Remcor 2230C4, 2230-C4-100 Installation Manual

Models
2230 C4-100
2230 C6-100
2230 C4
2230 C6

ICE/SOFT DRINK
PRE-MIX DISPENSER

Part No. 91748
May , 1997
Revision C

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 1989-97Ó

PRINTED IN U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS 1. . . ............ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DESCRIPTION 1. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . .

SPECIFICATIONS 1. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. ..

INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

KIT 27065 3. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . . . . .

GATE RESTRICTOR PLATE 4. . .. .. .. .. .. .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . ..

ADJUSTMENT 4. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . .

MAINTENANCE 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY (OR AS REQUIRED) 8. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . ..

WEEKLY (OR AS REQUIRED) 8. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . .

MONTHLY 8. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . . . . ..

START-UP & OPERATING INSTRUCTIONS 8. . . . . . .. .. . . . . . .. .. .. .. .. . . . . .

CLEANING INSTRUCTIONS 8. . . . . .. .. .. .. .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .

DISPENSER 9. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . . . .

COLD PLATE 9. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . . .

BEVERAGE SYSTEMS 10. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. ..

SANITIZE SYRUP SYSTEMS 10. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .

TROUBLESHOOTING 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

BLOWN FUSE OR CIRCUIT BREAKER. 12. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. ..

GATE DOES NOT OPEN. 12. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. ..

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATORTURNS. 12. . . . . . .. ..

GATE OPENS. AGITATOR DOES NOT TURN 12.. .. .. .. . . . . . .. .. .. .. .. . . . . . .

ICE DISPENSES CONTINUOUSLY. 12. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. ..

SLUSHY ICE. WATER IN HOPPER. 12. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .

NO PRODUCT DISPENSED 13. . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . ..

DISPENSED PRODUCT COMES OUT OF DISPENSING VALVE

CLEAR BUT FOAMS IN CUP OR GLASS. 13. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . ..

DISPENSING PRODUCT FOAMS AS IT LEAVES DISPENSING VALVE. 13. . . . .

P ARTS LIST 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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TABLE OF CONTENTS (cont’d)

LIST OF FIGURES

FIGURE 1. ICE DIVERTER 3.. . . .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. . . .

FIGURE 2. GATE RESTRICTOR 4. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . .

FIGURE 3. MOUNTING TEMPLATE 5. . . . . . .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .

FIGURE 4. BEVERAGE SYSTEM PLUMBING DIAGRAM 6 VALVES 6. . . . . . .. .

FIGURE 5. BEVERAGE SYSTEM PLUMBING DIAGRAM 4 VALVES 7. . . . . . .. .

FIGURE 6. WIRING DIAGRAM BEV/CP DISPENSER 14. . . . . . .. .. . . . . . .. .. .. .

FIGURE 7. DISPENSER SECTION EXPLODED VIEW 15. . . . . . .. .. . . . . . .. .. ..

FIGURE 8. CABINET SECTION EXPLODED VIEW & PARTS LIST 17. . . . . . .. ..

FIGURE 9. SOLENOID ASSEMBLY AND PARTS LIST 18.. . . .. .. .. .. .. .. .. .. .

LIST OF TABLES

TABLE 1 SPECIFICATIONS 1. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . ..

Page

Manufactured Under One or More of the Following Patent Numbers:

3,211,336, 3,274,792, 3,393,839 , 3,517,860, 3,739,842, 4,2 15,803, 4,227,377, 4,300,359

4,346,824

Canadian Patent Numbers

912,514 (10/72), 936,855 (11,73), 4,429,543, 4,921,149

Other Patents Pending

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SAFETY PRECAUTIONS

Always: disconnect power to the dispenser before servicing or cleaning.
Never: place hands inside of hopper or gat e area without disconnecting power to the dispenser. Agitator rota-

tion occurs automatically when dispenser is en ergized!
This ice di spenser has been specifically designed to provide protection against personal injury and elimina tes

contamination of ice. To insure continued protection and sanitation, observe the following:

ALWAYS: be sure the removable lid is properly installed to prevent unauthorized access to the
hopper interior and po ssible contamination of the i ce.

ALWAYS: be sure the upper and lower front panels are securely fastened.
ALWAYS: keep area around the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed or flaked ice.

Use of bagged ice which has frozen into large chunks can void warranty. The

dispenser agitator is not designed to be an ice crusher. Use of large chunks of
ice which ”jam up” inside the hopper will cause failure of the agitator motor and
damage to the hopper. If bagged ice is used, it must be carefully and completely
broken into small, cube--sized pieces before filling into the dispenser hopper.

DESCRIPTION

The 2230 series of ice dispensers solves your ice and beverage service needs in the sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice making sou rce, or top mount ice
maker, these dispensers will dispense cubes (up to 1--1/4” in size), cubelets and hard--chipped or cracked ice;
and, in addition, several flavors of pre--mix beverages.

The sink can be easily and quickly removed. The unit must never be lifted or moved b y the sink.
Dispensers include faucets and cold plates and are designed to be supplied direct from syrup tanks, with no

additional cooling required.

IMPORTANT: For dispensing nugget ice (Model MH750/NM650 Ice Makers), part number 27065 Ice
Diverter must be installed on the dispenser. (See INSTALLATION INSTRUCTIONS).

Table 1. Specifications

Model: 2230 C4-100 2230 C6-100 2230 C4 2230 C6
Ice Storag e: 100 lbs 100 lbs 150 lbs 150 lbs
Maximum Number of Faucets Available: 4 6 4 6
Built--in Cold Plate : Yes Yes Yes Yes
Electrical: 120/1/60 120/1/60 120/1/60 120/1/60
Dimensions: 22I Wide

29-3/4I Deep
30--1/2I High

Dispensing System Rated 125 psi max 125 psi max 125 psi max 125 psi max

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22I Wide
29-3/4I Deep
30--1/2I High

22I Wide

29-3/4I Deep

36--3/16I High

22I Wide

29-3/4I Deep

36--3/16I High

INSTALLA TION INSTRUCTIONS

1. Locate the dispenser indoors on a level counter top.
A. LEG OPTION

Unpack the four (4) legs and install them into the thre aded holes provided in the bottom of the unit.
The installer must provide flexibility in the pro d uct and utility supply to permit shifting the position of the
dispenser sufficiently to clean the area beneath it.

Note: Before installing legs, remove the four (4) plastic thread plugs; push center in and remove the

plugs.

2. Utilities routing may be made through the rear of the cabinet by removing the plastic rear panel by the inle t
of the cold plat e and removing the knock-out for the d rai n hose.

Optional routing through the bottom of the cabinet:
A. Tip u nit to the side to access the drain block, located behind the drip tray.
B. Replace t he straight fitting with 9 0° fitting that is in the drain kit supplied with the unit.

3. Beverage System: Connect the beverage system product lines as indicated on page 6. This workshould be
done by a qualified service person. Note that the hoses are marked with numbers 1 through 4 or 6 ) for syr­up connections.

4. Clean t h e hoppe r interior (see CL EANING INSTRUCTIONS on page 8).

5. Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle. All electrical wiring mu st con­form to n ational and local electrical codes.

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KIT 27065

NOTE: For dispensing Scotsman MH 750 ”nugget” style ice and Wilshire MCC550 and MCC700 compressed

ice cubes:

1. Disconnect power to dispenser.

2. Remove upper front panel from dispenser.

3. Remove ice chute and discard gate restrictor.

4. Install Ice Diverter as shown.

5. Reinstall front panel and energize
unit.

GATE MOUNTING PLATE

STORAGE HOPPER

10-32 WASHER

10-32 NUT

ICE CHUTE

ICE DIVERTER

GASKET

APPLY RTV TO THIS SUR­FACE
TO SEAL TO HOPPER GATE
MOUNTING PLATE

FLANGE EXTENDS INTO STORAGE
HOPPER THROUGH GATE OPENING

FIGURE 1. ICE DIVERTER

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GATE RESTRICTOR PLATE

CAUTION: Disconnect power to dispenser before installing, removing or adjusting

restrictor.

FIGURE 2. GATE RESTRICTOR

ADJUSTMENT

This dispenser is provided with a gate restrictor plate, installed in its highest position. Th is plate adjusts the rate
of ice f lo w from the dispenser. In a ppl i cati on s using buckets, carafes or other large containers, th e plate may be
removed entirely for maximum ice f l ow. For glasses and cups, the plate may be adju sted downward to redu ce
the flow of ice. The best position depends on the type of ice being used and the size container and must be
found by trial and error. Adjustment is mad e by loosening the u pp er two ice chute retaining nuts, sliding the re­strictor plat e to the desired po sition and re-tightenin g the nuts.

If the dispenser fails to dispense the ice whe n operate d, check that the hopper has ice in it a nd that power is
being supplied to the unit. If the problem persists, refer to the troubleshoot i n g guide (page 11).

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