPER
ICE DIVERTER
GASKET
APPLY RTV TO THIS SURFACE
TO SEAL TO HOPPER GATE
MOUNTING PLATE
10-32 WASHER
10-32 NUT
FLANGE EXTENDS INTO STORAGE
HOPPER THROUGH GATE OPENING
CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor.
INSTALL PLATE ON
STUDS AS SHOWN
FIGURE 3. GA TE RESTRICTOR PLATE
ADJUSTMENT
This dispenser is provided with a gate restrictor plate installed in it’s highest position. This plate adjusts the rate
of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be
removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce
the flow of ice. The best position depends on the type of ice being used and the size container and must be
found by trial and error. Adjustment is made by loosening the upper two ice chute retaining nuts, sliding the restrictor plate to the desired position and re-tightening the nuts.
If the dispenser fails to dispense the ice when operating, check that the hopper has ice in it and that power is
being supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is opening.
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22 1/4-IN.
MODELS
29 3/4-IN.
W/SINKS
BCZ
*1 1/8-IN.
16 1/4-IN.
*18 3/4-IN.
14-IN.4-IN.
1 1/32-IN.
4 1/2-IN.
9 29/32-IN.
OPTIONAL:
FRONT OPENING
FOR BEVERAGE
AND UTILITIES
*1 1/8-IN.
*19 3/4-IN.
22-IN.
NOTE:Shaded areas indicate openings in cabinet bottom needed for utilities
and beverage tubing.
* Leg mounting locations for ref. (5/16--18 threads)
5/16-DIA.
OUTLINE
OF UNIT
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FIGURE 4. MOUNTING TEMPLA TE DB150-BC AND BCZ
6
29 3/4-IN.
21-IN.
*1 1/8-IN.
16 1/4-IN.
*18 3/4-IN.
14-IN.4-IN.
1 1/32-IN.
4 1/2-IN.
*1 1/8-IN.
*19 3/4-IN.
22-IN.
NOTE:Shaded areas indicate openings in cabinet bottom needed for utilities
and beverage tubing.
* Leg mounting locations for ref. (5/16--18 threads)
FIGURE 5. MOUNTING TEMPLA TE DB150-B AND Z
5/16-DIA.
OUTLINE
OF UNIT
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FIGURE 6. PLUMBING DIAGRAM “-B”MODELS
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8
FIGURE 7. PLUMBING DIAGRAM “-BC”MODELS
9
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MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY(or as required)
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY (or as required)
Clean vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
START-UP AND OPERATING INSTRUCTIONS
Fill the hopper with ice. With a built-in cold plate, dispense several large cups of ice (approximately one {1} minute total dispensing time) to allow ice to fill the cold plate. Add ice to the hopper as necessary to refill and replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has been standing overnight or other long periods without ice use. Start up the beverage system and
adjust faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage
system.
In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will continue until the lever is released. Pushing the lever on any faucet will provide beverage of the appropriate flavor.
NOTE:Use caution to avoid spilling when filling dispenser. Immediately clean up any spilled ice from
filling or operating the unit. To prevent contamination of ice, the lid must be installed on the
unit at all times.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic
material.
DISPENSER(All Models)
1. Clean the ice storage hopper at least once a month.
2. Remove the center screw and washer on the agitator disk and lift off the agitator and the agitator disk assembly . Wash and rinse them thoroughly.
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
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4. Replace the agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1/2 ounce of household bleach in 1 gallon of
water. (200 PPM)
6. Replace the agitator disk. Sanitize as described in Step 5. Be sure the center screw is replaced and the
screw is tight.
7. Remove ice chute cover as follows:
A.Flex sides outward to disengage lower pins.
B.Lift ice chute cover to disengage upper pins.
C.Lower ice chute cover down out of unit. NOTE: It may be helpful to twist cover slightly.
8. Clean the inside of the ice chute with a mild detergent solution and rinse thoroughly to remove all traces of
detergent.
2. Slide the cold plate cover back. (Remove shipping tape and discard).
3. Remove debris from the drain trough and spring. Check that the drain hole is not clogged.
4. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,
long-handled brush will be found helpful in reaching the corners.
5. Slide the cover forward, taking care that it’s securely positioned on the cold plate.
6. Replace beverage faucet panel.
BEVERAGE SYSTEM CLEANING AND SANITIZING (-B, -BC MODELS)
1. Prepare the following cleaning, rinsing and sanitizing solutions using a clean, empty figal (5 gallon syrup
tank) for each solution.
CLEANING TANK -- Fill with a solution of 1/2 ounce of a mild liquid detergent (for example, Ivory liquid) to
1 gallon of warm (120_F) potable water.
RINSING TANK -- Fill with warm (120_F) potable water.
SANITIZING TANK -- Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household
bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water to obtain a solution strength of 200
PPM.
NOTE: Repeat the following procedure on each of the unit’s syrup product lines and beverage faucets.
2. Using a suitable pail or bucket, fill one with a detergent solution and a second container with a sanitizing
solution in the strengths as described in step 1.
A.Remove the syrup line quick disconnect fitting from the product tank and submerge in the detergent
solution. Clean with a nylon bristle brush (do not use a wire brush). Rinse with clean potable water.
B.Wearing sanitary gloves, next submerge the quick disconnect fitting in the sanitizing container for 15
minutes. Remove and air dry .
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3. Hook-up the sanitized product line fitting (step 2) to the cleaning tank. Hook-up a gas disconnect fitting to
the tank and pressurize with 60 to 80 psig CO2. Energize the beverage faucet continuously for 1 minute to
remove all air bubbles. Continue to operate the faucet until liquid dispensed is free of any syrup. Cycle the
faucet for 15 seconds on, off and then immediately on again. Repeat this procedure for 15 cycles. Then
energize the faucet to remain flowing for 3 minutes.
4.Hook-up the rinsing tank and pressurize with 60 to 80 psig CO2. Flush the cleaning solution from the product line by cycling the faucet as described in step 3 and then energize the faucet to flow continuously for 3
minutes.
5. Hook-up the sanitizing tank and pressurize with 60 to 80 psig CO2. Flow the sanitizing solution through the
beverage faucet by cycling the faucet as described in step 3. Next energize the faucet continuously to flush
at least 2 cups of the sanitizing solution through the system. Finally deenergize the faucet and allow the
sanitizer to remain pressurized in the line to 20 minutes.
6. Wearing sanitary gloves. remove the faucet nozzle and diffuser. Repeat the cleaning and sanitizing procedures as described in step 2, then reassemble to the faucet.
7. Disconnect the sanitizing tank. Hook-up the product tank to the unit and to the CO2system. Energize the
faucet to flush the sanitizing solution from the syrup line and the faucet. Continue flow on the faucet until
only syrup is dispensed.
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TROUBLESHOOTING GUIDE
Should your unit fail to operate properly , check that there is power to the unit and that the hopper contains ice. If
the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating
the defect.
TroubleProbable Cause
BLOWN FUSE OR CIRCUIT BREAKER.A.Short circuit in wiring.
3191511“Push for Ice” Label
3232763Switch, Push Bottom
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31
CUP ACTIVATED
32
30
25
PUSH LEVER
28
6
3
6
30
5
5
29
FIGURE 10. DISPENSING LEVERS AND SWITCHES
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22
17
19
22
4
1
4
18
21
16
15
14
19
13
9
2
3
5
22
20
6
8
11
10
12
7
FIGURE 11. GATE SOLENOID ASSEMBLY
Index
No.
1214931Solenoid Mounting Plate
2#315511Solenoid Service Kit
37017128--32 x 3/8 Phil Tr HD Screw
4701212No. 8 Lockwasher
5507523Isolator
6*507892Bumper Assembly
7*704231Cotter Pin
8*100801Gate Lift Rod
9100811Gate Lift Rod Bushing
10507541Gate Arm Bearing
11214921Gate Lift Arm
12700431Flatwasher
13*704221Spring
147026311/4-20 x 3/4 Hex Hd Screw
157004811/4 Lockwasher
167006611/4 Flatwasher
17100771Pivot Bearing
183022711/4 Quick Connect Tab
1950305----Lubricant
20*215921Solenoid Linkage Pin
21*704332Retainer Ring
2251088----Loctite
----*70438----Rebuilding Kit
Part No.Qty .Name
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
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REMCOR PRODUCT COMPANY
500 Regency Drive
Glendale Heights, IL60139-2268
Telephone(708) 980--6900
Facsimile (708) 980--8511
WARRANTY
REMCOR warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your REMCOR product, in your country ,please
write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and
the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
1991328
CORPORATE HEADQUARTERS:
Glendale Heights, IL 60139
Remcor Incorporated
500 Regency Drive
708. 980.6900
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