Remcor C-150XR Installation Manual

IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone [phone] Facsimile [phone]

Operator’s Manual
C-1550XR UNIVERSAL PRE-MIX DISPENSER
(R-404A REFRIGERANT)

Part No. 309989002
January 7, 1986
Revised: January 27, 1999
Control Code A

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 1986--99Ó

PRINTED IN U.S.A

TABLE OF CONTENTS

SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOGNIZE SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNDERSTAND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOLLOW SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CO2 (CARBON DIOXIDE) WARNING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SHIPPING, STORING, OR RELOCATING UNIT 1. . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL INFORMATION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TO THE USER OF THIS MANUAL 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY REFERENCE INFORMATION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERA TOR’S INSTRUCTIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING CONTROLS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSING VALVE LEVER 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNIT POWER SWITCH (115 VAC, 60 HZ UNITS ONLY) 5. . . . . . . . . . . . . . . . . . .

UNIT OPERATION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY PRE-OPERATION CHECK 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTMENTS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTING PRODUCT TANKS CO2 REGULATORS 6. . . . . . . . . . . . . . . . . . . . .

ADJUSTING DISPENSED PRODUCT FLOW RATE 6. . . . . . . . . . . . . . . . . . . . . .

REPLENISHING CO2 SUPPLY 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REPLENISHING PRODUCT SUPPLY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PRODUCT FLAVOR CHANGE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING CONDENSER COIL 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING ICE WATER BATH 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING AND SANITIZING 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY CLEANING OF UNIT 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SANITIZING PRE-MIX SYSTEMS 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

TROUBLESHOOTING PRODUCT SYSTEM 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NO PRODUCT DISPENSED. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSED PRODUCT COMES OUT OF DISPENSING VALVE CLEAR BUT

FOAMS IN CUP OR GLASS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSED PRODUCT FOAMS AS IT LEAVES DISPENSING VALVE. 11. . . . .

TROUBLESHOOTING REFRIGERATION SYSTEM 11. . . . . . . . . . . . . . . . . . . . . . . .

REFRIGERATION SYSTEM COMPRESSOR DOES NOT OPERATE 11. . . . . . .

REFRIGERATION SYSTEM COMPRESSOR OPERATES CONTINUOUSLY

BUT DOES NOT FORM SUFFICIENT ICE BANK. 12. . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF FIGURES

FIGURE 1. UNIVERSAL C--1550XR (FOUR-FLAVOR UNIT SHOWN) 5. . . . . . . .

LIST OF TABLES

TABLE 1. DESIGN DATA 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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309989002

SAFETY INFORMATION

Recognize Safety Information

This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury .

Follow recommended precautions and safe operating
practices.

Understand Signal Words

A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi­fies the most serious hazards.

DANGER

Safety signs with signal word DANGER or WARNING
are typically near specific hazards.

General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety mes­sages in this manual.

WARNING

CAUTION

Follow Safety Instructions

Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.

CO2(Carbon Dioxide) Warning

CO2Displaces Oxygen. Strict Attention must be observed in the prevention of CO2(carbon dioxide)
gas leaks in the entire CO2and soft drink system. If a CO2gas leak is suspected, particularly in a
small area, immediately ventilate the contaminated area before attempting to repair the leak. Person­nel exposed to high concentration of CO2gas will experience tremors which are followed rapidly by
loss of consciousness and suffocation.

Shipping, Storing, Or Relocating Unit

CAUTION: Before shipping, relocating, or storing this Unit, the product coils must be flushed with
potable water, all water must be purged from the product coils, ice bank must be melted, and water
must be drained from the water tank. A freezing ambient environment will cause residual water re­maining inside the Unit to freeze resulting in damage to the Unit internal components.

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2309989002

GENERAL INFORMATION

TO THE USER OF THIS MANUAL

This is an Operator’s Manual for the C-1550XR Universal Pre-Mix Dispenser (hereafter referred to as a Unit).
Retain this manual for future reference.

This section covers WARRANTY REFERENCE INFORMATION and DESIGN DATA information for the
C-1550XR Universal Pre-Mix Dispenser. This Unit contains no User serviceable parts.

WARRANTY REFERENCE INFORMATION

Warranty Registration Date

(to be filled out by customer)
Unit Part Number:
Serial Number:
Install Date:
Local Authorized

Service Center:

Table 1. Design Data

Unit Part Numbers:

Universal C-1550XR Four-Flavor (115 VAC, 60 Hz) 2849749020
Universal C-1550XR Four-Flavor (115 VAC, 60 Hz) 2849749200
Universal C-1550XR Five-Flavor (115 VAC, 60 Hz) 2849759200
Universal C-1550XR Five-Flavor (115 VAC, 60 Hz) 2849759020
Universal C-1550XR Five-Flavor (230 VAC, 50 Hz) 4949759020
Universal C-1550XR Five-Flavor (230 VAC, 50 Hz) 4949759200

Overall Dimensions:

Height 42-1/2 inches
Width 21 3/4-inches

Depth (with drip tray) 31-1/2 inches

Weights:

Dry Weight 170 pounds
With Water Tank Full of Water 403 pounds
Ice Bank Weight 100 pounds

Capacities:

Unit Water Bath (no ice bank) approx. 28 gallons

Dispensing Rate:

12-oz. drinks 8/minute 724 (see NOTE)

NOTE: *Number of 12-oz. drinks that can be dispensed at 40° F or below with 75° F product inlet temperature
and 75° F ambient.

Ambient Operating Temperature 40° F to 100° F

Electrical Requirements: See Unit Nameplate

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