Remcor Adventure Installation Manual
IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone (800) 238-3600 Facsimile (612) 422-3246
Installation/Service Manual
ADVENTURE POST-MIX DISPENSER
(R-134A REFRIGERANT)
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 301137000
July 25, 1996
Revised: August 4, 1998
Control Code B–C–D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1996–98
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOGNIZE SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNDERSTAND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLLOW SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CO2 (CARBON DIOXIDE) WARNING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIPPING, STORING, OR RELOCATING UNIT 1. . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT DESCRIPTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY REFERENCE INFORMATION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THEORY OF OPERATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNPACKING AND INSPECTION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SELECTING OPERATING LOCATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLING UNIT 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLING UNIT ON COUNTERTOP 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILL WATER TANK AND START REFRIGERATION SYSTEM 8. . . . . . . . . . .
CONNECTING DRIP TRAY DRAIN HOSE TO A PERMANENT DRAIN 9. . .
CONNECTING PLAIN WATER INLET SUPPLY LINE TO THE UNIT 9. . . . .
CONNECTING CARBONATED WATER SOURCE LINES TO THE UNIT 9. .
CONNECTING SYRUP SOURCE LINES TO THE UNIT 10. . . . . . . . . . . . . . . .
PREPARATION FOR OPERATION 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CO2 REGULATORS ADJUSTMENT 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT OPERATION 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATORS INSTRUCTIONS 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
OPERATING CONTROLS 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSING VALVE LEVER 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSING VALVES KEYED LOCK-OUT SWITCH 12. . . . . . . . . . . . . . . . . .
UNIT POWER SWITCH 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY PRE–OPERATION CHECK 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT OPERATION 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING DISPENSING VALVES WATER FLOW RATE 13. . . . . . . . . . . . .
ADJUSTING WATER-TO-SYRUP “RATIO” (BRIX) OF DISPENSED
PRODUCT 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING AND SANITIZING 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY CLEANING OF UNIT 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY CLEANING OF DISPENSING VALVES 13. . . . . . . . . . . . . . . . . . . . . .
SANITIZING SYRUP SYSTEMS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECKING DROP-IN REFRIGERATION ASSEMBLY CONDENSER COIL
FOR RESTRICTIONS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECKING ICE WATER BATH 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARBONATOR WATER PUMP YEARLY MAINTENANCE OR AFTER WATER
SYSTEM DISRUPTIONS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i 301137000
TABLE OF CONTENTS (cont’d)
SERVICE AND MAINTENANCE 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREPARING UNIT FOR SHIPPING, STORING, OR RELOCATING 15. . . . . . . . . .
HOOD AND FRONT PANEL REMOVAL 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOOD REMOVAL 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT ACCESS PANEL REMOVAL 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERIODIC INSPECTION 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING CO2 REGULATORS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING DISPENSING VALVES FOR WATER FLOW RATE 17. . . . . . . . .
ADJUSTING DISPENSING VALVES FOR WATER-TO-SYRUP “RATIO”
(BRIX) OF DISPENSED PRODUCT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING AND SANITIZING 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY CLEANING OF UNIT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SANITIZING POST-MIX SYRUP SYSTEMS 17. . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING DROP-IN REFRIGERATION ASSEMBLY CONDENSER COIL 20. . . .
CHECKING ICE WATER BATH 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING WATER TANK 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOTE CARBONATOR WATER PUMP YEARLY MAINTENANCE OR AFTER
WATER SYSTEM DISRUPTIONS 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
TROUBLESHOOTING UNIT 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER-TO-SYRUP ‘‘RATIO’’ TOO LOW OR TOO HIGH. 23. . . . . . . . . . . . . . .
ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW REGULATOR DOES
NOT INCREASE TO DESIRED WATER-TO-SYRUP ‘‘RATIO’’.23. . . . . . . . . .
ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW REGULATOR DOES
NOT DECREASE TO DESIRED WATER–TO–SYRUP ‘‘RATIO’’.24. . . . . . . . .
DISPENSED PRODUCT CARBONATION TOO LOW. 24. . . . . . . . . . . . . . . . . .
DISPENSED PRODUCT COMES OUT OF DISPENSING VALVE CLEAR BUT
FOAMS IN CUP OR GLASS. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSED PRODUCT PRODUCES FOAM AS IT LEAVES
DISPENSING VALVE. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO PRODUCT DISPENSED FROM ALL DISPENSING VALVES. 25. . . . . . .
NO PRODUCT DISPENSED FROM ONE DISPENSING VALVE. 25. . . . . . . .
ONLY CARBONATED WATER DISPENSED. 25. . . . . . . . . . . . . . . . . . . . . . . . . .
ONLY SYRUP DISPENSED. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING REFRIGERATION SYSTEM 26. . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR DOES NOT OPERATE. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR WILL NOT STOP AFTER SUFFICIENT ICE BANK IS
PRODUCED. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR OPERATES CONTINUOUSLY BUT DOES NOT FORM
SUFFICIENT ICE BANK. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONDENSER FAN MOTOR NOT OPERATING. 26. . . . . . . . . . . . . . . . . . . . . . .
AGITATOR MOTOR NOT OPERATING. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
301137000
ii
TABLE OF CONTENTS (cont’d)
LIST OF FIGURES
FIGURE 1. ADVENTURE POST-MIX DISPENSER (SIX-FLAVOR UNIT
SHOWN) 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. FLOW DIAGRAM (FIVE-FLAVOR UNIT SHOWN) 5. . . . . . . . . . . . . . .
FIGURE 3. FLOW DIAGRAM (SIX-FLAVOR UNIT SHOWN) 6. . . . . . . . . . . . . . . .
FIGURE 4. DISPENSER COMPONENTS (SIX-FLAVOR UNIT SHOWN) 16. . . . . .
FIGURE 5. WIRING DIAGRAM 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES
TABLE 1. DESIGN DATA 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE 2. LOOSE-SHIPPED PARTS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
iii 301137000
SAFETY INFORMATION
Recognize Safety Information
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi-
fies the most serious hazards.
DANGER
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety messages in this manual.
WARNING
CAUTION
Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.
CO2 (Carbon Dioxide) Warning
CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of CO2 (carbon dioxide)
gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a
small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO2 gas will experience tremors which are followed rapidly by
loss of consciousness and suffocation.
Shipping, Storing, Or Relocating Unit
CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and
all sanitizing solution must be purged from the syrup systems. All water must also be purged from
the plain and carbonated water systems. A freezing ambient temperature will cause residual water
remaining inside the Unit to freeze resulting in damage to internal components of the Unit.
1 301137000
THIS PAGE LEFT BLANK INTENTIONALLY
2301137000
GENERAL DESCRIPTION
This manual is a guide for installing, operating, and maintaining this equipment. Refer to Table of Contents for
page location of detailed information pertaining to questions that may arise during installation, operation, service
and maintenance, or troubleshooting this equipment. This section gives the unit description, theory of operation,
and design data for the five and six-flavor Adventure Post-Mix Dispensers with electric dispensing valves,
hereafter referred to as ‘‘Units’’.
This Unit contains no User serviceable parts and must be installed and serviced by a qualified Service Person.
UNIT DESCRIPTION
The Units are compact with high-impact and corrosion resistant moulded lower housing. The Units may be
island-mounted or installed on a front or rear counter. The Unit refrigeration assemblies are the 1/3 H.P. drop-in
type and are easily removed for service and maintenance. Adjustable water flow controls and syrup flow
controls, located on the dispensing valves, are easily accessible to control water flow rate of dispensing valve
and Water-to-Syrup ‘‘Ratio’’ of dispensed product.
The only requirements for operation are installation of the Unit on a countertop, installation of LOOSE-SHIPPED
PARTS, filling Unit water tank with water, connection of Unit to a remote carbonator and syrup supplies,
adjustment of the CO2 regulators, plugging the Unit power cord into an electrical outlet, and adjusting
dispensing valves water and syrup flow controls for proper water flow rate and Water-to-Syrup ‘‘Ratio’’ of the
dispensed product.
NOTE: Optional 4-inch Legs (P/N 314744000) that will elevate the Unit 4-inches above the countertop
are available. When ordering legs, order a quantity of four.
WARRANTY REFERENCE INFORMATION
Warranty Registration Date
(to be filled out by customer)
Unit Part Number:
Serial Number:
Install Date:
Local Authorized
Service Center:
FIGURE 1. ADVENTURE POST-MIX DISPENSER (SIX-FLAVOR UNIT SHOWN)
3 301137000
Table 1. Design Data
Unit Part Numbers:
Adventure Post-Mix Five-Flavor Unit 4173651200
Adventure Post-Mix Six-Flavor Unit 4173661200
Overall Dimensions:
Width 16-1/4 inches
Height 27-5/8 inches
Depth 24-1/2 inches
Weights:
Shipping 124 pounds
Dry Weight (approximate) 115 pounds
Ice Bank Weight (approximate) 31 pounds
Drop-in Refrigeration Ass’y 58 pounds
Water Bath Capacity (no ice bank) 9-3/4 gallons
Dispensing Rate:
12-oz. Drinks/Min. @ 40° F or Below (approximate) (see NOTE) 121
NOTE: Figure represents the number of 12-oz. drinks dispensed 40° F or below @ 75° F syrup and
water inlet temperature and 75° F ambient.
Refrigerant Requirement see Unit Nameplate
Electrical Requirements see Unit Nameplate
THEORY OF OPERATION
(see applicable Figure 2 or 3)
NOTE: The flow diagram (see applicable Figure 2 or 3) indicates plain water is to be connected to No. 4
dispensing valve enabling No. 4 valve to dispense a still (non-carbonated) drink and the remaining
dispensing valves dispensing carbonated drinks. If desired, carbonated water may also be connected
to the No. 4 dispensing valve enabling No. 4 valve to also dispense a carbonated drink.
A CO2 supply delivers carbon dioxide (CO2) gas through adjustable CO2 regulators to the syrup system and
also to the remote carbonator. Plain water enters remote carbonator carbonated water tank tank and is
carbonated by regulated CO2 gas pressure also entering the tank. When dispensing valves are opened, CO
pressure exerted upon the syrup supplies pushes syrup from the syrup supplies, through the Unit syrup cooling
coils, and on to the dispensing valves. Carbonated water is pushed from the remote carbonator carbonated
water tank by CO
gas head pressure and is pushed through the Unit carbonated water cooling coils to the
2
dispensing valves. Syrup and carbonated water meet and mix at the dispensing valves resulting in carbonated
drinks being dispensed. A still (non-carbonated) drink is dispensed from No. 4 dispensing valve in the same
manner as the carbonated drink except plain water is substituted for carbonated water resulting in a still
(non-carbonated) drink being dispensed.
2
The drop-in refrigeration assembly consists of a 1/3 horse power compressor, a condenser fan motor, and an
agitator motor. The compressor and condenser fan motor on and off operation are controlled by an ice bank
control.
4301137000
SYRUP 1
CARB WATER
(NO.1)
1
SYRUP 2
CARB WATER
(NO. 2 AND 3)
SYRUP 3
2
3
5
SYRUP 4
PLAIN WATER
(NO. 4)
SYRUP 5
CARB WATER
(NO. 5)
4
STILL (NON-CAR-
BONATED) DRINK
5
301137000
LINE LEGEND
PLAIN WATER
CARB. WATER
SYRUP
DISPENSING
VALVE (5)
DISPENSER
FIGURE 2. FLOW DIAGRAM (FIVE-FLAVOR UNIT SHOWN)
301137000
6
SYRUP 1
CARB WATER
(NO. 1)
SYRUP 2
CARB WATER
(NO. 2 AND 3)
SYRUP 3
DISPENSER
1
2
3
LINE LEGEND
PLAIN WATER
CARB. WATER
SYRUP
SYRUP 4
PLAIN WATER
(NO. 4)
SYRUP 5
CARB WATER
(NO. 5 AND 6)
SYRUP 6
4
STILL (NON-CAR-
BONATED) DRINK
5
6
DISPENSING
VALVE (6)
FIGURE 3. FLOW DIAGRAM (SIX-FLAVOR UNIT SHOWN)
INSTALLATION
This section covers unpacking and inspection, selecting the operating location, installing the Unit, preparing the
Unit for operation, and Unit operation.
UNPACKING AND INSPECTION
(see Figure 4)
NOTE: The Unit was thoroughly inspected before leaving the factory and the carrier has accepted and
signed for it. Any damage or irregularities should be noted at the time of delivery (or not later than
15-days from date of delivery) and immediately reported to the delivering carrier. Request a written
inspection report from the Claims Inspector to substantiate any necessary claim. File the claim with the
delivering carrier, not with IMI Cornelius Inc.
1. After the Unit has been unpacked remove shipping tape and other packing material.
2. Remove one screw securing the Unit hood, then lift hood straight up and off the Unit.
3. Unpack LOOSE-SHIPPED PARTS. Make sure all items are present and in good condition.
Table 2. Loose-Shipped Parts
Item
No. Part No. Name 5-FL 6-FL
1 317659-040 Drip Tray 1 1
2 317660000 Cup Rest 1 1
3 317792000 Line Outlet Plug 1 1
4 318516000 Hose Clamp 1 1
5 0152 Customer Response Card 1 1
SELECTING OPERATING LOCATION
WARNING: To avoid possible fatal electrical shock or serious injury to the operator, it is
highly recommended that a GFCI (ground fault circuit interrupt) be installed in the
electrical circuit for the domestic Units. It is required that an ELCB (earth leakage circuit
breaker) be installed in the electrical circuit for the export Units
1. Position the Unit near a properly grounded electrical outlet with proper electrical requirements. The circuit
should be fused at 15-amps (slo-blow type fuse) or the circuit must be connected through an equivalent
HACR circuit breaker. The electrical outlet must be accessible for ease of connecting and disconnecting
the Unit power cord. No other electrical appliance should be connected to this circuit. ALL ELECTRICAL
WIRING MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL CODES.
2. Close to a plain water inlet supply line to be connected to the remote carbonator and also to be routed to
and be connected to the dispenser plain water inlet line that provides plain water to No. 3 dispensing valve.
3. Close to a permanent drain to route and connect Unit drip tray drain hose.
CAUTION: Do not place or store anything on top of the Unit.
4. Clearance above top of the Unit must be open to the ceiling. A minimum clearance of 6-inches must be
maintained on back side of the Unit and a minimum of 6-inches clearance to the nearest obstruction must
be maintained on both sides of the Unit. The front of the Unit must be open to the room. These clearances
must be provided to allow for proper air flow through the Unit to cool the refrigeration system.
7 301137000
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