Remcor DB150-BC User Manual

Operator’s Manual
ICE/BEVERAGE DISPENSER
MODELS: DB150, DB150-B, DB150-BC DB150-Z
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment
âREMCOR INC:
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
*CABINET OPTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE RESTRICTOR PLATE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY (OR AS REQUIRED) 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY (OR AS REQUIRED) 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START-UP AND OPERATING INSTRUCTIONS 9. . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER (ALL MODELS) 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COLD PLATE (-BC MODELS) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM (-B, -BC MODELS) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWN FUSE OR CIRCUIT BREAKER 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 12. . . . . . . . . . .
GATE OPENS. AGITATOR DOES NOT TURN. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 12......................................
BEVERAGES DO NOT DISPENSE 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT SWEET ENOUGH. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 12. . . . . . . . . . .
DB150 PARTS LIST 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
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LIST OF FIGURES
FIGURE 1. SINK DRAIN ASSEMBLY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. INSTALLATION INSTRUCTIONS P/N 27065 ICE DIVERTER 4. . . . .
FIGURE 3. GATE RESTRICTOR PLATE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. MOUNTING TEMPLATE DB150 “BC” “BCZ” UNITS 6. . . . . . . . . . . . .
FIGURE 5. MOUNTING TEMPLATE DB150 “B AND Z” UNITS 7. . . . . . . . . . . . . .
FIGURE 6. PLUMBING DIAGRAM “-B” MODELS 8. . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. PLUMBING DIAGRAM “-BC” MODELS. 9. . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 8. WIRING DIAGRAM DB150-B DISPENSER 14. . . . . . . . . . . . . . . . . . . . .
FIGURE 9. WIRING DIAGRAM DB150-BC DISPENSER 15. . . . . . . . . . . . . . . . . . . .
FIGURE 10. DISPENSING LEVERS AND SWITCHES 17. . . . . . . . . . . . . . . . . . . . . .
FIGURE 11. GATE SOLENOID ASSEMBLY 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES
TABLE 1. SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufactured Under One or More of the Following Patent Numbers: 3,211,336, 3,274,792, 3,393,839,
3,517,860, 3,739,842, 4,215,803, 4,227,377, 4,300,359, 4,346,824
Canadian Patent Numbers 912,514 (10/72), 936,855 (11/73), 4,429,543, 4,921,149
Other Patents Pending
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SAFETY PRECAUTIONS
Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when the dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS be sure the removable lid is properly installed to prevent unautho­rized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened. ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice. Use of bagged ice, which has frozen into large chunks, can void warranty . The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up” inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice is used, it must be carefully and completely broken into small, cube-sized pieces before filling into the dispenser hopper.
GENERAL DESCRIPTION
The 3030 series of ice dispensers solve ice and beverage service needs in the sanitary , space saving, economi­cal way . Designed to be manual filled with ice from any remote ice-making source, these dispensers will dis­pense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice; and in addition, several flavors of post-mix beverages. “B” models contain beverage faucets only and must be supplied with cold product from any remote cold plate or refrigerated soda factory .
“BC” units include faucets and cold plates and are designed to be supplied directly from syrup tanks and carbo­nator, with no additional cooling required.
IMPORTANT: For dispensing Scotsman “pellet” style ice (Model MH750 Ice makers), REMCORâ part number 27065 Ice Diverter must be installed on the dispenser. (See INSTALLATION INSTRUCTIONS Figure 2).
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Table 1. Specifications
Model: DB150 Ice Storage: 150 lbs. Maximum Number of Faucets Available: Not Available Built-in Cold Plate: No Electrical: 120/1/60 Dimensions: 22?W x 29-3/4?D x 34-3/16?H
Model: DB150*-B Ice Storage: 150 lbs. Maximum Number of Faucets Available: 6 Built-in Cold Plate: No Electrical: 120/1/60 Dimensions: 22?W x 29-3/4?D x 34-3/16?H
Model: DB150*-BC Ice Storage: 150 lbs. Maximum Number of Faucets Available: 6 Built-in Cold Plate: Yes Electrical: 120/1/60 Dimensions: 22?W x 29-3/4?D x 34-3/16?H
Model: DB150Z, -BZ,-BCZ Ice Storage: 150 lbs. Maximum Number of Faucets Available: 6 Built-in Cold Plate: Yes Electrical: 120/1/60 Dimensions: Ice Only and B Units22?W x 21?D x 34-3/16?H
BC units 22?W x 22-1/4?D x 36-3/16?H
*CABINET OPTIONS
E - Neutral Beige Baked Enamel Finish with Wood Grain Vinyl-clad Upper Front Panel S - All Stainless Steel W- White Baked Enamel Finish
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2
INSTALLATION INSTRUCTIONS
NOTE: This equipment must be installed with adequate backflow protection to comply with federal,
state, and local codes.
Note: Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed and maintained according to Federal, State and Local Laws.
1. Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The installer must provide flexibility in the product and utility lines to permit shifting the position of the dispenser sufficiently to clean the area beneath it.
2. Utilities: DB150 Model - The electrical power cord and dispenser drain (3/4 FPT) are located at the rear of the unit. DB150 -B, -BC Model - All utilities are routed out the bottom of the unit. See “Mounting Template” Figure 5 for locating the required clearance holes in the counter for these utility lines.
3. Connect the drain tube to an open drain. For DB150 models, the drain line size must be 3/4? IPS (or equal) and must continuously pitch downward away from the unit and contain no “traps” or improper drainage will result.
SINK DRAIN ASSEMBLY
-B, -BC MODELS
A. Use tube, clamp and insulation provided to assemble drain. B. To assure proper drainage, do not allow “trap” to form in drain line. Be sure drain line runs flat with
bottom of dispenser. (See figure below.)
DRAIN LINE
STAINLESS STEEL ELBOW
DRAIN TUBE PROVIDED
DISPENSER BOTTOM
FIGURE 1. SINK DRAIN ASSEMBLY
4. “-B”, “-BC” models: connect the beverage system product lines as indicated in “B” and “BC” units, page NO TAG. This work should be done by a qualified serviceperson. Note that the hoses are marked with numbers 1 through 6 for syrup connections and “CW” for carbonated water connection.
5. Clean the hopper interior (see CLEANING INSTRUCTIONS).
WITH DISPENSER
6. CONNECT THE POWER CORD TO A 120 VOLT, 60 CYCLE, 3-WIRE grounded receptacle.
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ICE CHUTE
GATE MOUNTING PLATE
STORAGE HOPPER
ICE DIVERTER
GASKET
APPLY RTV TO THIS SURFACE TO SEAL TO HOPPER GATE MOUNTING PLATE
10-32 WASHER
10-32 NUT
FLANGE EXTENDS INTO STORAGE HOPPER THROUGH GATE OPENING
FIGURE 2. INSTALLA TION INSTRUCTIONS P/N 27065 ICE DIVERTER
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4
GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor.
INSTALL PLATE ON
STUDS AS SHOWN
FIGURE 3. GA TE RESTRICTOR PLATE
ADJUSTMENT
This dispenser is provided with a gate restrictor plate installed in it’s highest position. This plate adjusts the rate of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce the flow of ice. The best position depends on the type of ice being used and the size container and must be found by trial and error. Adjustment is made by loosening the upper two ice chute retaining nuts, sliding the re­strictor plate to the desired position and re-tightening the nuts.
If the dispenser fails to dispense the ice when operating, check that the hopper has ice in it and that power is being supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is opening.
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22 1/4-IN. MODELS
29 3/4-IN. W/SINKS
BCZ
*1 1/8-IN.
16 1/4-IN.
*18 3/4-IN.
14-IN. 4-IN.
1 1/32-IN.
4 1/2-IN.
9 29/32-IN.
OPTIONAL: FRONT OPENING FOR BEVERAGE AND UTILITIES
*1 1/8-IN.
*19 3/4-IN.
22-IN.
NOTE: Shaded areas indicate openings in cabinet bottom needed for utilities
and beverage tubing. * Leg mounting locations for ref. (5/16--18 threads)
5/16-DIA.
OUTLINE
OF UNIT
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FIGURE 4. MOUNTING TEMPLA TE DB150-BC AND BCZ
6
29 3/4-IN.
21-IN.
*1 1/8-IN.
16 1/4-IN.
*18 3/4-IN.
14-IN. 4-IN.
1 1/32-IN.
4 1/2-IN.
*1 1/8-IN.
*19 3/4-IN.
22-IN.
NOTE: Shaded areas indicate openings in cabinet bottom needed for utilities
and beverage tubing. * Leg mounting locations for ref. (5/16--18 threads)
FIGURE 5. MOUNTING TEMPLA TE DB150-B AND Z
5/16-DIA.
OUTLINE
OF UNIT
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FIGURE 6. PLUMBING DIAGRAM “-B”MODELS
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8
FIGURE 7. PLUMBING DIAGRAM “-BC”MODELS
9
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MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY(or as required)
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY (or as required)
Clean vending area. Check for proper water drainage from the vending area sink.
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
START-UP AND OPERATING INSTRUCTIONS
Fill the hopper with ice. With a built-in cold plate, dispense several large cups of ice (approximately one {1} min­ute total dispensing time) to allow ice to fill the cold plate. Add ice to the hopper as necessary to refill and re­place the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dis­penser has been standing overnight or other long periods without ice use. Start up the beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage system.
In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will contin­ue until the lever is released. Pushing the lever on any faucet will provide beverage of the appropriate flavor.
NOTE: Use caution to avoid spilling when filling dispenser. Immediately clean up any spilled ice from
filling or operating the unit. To prevent contamination of ice, the lid must be installed on the unit at all times.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic
material.
DISPENSER (All Models)
1. Clean the ice storage hopper at least once a month.
2. Remove the center screw and washer on the agitator disk and lift off the agitator and the agitator disk as­sembly . Wash and rinse them thoroughly.
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to remove all traces of detergent.
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4. Replace the agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1/2 ounce of household bleach in 1 gallon of water. (200 PPM)
6. Replace the agitator disk. Sanitize as described in Step 5. Be sure the center screw is replaced and the screw is tight.
7. Remove ice chute cover as follows: A. Flex sides outward to disengage lower pins. B. Lift ice chute cover to disengage upper pins. C. Lower ice chute cover down out of unit. NOTE: It may be helpful to twist cover slightly.
8. Clean the inside of the ice chute with a mild detergent solution and rinse thoroughly to remove all traces of detergent.
9. Reverse steps above to reassemble ice chute.
10. Sanitize as described in Step 5.
COLD PLATE (-BC MODELS)
1. Carefully remove screws holding beverage faucet panel and bring forward.
2. Slide the cold plate cover back. (Remove shipping tape and discard).
3. Remove debris from the drain trough and spring. Check that the drain hole is not clogged.
4. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small, long-handled brush will be found helpful in reaching the corners.
5. Slide the cover forward, taking care that it’s securely positioned on the cold plate.
6. Replace beverage faucet panel.
BEVERAGE SYSTEM CLEANING AND SANITIZING (-B, -BC MODELS)
1. Prepare the following cleaning, rinsing and sanitizing solutions using a clean, empty figal (5 gallon syrup tank) for each solution.
CLEANING TANK -- Fill with a solution of 1/2 ounce of a mild liquid detergent (for example, Ivory liquid) to 1 gallon of warm (120_F) potable water.
RINSING TANK -- Fill with warm (120_F) potable water. SANITIZING TANK -- Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household
bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water to obtain a solution strength of 200 PPM.
NOTE: Repeat the following procedure on each of the unit’s syrup product lines and beverage faucets.
2. Using a suitable pail or bucket, fill one with a detergent solution and a second container with a sanitizing solution in the strengths as described in step 1.
A. Remove the syrup line quick disconnect fitting from the product tank and submerge in the detergent
solution. Clean with a nylon bristle brush (do not use a wire brush). Rinse with clean potable water.
B. Wearing sanitary gloves, next submerge the quick disconnect fitting in the sanitizing container for 15
minutes. Remove and air dry .
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3. Hook-up the sanitized product line fitting (step 2) to the cleaning tank. Hook-up a gas disconnect fitting to the tank and pressurize with 60 to 80 psig CO2. Energize the beverage faucet continuously for 1 minute to remove all air bubbles. Continue to operate the faucet until liquid dispensed is free of any syrup. Cycle the faucet for 15 seconds on, off and then immediately on again. Repeat this procedure for 15 cycles. Then energize the faucet to remain flowing for 3 minutes.
4. Hook-up the rinsing tank and pressurize with 60 to 80 psig CO2. Flush the cleaning solution from the prod­uct line by cycling the faucet as described in step 3 and then energize the faucet to flow continuously for 3 minutes.
5. Hook-up the sanitizing tank and pressurize with 60 to 80 psig CO2. Flow the sanitizing solution through the beverage faucet by cycling the faucet as described in step 3. Next energize the faucet continuously to flush at least 2 cups of the sanitizing solution through the system. Finally deenergize the faucet and allow the sanitizer to remain pressurized in the line to 20 minutes.
6. Wearing sanitary gloves. remove the faucet nozzle and diffuser. Repeat the cleaning and sanitizing proce­dures as described in step 2, then reassemble to the faucet.
7. Disconnect the sanitizing tank. Hook-up the product tank to the unit and to the CO2system. Energize the faucet to flush the sanitizing solution from the syrup line and the faucet. Continue flow on the faucet until only syrup is dispensed.
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TROUBLESHOOTING GUIDE
Should your unit fail to operate properly , check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.
Trouble Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER. A. Short circuit in wiring.
B. Defective gate solenoid. C. Defective agitator motor.
GATE DOES NOT OPEN. A. No power.
B. Bent depressor plate (does not actuate switch). C. Defective dispensing switch. D. Blown/defective fuse or jammed gate solenoid.
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS.
A. Defective gate solenoid.
B. Weak gate spring. C. Excessive pressure against gate slide.
GATE OPENS. AGITATOR DOES NOT TURN. A. Ice solidified in hopper.
B. Defective agitator motor. C. Defective capacitor. D. BC models only: Defective agitation timer.
ICE DISPENSES CONTINUOUSLY. A. Stuck or bent depressor plate (does not release
switch). B. Defective dispensing switch. C. Improper switch installation.
SLUSHY ICE. WATER IN HOPPER. A. Blocked drain.
B. Unit not level. C. Poor ice quality due to water quality or icemaker
problems. D. Improper use of flaked ice.
BEVERAGES DO NOT DISPENSE. A. No 24 volt power to faucets.
B. No CO2pressure.
BEVERAGES TOO SWEET. A. Carbonator not working.
B. No CO2pressure in carbonator. C. Faucet brix requires adjusting.
BEVERAGES NOT SWEET ENOUGH. A. Empty syrup tank.
B. Faucet brix requires adjusting.
BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE).
Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of your beverage system.
A. Unit standing with no ice in hopper -- no ice in cold
plate.
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ICE LEVEL SIGNAL
OPTION
LIGHTT’STAT
WHT
GROUND
NL
GRN
LIGHTED DISPLAY
OPTION
BALLAST
LIGHT
STARTER
WHT
GATE SOLENOID
BLK
KEY SWITCH OPTION
BEVERAGE SYSTEM
PORTION CONTROL OPTION
TO
TERMINAL
{
BOARD
WHT
24 V.
WHT
BLK
TRANSFORMER
PORTION
TD
RED
BLK
BEVERAGE FAUCET (TYPICAL)
TIMER
SW
CONNECTION
OR RED
DISPENSE
SWITCH
TERMINAL BOARD
BLK
RED
RED
RED
DISPENSE
SWITCH
1 1/4 AMP TIME DELAY FUSE
Q.C. CONNECTOR
WHT
YEL
BLK
BLU
RED
CCW
AGITATOR
MOTOR
CAPACITOR
SERVICE INFORMA TION
ELECTRIC SHOCK HAZARD. DISCONNECT
DANGER!
FIGURE 8. WIRING DIAGRAM DB150-B DISPENSER
POWER BEFORE SERVICING UNIT.
7 8
SOLENOID ADJUSTMENT
WHEN REPLACING SOLENOID,
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS.
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ICE LEVEL SIGNAL
OPTION
LIGHTT’STAT
MOTOR HEATER OPTION
GROUND
NL
GRN
LIGHTED DISPLAY
OPTION
BALLAST
LIGHT
STARTER
WHT
KEY SWITCH OPTION
BEVERAGE SYSTEM
PORTION CONTROL OPTION
TO
TERMINAL
BOARD
BLK
WHT
24 V.
WHT
WHT
BLK
TRANSFORMER
BEVERAGE FAUCET (TYPICAL)
PORTION
TIMER
SW
TD
RED
BLK
TERMINAL BOARD
OR RED
DISPENSE
SWITCH
BLK
1 1/4 AMP TIME DELAY FUSE
RED
CONNECTION
RED
DISPENSE
SWITCH
GATE SOLENOID
WHT
BLK
PNK
WHT
YEL
BLK
BLU
RED
CCW AGITATOR
AGITATION TIMER
C NO NC
Q.C. CONNECTOR
MOTOR
CAPACITOR
DANGER!
SERVICE INFORMATION
ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
7 8
SOLENOID ADJUSTMENT
WHEN REPLACING SOLENOID,
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS.
FIGURE 9. WIRING DIAGRAM DB150-BC DISPENSER
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DB150 PARTS LIST
4
1
2
1
3
Item No. Part No. Name
1 214910 Gate Slide 2 23062 Foam Shield 3 215150 Depressor, Lever (Cup Activated) 4
5 30895 Dispense Switch (for items 3 & 28) 6 31007 Switch Boot (for item 5) 7 31091 Transformer (-B, -BC Models) 8 32498 Agitator Motor
9 51859 Motor Shaft Seal 10 51860 Motor Gasket 11 51757 Lid 12
13
14 51891 Gate Gasket 15 70441 Sink Grill 16 70419 Leg 17 91362 Wiring Diagram 18 91303 “Press for Ice” Label 19 30774 Capacitor, Agitator Motor 20 31763 Agitation Timer (-BC Models Only) 21 31093 Gate Solenoid Assembly (See page 18) 22 31551 Gate Solenoid Kit 23 70438 Rebuilding Kit (Gate Solenoid) 24 31406 Fuse, Gate Solenoid 25 22644 Depressor Retainer (for 21515) 26 30794 Agitator Motor Heater (-BC Models Only) 27 90369 Wiring Diagram (-BC Models Only) 28 27126 Depressor Push Lever 29 27107 Depressor Retainer (for 27126) 30 70847 Switch Spacer
26591 Agitator 51916 Agitator Disk
50793 Sink 51850 Sink (-BC Models Only) 53015 Ice Chute Back Section 53016 Ice Chute Cover
Optional
31 91511 “Push for Ice” Label 32 32763 Switch, Push Bottom
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31
CUP ACTIVATED
32
30
25
PUSH LEVER
28
6
3
6
30
5
5
29
FIGURE 10. DISPENSING LEVERS AND SWITCHES
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22
17
19
22
4
1
4
18
21
16 15 14
19
13
9
2
3
5
22
20
6
8
11
10
12
7
FIGURE 11. GATE SOLENOID ASSEMBLY
Index
No.
1 21493 1 Solenoid Mounting Plate
2# 31551 1 Solenoid Service Kit
3 70171 2 8--32 x 3/8 Phil Tr HD Screw 4 70121 2 No. 8 Lockwasher
5 50752 3 Isolator 6* 50789 2 Bumper Assembly 7* 70423 1 Cotter Pin 8* 10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 Gate Arm Bearing 11 21492 1 Gate Lift Arm 12 70043 1 Flatwasher
13* 70422 1 Spring
14 70263 1 1/4-20 x 3/4 Hex Hd Screw 15 70048 1 1/4 Lockwasher 16 70066 1 1/4 Flatwasher 17 10077 1 Pivot Bearing 18 30227 1 1/4 Quick Connect Tab
19 50305 ---- Lubricant 20* 21592 1 Solenoid Linkage Pin 21* 70433 2 Retainer Ring
22 51088 ---- Loctite
----* 70438 ---- Rebuilding Kit
Part No. Qty . Name
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
1891328
REMCOR PRODUCT COMPANY 500 Regency Drive Glendale Heights, IL60139-2268 Telephone(708) 980--6900 Facsimile (708) 980--8511
WARRANTY
REMCOR warrants that all equipment and parts are free from defects in material and workmanship under nor­mal use and service. For a copy of the warranty applicable to your REMCOR product, in your country ,please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166 AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930 BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307 BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644 FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201 GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438 GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491 HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222 ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814 NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361 SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604 SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379 USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
19 91328
CORPORATE HEADQUARTERS:
Glendale Heights, IL 60139
Remcor Incorporated
500 Regency Drive
708. 980.6900
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