Remcor 3432 Installation Manual
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303 -6234
Telephone(800) 238-3600
Facsimile (612) 422 -3232
Installation Instructions
AURORA BEVERAGE DISPENSING SYSTEM
IMI CORNELIUS MODEL NO. 3432
Part No. 1611
May 14, 1993
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Installation Manual must be read and understood before starting to install or operate this equipment.
IMI CORNELIUS INC; 1993Ó
Printed in U.S.A.1
TABLE OF CONTENTS
GENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL WARRANTY POLICY 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TERMS AND CONDITIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIPPING INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPLETE SERVICE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE CONTROL STAND ASSEMBL Y 5. . . . . . . . . . . . . . . . . . . . . . . . . .
AURORA COOLING UNIT 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POST-MIX BEVERAGE DISPENSING TOWER 5. . . . . . . . . . . . . . . . . . . . . . .
INSTALLING AURORA BEVERAGE DISPENSING SYSTEM 5. . . . . . . . . . . . . . . .
PLACING BEVERAGE CONTROL STAND ASSEMBLY IN OPERA TING
POSITION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION KIT P/N 1057 (CENTER-ISLAND TOWER INSTALLATION) 12. . .
INSTALLA TION KIT P/N 2278 (DRIVE-THRU TOWER INSTALLATION) 12. . . . . .
PLACING AURORA COOLING UNIT ON BEVERAGE CONTROL STAND
ASSEMBL Y 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLING CO2 REGULATOR PANEL ASSEMBLY ON BEVERAGE
CONTROL STAND ASSEMBLY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTING PLAIN WATER MANIFOLD WATER TUBE ASSEMBLIES 13
CONNECTING SYRUP INLET LINES TO COOLING UNIT SYRUP INLET
LINES 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTING SUGAR SYRUP TANKS CO2 LINES TO CO2 MANIFOLD 14
CONNECTING DIET SYRUP TANK CO2 LINE TO DIET SYRUP CO2
REGULA TOR 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTING COOLING UNIT OUTLET LINES TO POST-MIX BEVERAGE
DISPENSING TOWERS. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTING PLAIN WATER LINES TO OTHER EQUIPMENT TO BE
CONNECTED TO BEVERAGE CONTROL STAND ASSEMBL Y 15. . . . . . . . .
CONNECTING CO2 LINE TO SHAKE MACHINE 15. . . . . . . . . . . . . . . . . . . . . .
PREP ARATION FOR OPERATION 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTING ELECTRICAL POWER TO COOLING UNIT 15. . . . . . . . . . . . .
CONNECTING ELECTRICAL POWER (IF APPLICABLE) TO BEVERAGE
CONTROL STAND ASSEMBLY 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTING CO2 SUPPLY TO BEVERAGE CONTROL STAND
ASSEMBL Y 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURIZING WA TER PRESSURE BOOSTER WATER TANK AND
WATER SURGE TANK 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTING WA TER INLET SUPPLY LINE TO BEVERAGE CONTROL
STAND ASSEMBLY 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREP ARING COOLING UNIT FOR OPERATION 16. . . . . . . . . . . . . . . . . . . . . .
ADJUSTING CO2 REGULATORS 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SANITIZING SYRUP SYSTEMS BEFORE SYSTEM OPERATION 17. . . . . . .
AURORA BEVERAGE DISPENSING SYSTEM OPERATION 17. . . . . . . . . . . . . . . .
PUTTING BEVERAGE CONTROL STAND ASSEMBLY INTO OPERATION 17
Page
i 1611
TABLE OF CONTENTS (cont’d)
PUTTING COOLING UNIT INTO OPERATION 17. . . . . . . . . . . . . . . . . . . . . . . .
PUTTING POST-MIX BEVERAGE DISPENSING TOWER(S) INTO
OPERA TION 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEALING ENDS OF FLOOR CHASE AND INSULATING PYTHON
CONNECTIONS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEALING ENDS OF FLOOR CHASE 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSULA TING PYTHON CONNECTIONS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING DISPENSING VALVES FOR WA TER FLOW RATE, WATER
VOLUME, AND WATER-TO-SYRUP (‘‘RATIO’’) OF DISPENSED DRINKS 17. . . .
WATER FLOW RATE ADJUSTMENT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER VOLUME ADJUSTMENT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER-TO-SYRUP (‘‘RATIO’’) ADJUSTMENT 18. . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING DISPENSING VALVES PORTION CONTROL 18. . . . . . . . . . . . . . . . .
SERVICE AND MAINTENANCE 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POST-MIX BEVERAGE DISPENSING TOWER SERVICE AND MAINTENANCE 19
COOLING UNIT SERVICE AND MAINTENANCE 19. . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE CONTROL STAND ASSEMBL Y SERVICE AND MAINTENANCE 19.
ADJUSTING CO2 REGULATORS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECKING PLAIN WATER SYSTEM WATER SURGE TANK AIR, CO2, OR
NITROGEN GAS PRESSURE 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICING WATER PRESSURE BOOSTER SYSTEM 19. . . . . . . . . . . . . . . .
SERVICING AIR COMPRESSOR ASSEMBLY AND AIR SYSTEM
MAINTENANCE 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING SYRUP LINES STRAINERS 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER FIL TER REPLACEMENT 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING AND SANITIZING 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAIL Y CLEANING OF POST-MIX BEVERAGE DISPENSING TOWER
EXTERIOR 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKL Y CLEANING OF DISPENSING VALVES 23. . . . . . . . . . . . . . . . . . . . . .
SANITIZING SYRUP SYSTEMS 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POST-MIX BEVERAGE DISPENSING TOWER DISPENSING VALVES
ADJUSTMENTS 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLENISHING CO2 SUPPLY 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLENISHING SYRUP SUPPLY 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYRUP FLAVOR CHANGE 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING CO2 GAS CHECK VALVES 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
TROUBLESHOOTING OPTIONAL WATER PRESSURE BOOSTER SYSTEM 25.
WATER PUMP NOT OPERATING 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER PUMP ‘‘SHORT CYCLES’’ 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER PUMP ‘‘LONG CYCLES’’ 25.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER INLET PRESSURE GAUGE READS TOO LOW 26. . . . . . . . . . . . . . .
WATER INLET PRESSURE GAUGE READS TOO HIGH 26. . . . . . . . . . . . . . .
TROUBLESHOOTING OPTIONAL AIR COMPRESSOR SYSTEM 27. . . . . . . . . . .
AIR COMPRESSOR DOES NOT OPERATE 27. . . . . . . . . . . . . . . . . . . . . . . . . .
1611
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TABLE OF CONTENTS (cont’d)
AIR COMPRESSOR ‘‘SHORT CYCLES’’ 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR COMPRESSOR ‘‘LONG CYCLES’’ 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSED DRINKS HAVE ‘‘OFF’’ TASTE 27. . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING OPTIONAL WATER PRESSURE REGULA TOR 28. . . . . . . . . .
WATER INLET PRESSURE GAUGE READS TOO LOW 28. . . . . . . . . . . . . . .
WATER INLET PRESSURE GAUGE READS TOO HIGH 28. . . . . . . . . . . . . . .
WARRANTY 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. PLAIN AND CARBONATED WATER SYSTEM FLOW DIAGRAM
(EVERPURE WA TER FILTERS) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. PLAIN AND CARBONATED WATER SYSTEM FLOW DIAGRAM
(CUNO WA TER FILTERS) 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. CO2/AIR AND SYRUP SYSTEMS FLOW DIAGRAM 8. . . . . . . . . . . . .
FIGURE 4. STANDARD SYSTEM INSTALLATION W/BULK SYRUP TANK 9. . . .
FIGURE 5. SYSTEM INSTALLA TION WITH SYRUP TANKS KIT 10. . . . . . . . . . . . .
FIGURE 6. TOWER CONNECTIONS 1 1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. DRIVE-THRU PYTHON CONNECTION TO CENTER-ISLAND
PYTHON 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 8. AURORA COOLING UNIT CONNECTION TO CENTER--ISLAND
PYTHON 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 9. WATER STRAINER SCREEN 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 10. WATER PUMP AND MOTOR ASSEMBL Y 20. . . . . . . . . . . . . . . . . . . . .
FIGURE 11. LIQUID CHECK VALVE ASSEMBLY 20. . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 12. PRESSURE SWITCH ADJUSTMENT 22. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 13. SYRUP LINE STRAINER 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 14. CO2 GAS CHECK VALVE ASSEMBL Y 24... . . . . . . . . . . . . . . . . . . . . .
FIGURE 15. WIRING DIAGRAM ( WATER PRESSURE BOOSTER SYSTEM) 29.
FIGURE 16. BEVERAGE CONTROL STAND ASSEMBLY 30. . . . . . . . . . . . . . . . . . .
FIGURE 17. WATER MANIFOLD ASS’Y 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 18. TUBE ASS’Y WITH AIR CHUCK 31.. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 19. TUBE ASS’Y 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 20. TUBE ASS’Y 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 21. CO2 MANIFOLD ASS’Y 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 22. CHECK V ALVE ASS’Y 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 23. WATER MANIFOLD ASS’Y 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 24. CO2 REGULATOR ASS,Y 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 25. CARBONATOR MANIFOLD ASS’Y 33... . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 26. REGULA TOR ASS’Y 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 27. REGULA TOR ASS’Y 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 28. CHECK VALVE ASS’Y 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 29. WATER PRESSURE BOOSTER KIT 35. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 30. TUBE ASS’Y 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 31. PUMP AND MOTOR ASS’Y 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 32. CHECK V ALVE ASS’Y 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
iii 1611
TABLE OF CONTENTS (cont’d)
LIST OF FIGURES (CONT’D)
FIGURE 33. AIR COMPRESSOR KIT 37.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 34. DRAIN TUBE ASS’Y 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 35. AIR RESERVOIR TANK ASS’Y 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 36. PRIMARY CO2 REGULA TOR ASS’Y KIT 38. . . . . . . . . . . . . . . . . . . . .
FIGURE 37. HIGH PRESSURE TUBE ASS’Y 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 38. HIGH PRESSURE PANEL ASS’Y 39. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 39. REGULA TOR ASS’Y 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 40. WATER PRESSURE REGULA TOR KIT 39. . . . . . . . . . . . . . . . . . . . . . .
FIGURE 41. SYRUP TANK KIT 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 42. CO2 MANIFOLD ASS’Y 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 43. TANK JUMPER ASS’Y 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 44. CO2 GAS LINE ASS’Y 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 45. QUICK DISCONNECT ASS’Y 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 46. SYRUP LINE STRAINER KIT 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES
Page
TABLE 1. SPECIFICATIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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iv
GENERAL INFORMATION
Warranty Registration Date
(to be filled out by customer)
Model Number:
Serial Number:
Install Date:
Local Authorized
Service Center:
GENERAL WARRANTY POLICY
IMI Cornelius Inc; warrants that all equipment and
parts are free from defects in material and
workmanship under normal use and service, AS
MORE EXPRESSLY DEFINED AND LIMITED BY
SPECIFIC WARRANTIES COVERING EACH
PRODUCT.
TERMS AND CONDITIONS
PRICE...All prices are F.O.B. factory . Taxes imposed
by any present or future federal, state or local laws,
if paid by us, will be charged to purchaser. Title and
risk of loss to equipment pass to purchaser upon
delivery to carrier.
TERMS...Terms of net thirty (30) days from date of
invoice will be gladly extended to those customers of
known and acceptable financial standing. Otherwise,
orders must be accompanied by cash. A service
charge of 1 1/2% per month, which is an effective
annual percentage rate of 18%, will be charged for
invoices not paid within thirty days, but in no event
will the monthly service charge exceed 1/12 of the
annual percentage rate allowable under applicable
state laws.
RETURNED GOODS...Merchandise must not be
returned without prior approval or consent, which will
be given or withheld at our sole discretion. (All
returned merchandise must be sent freight
prepaid to IMI Cornelius Inc; Anoka, Minnesota).
If the merchandise is in a new, unused condition and
is in its original carton with all the original packing
and is a configuration appearing in our current
catalog, it will be accepted back (subject to prior
approval as stated above) and a credit allowed
amounting to the original selling price or current
selling price, whichever is lower, less the restocking
charge indicated below.
If returned goods are received by Cornelius:
Within 60 days of invoice date -- 10% of applicable selling price.
Within 61-120 days of invoice date -- 20% of
applicable selling price.
Over 120 days of invoice date -- 30% of applicable selling price.
Shipments of returned merchandise sent collect will
not be accepted. Used or discontinued equipment
will not be accepted for credit under any
circumstances. Item returned to IMI Cornelius Inc;
for credit or reimbursement, having a value of less
then 25.00 dollars will not receive credit.
CLAIMS...In the event of shortage, notify carrier as
well as us immediately . In the event of damage,
notify carrier. We are not responsible for damage
occurring in transit, but will gladly render assistance
necessary to pursue your claim. Merchandise must
be inspected for concealed damage within 15 days of
receipt.
ORDERING INFORMATION
Please check the part numbers carefully when
ordering. Be sure to include: Quantity, Part. No.
Description, and How to Ship--if you have specific
routing plans.
NOTE: Quantity prices may be available on spare
parts. Save money by ordering larger quantities
or bulk packaging on specific items shipped
from Anoka.
Compare quality, performance and prices. Then
consolidate and simplify your ordering procedure by
ordering current service parts from IMI Cornelius Inc;
located nearest to your area.
To reduce processing and shipping time please
submit separate orders for service parts, rather
than combine orders with equipment.
SHIPPING INFORMATION
Unless otherwise instructed, all merchandise will be
shipped as follows:
0-150 Lbs. (0-68 KG) United Parcel
Over 150 Lbs. (68 KG) Truck
Cornelius shall select point of origin for shipments to
give the most efficient service. Freight charges are
from manufacturing point.
1
1611
COMPLETE SERVICE
Your trained Cornelius Sales Person stands ready to
serve you with ordering and technical assistance. He
can also offer you success proven merchandising
ideas and placement programs that will help you to
locate Cornelius beverage equipment in retail
accounts.
Complete repair and installation service by factory
trained personnel is available at Authorized Service
Centers. Addresses are available at your request.
Spare parts may also be ordered from our
Authorized Service Centers.
16112
HOME OFFICES AND MANUFACTURING
IMI Cornelius Inc.
One Cornelius Place
Anoka, Minnesota 55303-6234
(612) 421-6120
800-238-3600
FAX (612) 422-3255
Our 800 number access’ the nearest Distribution Center for sales assistance.
DISTRIBUTION CENTERS
NORTHWEST: IMI Cornelius Inc.
One Selina Drive
Albany , New York 12205
(518) 869-6606
FAX 518-869-9038
800-238-3600
SOUTHEAST: IMI Cornelius Inc.
120 Interstate No. Parkway E;
Suite 314
Atlanta, Georgia 30339
(770) 956-1556
FAX 770/956-9532
800-238-3600
SOUTHWEST: IMI Cornelius Inc.
7427 Tower
Ft. Worth, Texas 76118
(817) 654-3888
FAX 817-590-9639
800-238-3600
WEST: IMI Cornelius Inc.
23285 Eichler Street, Unit C
Hayward, California 94545
(510) 785-6422
FAX 510-785-6423
800-238-3600
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1611
Table 1. SPECIFICATIONS
Beverage Control Stand Assembly Model No. 0950
Weight:
Shipping 237 Pounds (107.5 kg)
Un-cartoned 154 Pounds (69.85 kg)
Overall Dimensions:
Height:
Without Cooling Unit in Place on Stand 43 Inches (1092.2 MM)
With Cooling Unit in Place on Stand 68 Inches (1727.2 MM)
Width 49.5 Inches (1257.3 MM)
Depth 30 Inches (762 MM)
Water Pressure Requirements (see note) 45 to 75 PSI (3.1 to 5.1 Bars)
Ambient Operating Temperature 40°F (4.44°C) to 100°F (37.8°C)
NOTE: If plain water source pressure is above 75-PSI (5.17 Bars), Water Pressure Regulator Kit (P/N
300919000) must be installed and adjusted to 75-PSI (5.17 Bars). If water source pressure is consistently less than 45-PSI (3.10 Bars), the Water Pressure Booster Kit P/N 1109 must be installed in the system. The Water Pressure Booster Kit will boost water pressure from 60 to 80-PSI (4.14 to 5.52 Bars).
16114
INSTALLATION
INTRODUCTION
This manual is intended to assist the installer and
service personnel in the installation instructions,
operation, and maintenance procedures to be
performed on the Aurora Beverage Dispensing
System.
NOTE: These pieces of equipment are made in
America and have American sizes on the
hardware All metric conversions are approximate
and vary in size.
BEVERAGE CONTROL ST AND ASSEMBLY
The Beverage Control Stand Assembly is designed
to filter, pressure regulate, and distribute plain water,
CO2and syrup through the Aurora Beverage
Dispensing System. (see applicable Figure 1 or 2 ).
AURORA COOLING UNIT
NOTE: Refer to Installation manual provided with
your Cooling Unit for specifications, installation
instructions, service and maintenance, and
troubleshooting.
The Aurora Beverage Dispensing System uses one
of several differently configured Aurora Cooling Units
described as follows:
Standard Aurora Cooling Unit (P\N 0833, 50 HZ) and
(P/N 0832, 60 HZ).
The Standard Aurora Cooling Unit refrigeration
system is cooled by a condenser coil and fan
assembly located inside the Cooling Unit.
Aurora Cooling Unit (P/N 0740, 50 Hz) and (P/N
0851, 60 Hz) Requiring Connection to a Remote
Condenser Coil and Fan Assembly
The Aurora Cooling Unit refrigeration system is
connected to and is cooled by a Remote Condenser
Coil and Fan Assembly .
Water Cooled Aurora Cooling Unit (P/N 1415, 50HZ)
and (P/N 1414, 60 HZ) Requiring Connection to a
Plain Water Inlet Supply Line
The Water Cooled Aurora Cooling Unit refrigeration
system is cooled by cold water connected to the
Cooling Unit which circulates through a plain
water/freon cooling coil located inside the Cooling
Unit.
POST- MIX BEVERAGE DISPENSING TOWER
NOTE: Refer to Installation Manual provided with
your Post-Mix Beverage Dispensing Tower for
specifications, installation instructions, service
and maintenance, and troubleshooting.
The Post-Mix Beverage Dispensing Tower is
designed to dispense carbonated and
non-carbonated (still) drinks and only carbonated or
plain water if desired. The dispensing valves are
equipped with portion control capability which may be
programmed to dispense a small, medium, large, or
an extra large drink. Syrup, carbonated water, and
plain water are cooled by the Aurora 10,000 Plus
Cooling Unit. Cold carbonated water, cooled by the
Cooling Unit, is circulated through the insulated
python connected between the Cooling Unit and the
Post-Mix Beverage Dispensing Tower which keeps
the syrup and plain water lines inside the python
cold.
INSTALLING AURORA BEVERAGE
DISPENSING SYSTEM
PLACING BEVERAGE CONTROL ST AND
ASSEMBLY IN OPERATING POSITION
NOTE: The Beverage Control Stand Assembly
must be placed in operating position with
18-inches on sides and back and front (CO
regulator panel assembly side) side must be
open to the room and top open to the ceiling.
The Stand Assembly must be close to a plain
water source supply line with proper
requirements as specified in SPECIFICATIONS. If
either or both the Air Compressor Kit or the
Water Pressure Booster Kit are used, a properly
grounded electrical outlet with proper electrical
circuit requirements must be avbailable. The
electrical circuit must be fused at 15-amps
(‘‘slow-blow’’) or circuit must be connected
through an equivalent HACR circuit breaker. No
other electrical equipment should be connected
to this circuit. ALL ELECTRICAL WIRING MUST
CONFORM TO NA TIONAL AND LOCAL
ELECTRICAL CODES.
Placing Beverage Control Stand Assembly in
operating position meeting requirements specified in
preceding NOTE. MAKE SURE BEVERAGE
CONTROL STAND ASSEMBLY IS SITTING LEVEL
BY ADJUSTING FOUR ADJUSTABLE LEVELING
LEGS.
2
5
1611
SOURCE
(45--75 PSI)
PLAIN WATER
(3.1--5.1 BARS)
VALVE
WATER SHUTOFF
(OPTIONAL)
REGULATOR
WATER PRESSURE
LINE LEGEND
SYRUP
PLAIN WATER
SWITCH
PRESSURE
INSULATED PYTHONS
(TO DISPENSING TOWERS)
WATER TANK
WATER PRESSURE BOOSTER
WATER PUMP
(90--GPH) (341-LPH)
CHECK VALVE
OPTIONAL WATER PRESSURE
SEASONAL DRINKS
TO COFFEE MACHINE/
WATER
GAUGE
PRESSURE
STANDARD TUBE
BOOSTER KIT
ASS’Y(SEE NOTE)
GAUGE
WATER PRESSURE
VALVE
FILTER
ACTIVATION
TO ICE MAKER
(F3)
PHOSPHATE FEEDER
(F1)
PRE--FILTER
AURORA COOLING UNIT
TANK
WATER SURGE
DIET
VALVE(7)
SHUTOFF
SPRITE
ORANGE
TO COOLING UNIT
TANK
BULK
COKE
FROM
STATIONS
(PLAIN WATER)
TO DISPENSING
(CARBONATOR)
CAPPED
WATER PRESSURE
SERVICE VALVE
(F2)
FINE FILTERS
(TASTE AND ODOR)
PLAIN WATER
(TO AURORA COOLING UNIT)
TO FILLET
20--30 PSI
REGULATOR
(1.38--2.07 BARS)
BUN STEAMER
NOTE: THIS TUBE ASS’Y
CONNECTED WHEN OPTIONAL
WATER PRESSURE BOOSTER
KIT IS NOT USED.
6
FIGURE 1. PLAIN AND CARBONATED WATER SYSTEM FLOW DIAGRAM (EVERPURE WATER FILTERS)
1611
SOURCE
(45--75 PSI)
PLAIN WATER
(3.1--5.1 BARS)
VALVE
WATER SHUTOFF
(OPTIONAL)
REGULATOR
WATER PRESSURE
LINE LEGEND
SYRUP
PLAIN WATER
SWITCH
PRESSURE
INSULATED PYTHONS
(TO DISPENSING TOWERS)
WATER TANK
WATER PRESSURE BOOSTER
WATER PUMP
(90--GPH) (341-LPH)
CHECK VALVE
OPTIONAL WATER PRESSURE
SEASONAL DRINKS
TO COFFEE MACHINE/
WATER
GAUGE
PRESSURE
BOOSTER KIT
STANDARD TUBE
ADD’Y (SEE NOTE)
GAUGE
WATER PRESSURE
TO ICE MAKER
TASTE/ODOR
(F3)
PHOSPHATE FEEDER
FILTER
PRE--FILTER
AURORA COOLING UNIT
TANK
WATER SURGE
DIET
VALVE(7)
SHUTOFF
SPRITE
ORANGE
TO COOLING UNIT
TANK
BULK
COKE
FROM
STATIONS
(PLAIN WATER)
TO DISPENSING
(CARBONATOR)
CAPPED
WATER PRESSURE
SERVICE VALVE
FINE FILTER
PLAIN WATER
FIGURE 2. PLAIN AND CARBONATED WATER SYSTEM FLOW DIAGRAM (CUNO WATER FILTERS)
(TO AURORA COOLING UNIT)
TO FILLET
20--30 PSI
REGULATOR
(1.38--2.07 BARS)
BUN STEAMER
7
NOTE: THIS TUBE ASS’Y
CONNECTED WHEN OPTIONAL
WATER PRESSURE BOOSTER
KIT IS NOT USED.
1611
AIR COMPRESSOR KIT (OPTIONAL)
CO2REGULAT ORASS’Y
KIT (OPTIONAL)
TO CO2CYLINDER
CONDENSATION
DRAIN TUBE
CONDENSATION
TANK
CONNECT TO
COOLING UNIT
CO2/AIR CHANGEOVER
VALVE
SUGAR BASED SYRUP
(60--PSI) (4.14 BARS)
DIET SYRUP
(12--PSI) (.83 BARS)
CO2CHANGEOVER
VALVE
BULK CO2TANK CONNECTION
(STANDARD INSTALLATION)
CAPPED
AIR CHUCK
SHUTOFF
VALVE
SHAKE
MACHINE
SECONDARY CO
REGULAT ORASS’Y
CO2CHECK VALVE
CO2MANIFOLD ASS’Y
SYRUP TANK KIT (OPTIONAL)
CO2GAS CHECK VAL VE
ORANGE
SPRITE
DIET
2
CONNECT TO
COOLING UNIT
*FROM BULK SYRUP TANK
(STANDARD INSTALLATION)
*THE STANDARD INSTALLATION EMPLOYS
THE USE OF A BULK SYRUP TANK WHICH
IS CONNECTED TO THREE OF THE TOWERS
SYRUP INLET LINES. OPTIONAL SYRUP TANKS
KIT PROVIDES THE MEANS TO CONNECT THREE
SYRUP TANKS INSTEAD OF THE BULK SYRUP
TANK.
LINE LEGEND
CO2/AIR
SYRUP
FIGURE 3. CO2/AIR AND SYRUP SYSTEMS FLOW DIAGRAM
OPTIONAL SYRUP TANKS KIT
16118
54
DRAIN
CIRCLED ITEMS
ON THIS PAGEARE USED
TO IDENTIFY ASSOCIATED
PART NUMBERS LISTED
IN THE TWO INSTALLATION
KITS ON PAGES FOLLOWING
TOWER
DISPENSING
DRIVE--THRU
THESE DIAGRAMS.
TO PERMANENT
SEE
TOWER
DISPENSING
CENTER--ISLAND
SEE
FIGURE 7
FIGURE 8
DRIVE--THRU INSULATED
NOTE: PLAIN WATERLINE FOR THE DIS-
PENSING TOWERS SHOULD BE
CONNECTED TO COOLINGUNIT SYRUP
INLET LINE LABELED NO.8
AURORA COOLINGUNIT
1
43
PYTHON(50--FT.)
59
55
66
63
454647
11
58
66
17
PROVIDED
INSTALLER
11
CONNECTION
56
THRU
DRIVE
MAKER
COFFEE
ISLAND
COFFEE
CENTER
MANIFOLD
SHAKE
MACHINE
ICE
MAKER
57
62
4
4
10
(100--FT.)
CENTER--ISLAND
INSULATED PYTHON
SEE FIGURE 9
SEE NOTE
8
43
2
12
8
5
2
3
6
4
1
48
43
48
43
48
4811
8
TO BULK
48
SYRUP TANK
49
18
DIET
50
31
11
8
44
8
11
8910
11
35
BUN
FILLET
8
48
27
(100--FT)
11
48
8
1820
STEAMER
2122
9
SPRITE
ORANGE
FIGURE 4. STANDARD SYSTEM INSTALLATION W/BULK SYRUP TANK
1611
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