Remcor 3432 Installation Manual

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IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303 -6234 Telephone(800) 238-3600 Facsimile (612) 422 -3232

Installation Instructions

AURORA BEVERAGE DISPENSING SYSTEM

IMI CORNELIUS MODEL NO. 3432

Part No. 1611 May 14, 1993

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Installation Manual must be read and understood before starting to install or operate this equipment.

IMI CORNELIUS INC; 1993Ó

Printed in U.S.A.1

Page 2

Page 3

TABLE OF CONTENTS

GENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL WARRANTY POLICY 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TERMS AND CONDITIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ORDERING INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SHIPPING INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COMPLETE SERVICE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLA TION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCTION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE CONTROL STAND ASSEMBL Y 5. . . . . . . . . . . . . . . . . . . . . . . . . .

AURORA COOLING UNIT 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POST-MIX BEVERAGE DISPENSING TOWER 5. . . . . . . . . . . . . . . . . . . . . . .

INSTALLING AURORA BEVERAGE DISPENSING SYSTEM 5. . . . . . . . . . . . . . . .

PLACING BEVERAGE CONTROL STAND ASSEMBLY IN OPERA TING

POSITION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLA TION KIT P/N 1057 (CENTER-ISLAND TOWER INSTALLATION) 12. . .

INSTALLA TION KIT P/N 2278 (DRIVE-THRU TOWER INSTALLATION) 12. . . . . .

PLACING AURORA COOLING UNIT ON BEVERAGE CONTROL STAND

ASSEMBL Y 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLING CO2 REGULATOR PANEL ASSEMBLY ON BEVERAGE

CONTROL STAND ASSEMBLY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING PLAIN WATER MANIFOLD WATER TUBE ASSEMBLIES 13

CONNECTING SYRUP INLET LINES TO COOLING UNIT SYRUP INLET

LINES 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING SUGAR SYRUP TANKS CO2 LINES TO CO2 MANIFOLD 14

CONNECTING DIET SYRUP TANK CO2 LINE TO DIET SYRUP CO2

REGULA TOR 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING COOLING UNIT OUTLET LINES TO POST-MIX BEVERAGE

DISPENSING TOWERS. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING PLAIN WATER LINES TO OTHER EQUIPMENT TO BE

CONNECTED TO BEVERAGE CONTROL STAND ASSEMBL Y 15. . . . . . . . .

CONNECTING CO2 LINE TO SHAKE MACHINE 15. . . . . . . . . . . . . . . . . . . . . .

PREP ARATION FOR OPERATION 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING ELECTRICAL POWER TO COOLING UNIT 15. . . . . . . . . . . . .

CONNECTING ELECTRICAL POWER (IF APPLICABLE) TO BEVERAGE

CONTROL STAND ASSEMBLY 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING CO2 SUPPLY TO BEVERAGE CONTROL STAND

ASSEMBL Y 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PRESSURIZING WA TER PRESSURE BOOSTER WATER TANK AND

WATER SURGE TANK 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING WA TER INLET SUPPLY LINE TO BEVERAGE CONTROL

STAND ASSEMBLY 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREP ARING COOLING UNIT FOR OPERATION 16. . . . . . . . . . . . . . . . . . . . . .

ADJUSTING CO2 REGULATORS 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SANITIZING SYRUP SYSTEMS BEFORE SYSTEM OPERATION 17. . . . . . .

AURORA BEVERAGE DISPENSING SYSTEM OPERATION 17. . . . . . . . . . . . . . . .

PUTTING BEVERAGE CONTROL STAND ASSEMBLY INTO OPERATION 17

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TABLE OF CONTENTS (cont’d)

PUTTING COOLING UNIT INTO OPERATION 17. . . . . . . . . . . . . . . . . . . . . . . .

PUTTING POST-MIX BEVERAGE DISPENSING TOWER(S) INTO

OPERA TION 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEALING ENDS OF FLOOR CHASE AND INSULATING PYTHON

CONNECTIONS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEALING ENDS OF FLOOR CHASE 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSULA TING PYTHON CONNECTIONS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTING DISPENSING VALVES FOR WA TER FLOW RATE, WATER

VOLUME, AND WATER-TO-SYRUP (‘‘RATIO’’) OF DISPENSED DRINKS 17. . . .

WATER FLOW RATE ADJUSTMENT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WATER VOLUME ADJUSTMENT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WATER-TO-SYRUP (‘‘RATIO’’) ADJUSTMENT 18. . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTING DISPENSING VALVES PORTION CONTROL 18. . . . . . . . . . . . . . . . .

SERVICE AND MAINTENANCE 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POST-MIX BEVERAGE DISPENSING TOWER SERVICE AND MAINTENANCE 19

COOLING UNIT SERVICE AND MAINTENANCE 19. . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE CONTROL STAND ASSEMBL Y SERVICE AND MAINTENANCE 19.

ADJUSTING CO2 REGULATORS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING PLAIN WATER SYSTEM WATER SURGE TANK AIR, CO2, OR

NITROGEN GAS PRESSURE 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SERVICING WATER PRESSURE BOOSTER SYSTEM 19. . . . . . . . . . . . . . . .

SERVICING AIR COMPRESSOR ASSEMBLY AND AIR SYSTEM

MAINTENANCE 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING SYRUP LINES STRAINERS 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WATER FIL TER REPLACEMENT 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING AND SANITIZING 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAIL Y CLEANING OF POST-MIX BEVERAGE DISPENSING TOWER

EXTERIOR 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WEEKL Y CLEANING OF DISPENSING VALVES 23. . . . . . . . . . . . . . . . . . . . . .

SANITIZING SYRUP SYSTEMS 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POST-MIX BEVERAGE DISPENSING TOWER DISPENSING VALVES

ADJUSTMENTS 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REPLENISHING CO2 SUPPLY 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REPLENISHING SYRUP SUPPLY 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SYRUP FLAVOR CHANGE 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING CO2 GAS CHECK VALVES 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

TROUBLESHOOTING OPTIONAL WATER PRESSURE BOOSTER SYSTEM 25.

WATER PUMP NOT OPERATING 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WATER PUMP ‘‘SHORT CYCLES’’ 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WATER PUMP ‘‘LONG CYCLES’’ 25.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WATER INLET PRESSURE GAUGE READS TOO LOW 26. . . . . . . . . . . . . . .

WATER INLET PRESSURE GAUGE READS TOO HIGH 26. . . . . . . . . . . . . . .

TROUBLESHOOTING OPTIONAL AIR COMPRESSOR SYSTEM 27. . . . . . . . . . .

AIR COMPRESSOR DOES NOT OPERATE 27. . . . . . . . . . . . . . . . . . . . . . . . . .

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TABLE OF CONTENTS (cont’d)

AIR COMPRESSOR ‘‘SHORT CYCLES’’ 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AIR COMPRESSOR ‘‘LONG CYCLES’’ 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSED DRINKS HAVE ‘‘OFF’’ TASTE 27. . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING OPTIONAL WATER PRESSURE REGULA TOR 28. . . . . . . . . .

WATER INLET PRESSURE GAUGE READS TOO LOW 28. . . . . . . . . . . . . . .

WATER INLET PRESSURE GAUGE READS TOO HIGH 28. . . . . . . . . . . . . . .

WARRANTY 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF FIGURES

FIGURE 1. PLAIN AND CARBONATED WATER SYSTEM FLOW DIAGRAM

(EVERPURE WA TER FILTERS) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. PLAIN AND CARBONATED WATER SYSTEM FLOW DIAGRAM

(CUNO WA TER FILTERS) 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. CO2/AIR AND SYRUP SYSTEMS FLOW DIAGRAM 8. . . . . . . . . . . . .

FIGURE 4. STANDARD SYSTEM INSTALLATION W/BULK SYRUP TANK 9. . . .

FIGURE 5. SYSTEM INSTALLA TION WITH SYRUP TANKS KIT 10. . . . . . . . . . . . .

FIGURE 6. TOWER CONNECTIONS 1 1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 7. DRIVE-THRU PYTHON CONNECTION TO CENTER-ISLAND

PYTHON 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 8. AURORA COOLING UNIT CONNECTION TO CENTER--ISLAND

PYTHON 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 9. WATER STRAINER SCREEN 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 10. WATER PUMP AND MOTOR ASSEMBL Y 20. . . . . . . . . . . . . . . . . . . . .

FIGURE 11. LIQUID CHECK VALVE ASSEMBLY 20. . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 12. PRESSURE SWITCH ADJUSTMENT 22. . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 13. SYRUP LINE STRAINER 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 14. CO2 GAS CHECK VALVE ASSEMBL Y 24... . . . . . . . . . . . . . . . . . . . . .

FIGURE 15. WIRING DIAGRAM ( WATER PRESSURE BOOSTER SYSTEM) 29.

FIGURE 16. BEVERAGE CONTROL STAND ASSEMBLY 30. . . . . . . . . . . . . . . . . . .

FIGURE 17. WATER MANIFOLD ASS’Y 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 18. TUBE ASS’Y WITH AIR CHUCK 31.. . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 19. TUBE ASS’Y 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 20. TUBE ASS’Y 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 21. CO2 MANIFOLD ASS’Y 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 22. CHECK V ALVE ASS’Y 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 23. WATER MANIFOLD ASS’Y 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 24. CO2 REGULATOR ASS,Y 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 25. CARBONATOR MANIFOLD ASS’Y 33... . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 26. REGULA TOR ASS’Y 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 27. REGULA TOR ASS’Y 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 28. CHECK VALVE ASS’Y 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 29. WATER PRESSURE BOOSTER KIT 35. . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 30. TUBE ASS’Y 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 31. PUMP AND MOTOR ASS’Y 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 32. CHECK V ALVE ASS’Y 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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TABLE OF CONTENTS (cont’d)

LIST OF FIGURES (CONT’D)

FIGURE 33. AIR COMPRESSOR KIT 37.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 34. DRAIN TUBE ASS’Y 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 35. AIR RESERVOIR TANK ASS’Y 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 36. PRIMARY CO2 REGULA TOR ASS’Y KIT 38. . . . . . . . . . . . . . . . . . . . .

FIGURE 37. HIGH PRESSURE TUBE ASS’Y 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 38. HIGH PRESSURE PANEL ASS’Y 39. . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 39. REGULA TOR ASS’Y 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 40. WATER PRESSURE REGULA TOR KIT 39. . . . . . . . . . . . . . . . . . . . . . .

FIGURE 41. SYRUP TANK KIT 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 42. CO2 MANIFOLD ASS’Y 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 43. TANK JUMPER ASS’Y 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 44. CO2 GAS LINE ASS’Y 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 45. QUICK DISCONNECT ASS’Y 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 46. SYRUP LINE STRAINER KIT 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF TABLES

Page

TABLE 1. SPECIFICATIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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GENERAL INFORMATION

Warranty Registration Date

(to be filled out by customer) Model Number: Serial Number: Install Date: Local Authorized

Service Center:

GENERAL WARRANTY POLICY

IMI Cornelius Inc; warrants that all equipment and parts are free from defects in material and workmanship under normal use and service, AS

MORE EXPRESSLY DEFINED AND LIMITED BY SPECIFIC WARRANTIES COVERING EACH PRODUCT.

TERMS AND CONDITIONS

PRICE...All prices are F.O.B. factory . Taxes imposed

by any present or future federal, state or local laws, if paid by us, will be charged to purchaser. Title and risk of loss to equipment pass to purchaser upon delivery to carrier.

TERMS...Terms of net thirty (30) days from date of invoice will be gladly extended to those customers of known and acceptable financial standing. Otherwise, orders must be accompanied by cash. A service charge of 1 1/2% per month, which is an effective annual percentage rate of 18%, will be charged for invoices not paid within thirty days, but in no event will the monthly service charge exceed 1/12 of the annual percentage rate allowable under applicable state laws.

RETURNED GOODS...Merchandise must not be returned without prior approval or consent, which will be given or withheld at our sole discretion. (All

returned merchandise must be sent freight prepaid to IMI Cornelius Inc; Anoka, Minnesota).

If the merchandise is in a new, unused condition and is in its original carton with all the original packing and is a configuration appearing in our current catalog, it will be accepted back (subject to prior approval as stated above) and a credit allowed amounting to the original selling price or current selling price, whichever is lower, less the restocking charge indicated below.

If returned goods are received by Cornelius: Within 60 days of invoice date -- 10% of applicable selling price.

Within 61-120 days of invoice date -- 20% of applicable selling price.

Over 120 days of invoice date -- 30% of applicable selling price.

Shipments of returned merchandise sent collect will not be accepted. Used or discontinued equipment will not be accepted for credit under any circumstances. Item returned to IMI Cornelius Inc; for credit or reimbursement, having a value of less then 25.00 dollars will not receive credit.

CLAIMS...In the event of shortage, notify carrier as well as us immediately . In the event of damage, notify carrier. We are not responsible for damage occurring in transit, but will gladly render assistance necessary to pursue your claim. Merchandise must be inspected for concealed damage within 15 days of receipt.

ORDERING INFORMATION

Please check the part numbers carefully when ordering. Be sure to include: Quantity, Part. No. Description, and How to Ship--if you have specific routing plans.

NOTE: Quantity prices may be available on spare parts. Save money by ordering larger quantities or bulk packaging on specific items shipped from Anoka.

Compare quality, performance and prices. Then consolidate and simplify your ordering procedure by ordering current service parts from IMI Cornelius Inc; located nearest to your area.

To reduce processing and shipping time please submit separate orders for service parts, rather than combine orders with equipment.

SHIPPING INFORMATION

Unless otherwise instructed, all merchandise will be shipped as follows:

0-150 Lbs. (0-68 KG) United Parcel Over 150 Lbs. (68 KG) Truck Cornelius shall select point of origin for shipments to

give the most efficient service. Freight charges are from manufacturing point.

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COMPLETE SERVICE

Your trained Cornelius Sales Person stands ready to serve you with ordering and technical assistance. He can also offer you success proven merchandising ideas and placement programs that will help you to

locate Cornelius beverage equipment in retail accounts.

Complete repair and installation service by factory trained personnel is available at Authorized Service Centers. Addresses are available at your request. Spare parts may also be ordered from our Authorized Service Centers.

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HOME OFFICES AND MANUFACTURING

IMI Cornelius Inc.

One Cornelius Place

Anoka, Minnesota 55303-6234

(612) 421-6120

800-238-3600

FAX (612) 422-3255

Our 800 number access’ the nearest Distribution Center for sales assistance.

DISTRIBUTION CENTERS

NORTHWEST: IMI Cornelius Inc.

One Selina Drive Albany , New York 12205 (518) 869-6606 FAX 518-869-9038 800-238-3600

SOUTHEAST: IMI Cornelius Inc.

120 Interstate No. Parkway E; Suite 314

Atlanta, Georgia 30339 (770) 956-1556 FAX 770/956-9532 800-238-3600

SOUTHWEST: IMI Cornelius Inc.

7427 Tower

Ft. Worth, Texas 76118 (817) 654-3888 FAX 817-590-9639 800-238-3600

WEST: IMI Cornelius Inc.

23285 Eichler Street, Unit C Hayward, California 94545 (510) 785-6422

FAX 510-785-6423 800-238-3600

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Table 1. SPECIFICATIONS

Beverage Control Stand Assembly Model No. 0950

Weight:

Shipping 237 Pounds (107.5 kg) Un-cartoned 154 Pounds (69.85 kg)

Overall Dimensions:

Height:

Without Cooling Unit in Place on Stand 43 Inches (1092.2 MM) With Cooling Unit in Place on Stand 68 Inches (1727.2 MM)

Width 49.5 Inches (1257.3 MM)

Depth 30 Inches (762 MM)

Water Pressure Requirements (see note) 45 to 75 PSI (3.1 to 5.1 Bars)

Ambient Operating Temperature 40°F (4.44°C) to 100°F (37.8°C)

NOTE: If plain water source pressure is above 75-PSI (5.17 Bars), Water Pressure Regulator Kit (P/N

300919000) must be installed and adjusted to 75-PSI (5.17 Bars). If water source pressure is consistently less than 45-PSI (3.10 Bars), the Water Pressure Booster Kit P/N 1109 must be installed in the system. The Water Pressure Booster Kit will boost water pressure from 60 to 80-PSI (4.14 to 5.52 Bars).

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INSTALLATION

INTRODUCTION

This manual is intended to assist the installer and service personnel in the installation instructions, operation, and maintenance procedures to be performed on the Aurora Beverage Dispensing System.

NOTE: These pieces of equipment are made in America and have American sizes on the hardware All metric conversions are approximate and vary in size.

BEVERAGE CONTROL ST AND ASSEMBLY

The Beverage Control Stand Assembly is designed to filter, pressure regulate, and distribute plain water, CO2and syrup through the Aurora Beverage Dispensing System. (see applicable Figure 1 or 2 ).

AURORA COOLING UNIT

NOTE: Refer to Installation manual provided with your Cooling Unit for specifications, installation instructions, service and maintenance, and troubleshooting.

The Aurora Beverage Dispensing System uses one of several differently configured Aurora Cooling Units described as follows:

Standard Aurora Cooling Unit (P\N 0833, 50 HZ) and (P/N 0832, 60 HZ).

The Standard Aurora Cooling Unit refrigeration system is cooled by a condenser coil and fan assembly located inside the Cooling Unit.

Aurora Cooling Unit (P/N 0740, 50 Hz) and (P/N 0851, 60 Hz) Requiring Connection to a Remote Condenser Coil and Fan Assembly

The Aurora Cooling Unit refrigeration system is connected to and is cooled by a Remote Condenser Coil and Fan Assembly .

Water Cooled Aurora Cooling Unit (P/N 1415, 50HZ) and (P/N 1414, 60 HZ) Requiring Connection to a Plain Water Inlet Supply Line

The Water Cooled Aurora Cooling Unit refrigeration system is cooled by cold water connected to the Cooling Unit which circulates through a plain water/freon cooling coil located inside the Cooling Unit.

POST- MIX BEVERAGE DISPENSING TOWER

NOTE: Refer to Installation Manual provided with your Post-Mix Beverage Dispensing Tower for specifications, installation instructions, service and maintenance, and troubleshooting.

The Post-Mix Beverage Dispensing Tower is designed to dispense carbonated and non-carbonated (still) drinks and only carbonated or plain water if desired. The dispensing valves are equipped with portion control capability which may be programmed to dispense a small, medium, large, or an extra large drink. Syrup, carbonated water, and plain water are cooled by the Aurora 10,000 Plus Cooling Unit. Cold carbonated water, cooled by the Cooling Unit, is circulated through the insulated python connected between the Cooling Unit and the Post-Mix Beverage Dispensing Tower which keeps the syrup and plain water lines inside the python cold.

INSTALLING AURORA BEVERAGE DISPENSING SYSTEM

PLACING BEVERAGE CONTROL ST AND ASSEMBLY IN OPERATING POSITION

NOTE: The Beverage Control Stand Assembly must be placed in operating position with 18-inches on sides and back and front (CO regulator panel assembly side) side must be open to the room and top open to the ceiling. The Stand Assembly must be close to a plain water source supply line with proper requirements as specified in SPECIFICATIONS. If either or both the Air Compressor Kit or the Water Pressure Booster Kit are used, a properly grounded electrical outlet with proper electrical circuit requirements must be avbailable. The electrical circuit must be fused at 15-amps (‘‘slow-blow’’) or circuit must be connected through an equivalent HACR circuit breaker. No other electrical equipment should be connected to this circuit. ALL ELECTRICAL WIRING MUST CONFORM TO NA TIONAL AND LOCAL ELECTRICAL CODES.

Placing Beverage Control Stand Assembly in operating position meeting requirements specified in preceding NOTE. MAKE SURE BEVERAGE CONTROL STAND ASSEMBLY IS SITTING LEVEL BY ADJUSTING FOUR ADJUSTABLE LEVELING LEGS.

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SOURCE

(45--75 PSI)

PLAIN WATER

(3.1--5.1 BARS)

VALVE

WATER SHUTOFF

(OPTIONAL)

REGULATOR

WATER PRESSURE

LINE LEGEND

SYRUP

PLAIN WATER

SWITCH

PRESSURE

INSULATED PYTHONS

(TO DISPENSING TOWERS)

WATER TANK

WATER PRESSURE BOOSTER

WATER PUMP

(90--GPH) (341-LPH)

CHECK VALVE

OPTIONAL WATER PRESSURE

SEASONAL DRINKS

TO COFFEE MACHINE/

WATER

GAUGE

PRESSURE

STANDARD TUBE

BOOSTER KIT

ASS’Y(SEE NOTE)

GAUGE

WATER PRESSURE

VALVE

FILTER

ACTIVATION

TO ICE MAKER

(F3)

PHOSPHATE FEEDER

(F1)

PRE--FILTER

AURORA COOLING UNIT

TANK

WATER SURGE

DIET

VALVE(7)

SHUTOFF

SPRITE

ORANGE

TO COOLING UNIT

TANK

BULK

COKE

FROM

STATIONS

(PLAIN WATER)

TO DISPENSING

(CARBONATOR)

CAPPED

WATER PRESSURE

SERVICE VALVE

(F2)

FINE FILTERS

(TASTE AND ODOR)

PLAIN WATER

(TO AURORA COOLING UNIT)

TO FILLET

20--30 PSI

REGULATOR

(1.38--2.07 BARS)

BUN STEAMER

NOTE: THIS TUBE ASS’Y

CONNECTED WHEN OPTIONAL

WATER PRESSURE BOOSTER

KIT IS NOT USED.

FIGURE 1. PLAIN AND CARBONATED WATER SYSTEM FLOW DIAGRAM (EVERPURE WATER FILTERS)

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SOURCE

(45--75 PSI)

PLAIN WATER

(3.1--5.1 BARS)

VALVE

WATER SHUTOFF

(OPTIONAL)

REGULATOR

WATER PRESSURE

LINE LEGEND

SYRUP

PLAIN WATER

SWITCH

PRESSURE

INSULATED PYTHONS

(TO DISPENSING TOWERS)

WATER TANK

WATER PRESSURE BOOSTER

WATER PUMP

(90--GPH) (341-LPH)

CHECK VALVE

OPTIONAL WATER PRESSURE

SEASONAL DRINKS

TO COFFEE MACHINE/

WATER

GAUGE

PRESSURE

BOOSTER KIT

STANDARD TUBE

ADD’Y (SEE NOTE)

GAUGE

WATER PRESSURE

TO ICE MAKER

TASTE/ODOR

(F3)

PHOSPHATE FEEDER

FILTER

PRE--FILTER

AURORA COOLING UNIT

TANK

WATER SURGE

DIET

VALVE(7)

SHUTOFF

SPRITE

ORANGE

TO COOLING UNIT

TANK

BULK

COKE

FROM

STATIONS

(PLAIN WATER)

TO DISPENSING

(CARBONATOR)

CAPPED

WATER PRESSURE

SERVICE VALVE

FINE FILTER

PLAIN WATER

FIGURE 2. PLAIN AND CARBONATED WATER SYSTEM FLOW DIAGRAM (CUNO WATER FILTERS)

(TO AURORA COOLING UNIT)

TO FILLET

20--30 PSI

REGULATOR

(1.38--2.07 BARS)

BUN STEAMER

NOTE: THIS TUBE ASS’Y

CONNECTED WHEN OPTIONAL

WATER PRESSURE BOOSTER

KIT IS NOT USED.

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AIR COMPRESSOR KIT (OPTIONAL)

CO2REGULAT ORASS’Y

KIT (OPTIONAL)

TO CO2CYLINDER

CONDENSATION

DRAIN TUBE

CONDENSATION

TANK

CONNECT TO

COOLING UNIT

CO2/AIR CHANGEOVER

VALVE

SUGAR BASED SYRUP

(60--PSI) (4.14 BARS)

DIET SYRUP

(12--PSI) (.83 BARS)

CO2CHANGEOVER

VALVE

BULK CO2TANK CONNECTION

(STANDARD INSTALLATION)

CAPPED

AIR CHUCK

SHUTOFF

VALVE

SHAKE

MACHINE

SECONDARY CO

REGULAT ORASS’Y

CO2CHECK VALVE

CO2MANIFOLD ASS’Y

SYRUP TANK KIT (OPTIONAL)

CO2GAS CHECK VAL VE

ORANGE

SPRITE

DIET

CONNECT TO

COOLING UNIT

*FROM BULK SYRUP TANK

(STANDARD INSTALLATION)

*THE STANDARD INSTALLATION EMPLOYS

THE USE OF A BULK SYRUP TANK WHICH

IS CONNECTED TO THREE OF THE TOWERS

SYRUP INLET LINES. OPTIONAL SYRUP TANKS

KIT PROVIDES THE MEANS TO CONNECT THREE

SYRUP TANKS INSTEAD OF THE BULK SYRUP

TANK.

LINE LEGEND CO2/AIR SYRUP

FIGURE 3. CO2/AIR AND SYRUP SYSTEMS FLOW DIAGRAM

OPTIONAL SYRUP TANKS KIT

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DRAIN

CIRCLED ITEMS

ON THIS PAGEARE USED

TO IDENTIFY ASSOCIATED

PART NUMBERS LISTED

IN THE TWO INSTALLATION

KITS ON PAGES FOLLOWING

TOWER

DISPENSING

DRIVE--THRU

THESE DIAGRAMS.

TO PERMANENT

SEE

TOWER

DISPENSING

CENTER--ISLAND

SEE

FIGURE 7

FIGURE 8

DRIVE--THRU INSULATED

NOTE: PLAIN WATERLINE FOR THE DIS-

PENSING TOWERS SHOULD BE

CONNECTED TO COOLINGUNIT SYRUP

INLET LINE LABELED NO.8

AURORA COOLINGUNIT

PYTHON(50--FT.)

454647

PROVIDED

INSTALLER

CONNECTION

THRU

DRIVE

MAKER

COFFEE

ISLAND

COFFEE

CENTER

MANIFOLD

SHAKE

MACHINE

ICE

MAKER

(100--FT.)

CENTER--ISLAND

INSULATED PYTHON

SEE FIGURE 9

SEE NOTE

4811

TO BULK

SYRUP TANK

DIET

8910

BUN

FILLET

(100--FT)

11 48

8 1820

STEAMER

2122

SPRITE

ORANGE

FIGURE 4. STANDARD SYSTEM INSTALLATION W/BULK SYRUP TANK

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DRAIN

CIRCLED NUMBERS

ON THIS PAGEARE USED

TO IDENTIFY ASSOCIATED

PART NUMBERS LISTED

IN THE TWO INSTALLATION

KITS ON PAGES FOLLOW-

TOWER

DISPENSING

DRIVE--THRU

ING THESE DIAGRAMS.

TO PERMANENT

SEE

TOWER

DISPENSING

CENTER--ISLAND

SEE

FIGURE 7

FIGURE 8

DRIVE--THRU INSULATED

NOTE: PLAIN WATERLINE SHOULD BE

CONNECTED TO COOLINGUNIT SYRUP

INLET LINE LABELED NO.8

AURORA COOLINGUNIT

PYTHON(50--FT.)

101117

PROVIDED

INSTALLER

CONNECTION

555659

THRU

DRIVE

MAKER

COFFEE

ISLAND

COFFEE

CENTER

MANIFOLD

SHAKE

MACHINE

ICE

MAKER

626366

(100--FT.)

CENTER--ISLAND

INSULATED PYTHON

SEE FIGURE 9

SEE NOTE

118

TANKSKIT

OPTIONAL SYRUP

DIET

FIGURE 5. SYSTEM INSTALLATION WITH SYRUP TANKS KIT

SPRITE

ORANGE

BUN

FILLET

9101148

818

STEAMER

2122

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533

5 4 3 2 1

CENTER--ISLAND PYTHON

(CONNECT TO COOLING UNIT)

AURORA COOLING UNIT

NECTION TO CENTER--ISLAND PYTHON

FIGURE 8. AURORA COOLING UNIT CON

NOTE: CIRCLED NUMBERS ON THIS PAGE ARE USED

TO IDENTIFY ASSOCIATED PART NUMBERS LISTED

IN THE TWO INSTALLATION KITS ON PAGES

FOLLOWING THESE DIAGRAMS.

(TO DRIVE--THRU

DRIVE--THRU PYTHON

(TO CENTER--ISLAND

DISPENSING TOWER)

CENTER--ISLAND PYTHON

DISPENSING TOWER)

4 3 2 1

6 5

CENTER--ISLAND PYTHON

(FROM AURORA COOLING UNIT)

*NO. 8 LINE IS USED TO PROVIDE

PLAIN WATER TO THE DISPENSING

TOWER(S)

TION TO CENTER-ISLAND PYTHON

FIGURE 7. DRIVE-THRU PYTHON CONNEC-

CENTER ISLAND PYTHON

3966(7)

(21)

Drain

3 2 1

Drip Tray

CARBONATED WATER

Dispensing Tower

TURNAROUND AND MANIFOLD

6 5

6 5 4 3 2

FIGURE 6. TOWER CONNECTIONS

PLAIN WATER

1 1

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Note: Item numbers on the following two Installation Kits parts list are referenced on FIGURES 4 through 8 indicating which and where the item numbers associated parts are to be installed. Some of the parts provided in the Kits may not be required to install your particular system.

INSTALLATION KIT P/N 1057 (CENTER-ISLAND TOWER INSTALLATION)

Item

Part No. Description Qty

No.

1. 1336 Insulated Python, 100 Ft; for

2. 1103 Water Tube Ass’y, 1

3. 319681000 Tubing Clamp, No. 210 40

4. 111353000 Tubing Clamp, No. 145 50

5. 770424 Barbed Connector, 1/2 By 1/2 3

6. 770104 Nipple, for .265 I.D. Tubing 2

7. 176017 Swivel Nut, 7/16-20 2

8. 178025100 Tapered Gasket, White 16

9. 176271 Nipple, For .625 I.D. Tubing 2

10. 311242 Swivel Nut, 5/8-18 6

11. 311304 Tapered Gasket, Black 15

12. 1105 CO2Tube Ass’y 1

13. 770407 Barbed Connector, 3/8 By 1/4 8

14. 770809020 Fitting, 1/2 MFL By 3/8 Barb 2

15. 309852000 Tubing Clamp, No. 170 30

16. 178025200 Tapered Gasket, Red 2

17. 176205 Nipple For .375 I.D. Tube 5

18. 274212 Quick Disconnect Ass’y, Liquid 4

19. 770402 Barbed Connector, 1/4 By 1/4 2

20. 311035000 W aterStrainer 2

21. 770750001 Fitting, 1/4-NPT 3

22. 310822000 Fitting, 7/16-20 2

23. 770423 Barbed Connector, 3/8 By 1/2 3

24. 318998000 Insulating Tape 3

25. 313868000 Cable Tie 20

26. 174292000 Tubing, Braided, .375 I.D. By

27. 174290000 Tubing, Braided, .265 I.D. By

28. 111557000 Shutoff Valve, 3/8 Barb 2

29. 176057215 Syrup Tank Jumper 3

30. 189429000 Hex Nut, 1/4 3

31. 1113 CO2Gas Line Ass’y 1

32. 186147000 W asher 3

33. 325292000 MachineScrew,1/4-20By 13/4 3

34. 309626200 Syrup By-Pass Tube 2

35. 311 Reducer Fitting, 3/8 By 7/16 2

36. 770422 Barbed Connector, 1/4 By 1/2 2

Center- Island Tower

.610 O. D. (200Ft.)

.520 O.D. (200Ft.)

Item

Part No. Description Qty

No.

37. 770467 Barbed Elbow, 1/2 By 1/2 (move to Kit 2278)

38. 770602 Barbed Cross Fitting, 1/4 (4) 2

39. 770609 Barbed “T”Fitting,3/8By3/8 By 3/8

40. 1564 CompressionFitting, 1/2 By 3/4 2

41. 1565 Adaptor Fitting, 3/4 Sweat By 1/2 FPT

42. 1566 Tubing, Poly, .500 I.D. By .750 O.D. ( 50 Ft.)

43. 1713 Syrup Tube Ass’y 4

44. 1656 CO2Tube Ass’y 3

45. 1287 Gasket, For 3/4-16 Male Fitting 2

46. 1288 Nipple. 1/2 Flare To 3/8 Barb 1

47. 2234 Swivel Nut, 1/2 Flare, 3/4-16 1

48. 300200000 Tubing Clamp, No. 133 40

49. 2401 W aterTube Ass’y 1

50. 2402 CO2Tube Ass’y 1

51. 2403 W aterTube Ass’y 1

52. 000113755 Sealant Foam 1

53. 000253501 Duct Tape 1

INSTALLATION KIT P/N 2278 (DRIVE-THRU TOWER INSTALLATION)

Item

No.

54. 1334 Insulated Python, 50 Ft; for

55. 1287 Gasket 2

56. 1288 Nipple, For .375 I.D. Tubing 1

57. 176205000 Nipple, For .375 I.D. Tubing 2

58. 174292000 Tubing, Braided, .375 I.D. By

59. 2234 Swivel Nut, 3/4-16 1

60. 319681000 Tubing Clamp, No. 210 25

61. 309852000 Tubing Clamp, No. 170 20

62. 311242000 Swivel Nut, 5/8-18 2

63. 311304000 Tapered Gasket, Black 5

64. 770424 Barbed Connector, 1/2 By 1/2 2

65. 770467 Barbed Elbow, 1/2 By 1/2 3

66. 111353000 Tubing Clamp, No. 145 75

Part No. Description Qty

Drive-thru Tower

.610 O.D. ( 50 Ft.)

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PLACING AURORA COOLING UNIT ON BEVERAGE CONTROL ST AND ASSEMBLY

NOTE: The cooling unit must be close to a permanent floor drain to route water tank drain and overflow hoses and also must be accessible to an electrical power source as specified in Installation Manual provided with the Cooling Unit.

1. Placing Cooling Unit in position on Beverage Control Stand Assembly as shown in Figure NO TAG. SWITCHES ON FRONT OF COOLING UNIT MUST BE ON SAME SIDE OF STAND CO2REGULA TOR PANEL ASSEMBLY WILL BE LOCATED ON WHEN INSTALLED.

6. Connect CO2TUBE ASSEMBLY P/N 1 104 (see Figure 18), with air chuck on its end, to elbow fitting in end of CO2manifold assembly as shown in Figure 4. Seal connection with TAPERED GASKET, WHITE (Item 8.) THE CO2TUBE ASSEMBLY, WITH AIR CHUCK ON ITS END, MAY BE USED TO PRESSURIZE THE SYSTEM WATER SURGE TANK AND (IF APPLICABLE) THE WATER PRESSURE BOOSTER WATER TANK WITH CO

CONNECTING PLAIN WATER MANIFOLD WATER TUBE ASSEMBLIES

(See applicable Figure 1 or 4 and Figure 5).

2. Remove front filter and back access panel from Cooling Unit. Secure Cooling Unit to stand assembly with two bolts, washers, and hex nuts provided in installation kit. Install front filter and back access panel.

INST ALLING CO2REGULATOR PANEL ASSEMBLY ON BEVERAGE CONTROL ST AND ASSEMBLY

1. Unpack CO2Regulator Panel Assembly. Place CO2Regulator Panel Assembly on Beverage Control Stand Assembly as shown in Figure NO TAG. Secure Regulator Panel Assembly to Stand Assembly with bolts, washers, and hex nuts provided.

2. Connect CO2TUBE ASSEMBLY (item 50) to outlet of sugar-based syrup CO2regulator located on CO2Regulator Panel Assembly as shown in Figure 4 or 5. Seal connection with TAPERED GASKET,WHITE (Item 8.)

3. Connect other end of CO2tube assembly to tee fitting on CO2manifold assembly. Seal connection with TAPERED GASKET WHITE (Item 8.)

4. Connect CO2TUBE ASSEMBLY (Item 12.), provided in installation kit, to tee fitting on CO manifold assembly located on the CO2regulator panel assembly as shown in Figure 4 or 5. Seal connection with TAPERED GASKET, WHITE (Item 8.)

5. Connect other end of CO2tube assembly to 1/4-inch flare (7/16-20) bulkhead fitting on cooling unit labeled ‘‘CO2INLET’’. Seal connection with TAPERED GASKET, WHITE (Item 8.)

1. Connect WATER TUBE ASSEMBL Y (item 2.) (provided in installation kit) to shutoff valve on plain water manifold. Seal connection with TAPERED GASKET, BLACK (item 1 1.)

2. Connect other end of water tube assembly to 3/8-in. flare (5/8-18) bulkhead fitting on cooling unit labeled ‘‘WATER INLET’’. Seal connection with TAPERED GASKET, BLACK (Item 11.)

3. Connect WATER TUBE ASSEMBL Y (Item 49.) (see Figure 4 or 5) to plain water manifold inlet fitting. Seal connection with TAPERED GASKET, BLACK (Item 11.)

4. Connect other end of water tube assembly to plain water manifold assembly connected to water filter assembly outlet. Seal connection with TAPERED GASKET, BLACK (Item 11.)

5. Install REDUCER FITTING (item 35) provided in installation kit, on plain water manifold shutoff valve 3/8-in flare (5/8-18) fitting.

6. Connect swivel nut end of WATER TUBE ASSEMBL Y (item 43), provided in installation kit, to reducer fitting installed on shutoff valve in step 5 preceding.

7. Connect other end of water tube assembly to Cooling Unit No. 8 syrup inlet line. Secure connection with TUBING CLAMPS (item 48) provided in the installation kit. The Cooling Unit No. 8 syrup coil will provide cold plain water to the Post-Mix Beverage Tower.

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CONNECTING SYRUP INLET LINES TO COOLING UNIT SYRUP INLET LINES

(see applicable Figure 4 or 5).

Aurora Beverage Dispensing System Requiring Center-Island Beverage Dispensing Tower Only .

(see applicable Figure 4 or 5)

1. Connect three SYRUP TUBE ASSEMBLIES (Item 43.) provided in installation kit, to cooling unit syrup inlet lines. Secure connections with tubing clamps (Item 48.).

2. Install syrup tanks syrup QUICK DISCONNECTS, LIQUID (Item 18.), provided in installation kit, on swivel nut ends of syrup lines.

3. Route syrup lines to vicinity where syrup tanks will be located.

CONNECTING SUGAR SYRUP T ANKS CO LINES TO CO2MANIFOLD

(see applicable Figure 4 or 5).

1. Connect two CO2TUBE ASSEMBLIES, (Item

44.), provided in installation kit, to check valves on CO2manifold assembly. Seal connections with TAPERED GASKET, WHITE (Item 8.).

2. Route CO2lines to vicinity where syrup tanks will be located.

CONNECTING DIET SYRUP T ANK CO2LINE TO DIET SYRUP CO2REGULATOR

1. Connect CO2GAS LINE ASSEMBLY ( Item 31.) to one of the check valves on the diet syrup CO2regulator. Seal connection with TAPERED GASKET, WHITE (Item 8.).

1. Route INSULATED PYTHON, 100 FT. (Item 1.) from Center-Island Beverage Dispensing Tower to the Aurora Cooling Unit.

2. Refer to Figure 4 or 5 to connect insulated python to the Center-Island Beverage Dispensing Tower using parts provided in Installation Kit (P/N 1057).

3. Refer to Figure 4 or 5 to connect Aurora Cooling Unit carbonated, plain water, and syrup outlet lines to the insulated python using parts in Installation Kit (P/N 1057).

Aurora Beverage Dispensing System Requiring Both The Center-Island and the Drive Thru-Beverage Dispensing Towers

(see applicable Figures 4 or 5)

1. Route INSULATED PYTHON, 100 FT. (item 1.) from Center-Island Beverage Dispensing Tower to the Aurora Cooling Unit.

2. Refer to Figures 4 or 5 to connect insulated python to the Center-Island Beverage dispensing tower using parts provided in Installation Kit (P/N 1057)

3. Refer to figures 4 or 5 to connect Aurora Cooling Unit carbonated, plain water, and syrup outlet lines to the insulated python using parts provided in Installation Kit (P/N 1057).

2. Route CO2line to vicinity where syrup tank will be located.

CONNECTING COOLING UNIT OUTLET LINES TO POST-MIX BEVERAGE DISPENSING TOWERS.

Note: Some Aurora Beverage Dispensing Systems installations require only one Center-Island Beverage dispensing Tower to be connected to the Aurora Cooling Unit. This requires the use of Installation Kit (P/N 1057) which provides all the parts necessary to make all connections between components in the system.

Some Aurora Beverage Dispensing Systems installations require both a Center-Island Beverage Dispensing Tower and a Drive-Thru Beverage Dispensing Tower to be connected to the Aurora Cooling Unit. This requires use of both Installation Kits (P/N 1057 and 2278) which provides all the parts necessary to make all connections between components in the system.

4. Route INSULATED PYTHON, 50 FT. (Item 54.) from the Drive-Thru Beverage Dispensing Tower over to and below the Center-Island Beverage Dispensing Tower to a point where the Drive-Thru tower python can be connected into the Center-Island Beverage Dispenser python.

5. Refer to Figure 4 or 5 to connect insulated python to the Drive-Thru Beverage dispensing Tower using parts provided in Installation Kit (P/N 2278).

6. Refer to Figure 4 or 5 to connect the Drive-Thru insulated python to the Center-Island Beverage Dispenser using parts provided in Installation Kit (P/N 2278).

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CONNECTING PLAIN WATER LINES TO OTHER EQUIPMENT TO BE CONNECTED TO BEVERAGE CONTROL ST AND ASSEMBLY

(see applicable Figures 4 or 5) Connect plain water lines to other equipment to be

connected to Beverage Control Stand Assembly using parts provided in Installation Kit (P/N 1057).

CONNECTING CO2LINE TO SHAKE MACHINE

(see applicable Figure 4 or 5) Connect CO2line to CO2manifold shutoff valve

using parts provided in Installation Kit (P/N 1057).

CONNECTING CO2SUPPLY TO BEVERAGE CONTROL ST AND ASSEMBLY

WARNING: CO2displaces oxygen. Strict attention must be observed in

the prevention of CO2(carbon dioxide) gas leaks in the entire CO2and soft drink system. If a CO2gas leak is suspected, particularly in a small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO2gas will experience tremors which are followed rapidly by loss of consciousness and suffocation.

PREPARATION FOR OPERATION

CONNECTING ELECTRICAL POWER TO COOLING UNIT

Refer to Installation Manual provided with the Cooling Unit for electrical requirements and instructions to connect electrical power to Cooling Unit.

CONNECTING ELECTRICAL POWER (IF APPLICABLE) TO BEVERAGE CONTROL ST AND ASSEMBLY

If Water Pressure Booster Kit and/or Air Compressor Kit is being used on the Beverage Control Stand Assembly , electrical power requirements for the stand assembly are as follows:

Water Pressure Booster System and/or Air Compressor 60HZ Operation.

A properly ground 208V AC, 60HZ electrical circuit fused at 15-amps (slow-blow) or circuit wired through an equivalent HACR circuit breaker must be connected to the Beverage Control Stand Assembly electrical switch box. No other equipment should be connected to this circuit. ELECTRICAL CIRCUIT MUST BE PROPERLY GROUNDED AND MUST CONFORM TO NA TIONAL AND LOCAL ELECTRICAL CODES.

Standard Installation (see Figur 3)

Connect bulk CO2tank CO2supply line to barbed fitting on CO2manifold. Secure connection with tubing clamp.

Installation Employing Primary CO2Regulator Assembly Kit (see Figure 3)

WARNING: To avoid personal injury

and/or property damage, always

secure CO2cylinders with safety chain to prevent them from falling over. Should the valve become accidentally damaged or broken off, CO2cylinder can cause serious personal injury .

NOTE: The CO2cylinder mounting bracket may be removed from right-hand-side of the Beverage Control Stand Assembly and be installed on left-hand-side of the stand assembly to accommodate two twenty-pound CO2cylinders.

1. Locate two full fifty-pound CO2cylinders in upright positions next to the CO2Cylinder Mounting bracket. Fasten CO2cylinders with safety chain.

Water Pressure Booster System and/or Air

Compressor 50HZ Operation. A properly grounded 220V AC, 50HZ electrical circuit

fused at 15-amps (slow-blow) must be connected to the Beverage Control Stand Assembly electrical switch box. No other equipment should be connected to this circuit.

2. Connect two CO2lines from Beverage Control Panel Assembly two primary CO2regulators to the CO2cylinders.

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PRESSURIZING WATER PRESSURE BOOSTER WATER T ANK AND WATER SURGE T ANK

(see applicable Figure 1 or 2)

4. Open Beverage Control Stand Assembly plain water source shutoff valve.

5. Beverage Control Stand Assembly equipped with Everpure water filters (see Figure 1).

Note: The CO2Tube Assembly, with air chuck on its end, may be used to pressurize the system water tank and (if applicable), the Water Pressure Booster water tank with CO

Water Surge Tank. Note Service valve on bottom of the water surge

tank. The water surge tank must be pressurized with

17.5 ± 2.5 -PSI (1.21 ± .17 Bars) of commercially dry air, CO2, or nitrogen gas through the water tank service valve before putting system into operation.

Water Pressure Booster Water Tank. Note Service valve on bottom of the Water Pressure

Booster Water Tank. The water tank must be pressurized with 55 ± 5-PSI (3.79 ± .34 Bars) of commercially dry air, CO2, or nitrogen gas through the water tank service valve before putting system into operation.

CONNECTING WATER INLET SUPPLY LINE TO BEVERAGE CONTROL STAND ASSEMBLY

(see applicable Figure 1 or 2)

NOTE: The Beverage Control Stand Assembly must be connected to a water source with water pressure between 45 and 75-PSI (3.10 and 5.17 Bars). If water Pressure is over 75-PSI (5.17 Bars), a Water Pressure Regulator Kit (P/N

300919000) must be installed. If plain water source is below 45-PSI (3.10 Bars), a Water Pressure Booster Kit must be installed in the system to boost water pressure to 75-PSI (5.17 Bars).

IMPORTANT: DO NOT operate (if applicable) the Water Pressure Booster water pump with no water connected to the Beverage Control Stand Assembly . Operating water pump dry will cause damage to the pump which will void its factory warranty .

1. Install loose-shipped water filter cartridges on water filter assembly.

A. Connect length of garden hose to FIL TER

‘‘ACTIVATION VALVE’’, then route hose to a permanent drain.

B. Open ‘‘ACTIVATION V ALVE’’ and allow

approximately 28-gallons of water to flow through the water filters, then close the valve.

PREPARING COOLING UNIT FOR OPERATION

Refer to Installation Manual provided with Cooling Unit to prepare Cooling Unit for operation.

ADJUSTING CO2REGULATORS

Beverage Control Stand Assembly Connected to Bulk CO2Supply .

(see Figure 3).

1. Adjust CO2regulator on bulk CO2tank to 90-PSI (6.21 Bars).

2. Adjust sugar-base syrup tanks CO2regulator with 100-PSI (6.9 Bars) gauge on secondary CO2regulator assembly to 60-PSI (4.14 Bars).

3. Adjust diet syrup tank CO2regulator with 30-PSI (2.07 Bars) gauge on secondary CO2regulator assembly to 12-PSI (.83 Bars).

Beverage Control Stand Assembly Connected to two Fifty-Pound CO2Cylinders.

(see Figure 3)

1. Adjust two Primary CO2regulators to 90-PSI (6.21 Bars).

2. Adjust sugar-base syrup tanks, secondary CO regulator assembly CO2regulator with 100-PSI (6.9 Bars) gauge to 60-PSI (4.14 Bars).

3. Adjust diet syrup tank CO2regulator with 30-PSI (2.07 Bars) gauge on secondary CO2regulator assembly to 12-PSI (.83 Bars).

2. Make sure all shutoff valves on water manifold assembly and water filter assembly are in ‘‘OFF’’ position.

3. Connect plain water source line, meeting requirements of preceding NOTE, to water filter assembly .

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SANITIZING SYRUP SYSTEMS BEFORE SYSTEM OPERATION

The Post-Mix Beverage Dispensing Tower(s) and entire syrup systems should be sanitized as instructed before syrup is connected into the systems. Refer to Installation Manual provided with Post-Mix Beverage Dispensing Tower for sanitizing procedure.

IMPORTANT: Even though sanitizing procedure has been performed on syrup systems during initial installation a temporary new tubing plastic off-taste of dispensed product may occur. If this off-taste should occur, prepare a solution of citric acid in proportion as instructed on the citric acid packaging. Pump citric acid solution through the syrup systems and all carbonated and plain water tubes installed as part of the system. Thoroughly flush syrup systems and all carbonated and plain water tubes with plain water to make sure all citric acid has been removed.

AURORA BEVERAGE DISPENSING SYSTEM OPERATION

PUTTING BEVERAGE CONTROL ST AND ASSEMBLY INTO OPERATION

1. Open all plain water shutoff valves on Beverage Control Stand Assembly as shown in applicable Figures 1 or 2.

2. Check for plain water and CO2leaks in system and repair if evident.

3. If Water Pressure Booster Kit is being used, place power switch in ‘‘ON’’ position to start its water pump.

4. If Air Compressor Kit is being used and it is desired to operate with compressed air instead of CO2gas pressure:

A. Place air compressor power switch in ‘‘ON’’

position to start compressor.

B. Place CO2/air switchover valve (see

Figures NO TAG and 3) in air position.

PUTTING COOLING UNIT INTO OPERATION

Refer to manual provided with Cooling Unit for instructions to put Cooling Unit into operation.

PUTTING POST- MIX BEVERAGE DISPENSING TOWER(S) INTO OPERATION

1. Refer to Installation Manual provided with the Dispensing Tower to put Tower into operation.

2. Dispense from all dispensing valves to completely purge all air from water system and until only water is dispensed.

3. Standard Installation Connected to Bulk Syrup Tank. (see Figure 4)

A. Connect bulk syrup tank into system. B. Connect three other flavors syrup tanks

into system.

Installation Employing Syrup Tanks Kit (see Figure 5)

C. Connect three same flavor syrup tanks into

system.

D. Connect three other flavors syrup tanks

into system.

4. Dispense from all dispensing valves until all air is purged from syrup systems and only syrup is dispensed.

SEALING ENDS OF FLOOR CHASE AND INSULATING PYTHON CONNECTIONS

SEALING ENDS OF FLOOR CHASE

1. Pack ends of floor chase with paper to within approximately six-inches from the top.

2. Using sealant foam insulation provided in installation kit, completely fill and seal ends of floor chase.

INSULATING PYTHON CONNECTIONS

1. Insulate all python connections with insulating tape (not provided).

2. Cover all insulating tape installed on python connections with duct tape provided in installation kit.

ADJUSTING DISPENSING VALVES FOR WATER FLOW RATE, WATER VOLUME, AND WATER-TO-SYRUP (‘‘RATIO’’) OF DISPENSED DRINKS

WATER FLOW RATE ADJUSTMENT

Refer to Installation Manual provided with Post-Mix Beverage Dispensing Tower for instructions to adjust dispensing valves for water flow rate.

WATER VOLUME ADJUSTMENT

Refer to Installation Manual provided with Post-Mix Beverage Dispensing Tower for instructions to adjust dispensing valves for water volume.

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Page 24

WATER-TO-SYRUP (‘‘RATIO’’) ADJUSTMENT

Refer to Installation Manual provided with Post-Mix Beverage Dispensing Tower for instructions to adjust dispensing valves for water-to-syrup (‘‘Ratio’’) of dispensed drinks.

ADJUSTING DISPENSING VALVES PORTION CONTROL

Refer to Installation Manual provided with Post-Mix Beverage Dispensing Tower for instructions to adjust sizes of drinks dispensed.

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SERVICE AND MAINTENANCE

POST-MIX BEVERAGE DISPENSING TOWER SERVICE AND MAINTENANCE

Refer to Installation Manual provided with Post-Mix Beverage Dispensing Tower for service and maintenance procedures to be performed on the Tower.

COOLING UNIT SERVICE AND MAINTENANCE

Refer to Installation Manual provided with Cooling Unit for service and maintenance procedures to be performed on the cooling unit.

BEVERAGE CONTROL STAND ASSEMBLY SERVICE AND MAINTENANCE

ADJUSTING CO2REGULATORS

Beverage Control Stand Assembly Connected to Bulk CO2Supply .

(see Figure 3)

CHECKING PLAIN WATER SYSTEM WATER SURGE T ANK AIR, CO2, OR NITROGEN GAS PRESSURE

(see applicable Figures 1 or 2).

NOTE: The plain water system surge tank must be completely drained before proceeding to check and if necessary , pressurize the tank with the proper amount of commercially dry air, CO2, or nitrogen gas pressure. Proceed as follows:

1. If applicable, place Water Pressure Booster System power switch in ‘‘OFF’’ position.

2. Place Cooling Unit CARBONATOR MOTOR and CIRCULA TING MOTOR power switches in ‘‘OFF’’ positions.

3. Close Beverage Control Stand Assembly main water inlet supply line shutoff valve.

4. Remove cap from water shutoff valve on plain water manifold.

5. Place bucket under water shutoff valve. Open shutoff valve and allow water to be purged from water surge tank, then close valve.

1. Adjust CO2regulator on bulk CO2tank to 90-PSI (6.21 Bars). Pull up on Cooling Unit carbonated water tank relief valve for approximately two seconds to bleed air from tank.

2. Adjust sugar-base syrup tanks CO2regulator with 100-PSI (6.9 Bars) gauge on secondary CO2regulator assembly to 60-PSI (4.14 Bars).

3. Adjust diet syrup tank CO2regulator with 30-PSI (2.07 Bars) gauge on secondary CO2regulator assembly to 12-PSI (.83 Bars).

Beverage Control Stand Assembly Connected to Two Fifty-Pound CO2Cylinders.

(see Figure 3)

1. Adjust two Primary CO2regulators to 90-PSI (6.21 Bars). Pull up on Cooling Unit carbonated water tank relief valve for approximately two seconds to bleed air from tank.

2. Adjust secondary CO2regulator assembly CO regulator with 100-PSI (6.9 Bars) gauge for sugar-base syrups to 60-PSI (4.14 Bars).

3. Adjust diet syrup tank CO2regulator with 30-PSI (2.07 Bars) gauge on secondary CO2regulator assembly to 12-PSI (.83 Bars).

6. Reinstall cap on water shutoff valve.

7. Note service valve (see applicable Figure 1 or 2) on bottom of the water system surge tank. The surge tank must be pressurized to 17.5 ±2.5-PSI (1.21 ± .17 Bars) with commercially dry air, CO2, or nitrogen gas pressure. Check and make sure tank is properly pressurized. THE CO2TUBE ASSEMBLY, WITH AIR CHUCK ON ITS END, MAY BE USED TO PRESSURIZE THE SYSTEM WATER SURGE TANK AND (IF APPLICABLE) THE WATER PRESSURE BOOSTER WATER TANK WITH CO

8. Open Beverage Control Stand Assembly main water inlet supply line shutoff valve.

9. Place Cooling Unit CARBONATOR MOTOR and CIRCULA TING MOTOR power switches in ‘‘ON’’ positions.

10. If applicable, place Optional Water Pressure Booster System power switch in ‘‘ON’’ position.

SERVICING WATER PRESSURE BOOSTER SYSTEM

(see applicable Figure 1 or 2) Servicing Water Pump Water Inlet Strainer Screen

(see applicable Figure 1 or 2 and 9)

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Page 26

1. Place Water Pressure Booster System power switch in ‘‘OFF’’ position.

2. Place Cooling Unit CARBONATOR MOTOR and CIRCULA TING MOTOR power switches in ‘‘OFF’’ positions.

WATER PUMP

WATER

STRAINER SCREEN

(P/N 315348000)

PRESSURE

SWITCH

LIQUID CHECK

VALVE

WATER

PUMP

MOTOR

O--RING

(P/N 315349--000)

SCREEN RETAINER

FIGURE 9. WATER STRAINER SCREEN

3. Close Beverage Control Stand Assembly main water inlet supply line shutoff valve.

4. Loosen screen retainer, then pull screen retainer and strainer screen from water pump.

5. Pull strainer screen from screen retainer. Clean any sediment from screen retainer and pump screen retainer port.

6. Inspect strainer screen for holes, restrictions, corrosion, and other damage. Discard damaged strainer screen.

7. Check O-Ring on screen retainer. Replace worn or damaged O-Ring (P/N 315349000).

NOTE: A strainer screen should always be used, otherwise particles could foul the liquid check valve.

8. Install good or new strainer screen (P/N 315348000) in screen retainer, then screw retainer into water pump and tighten securely .

FIGURE 10. WATER PUMP AND MOTOR

ASSEMBLY

Index

No.

1 317963000 Housing 2 312415000 Flat Washer, Stainless Steel 3 *312418000 Ball Seat (Quad ring) 4 312419000 Ball 5 312196000 Spring 6 317965000 Retainer

Part

No.

Name

9. Service liquid check valve (refer to next paragraph).

Service Liquid Check V alve. (see Figures 10 and 11)

1. Service water pump water inlet strainer screen as instructed in previous paragraph, Servicing water Pump Water Inlet Strainer Screen; before servicing liquid check valve.

*Install new ball seat at each servicing

FIGURE 11. LIQUID CHECK VALVE ASSEMBLY

2. Disconnect pressure switch (see Figure 10) from liquid check valve assembly outlet, then remove check valve from water pump outlet. Retain white tapered gasket inside inlet (female) end of check valve.

3. Disassemble each check valve as shown in Figure 11.

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Page 27

4. Wipe each part with clean lint-free cloth. Inspect each part, especially ball for burrs, nicks, corrosion, deterioration, and other damage. Discard ball seat and any damaged or suspicious parts and replace with new parts during reassembly.

5. Reassemble check valve as shown in Figure 11 AL WAYS INSTALL NEW BALL SEAT (QUAD RING) P/N 312418000.

6. Make sure white tapered gasket is placed inside female end of check valve assembly, then install check valve assembly on fitting in water pump outlet port.

7. Note service valve (see applicable Figure 1 or 2) on bottom of the Water Pressure Booster system water tank. The water tank must be pressurized to 55 ± 5-PSI (3.79 ± .34 Bars) with commercially dry air, CO2, or nitrogen gas pressure. Check and make sure water tank is properly pressurized. THE CO2TUBE ASSEMBL Y, WITH AIR CHUCK ON ITS END, MA Y BE USED TO PRESSURIZE THE SYSTEM WA TER SURGE TANK AND (IF APPLICABLE) THE WATER PRESSURE BOOSTER WA TER TANK WITH CO

8. Open Beverage Control Stand Assembly main water inlet supply line shutoff valve.

7. Connect pressure switch to check valve assembly outlet.

8. Open Beverage Control Stand Assembly main water inlet supply line shutoff valve.

9. Place Water Pressure Booster System power switch in ‘‘ON’’ position.

10. Place Cooling Unit CARBONA TOR MOTOR and CIRCULA TING MOTOR power switches in ‘‘ON’’ positions.

Checking Water Tank Air, CO2or Nitrogen Gas Pressure.

(see applicable Figures 1 or 2)

NOTE: The Water Pressure Booster system water tank must be completely drained before proceeding to check and if necessary, pressurize the tank with the proper amount of commercially dry air, CO2, or nitrogen gas pressure. Proceed as follows:

1. Place Water Pressure Booster system power switch in ‘‘OFF’’ position.

2. Place Cooling Unit CARBONATOR MOTOR and CIRCULA TING MOTOR power switches in ‘‘OFF’’ positions.

3. Close Beverage Control Stand Assembly main water inlet supply line shutoff valve.

9. Place Cooling Unit CARBONATOR MOTOR and CIRCULA TING MOTOR power switches in ‘‘ON’’ positions.

10. Place Water Pressure Booster System power switch in ‘‘ON’’ position.

Adjusting Pressure Switch ‘‘CUT-OUT’’ (pump stops) and ‘‘CUT-IN’’ (pumps starts).

NOTE: The Water Pressure Booster System water tank and the plain water system surge tank must be completely drained and make sure they are properly pressurized with commercially dry air, CO2, or nitrogen gas before checking the water pump ‘‘CUT-IN’’ (pump starts) and ‘‘CUT-out‘‘ (pump stops).

1. Place Cooling Unit CARBONATOR MOTOR and CIRCULA TING MOTOR power switches in ‘‘OFF’’ positions.

2. Place Water Pressure Booster System power switch in ‘‘OFF’’ position.

3. Close Beverage Control Stand Assembly main water inlet line shutoff valve.

4. Remove cap from water shutoff valve on plain water manifold (see applicable Figure 1 or 2).

5. Place bucket under shutoff valve. Open shutoff valve and allow water to be purged from Water Pressure Booster System water tank and the plain water system water surge tank. DO NOT CLOSE SHUTOFF V ALVE AT THIS TIME.

4. Remove cap from water shutoff valve on plain water manifold.

5. Place bucket under water shutoff valve. Open shutoff valve and allow water to be purged from water tank, then close valve.

6. Reinstall cap on shutoff valve.

6. Note service valve on bottom of Water Pressure Booster System water tank and the plain water system surge tank. (see applicable Figure 1 or

2). The Water Pressure Booster System water tank must be checked to be sure it is pressurized to 55 ± 5-PSI (3.79 ± .34 Bars) and the plain water system surge tank is pressurized to 17.5 ± 2.5-PSI (1.21 ± .17 Bars) with commercially dry air, CO2, or nitrogen gas.

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RANGE: ADJUST “CUT-OUT” (PUMP MOTOR STOPS) TO 65 ± 5-PSI (4.48 ± .34 BARS)

Note: the DIFFERENTIAL adjustment (20-psi) between ‘‘CUT-IN’’ (water pump starts and ‘‘CUT-OUT’’ (water pump stops) has been adjusted at the factory and should require no further adjustment. Should differential adjustment become necessary , turn DIFFERENTIAL ADJUSTMENT nut clockwise to increase differential or turn nut counterclockwise to decrease differential.

FIGURE 12. PRESSURE SWITCH ADJUSTMENT

7. Close plain water manifold shutoff valve, then open Beverage Control Stand Assembly main water inlet line shutoff valve.

8. Place bucket under plain water manifold shutoff valve. Open shutoff valve and allow water to flow until water surge tank and Water Pressure Booster System water tank are filled and a good stream of water flows from shutoff valve, then close valve.

CAUTION: To avoid damage, do not exceed the maximum allowable system pressure of 65 ± 5 PSI (4.48 ±

.34 Bars).

WARNING: Adjustment nuts are located close to the high voltage

terminals on the pressure switch. To prevent possible electrical shock, use an insulated 3/8 nut-driver to make adjustments. Only qualified personnel should perform adjustments on pressure switch.

9. Using 5/16 nutdriver, remove nut securing pressure switch cover, then remove cover.

Note Water pressure gauge to be observed when checking ‘‘CUT-OUT’’ (water pump stops) is located just above the water filters (see applicable Figure 1 or 2). Observing the water pressure gauge, CUT-OUT (water pump stops) should occur at 65 ± 5 PSI (4.48 ± .34 Bars).

10. Place Water Pressure Booster System power switch in ‘‘ON’’ position.

1 1. Open plain water manifold shutoff valve and

discharge water into bucket until pump CUT-IN (pump starts) occurs, then close valve. Observe water pressure gauge and note when pump CUT-OUT (pump stops) occurs. Pump ‘‘CUTOUT’’ should have occurred at 65 ± 5 psi (4.48 ± .34 Bars). If pump ‘‘CUT-OUT’’ was not correct, refer to Figure 12 and turn ‘‘CUT-OUT’’ adjustment nut to the right (clockwise) for higher pressure or to the left for lower pressure.

12. Repeat step 11 to check and adjust until proper pump ‘‘CUT-OUT’’ occurs.

13. Install pressure switch cover and secure with nut.

14. Install cap on plain water manifold shutoff valve.

15. Place Cooling Unit CARBONA TOR MOTOR and CIRCULA TING MOTOR power switches in ‘‘ON’’ positions.

SERVICING AIR COMPRESSOR ASSEMBLY AND AIR SYSTEM MAINTENANCE

Air Compressor Maintenance. Air compressor assembly air filter must be cleaned or

replaced with replacement air filter (P/N 2219) every 30 to 60 days or more often, depending upon environmental conditions.

Purging Air Reservoir Tank (Weekly)

IMPORTANT: To prevent water (condensation) from entering system, water must be purged from air reservoir tank once a week.

1. Hold appropriate container under bleeder valve on air reservoir tank (see applicable Figure 2 or 3 ).

2. Open valve to allow water (condensation) to be purged from reservoir tank and until only air comes out of valve, then close valve.

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FIGURE 13. SYRUP LINE STRAINER

CLEANING SYRUP LINES STRAINERS

(see Figure 13)

NOTE: Use ONLY LUKEWARM WA TER. Hot water destroys the chlorine power of the sanitizer and cold water does not allow the sanitizer to dissolve. Lukewarm is warm but not HOT, approximately body temperature.

1. Using chlor-tergent (Oakite Products, Inc.) or equivalent sanitizer and LUKEWARM water, mix 2-1/2 gallons (9.46 liters) of sanitizing solution in a bucket.

2. Disconnect syrup out quick disconnects, containing the syrup strainers, from all syrup tanks.

3. Activate all dispensing valves on Dispensing Tower to relieve pressure from all syrup systems.

4. Loosen syrup strainer screen (see Figure 13) retainer, then pull syrup strainer and screen from syrup strainer housing.

5. Pull screen from screen retainer. Inspect screen for holes, restrictions, corrosion, and any other damage. Discard damaged screen and replace with a new one.

6. Place quick disconnect and syrup strainer housing in bucket containing sanitizing solution. Thoroughly wash quick disconnect and syrup strainer housing, screen retainer, and screen in sanitizing solution.

7. Thoroughly rinse quick disconnect and syrup strainer housing, screen retainer and screen with potable water.

8. Install screen in screen retainer, then screw screen retainer into water strainer housing. Tighten retainer only finger tight.

9. Repeat steps 4 through 8 to clean and sanitize remaining syrup strainers.

10. Sanitize all syrup systems as instructed. 1 1. Connect syrup out quick disconnects to all syrup

tanks.

WATER FIL TER REPLACEMENT

Refer to Water Filter System manual for water filter replacement instructions.

CLEANING AND SANITIZING

DAILY CLEANING OF POST-MIX BEVERAGE DISPENSING TOWER EXTERIOR

Refer to Installation manual provided with the Post-Mix Beverage Dispensing Tower for daily cleaning instructions.

WEEKLY CLEANING OF DISPENSING VAL VES

Refer to Installation manual provided with the Post-Mix Beverage Dispensing Tower for dispensing valves weekly cleaning instructions.

SANITIZING SYRUP SYSTEMS

Refer to Installation manual provided with Post-Mix Beverage Dispensing Tower for sanitizing procedure.

POST-MIX BEVERAGE DISPENSING TOWER DISPENSING VALVES ADJUSTMENTS

Refer to Installation manual provided with Post-Mix Beverage Dispensing Tower for water flow rate, water volume, water-to-syrup (‘‘ratio’’) of dispensed drinks, and portion control adjustments instructions for the dispensing valves.

REPLENISHING CO2SUPPLY

WARNING: CO2displaces oxygen. Strict attention must be observed in

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Page 30

NOTE: When indicator on CO2cylinder regulator assembly 1800-PSI (124.1 Bars) gauge is in shaded (‘‘Change CO2Cylinder’’) portion of dial, CO2cylinder is almost empty and should be changed.

1. Fully close (clockwise) CO2cylinder valve.

1. Remove CO2quick disconnect and syrup quick disconnect from empty syrup tank, then remove tank.

2. Place full syrup tank in position, then connect CO2quick disconnect and syrup quick disconnect to full syrup tank.

2. Slowly loosen CO2tube assembly coupling nut allowing CO2pressure to escape, then remove regulator assembly from empty CO2cylinder.

3. Unfasten safety chain and remove empty CO cylinder.

WARNING: To avoid personal injury and/or property damage, always

secure CO2cylinder with safety chain to prevent it from falling over. Should the valve become accidentally damaged or broken off, CO2cylinder can cause serious personal injury.

4. Position CO2cylinder and secure with safety chain.

5. Make sure gasket is in place inside CO

regulator coupling nut, then install regulator on CO2cylinder.

6. Open (counterclockwise) CO2cylinder valve slightly to allow lines to slowly fill with gas, then open valve fully to back-seat valve. (Back-seating valve prevents leakage around valve shaft).

SYRUP FLAVOR CHANGE

Sanitize applicable syrup system as instructed, then

install full tank of new flavor syrup.

CLEANING CO2GAS CHECK VALVES

(see Figures 1 and 14) The CO2gas check valves must be inspected and

serviced at least once a year under normal conditions and after any servicing or disruption of CO2system. ALW AYS REPLACE QUAD RING SEAL EACH TIME CO2GAS CHECK VALVES ARE SERVICED.

7. Check CO2connections for leaks. Tighten loose connections.

REPLENISHING SYRUP SUPPLY

WARNING: To avoid personal injury or property damage, do not attempt to remove syrup tank cover until CO

pressure has been released from tank.

FIGURE 14. CO2GAS CHECK VALVE ASSEMBLY

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TROUBLESHOOTING

IMPORTANT: Only qualified personnel should service internal components or electrical wiring.

WARNING: If repairs are to be made to carbonated water system, disconnect electrical power to Cooling Unit, shut off plain water and CO2supplies, and relieve the carbonated

water system pressure before proceeding. If repairs are to be made to syrup system, remove quick disconnects from applicable syrup tank, then relieve the system pressure before proceeding. If repairs are to be made to CO2system, stop dispensing, shut off CO2supply , then relieve the system pressure before proceeding. If repairs are to be made to an existing Remote Condensing unit, disconnect the power to the condensing unit before proceeding

TROUBLESHOOTING OPTIONAL WATER PRESSURE BOOSTER SYSTEM

Trouble Probable Cause Remedy

WATER PUMP NOT OPERA TING

WATER PUMP ‘‘SHORT CYCLES’’

A. Power switch in ‘‘OFF’’

position.

B. Electrical circuit fuse blown or

circuit breaker tripped.

C. Water pump motor inoperative. C. Have Service Technician replace

D. Water pump pressure switch

inoperative.

E. Thermal overload switch

inoperative.

F. Plain water inlet pressure

above 60-PSI (4.14 Bars).

A. Water tank is over charged

with air, CO2or nitrogen gas.

B. Check to see if check valve on

water pump outlet is leaking water.

A. Place power switch in ‘‘ON’’

position.

B. Replace fuse or reset circuit

breaker.

inoperative motor

D. Have Service Technician replace

inoperative pressure switch.

E. Have Service Technician replace

inoperative thermal overload switch.

F. Have Service Technician reset

‘‘CUT IN’’ pressure on pressure switch to 10-PSI (.68 Bars) above water inlet pressure.

A. Evacuate all water from Beverage

Support System. Adjust pressure to 55 ± 5-PSI (3.79 ± .34 Bars), then reactivate system.

B. Disassemble and clean check

valve. If valve is damaged,replace.

WATER PUMP ‘‘LONG CYCLES’’

C. Water tank shutoff valve is

closed.

D. Water pump pressure switch is

not correctly adjusted.

A. Water tank is under charged

with air, CO2, or nitrogen gas.

B. Water tank gas bladder is

leaking.

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C. Open water tank shutoff valve.

D. Have Service Technician readjust

the pump pressure switch.

A. Evacuate all water from Beverage

Support System. Adjust gas pressure to 55 ± 5 PSI, (3.79 ± .34 Bars) then reactivate system.

B. Replace water tank, pressurize

gas pressure to 55 ± 5-PSI (3.79 ± .34 Bars), then reactivate.

Page 32

Trouble RemedyProbable Cause

TROUBLESHOOTING OPTIONAL WATER PRESSURE BOOSTER SYSTEM (CONT’D)

WATER PUMP ‘‘LONG CYCLES’’ (con”t)

C. Water pump pressure switch is

not correctly adjusted.

C. Verify pressure switch CUT OUT

pressure is adjusted at 65 ± 5 PSI (4.48 ± .34 Bars) or CUT IN pressure is adjusted at 45 ± 5 PSI (3.1 ± .34 Bars). Have Service Technician readjust pressure switch.

D. Water pre-filter is plugged (this

condition will be accompanied by a change in pitch of the water pump when operating.)

E. Water supply is shut off to

Beverage Control Stand (this condition will be accompanied by a change in pitch of the water pump when operating).

D. If water inlet pressure gauge

reads below 5-PSI (.34 Bars) while water pump is operating, replace water pre-filter.

E. Verify plain water inlet shutoff

valve is in ‘‘OPEN’’ position. Verify all other water shutoff valves on Beverage Control Stand are in ‘‘OPEN’’ positions.

F. Water pump failure. F. Have Service Technician replace

water pump. Verify water is being supplied to the pump (starving water pump of water is primary reason for pump failure).

G. Water filter activation valve is

in ‘‘OPEN’’ position.

G. Place water filter activation valve

in ‘‘CLOSED’’ position.

WATER INLET PRESSURE GAUGE READS TOO LOW

WATER INLET PRESSURE GAUGE READS TOO HIGH

H. Leak in plain water lines

leaving Beverage Dispensing Support System.

H. Check for water leak in lines

leading to:

1. Ice Machine.

2. Coffee Machine.

3. Filet Bun Steamer.

4. Post-Mix Dispenser.

5. Orange Juice System.

A. Water inlet shutoff valve is in

‘‘CLOSED’’ position.

A. Place water inlet shutoff valve in

‘‘OPEN’’ position. B. Water pre-filter is clogged. B. Replace water pre-filter. C. Water pressure regulator is

incorrectly adjusted.

D. Water pressure regulator

strainer is clogged.

E. Water pressure regulator

inoperative.

C. Readjust water pressure regulator

to 75 ± 5 PSI. (5.17 ± .34 Bars)

D. Remove and clean or replace the

water strainer screen.

E. Replace water pressure regulator

and adjust to 75 ± 5 PSI. (5.17 ±

.34 Bars) A. Water pressure regulator is

incorrectly adjusted.

B. Water pressure regulator

inoperative.

A. Readjust water pressure regulator

to 75 ± 5 PSI. (5.17 ± .34 Bars)

B. Replace water pressure regulator

and adjust to 75 ± 5 PSI. (5.17 ±

.34 Bars)

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Trouble RemedyProbable Cause

TROUBLESHOOTING OPTIONAL AIR COMPRESSOR SYSTEM

AIR COMPRESSOR DOES NOT OPERATE

AIR COMPRESSOR ‘‘SHORT CYCLES’’

A. Power switch in ‘‘OFF’’

position.

B. Power cord power switch in

‘‘OFF’’ position.

C. Electrical circuit fuse blown or

circuit breaker tripped.

D. Air compressor pressure

switch is inoperative.

E. Air/CO2changeover valve on

CO2panel set to CO

A. Place power switch in ‘‘ON’’

position.

B. Place power switch in ‘‘ON’’

position.

C. Replace fuse or reset circuit

breaker.

D. Have Service Technician check

and/or replace pressure switch.

E. Select desired valve position.

position. F. Air compressor is inoperative F. Replace air compressor. A. Air compressor pressure

switch is not correctly

A. Have Service Technician adjust

pressure switch.

adjusted. B. Air tank contains water

(condensation).

B. Drain water (condensation) from

air tank by opening condensation drain tube valve. Close valve after draining tank. TO PREVENT WA TER (CONDENSA TION) FROM ENTERING SYSTEM, WATER MUST BE PURGED FROM AIR TANK ONCE A WEEK.

AIR COMPRESSOR ‘‘LONG CYCLES’’

DISPENSED DRINKS HAVE ‘‘OFF’’ TASTE

A. Condensation drain tube valve

on air tank is in ‘‘OPEN‘’

A. Place condensation drain valve in

‘‘CLOSED’’ position.

position. B. Pressure relief valve on air

B. Close air tank lid relief valve.

tank lid is open. C. Air compressor air filter is

C. Replace air compressor air filter.

clogged. D. Air tank lid not properly

D. Properly install lid on air tank.

installed. E. Leak in air system lines and/or

regulators.

E. Check for leak in air line from air

compressor to air tank. Check line from air tank to air/CO changeover valve. Check regulator and lines to syrup tanks. Check line to shake

machine. F. Air compressor inoperative. F. Replace air compressor. A. Air tank contains excessive

water (condensation).

A. Drain water (condensation) from

air tank, then sanitize syrup

systems and replace

contaminated syrup supplies.

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Trouble RemedyProbable Cause

TROUBLESHOOTING OPTIONAL WATER PRESSURE REGULA TOR

WATER INLET PRESSURE GAUGE READS TOO LOW

WATER INLET PRESSURE GAUGE READS TOO HIGH

A. Water inlet valve in ‘‘CLOSED’’

position. B. Water pre-filter is clogged. B. Replace water pre-filter. C. Water pressure regulator is

incorrectly adjusted.

D. Water pressure regulator

strainer is clogged.

E. Water pressure regulator

inoperative. A. Water pressure regulator is

incorrectly adjusted. B. Water pressure regulator

inoperative.

A. Place water inlet shutoff valve in

‘‘OPEN’’ position.

C. Readjust water pressure

regulator to 75 ± 5 PSI (5.17 ± .34 Bars).

D. Clean or replace water strainer

filter after closing main water shutoff valve.

E. Call Service Technician.

A. Readjust water pressure regulator

to 75 ± 5-PSI (5.17± .34 Bars)

B. Call Service Technician.

28 1611

Page 35

FIGURE 15. WIRING DIAGRAM ( WATER PRESSURE BOOSTER SYSTEM)

29 1611

Page 36

14.

11.

10.

19.

16.

15.

21.

22.

20.

13.

12.

18.

24.

17.

25.

27.

26.

Item No. Part No. Name

0950 Aurora Stand Ass’y

1. 0193 Water Manifold Ass’y (See Figure 5-2)

2. 311304000 Tapered Gasket, Black

3. 0507 Tube Ass’y (See Figure 5-5)

4. 0413 Gauge, 160 PSI

5. 178025100 Tapered Gasket, White

6. 1106 Tube Ass’y (See Figure 5-4)

7. *320940000 Self Drilling Screw, Hex was her HD, No. 10-16 By 5/8’ Long

8. 1104 Tube Ass’y (See Figure 5-3)

9. 1068 CO2Manifold Ass’y (See Figure 5-6)

10. 1112 Water Manifold Ass’y (See Figure 5-8)

11. *200469029 Machine Screw, SL RD HD,1/4-20 By 1-3/8’’ Long

12. 189429000 Hex Nut, 1/4-20

13. 318556000 Hanger, Water Manifold

FIGURE 16. BEVERAGE CONTROL STAND ASSEMBLY

Item No. Part No. Name

14. 1063 CO2Regulator Panel Ass’y (See Figure 5-9)

15. 1620 Carriage Bolt, 1/4-28 By 3-1/2’’ Long

16. 150779000 Washer, .250 I.D.

17. 317489000 End Cap

18. 1124 Stand Attachment

19. 1442 Cover, Switch

20. 1443 Switch, Toggle

21. 189773000 Cord Connector

22. 325236000 Electrical Box

23. 300268000 Button Plug (not shown)

24. 1123 Stand

25. 1074 Strap, Surge Tank

26. 300894000 Surge Tank Ass’y

27. 0590 Elbow Fitting Ass’y

*Zinc Plated Steel **Sold in Bulk Quantity Only

161130

Page 37

Item-

No.

1. 300882000 Shutoff Valve

Part No. Name

0193 Water Manifold Ass’y

FIGURE 17. WATER MANIFOLD ASS’Y

Item

Part No. Name

No.

NO TAG

1104 Tube Ass’y with Air Chuck

1. 174041148 Tube Ass’y (See Figure 5-4)

2. 770750010 Fitting, 1/4-NPT

3. 178025100 Tapered Gasket, White

4. 1628 Air Chuck

FIGURE 18. TUBE ASS’Y WITH AIR CHUCK

Item

1. **174478000 Tube, .265 I.D. By 16’’ Long

2. 176295000 Ferrule, 46 Jaw, for .465 O.D. Tube

3. 770104000 Nipple, for .265 I.D. Tube

4. 176017000 Swivel Nut, 7/16-20

Part No Name

1106 Tube Ass’y, .265 I.D. By 16’’ Long 174041122 Tube Ass’y, .265 I.D. By 22’’ Long 174041148 Tube Ass’y. .265 I.D. By 8’’ Long 174041136 Tube Ass’y, .265 I.D. by 36’’ Long 1120 Tube Ass’y, .375 I.D. By 30’’ Long **313235336 Tube Ass’y, .375 I.D. by 36” Long

**174478000 Tube, .265 I.D. By 22’’ Long **174478000 Tube, .265 I.D. By 8’’ Long **174478000 Tube, .265 I.D. By 36’’ Long **174292000 Tube, .375 I.D. By 30’’ Long **174292000 Tube, .375 I.D. By 36’’ Long

176000000 Ferrule, for .465 O.D. Tube 176204000 Ferrule, for .610 O.D. Tube

176205000 Nipple, for .375 I.D. Tube

311242000 Swivel Nut, 5/8-18

**Sold in Bulk Quantity Only

FIGURE 19. TUBE ASS’Y

31 1611

Page 38

Item

Part No. Name

0507 Tube Ass’y, .375 I.D. By 21-3/8’’ Long 1464 Tube Ass’y, .375 I.D. By 20’’ Long 1463 Tube Ass’y, .375 I.D. By 18’’ Long

1119 Tube Ass’y, .375 I.D. By 18-1/2’’ Long 319239000 Tube Ass’y, .265 I.D. By 72’’ Long

1. .**174292000 Tube, .375 I.D. By 21-3/8’’ Long **174292000 Tube, .375 I.D. By 20’’ Long **174292000 Tube, .375 I.D. By 18’’ Long **174292000 Tube, .375 I.D. By 18-1/2’’ Long **174478000 Tube, .375 I.D. By 72’’ Long

2.. 176204000 Ferrule, for .610 O.D. Tube 176000000 Ferrule, for .465 O.D. Tube

3. 17620500 Nipple, for .375 I.D. Tube 770104 Nipple, for .265 I.D. Tube

4. .311242000 Swivel Nut, 5/8-18 176017000 Swivel Nut, 7/16-20

5. .770409 Swivel Elbow, 5/8-18 770401 Swivel Elbow, 7/16-20

**Sold in Bulk Quantity Only

FIGURE 20. TUBE ASS’Y

Item

Part No. Name

1068 CO2Manifold Ass’y

1. .314886000 Manifold, 7-Port

2. 3. 4.

6. 7.

2. .0936 Bracket, Manifold

3. 183047000 Fitting, 1/4-NPT

4. 130066000 Fitting, Plug, 1/4-NPT

5.. 183301100 Check Valve Ass’y (See Figure 5-7)

6. 18306000 Tee, 1/4-NPT

7.. 770750010 Fitting, 1/4-NPT By 7/16-20

8. 111055000 Valve, Air Check

9. 187485000 Fitting, Elbow, 1/4-NPT By 7/16-20

FIGURE 21. CO2MANIFOLD ASS’Y

ItemNo.Part No .Name

183301100 Check Valve Ass’y

1. 183300001 Manifold, 1-Port

2. 183294000 Quad Ring, .145 I.D. By .070 C.S.

3. 183296000 Ball, .187 Dia.

4. 183297000 Spring

5. 183298000 Retainer

6. 183295100 Body

FIGURE 22. CHECK VALVE ASS’Y

161132

Page 39

Item

Part. No Name

1112 Water Manifold Ass’y

1. 0191 Manifold, Water (Includes 7)

2. 300922000 Regulator, Pressure, Water

3. 301102000 Gauge, 30-PSI

4. 0190 Manifold Ass’y (Includes 7)

5. 311412000 Fitting, 3/8-NPT

6. 1101 Fitting, Plug, 3/8-NPT

7. 300882000 Shutoff Valve

FIGURE 23. WATER MANIFOLD ASS’Y

Item

Part No. Name

5.6. 7. 8.

10.

11.

No.

1063 CO2Regulator Ass’y

1. 315499 Cap,7/16-20

2. *398024603 Hex Nut, No. 10-24

3. *331400000 Washer, .203 I.D.

4. 398022400 Machine Screw, SL RD, HD, Stainless Steel, No. 10-24 By 5/8’’ Long

5. 770831010 Fitting, 1/4-NPT By 3/8-Barb

6. 0656 Bracket, Regulator

7. 0660 Hex Nut, 1/4-18

8. 0137 Manifold Ass’y, Carbonator (See Figure 5-10)

9. 178025100 Tapered Gasket, White

.10. 0138 Regulator Ass’y (See Figure 5-11)

11.. 301092000 Panel, Regulator

*Zinc Plated Steel

FIGURE 24. CO2REGULA TOR ASS,Y

3. 4. 5.

10.11.

2. 3.

Item-

No.

1. 320640000 Fitting, 1/4-NPT By 7/16-20

2. 183060000 Fitting, Tee, 1/4-NPT

3. 183301100 Check Valve Ass’y (See Figure 5-7)

4. 183047000 Fitting, 1/4-NPT

5. 176065000 Fitting, Elbow, 7/16-20

6. 178025100 Tapered Gasket, White

7. 183046000 Fitting, Cross, 1/4-NPT

8. 130066 Fitting,Plug, 1/4-NPT

9. 77075001 Fitting, 7/16-20 By 1/4-NPT

10. 77080801 Fitting, 3/8-Barb By 7/16-20

11. 0656 Bracket, Regulator

Part No. Name

0137 Manifold Ass’y, Carbonator 0656 Bracket, Regulator

FIGURE 25. CARBONATOR MANIFOLD ASS’Y

33 1611

Page 40

12.

11.

13.

10.

Item-

No.

1. 311904000 Changeover Valve

2. 183412000 Regulator Ass’y, 100-PSI (See Figure

3. 183286000 Gauge, 100-PSI

4. 183446000 Regulator Ass’y, 30-PSI (See Figure

5. 183288000 Gauge, 30-PSI

6. 183047000 Fitting, 1/4-NPT

7. 18330000 Manifold Ass’y (See Figure 5-13)

8. 183317000 Bracket, Regulator

9. *321811000 Hex Nut, No. 10-32

10. 183285000 Gauge, 160-PSI

11. 183301100 Check Valve Ass’y (See Figure 5-7)

12. 183040000 Machine Screw Phil Fil HD, No. 10-32

13. 315499000 Cap, 7/16-20

Part No. Name

0138 Regulator Ass’y

5-12)

By 7/8’’ Long

*Zinc Plated Steel

FIGURE 26. REGULA TOR ASS’Y

11.

16.

Item-

No.

1. 183001007 Body (30 PSI and 100 PSI)

2. 183233000 Cover Kit (Includes, Non- Removable

3. *120081 Machine Screw, Phil Fil HD No. 10-32

4. 183009007 Retainer, Seat

5. 183008000 O-Ring, .489 I.D. By .070 CS

6. 183006000 Spring, Poppet

7. 183007000 Filter Sleeve

Part No. Name

183412000 Regulator Ass’y, 100 PSI 183446000 Regulator Ass’y, 30 PSI 183586000 Regulator Ass’y, 160 PSI

183265000 Body (160 PSI)

Adjusting Screw)

By 1/2’’ Long

*183040000 Machine Screw, Phil Fil HD, No. 10-32

By 7/8’’ Long

15.

10.

13.

14.

12.

8. 130147000 Diaphragm Assembly

9. 183021000 Spring Retainer

10. 183010000 Gasket, Baffle

11. 183011007 Baffle

12. 183003000 Gasket, Seat

13. 1301680000 Reducing Valve Seat (30 PSI and 100 PSI)

183002000 Reducing Valve Seat (160 PSI)

14. 130170000 Poppet Ass’y (30 PSI and 100 PSI)

183063000 Poppet Ass’y (160 PSI)

15. 130167000 Guide (30 PSI and 100 PSI)

183012000 Guide (160 PSI)

16. 18302000 Adjusting Spring, Silver, 100 PSI

183064000 Adjusting Spring, Bronze, 160 PSI 315424000 Adjusting Spring, Blue, 30 PSI

*Zinc Plated Steel

FIGURE 27. REGULA TOR ASS’Y

161134

Page 41

Item-

No.

1. 183300003 Manifold, 3 Port

2. 183295100 Body

3. 183298000 Retainer, Spring

4. 183296000 Ball

5. 183297000 Spring

6. 183294000 Quad Ring, .145 I.D. By .070 CS

7. 315499000 Cap

Part No. Name

183302100 Check Valve Ass’y

FIGURE 28. CHECK VALVE ASS’Y

Item-

1. 1074 Strap

2. 1118 Tube Ass’y, .375 I.D. By 30’’ Long,

3. 1120 Tube Ass’y, .375 I.D. By 30’’ Long,

4. 1119 Tube Ass’y, .375 I.D. By 18-1/2’’ Long

5. 311304000 Tapered Gasket, Black

6. 0200 Shutoff Valve Ass’y

7. 300894000 Water Tank

8. 1065 Pump and Motor Ass’y, (See Figure

9. 318563000 Fitting, 1/2-NPT By 5/8-18 (not shown)

Part .No. Name

1109 Water Pressure Booster Kit (Domestic) 1110 Water Pressure Booster Kit (Export)

cuno filter (See Figure 5-15)

1464 Tube Ass’y, .375 I.D. By 20’’ Long, Ev-

erpure Filter (See Figure 5-5)

Cuno Filter (See Figure 5-4)

1463 Tube Ass’y, .375 I.D. By 18’’ Long, Ev-

erpure Filter (See Figure 5-5)

(See Figure 5-5)

5-16)

FIGURE 29. WATER PRESSURE BOOSTER KIT

Item-

No.

1. **174292000 Tube, .375 I.D. By 30’’ Long

2. 176204000 Ferrule, for .610 O.D. Tube

3. 770409000 Swivel Nut, 5/8-18

Part No. Name

1118 Tube Ass’y, .375 I.D. By 30’’ Long

**Sold in Bulk Quantity Only

FIGURE 30. TUBE ASS’Y

35 1611

Page 42

Item-

No.

10.

15.

13.14.

1. 318039000 Clip, Thermostat

2. 0629 Thermostat

3. 189773000 Connector

4. 300888000 Pressure Switch

5. 0491 Tube Ass’y, Copper

6. 320640000 Fitting, 1/4-NPT By 7/16-20

7. 311764001 Check Valve Ass’y (See Figure 5-17)

8. 311437000 Fitting, 3/8-NPT By 7/16-20

9. 178025100 Tapered Gasket, White

10. 311412000 Fitting, 3/8-NPT by 5/8-18

11. 1460 Power Cord (not shown)

12. 0630 Cord, Connector (not shown)

13. 187483000 Clamp, Pump to Motor

14. 312996000 Pump Water, 90 GPH

15. 320626000 Motor, 230V., 60HZ, Export

Part No. Name

1065 Pump and Motor Ass’y,

199020000 Motor, 230V, 50HZ, Domestic

FIGURE 31. PUMP AND MOTOR ASS’Y

Item-

No.

1. 317963000 Housing

2. 312415000 Flat Washer, Stainless Steel

3. *312418000 Ball Seat (quad ring)

4. 312419000 Ball

5. 312196000 Spring

6. 317965000 Retainer

Part No. Name

311764001 Check Valve Ass’y, Single

FIGURE 32. CHECK VALVE ASS’Y

161136

Page 43

Item-

No.

1. 0674 Drain Tube Ass’y (See Figure 5-19)

2. 111417000 Air Pressure Tank Ass’y (See Figure

3. 0875 Self Drilling Screw, Hex Washer HD,

4. 18895000 Foot

5. 183068000 Fitting, Elbow, 1/4-NPT

6. 319239000 Tube Ass’y, .265 I.D. By 72’’ Long (See

7. 0517 Air Compressor

8. 1462 Service Cord (not shown)

Part No. Name

1108 Air Compressor Kit

5-20)

No. 10-15 By 1-1/4’’ Long

Figure 5-5)

FIGURE 33. AIR COMPRESSOR KIT

14.

13.

11.

2. 3.4. 2.

10.

13.

12.

**Sold in Bulk Quantity Only

FIGURE 34. DRAIN TUBE ASS’Y

10.

Item-

No.

1. 325012000 Shutoff Valve

2. 176000000 Ferrule, for .465 O.D. Tube

3. 770401000 Swivel Elbow, 7/16-20

4. **174478000 Tube, .265 I.D. By 18’’ Long

Item-

No.

1. 180349000 Self Locking Screw, Phil Truss HD,

2. 111369000 Bracket, Tank

3. 180777000 Cover Ass’y (Includes 4 and 5)

4. 180362000 O-Ring

5. 180353000 Relief Valve, 130-PSI

6. 181059000 Adapter

7. 180426000 Tube, Gas

8. 180363000 O-Ring, .299 I.D. By .103 C.S.

9. 313262001 Fitting, 5/8-18 By 19/32-18

10. 311304000 Tapered Gasket, Black

11. 180412000 Syphon Tube

12. 183060000 Tee, 1/4-NPT

13. 183061000 Fitting, 1/4-NPT By 7/16-20

14. 178025100 Tapered Gasket, White

15. 311893000 Reducer, 5/8-18 by 7/16-20 (Not

Part No. Name

0674 Drain Tube Ass’y

Part No. Name

111417000 Air Reservoir Tank Ass’y

Stainless Steel, 1/4-20 By 3/8’’

Shown)

FIGURE 35. AIR RESERVOIR TANK ASS’Y

37 1611

Page 44

Item-

No.

1. 300933000 Tube Ass’y, High Pressure (See Figure

2. 178025100 Tapered Gasket, White

3. 0671 Bracket, CO2Cylinders

4. 770750010 Fitting, 1/4-NPT By 7/16-20

5. 187485000 Fitting, Elbow, 1/4-NPT By 7/16-20

6. *398024603 Hex Nut, 1/4-20

7. *331400000 Washer, .250 I.D.

8. 398022400 Machine Screw, SL RD HD, Stainless

9. 1461 Panel Ass’y, High Pressure (See Fig-

Part No. Name

1066 CO2Regulator Ass’y Kit, Primary

5-23)

Steel, No. 10-24 By 5/8’’ Long

ure 5-24)

*Zinc Plated Steel

FIGURE 36. PRIMARY CO2REGULA TOR ASS’Y KIT

Item-

No.

1. 183352000 Tube Ass’y, High Pressure

2. 183028000 Swivel Nut, .830-14

3. 183194000 Coupling, CO

4. 183031001 Washer Seal

Part No. Name

300933000 Tube Ass’y, High Pressure

FIGURE 37. HIGH PRESSURE TUBE ASS’Y

161138

Page 45

4. 4.

4. 5.

FIGURE 38. HIGH PRESSURE PANEL ASS’Y

Item-

No.

1. 311904000 Changeover Valve

2. 0606 Regulator Ass’y (See Figure 5-25)

3. 176065000 Fitting, Elbow, 7/16-20

4. 178025100 Tapered Gasket, White

5. 310822000 Fitting, 7/16-20

6. 176168100 Fitting, 1/4-NPT

8. 1199 Panel, Regulator

Part No. Name

1461 Panel Ass’y, High Pressure

187254000

Sheet Metal Screw, Phil Truss HD, No. 6 By 3/8’’ Long

Item-

No.

11.

10.

1. 183586000 Regulator Ass’y, 160-PSI (See Figure

2. 183285000 Gauge, 160 PSI

3. 183267000 Gauge, 1800 PSI

4. 183061000 Fitting, 1/4-NPT By 7/16-20

5. 183334000 Fitting, 1/4-NPT

6. 183317000 Bracket

7. *183040000 Machine Screw, Phil Fil HD, No. 10-32

8. *321811000 Hex Nut, No. 10-32

9. 176168100 Fitting, 1/4-NPT

10. 187485000 Fitting, Elbow, 1/4-NPT

11. 178025100 Tapered Gasket, White

Part No. Name

0606 Regulator Ass’y

5-12)

By 7/8’’ Long

*Zinc Plated Steel

FIGURE 39. REGULA TOR ASS’Y

Item-

No.

1. 0712 Fitting, 1/2-NPT By 1-1/8’’ Long

2. 0711 Adapter Fitting, 3/4-NPT By 1/2-NPT

3. 1301 Fitting, 1/2-NPT By 5’’ Long

4. 317928000 Regulator, Water Pressure

Part No. Name

300919000 Water Pressure Regulator Kit

0712 Fitting, 1/2-NPT By 1-1/8’’ Long

FIGURE 40. WATER PRESSURE REGULA TOR KIT

39 1611

Page 46

Item-

No.

1. 1073 CO2Manifold Ass’y (See Figure 5-28)

2. 274212000 Quick Disconnect Ass’y Liquid (See

3. 176057215 Tank Jumper Ass’y (See Figure 5-29)

4. 178025100 Tapered Gasket, White

5. 1656 CO2Gas Line Ass’y (See Figure 5-30)

Part No. Name

1111 Coke Syrup Tank Kit

Figure 5-31)

FIGURE 41. SYRUP TANK KIT

1. 2. 3.

Item-

No.

1. 314886 Manifold

2. 0936 Bracket

3. 183301100 Check Valve Ass’y (See Figure 5-7)

4. 183047000 Fitting, 1/4-NPT

Part No. Name

1073 CO2Manifold Ass’y

FIGURE 42. CO2MANIFOLD ASS’Y

Item-

No.

5.6.

1. 274207000 Quick Disconnect Ass’y (See Figure

2. 176016000 Swivel Nut, 1/2-18

3. 176067000 Ferrule, 50 Jaw, for .465 O.D. Tube

4. 770204 Nipple,for .265 I.D. Tube

5. 274208000 Quick Disconnect Ass’y (See Figure

6. **174006 Tube,.265 I.D. By 15’’ Long

Part No. Name

176057215 Tank Jumper Ass’y

5-31)

**Sold in Bulk Quantity Only

FIGURE 43. TANK JUMPER ASS’Y

Item-

No.

1. 174041122 Tube Ass’y (See Figure 5-4)

2. 274211000 Quick Disconnect Ass’y (See Figure

Part No. Name

1656 CO2Gas Line Ass’y

5-31)

FIGURE 44. CO2GAS LINE ASS’Y

161140

Page 47

10.

Item-

No.

1. 178040000 End, Plug, Grey (gas)

2. 178026000 End Plug Seal Washer

3. 178004000 Valve Spring

4. 178019000 Washer Retainer

5. 180018013 Poppet Washer

6. 178003000 Main Stem

7. 178052000 Snap Ring

8. 178006000 Ring Lock

9. 178037000 Lock Collar, Two-Slot (gas)

10. 178165000 Body, 1/2-16 Stainless Steel Insert

Part No. Name

274207000 Quick Disconnect Ass’y, Gas, 1/2-16 274208000 Quick Disconnect Ass’y, Liquid, 1/2-16 274211000 Quick Disconnect Ass’y, Gas, 7/16-20 274212000 Quick Disconnect Ass’y, Liquid,

7/16-20

178039000 End, Plug, Black (liquid)

178038000 Lock Collar, Three-Slot (liquid)

178164000 Body, 7/16-20 Stainless Steel Insert

FIGURE 45. QUICK DISCONNECT ASS’Y

Item-

No.

1. 178025100 Tapered Gasket, White

2. 310822000 Fitting, 7/16-20

3. 770750010 Fitting, 1/4-NPT By 7/16-20

4. 311035000 Strainer, Syrup

Part No. Name

0772 Syrup Line Strainer Kit

FIGURE 46. SYRUP LINE STRAINER KIT

41 1611

Page 48

WARRANTY

IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.

IMI Cornelius Offices

AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166 AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930 BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT , BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307 BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644 FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201 GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438 GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491 HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222 ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814 NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361 SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604 SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379 USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255

LD004

4/21/98

161142

Page 49

THIS PAGE LEFT BLANK INTENTIONALLY

1611

Page 50

IMI CORNELIUS INC.

CORPORATE HEADQUARTERS:

One Cornelius Place Anoka, Minnesota 55303-6234 (612) 421-6120 (800) 238-3600

Remcor 3432 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual