Remcor Challenger Installation Manual
IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone (800) 238-3600 Facsimile (612) 422-3246
Installation/Service Manual
CHALLENGER I PRE--MIX AND
POST-MIX COOLING UNITS
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 314920000
October 31, 1972
Revised: January 30, 1996
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1972--96Ó
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOGNIZE SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNDERSTAND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLLOW SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CO2 (CARBON DIOXIDE) WARNING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIPPING, STORING, OR RELOCATING UNIT 1. . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT DESCRIPTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRE-MIX COOLING UNIT WITH FIVE-FLAVOR BAR VALVE 3. . . . . . . . . . .
PRE-MIX COOLING UNIT WITH AND WITHOUT SEVEN-FLAVOR BAR
VALVE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POST-MIX SEVEN FLAVOR COOLING UNIT 3. . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY REFERENCE INFORMATION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THEORY OF OPERATION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRE--MIX SYSTEM WITH FIVE--FLAVOR BAR VALVE 5. . . . . . . . . . . . . . . . .
PRE--MIX SYSTEM WITH SEVEN--FLAVOR BAR VALVE 5. . . . . . . . . . . . . .
PRE--MIX SEVEN--FLAVOR SYSTEM WITHOUT BAR VALVE 5. . . . . . . . . .
POST--MIX SEVEN--FLAVOR SYSTEM 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
UNPACKING AND INSPECTION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SELECTING COOLING UNIT INSTALLATION LOCATION 8. . . . . . . . . . . . . . . . . .
SEALING COOLING UNIT TO THE FLOOR 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILL WATER TANK AND START COOLING UNIT 8. . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTING COOLING UNIT INLET AND OUTLET LINES 9. . . . . . . . . . . . . . .
INLET LINES 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUTLET LINES 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREPARATION FOR OPERATION 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACTIVATING CO2 SUPPLY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING CO2 REGULATORS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACTIVATING SYRUP, CARBONATED WATER, AND PLAIN WATER SUPPLIES 11
ACTIVATING SYRUP SUPPLIES TO THE COOLING UNIT 11. . . . . . . . . . . . .
ACTIVATING CARBONATED WATER SUPPLY SUPPLY TO THE
COOLING UNIT 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACTIVATING PLAIN WATER SUPPLY TO THE COOLING UNIT 11. . . . . . . . .
UNIT OPERATION 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERA TORS INSTRUCTIONS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING CONTROLS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BAR VALVE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSING STATION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY PRE--OPERATION CHECK 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING CO2 REGULATORS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING WATER--TO--SYRUP ‘‘RATIO’’ (POST --MIX SYSTEM) OF
DISPENSED PRODUCT 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
314920000
TABLE OF CONTENTS (cont’d)
CLEANING AND SANITIZING 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SANITIZING PRODUCT (PRE-MIX) OR SYRUP (POST-MIX) SYSTEMS 14.
COOLING UNIT MAINTENANCE 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING CONDENSER COIL 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECKING ICE WATER BATH 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOTE CARBONATOR YEARLY MAINTENANCE OR AFTER WATER
SYSTEM DISRUPTIONS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE AND MAINTENANCE 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREPARING COOLING UNIT FOR SHIPPING, STORING, OR RELOCATING 15
PERIODIC INSPECTION 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CO2 REGULATORS ADJUSTMENTS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING DISPENSER (POST-MIX SYSTEM) DISPENSING VALVES FOR
WATER-TO-SYRUP “RATIO” OF DISPENSED PRODUCT 16. . . . . . . . . . . . . .
CLEANING COOLING UNIT CONDENSER COIL 17. . . . . . . . . . . . . . . . . . . . . . . . . .
CHECKING COOLING UNIT ICE WATER BATH 17. . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING COOLING UNIT WATER TANK 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY CLEANING 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY CLEANING OF BAR VALVE. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY CLEANING OF DISPENSING STATION. 18. . . . . . . . . . . . . . . . . . . . . . .
PERIODIC CLEANING OF COOLING UNIT. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING AND SANITIZING 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY CLEANING OF UNIT 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SANITIZING POST-MIX SYRUP SYSTEMS 19. . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
TROUBLESHOOTING PRE--MIX SYSTEM 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO PRODUCT DISPENSED. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSED PRODUCT COMES OUT OF DISPENSING VALVE OR BAR
VALVE CLEAR BUT FOAMS IN CUP OR GLASS. 23. . . . . . . . . . . . . . . . . . . . .
DISPENSED PRODUCT FOAMS AS IT LEAVES DISPENSING VALVE OR
BAR VALVE. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING POST--MIX SYSTEM 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSED PRODUCT WATER--TO--SYRUP ‘‘RATIO’’ TOO LOW OR
TOO HIGH. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW CONTROL DOES
NOT INCREASE TO DESIRED WATER--TO--SYRUP ‘‘RATIO’’. 24. . . . . . . . . .
ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW CONTROL DOES
NOT DECREASE TO DESIRED WATER--TO-- SYRUP ‘‘RATIO’’ 24. . . . . . . . .
DISPENSED PRODUCT CARBONATION TOO LOW. 24.. . . . . . . . . . . . . . . . .
DISPENSED PRODUCT COMES OUT OF DISPENSING VALVE CLEAR BUT
FOAMS IN CUP OR GLASS. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSED PRODUCT PRODUCES FOAM AS IT LEAVES DISPENSING
VALVE. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ONLY CARBONATED WATER DISPENSED. 25. . . . . . . . . . . . . . . . . . . . . . . . . .
ONLY SYRUP DISPENSED. 26.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
314920000
ii
TABLE OF CONTENTS (cont’d)
TROUBLESHOOTING REFRIGERATION SYSTEM 26. . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR DOES NOT OPERATE. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR WILL NOT STOP AFTER SUFFICIENT ICE BANK IS
PRODUCED 26.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR OPERATES CONTINUOUSLY BUT DOES NOT FORM
SUFFICIENT ICE BANK. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONDENSER FAN MOTOR NOT OPERATING. 27. . . . . . . . . . . . . . . . . . . . . . .
AGITATOR MOTOR NOT OPERATING. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. CHALLENGER COOLING UNIT 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. FLOW DIAGRAM (PRE-MIX SYSTEM WITHFIVE-FLAVOR BAR
VALVE) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. FLOW DIAGRAM (PRE-MIX SYSTEM WITH SEVEN-FLAVOR
BAR VALVE) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. FLOW DIAGRAM (PRE-MIX SEVEN-FLAVOR SYSTEM WITHOUT
BAR VALVE) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. FLOW DIAGRAM (POST-MIX SEVEN-FLAVOR SYSTEM) 6. . . . . . .
FIGURE 6. PARTS IDENTIFICATION 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. WATER TANK COMPONENTS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 8. WIRING DIAGARAM 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
LIST OF TABLES
TABLE 1. DESIGN DATA 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE 2. LOOSE-SHIPPED PARTS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
314920000
SAFETY INFORMATION
Recognize Safety Information
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identifies the most serious hazards.
DANGER
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety messages in this manual.
WARNING
CAUTION
Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly . Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.
CO2(Carbon Dioxide) Warning
CO2Displaces Oxygen. Strict Attention must be observed in the prevention of CO2(carbon dioxide)
gas leaks in the entire CO2and soft drink system. If a CO2gas leak is suspected, particularly in a
small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO2gas will experience tremors which are followed rapidly by
loss of consciousness and suffocation.
Shipping, Storing, Or Relocating Unit
CAUTION: Before shipping, storing, or relocating this Unit, the applicable syrup or product systems
must be sanitized and all sanitizing solution must be purged from the syrup or product systems. All
water must also be purged from the plain and carbonated water systems. A freezing ambient temperature will cause residual water remaining inside the Unit to freeze resulting in damage to internal components of the Unit.
1 314920000
THIS PAGE LEFT BLANK INTENTIONALLY
2314920000
GENERAL DESCRIPTION
This manual is a guide for installing, operating, and maintaining this equipment. Refer to Table of Contents for
page location of detailed information pertaining to questions that may arise during installation, operation, service
and maintenance, or troubleshooting this equipment.
This section gives the description, theory of operation, and design data for the Challenger I Pre-Mix Cooling Unit
with or without Seven-Flavor Bar Valve, the Challenger I Pre-Mix Cooling Unit with Five-Flavor Bar Valve, and
the Challenger I Post-Mix Seven-Flavor Cooling Unit.
UNIT DESCRIPTION
The Challenger I Cooling Units are equipped with a 1/5 H.P. refrigeration compressor.
PRE-MIX COOLING UNIT WITH FIVE-FLAVOR BAR VALVE
(See Figure 2)
The Cooling Unit is equipped with a five-flavor bar valve. The only requirements for operation are placing the
Cooling Unit in operating position, filling Cooling Unit water tank with water, connection of product tanks to the
Cooling Unit, and plugging the Cooling Unit power cord into an electrical outlet.
PRE-MIX COOLING UNIT WITH AND WITHOUT SEVEN-FLAVOR BAR VALVE
(see Figures 3 and 4)
This Cooling Unit may or may not be equipped with a seven-flavor bar valve. The Cooling Unit not equipped
with a seven-flavor bar valve requires connection of a dispensing station to the Unit. The only requirements for
operation are placing the Cooling Unit in operating position, connecting dispensing station to the Cooling Unit if
applicable, filling Cooling Unit water tank with water, connection of product tanks and a carbonated water tank to
the Cooling Unit, and plugging Cooling Unit power cord into an electrical outlet.
POST-MIX SEVEN FLAVOR COOLING UNIT
(see Figure 5)
This Cooling Unit requires connection to a dispensing station. The only requirements for operation are placing
the Cooling Unit in operating position, connection of dispensing station to the Cooling Unit, connection of syrup,
plain water, and carbonated water sources to the Cooling Unit, and plugging Cooling Unit power cord into an
electrical outlet.
WARRANTY REFERENCE INFORMA TION
Unit Part Number:
Serial Number:
Install Date:
Local Authorized
Service Center:
Warranty Registration Date
(to be filled out by customer)
3 314920000
FIGURE 1. CHALLENGER COOLING UNIT
Table 1. Design Data
Part Numbers:
Challenger I with Seven--Flavor Pre--Mix Bar Valve 2844632000
Challenger I w/o Seven--Flavor Pre--Mix Bar Valve 2844642000
Challenger I with Five--Flavor Pre--Mix Bar Valve 2844652000
Challenger I Seven Flavor Post--Mix 4163430000
Overall Dimensions:
Height 13--1/8 inches
Width 14--3/8 inches
Length 16--3/8 inches
Weight:
Dry 60 pounds
With water tank full of water 82 pounds
Shipping Weight (Approx.) 75 pounds
Water Tank Capacity 9--1/2 quarts
Ice Bank (approx.) 6 pounds
Cooling Capacity (see NOTE) 50 six oz. drinks at 4/min.
NOTE: Figures represent the number of 6 ounce drinks dispensed below 40° F with inlet product temperature of 75° F and 75° F ambient. The compressor has a recovery of one 6 ounce drink per minute.
Refrigeration Requirement:
Refrigerant Type and Amount See Unit Nameplate
Ambient Operating Temperature 40° F to 100° F
Electrical Requirements:
Operating Voltage 115VAC, 60Hz
Current Draw 4 amps
4314920000
THEORY OF OPERATION
PRE-- MIX SYSTEM WITH FIVE--FLAVOR BAR VALVE
(see Figure 2)
A CO2cylinder delivers carbon dioxide (CO2) gas through adjustable CO2regulators to the product tanks. When
valve on the bar valve is opened, CO2pressure exerted upon the product tank pushes product from the tank,
through the Cooling Unit cooling coil, and on to the bar valve resulting in a dispensed drink.
PRE-- MIX SYSTEM WITH SEVEN--FLAVOR BAR VALVE
(see Figure 3)
A CO2cylinder delivers carbon dioxide (CO2) gas through adjustable CO2regulators to the product tanks and to
the carbonated water tank. When applicable valve (pre-mix drink or carbonated water) on the bar valve is
opened, CO2pressure exerted upon the product tank or the carbonated water tank pushes product or
carbonated water from the tank, through the Cooling Unit cooling coil, and on to the bar valve resulting in either
product or carbonated water being dispensed. Opening the plain water valve on the bar valve allows plain water
to pass through the Cooling Unit cooling coil and on to the bar valve resulting in cold plain water being
dispensed.
PRE-- MIX SEVEN--FLAVOR SYSTEM WITHOUT BAR VALVE
(see Figure 4)
A CO2cylinder delivers carbon dioxide (CO2) gas through adjustable CO2regulators to the product tanks and to
the carbonated water tank. When applicable dispensing valve (pre-mix drink or carbonated water) on the
dispensing station is opened, CO2pressure exerted upon the product tank or the carbonated water tank pushes
product or carbonated water from the tank, through the Cooling Unit cooling coil, and on to the dispensing
station resulting in either product or carbonated water being dispensed. Opening the dispensing station plain
water dispensing valve allows plain water to pass through the Cooling Unit cooling coil and on to the dispensing
station resulting in cold plain water being dispensed.
POST --MIX SEVEN--FLAVOR SYSTEM
(see Figure 5)
A CO2cylinder delivers carbon dioxide (CO2) gas through adjustable CO2regulators to applicable syrup tanks
or bag-in-box syrup pumps and also to the remote carbonator. Plain water entering the remote carbonator water
tank is carbonated by regulated CO2gas also entering the tank. When the dispensing station dispensing valve
is opened, CO2pressure exerted upon the applicable syrup tank or bag-in-box syrup pump pushes syrup from
the syrup supply, through the Cooling Unit cooling coil, and on to the dispensing station. Carbonated water is
pushed from the carbonator water tank by CO2gas head pressure through the Cooling Unit cooling coil and on
to the dispensing station. Syrup and carbonated water meet simultaneously at the dispensing valve resulting in
a carbonated drink being dispensed. Opening the dispensing station plain water dispensing valve allows plain
water to pass through the Cooling Unit cooling coil and on to the dispensing station resulting in cold plain water
being dispensed.
5 314920000
COOLING UNIT
PLAIN
WATER
SOURCE
WATER FILTER INSTALLATION
FOR FILTERS WITHOUT
BUILT -INWATER SHUTOFF VALVE
COOLING UNIT
PLAIN
WATER INLET
PRODUCT
INLET
FIGURE 2. FLOW DIAGRAM
(PRE-MIX SYSTEM WITH
FIVE-FLA VOR BAR VALVE)
WATER FILTER INSTALLATION
FOR FILTERS WITHOUT
BUILT -INWATER SHUTOFF VALVE
FIVE-FLAVOR
BAR VAL VE
COOLING UNIT
SHUTOFF
VALVE
123
45
FILTER
PRODUCT
INLET
CARB
WATER INLET
FIGURE 3. FLOW DIAGRAM
(PRE-MIX SYSTEM WITH
SEVEN-FLA VOR BAR VALVE)
WATER FILTER INSTALLATION
FOR FILTERS WITHOUT
BUILT -INWATER SHUTOFF VALVE
SEVEN-FLAVOR
BAR VAL VE
COOLING UNIT
1234
567
FILTER
SHUTOFF
VALVE
PRODUCT
INLET
PLAIN
WATER
SOURCE
CARB
WATER INLET
FIGURE 4. FLOW DIAGRAM
(PRE-MIX SEVEN-FLAVOR SYSTEM
WITHOUT BAR VALVE)
LINE LEGEND
PLAIN WATER
PRODUCT
CARB WATER
PLAIN
WATER
SOURCE
TO
DISPENSING
STATION
FILTER
SHUTOFF
VALVE
PRODUCT
INLET
CARB
WATER INLET
FIGURE 5. FLOW DIAGRAM
(POST-MIX SEVEN-FLA VOR SYSTEM)
6314920000
TO
DISPENSING
STATION
INSTALLATION
5
6
This section covers unpacking and inspection, selecting installation location, installing the Cooling Unit,
preparing the Unit for operation, and Cooling Unit operation.
UNPACKING AND INSPECTION
NOTE: The Cooling Unit was thoroughly inspected before leaving the factory and the carrier has
accepted and signed for it. Any damage or irregularities should be noted at the time of delivery (or not
later than 15-days from date of delivery) and immediately reported to the delivering carrier. Request a
written inspection report from the Claims Inspector to substantiate any necessary claim. File claim with
the delivering carrier, not with IMI Cornelius Inc.
1. After Cooling Unit has been unpacked, remove shipping tape and other packing material.
2. Unpack LOOSE--SHIPPED PARTS. Make sure all items are present and in good condition.
Table 2. Loose-Shipped Parts
Quantity
Item
No. Part No. Name
1 178025100 Tapered Gasket, White 14 -- -- -2 178025200 Tapered Gasket, Red -- 7 5 14
3 312109000 Decal, Franchise (as ordered) -- 1 1 -4 200468012 Sheet Metal Screw, Phil Truss Hd,
Type A, No. 8 by 3/4--in.
5
151459001 Drip Receptacle, Bar Valve -- -- 1 -151715039 Drip Receptacle, Bar Valve -- 1 -- --
6
151714039 Bracket, Bar Valve -- 1 -- -151458001 Bracket, Bar Valve -- -- 1 --
7 150807200 Adapter Fitting, 1/2--16 male by
1/2--16 male
8 150807100 Adapter Fitting, 7/16--20 male by
1/2--16 male
9 311245000 Reducer Fitting, 7/16--20 female by
1/2--16 male
10 176193000 Adapter Fitting, 7/16--20 male by
7/16--20 male
Post-Mix
7-fl
-- 4 4 --
-- 7 5 7
-- 7 5 7
-- 7 5 7
14 -- -- --
w/Bar Valve
7-fl 5-fl
w/o Bar
Valve
11 150920000 Flavor Clips (as ordered) -- 7 5 -12 314490000 Clamp, Drain Hose -- 1 1 -13 315865000 Drain Hose -- 1 1 --
7 314920000
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