Reloop RCD-800-S Service manual

SERVICE MANUAL

RCD-800s

MODEL NO.: RCD-800s

Contents

Specification 1-2

Block Diagram 3

Point To Point Diagram 4
Exploded View 5
Exploded View Part List 6

Electrical Part List 7-12
IC Block Diagram 13-21
Package View & Part List 22

Printed Circuit Board Diagram 23-25
Schematic Diagram 26-28

GENERAL SPECIFICATION

1. APPLICATION Model RCD-800s

2. POWER SOURCE AC 230V, 50Hz, 14W

3. DIMENSIONS 348 (W)x 246 (D)x 106 (H) mm

4. WEIGHT 3 Kgs

5. FEATURES
(1) Anti-shock playback
(2) Instant start
(3) Seamless loop
(4) Pitch control
(5) Master tempo
(6) Auto cue
(7) 4 banks sampler & cue memory

6. CHARACTERISTICS (TEST DISC: TCD-782, LOAD=47Kohm)

ITEM TYPICAL LIMIT CONDITION
(1) Output level 1Vrms+/-0.5dB 1Vrms+/-1dB 1KHz,0dB
(2) Channel balance within 0.5dB within1dB 1KHz,0dB
(3) Frequency response 20-20KHz,+/-0.5dB 20-20KHz,+/-1dB 0dB output
(4) De-emphasis response +/-2.5dB +/-3dB 16KHz,-20dB
(5) Channel separation 83dB 75dB 1KHz,0dB
(6) T.H.D. + NOISE*1 0.01% 0.03% 1KHz,0dB
(7) S/N ratio*2 86dB 80dB 1KHz,0dB

NOTE: *1 With 20KHz low pass filter. *2 With 20KHz low pass filter, ”IHF-A” weighted.

7. SEARCHING TIME (TEST DISC: TCD-792)

ITEM TYPICAL LIMITS CONDITION
(1) Short access time 2sec 4sec Play next track
(2) Long access time 4sec 6sec Track 1 ->Track 20
Track 20 ->Track 1

8. PLAYABILITY

ITEM TYPICAL LIMIT CONDITION
(1) Interruption 1mm 0.7mm TCD-725
(2) Black dot 1mm 0.6mm TCD-725
(3) Finger prints 75um 65um TCD-725
(4) Eccentricity 140um 140um TCD-712 W/O TRACK JUMP
(5) Vertical deviation 1mm 0.5mm TCD-731R

9. PICK-UP

(1) System Object lens drive system optical pick-up
(2) Object lens drive system 2 dimensional paralled drive
(3) Tracking detection 3 spot beam detection
(4) Optical source Semiconductor laser
(5) Wave length 780nm

GENERAL SPECIFICATION

10. GENERAL

(1) System Compact Disc Digital Audio
(2) Disc loading Front loading
(3) Display LCD
(4) Pitch control range Within +/-4%,+/-8%,+/-16%,+/-100%
(5) Pitch bend +/-100%
(6) Pitch accuracy 0.1 %

11. ENVIRONMENTAL CONDITION

(1) Operating Temperature 5 to 35 deg. C
(2) Humidity 25 to 85% RH (non-condensing)
(3) Storage Temperature -20 to 60 deg. C

12. ACCESSORIES

(1) Connected RCA cable 1 set for L and R channel
(2) Operating Instruction 1 pc
(3) Auto-start cable 1 pc

13. NOTES

(1) The specifications are subject to change to any improvement by negotiations in advance.
(2) The parts are subject to change to any improvement within the range of the specifications.

BLOCK DIAGRAM

D

DRIVING UNIT

LD

RF AMP

DSP

IC102

CXD3068Q

BUFFER PCB

IC108 4558D

DIGITAL

OUTASS'Y

D

LOADER

33.8688M 16.9M

IC109

74HC74

4321

SPINDLE

DRIVER

IC107

LM

IC103

C

FOCUS COIL

IC106

BA5979S

SERVO CPU

MUTE

C

TRACKING COIL

B
D

F

DRIVER

D/A CONVERTER

IC105

DA1191

L

LPF

AUDIO OUT

LPF

A
C

I/V

CXA2581N

R

E

IC101

POWER

TRANS.

AC IN

B

OPEN SW.

CLOSE SW.

LODING MOTOR

M

DC 8V

DC -5V

SUPPLY

CIRCUIT

B

DC 5V

POWER

POWER SW.

PU

LIMIT SW.

MOTOR

SLED

M

DC 3.3V

SPARK KILLER

MOTOR

M

BA6218

HD3644

1 2 3 4

Date: 12-Jan-2004 Sheet of

File: D:\Electice\CDJ-1100.ddb Drawn By:

A

CONTROL PCB ASS'Y

WHEEL

LCD 201

A4

Number RevisionSize

LC75834E

IC 206

IC

74595

INDICATORS

A

KEY

BUTTON

LCD DRIVE IC

LED

Title

MAX003

W39F010P

ENCODER SHUTTLE VR

PITCH VR

AT45DB011B

IC 203

MAIN CPU

IC201

MEMORY

IC202

POINT TO POINT DIAGRAM

EXPLODED VIEW

EXPLODED VIEW PART LIST

REF. NO. DESCRIPTION PART NO. Q’TY REMARK

1 CHASSIS 100-CDJ1100E-2186 1
2 BOTTOM BASE 100-CDJ3300-2187S 1
3 CONTROL PCB ASS'Y 704-1100E-5060 1
4 ROTATE KNOB(ABS) 100-HPR1-2042 1
5 CUSHION 612-9800-180 1
6 DECORATION 501-CDJ1100E-1719 1
7 SPEED PUSH BUTTON(ABS) 100-DJ5500-2017 1

8 PLATE & SHAFT ASS'Y 701-CDJ1100E-3259 1
13 SPRING 603-CDJ3300-329 1
14 DOOR FRAME 100-CDJ1100E-2189 1
15 SHEET 612-PRODJ2-082 3
16 CD DOOR 100-CDJ1100E-2190 1
17 E RING 606-DJ3000-105 1
20 SEARCH PCB ASS'Y 704-1100-5023 1
21 2 KEY KNOB(TEMPO LOCK) 604-CDJ3300DA-295 1
22 5 KEY KNOB 604-CDJ3300D-294 1
23 8 KEY KNOB 604-CDJ3300D-292 1
25 2 KEY KNOB(PITCH) 604-CDJ3300B-295 1
26 KNOB 604-CDJ3300-297 1
28 2 KEY KNOB(TRACK) 604-CDJ3300C-295 1
30 VR CUSHION(0.5t,BLACK) 612-HDJ9700-015 1
32 LED BASE 100-CDJ3300-2191 1
33 KNOB 604-CDJ3300-298 1
34 SCREW(PTB,2*6 ,MC) 602-PROS2-363 2
35 SCREW(M4*10mm) 602-HT8015-191 2
36

TRANSFORMER(AC115/230V,60/50Hz,EI-57,UL1411)

37 BOTTOM BOARD 300-CDJ3300-1095 1
37 MECHA ASS’Y 704-HDJ201-162 1
39 IC(BA05T,3PIN) 417-CDN34A-314 1
40 IC(BA08T 3PIN) 417-HMD5000-282 1
41 SCREW(BTB,3*6NI) 602-SA12-377 2
42 SCREW(PTP,DIA3*14) 602-DJ3000-272 8
43 FOOT 612-HV3500K-054 4
44 AC POWER CORD(L=1900+-50mm,VDE) 409-PS2-099 1
45 BACK COVER 300-CDJ1100E-1096 1
46 STICKER(52*26mm,t=0.12mm) 501-HDJ2400G-1216 1
47 SERIES NO. LABEL 501-DV300-1067
48 POWER KNOB 100-HDJ2000-1641 1
49 KNOB PROTECTOR 100-HDJ2000-1642 1
50 RATING LABEL 501-CDJ1100E-1249 1
51 GROUND(L=60mm,AWM1015,AWG22) 406-CDJ3300-734 1
52 NUT 601-A100-004 5
54 SERVO PCB ASS'Y 704-3300A-4985 1
55 SPACER SUPPORT(KCA-25) 504-BEAT4-132 4
56 BUFFER PCB ASS'Y 704-1100-4977 1
57 WASHER 606-NCDS700-123 1
58 FUSE LABEL 501-PRODJ2-1298A 1

59

SCREW(PTB,∮3*8,ZB)

60 SPRING WASHER ( BLACK ) 606-DJ3000-102 2
61 NUT(4mm,P=0.7 ISO) 601-F200-001 2
62 SCREW(M3*P0.5*L8) 602-HP1010K-178 7
63 SCREW(3*10 ZK PTP) 602-MK7-131 2
64 SCREW(2.6*8 PTP) 602-SL24F-099 21

411-CDJ3300-337 1

602-DJ5500-452 19

TY

SERVO PCB ASS’Y PART LIST

REF. NO. DESCRIPTION PART NO. Q’
SERVO PCB ASS'Y 704-3300A-4985 1
SW01 POWER SW(SDDLB1017U-HF,2PIN) 403-A100-005 1
CN03 5P SOCKET(B5B-PH-K,P=2mm,JST,180 DEGREE) 404-1210S-094 1
CN03 6P SOCKET((B6B-PH-K-S,P=2mm,JST,180 DEGREE) 404-3113-052 1
CN10 12P SOCKET(B12B-PH-K,P=2mm,JST,180 DEGREE) 404-CDN88-1203 1
IC103 IC SOCKET(64PIN) 404-DJ1-865 1
CN06 5N3P 3.96 SOCKET 404-DJ5000-1764 1
CN07 3P SOCKET(B3B-PH-K,P=2mm,JST,180 DEGREE) 404-HP1010K-259 1
CN01 5P SOCKET(P=3.75mm) 404-HV3363K-555 1
CN04 16P FFC CONNECTOR(P=1mm) 404-PRODJ2-866 1
IC05, 3P2.5 CONNECTOR WIRE(L=60mm,AWM1007 AWG26) 404-QD5-1513 1
IC01 3P2.5 CONNECTOR WIRE(L=70mm,AWM1007 AWG26) 404-QFX19-1672 1
CN11 11P SOCKET(B11B-XH-A,P=2.5mm,JST,180 DEGREE) 404-QMX2-183 1
J43
J06

J40
GROUND(L=60mm,AWM1015,AWG22) 406-CDJ3300-734 1

J01
CN05 IT03 腳 JUMPER(∮0.6mm,L=15mm,H=10mm)
R134 CARBON FILM RESISTOR(150K OHM,1/6W,J,T-26) 412-3113-046 1
R112 CARBON FILM RESISTOR(100K OHM,1/6W,J,T-26) 412-3113-047 1
R114,R113 CARBON FILM RESISTOR(15K OHM,1/6W,J,T-26) 412-3113-053 2
R109 CARBON FILM RESISTOR((27K OHM,1/6W,J,T-26) 412-3113-054 1
R136 CARBON FILM RESISTOR((47K OHM,1/6W,J,T-26) 412-3113-063 1
R165 CARBON FILM RESISTOR(6.8K OHM,1/6W,J,T-26) 412-3113-069 1

RB102

RB101

RB103
C13 AC SAFETY CAPACITOR(4700pF/250V,M,BULK,Y5V) 413-1431-104 1
C134,C163 CERAMIC CAPACITOR(0.1uF/50V,Z,TAPING,Y5V) 413-3113-035 2
C104,C126 ELEC. CAPACITOR(100uF/10V,M,TAPING 5*11) 413-3113-046 2
C04 ELEC. CAPACITOR(2200uF/16V,M,BULK 12.5*20) 413-3113-053 1
C138,173,174,188 ELEC. CAPACITOR(10uF/25V,M,TAPING 4*7) 413-DV300-5155 4
C01 ELEC. CAPACITOR(1000uF/16V,M,BULK 10*16) 413-F202-001 1
C169,C170 POLYESTER CAPACITOR(0.0015uF/50V,J,TAPING) 413-HT7016-219 2
C160 ELEC. CAPACITOR(220uF/16V,M,TAPING 6*11) 413-KT300-102 1
C179 POLYESTER CAPACITOR(0.0033uF/100V,J,TAPING) 413-KT300-103 1
D107 SWITCHING DIODE(1SS132/1SS133,300mw,55V,T -77) 414-3113-005 1
ZD101 ZENER DIODE(MTZJ5.1-B,1/2W,T-77) 414-HDJ200-056 1
L106,L107 INDUCTOR(10uH TAPING 52mm) 415-MPG100-047 2
Q101 TRANSISTOR( 2SA933SR TAPING OR 2SA608G) 416-3113-008 1
Q103,Q104, TRANSISTOR(2SD1468 TAPING) 416-3113-009 2

Q102
IC106 IC(BA5979S,DIP-32) 417-DCM280-596 1
IC108 IC(4558D/6458DF/BA4558,DIP-8) 417-HDJ7000-261 1
IC03 IC(BA033T/FP 3.3V TO220FP 3PIN) 417-HV3500K-253 1

JUMPER(∮0.6mm,L=10mm,H=10mm)
JUMPER(∮0.6mm,L=5mm,H=10mm)
JUMPER(∮0.6mm,L=8mm,H=10mm)

JUMPER(∮0.6mm,L=12.5mm,H=10mm)

406-2002-105 1
406-2002-106 1
406-2002-529 1

406-HC1421FR-292 1
406-KM300-229 1

THICK FILM RESISTOR NETWORKS(10K OHM,J,RA
TYPE,3R4P) 412-CDN24-427 1
THICK FILM RESISTOR NETWORKS(10K OHM,J,RA
TYPE,7R8P) 412-DJ1-420 1
THICK FILM RESISTOR NETWORKS(10K OHM,J,RA
TYPE,6R7P ) 412-KMD280-165 1

TRANSISTOR(DTA124TS/2SA1589/DTA124TSATP,TAPIN
G) 416-KE200S-024 1

TY

SERVO PCB ASS’Y PART LIST

REF. NO. DESCRIPTION PART NO. Q’
IC107 REVERSIZLE MOTOR DRIVER(BA6218/BA6418N) 417-KC720-049 1
AC SOCKET AC JACK(HF-301L) 420-CDJ3300-176 1
JK102 1P RCA JACK(RJ-1081-31-0341A) 420-HDJ2650-097A 1
JK101 2P RCA JACK(RJ-1078B-10-0320A) 420-HDJ7000-045 1
JK103 HEADPHONE JACK(3.5,JY-3535-01-030G) 420-HMDV3360K-5014 1
F01 FUSE CLIPS(FC-1206/WL-210A,15A) 420-KT350A-004 2
FUSE(1A,250V) 422-HDJ7100-022 1

RF,GND
CN09 7P STRIP PIN HEADER(L=31mm,P=2.54mm,180°) 424-HDJ7500-059 1
IC106 HEAT SINK 425-CDN88A3-066 1
X102 CRYSTAL 8MHZ 427-DV300-5017 1
X101 CRYSTAL(33.8688MHZ) 427-DV330-043 1
F01 FUSE COVER 504-DJ2500J-046 1
CLIP FOR HEAT SINK 603-CDN88-291 1
C14-16 CERAMIC CAPACITOR(0.01uF/50V,Z,TAPING,Z5V) 413-3113-028 3
C110,C112 CERAMIC CAPACITOR(220pF/50V,K,TAPING,Y5P) 413-3113-032 2
C03,06,07,11,111,

113,128,136,142, 1
65 CERAMIC CAPACITOR(0.1uF/50V,Z,TAPING,Y5V) 413-3113-035 10
C12 ELEC. CAPACITOR(2.2uF/50V,M,TAPING 5*11) 413-3113-045 1
C101,102,108,109
,126,130,141,186 ELEC. CAPACITOR(100uF/10V,M,TAPING 5*11) 413-3113-046 7
C140,161,167 ELEC. CAPACITOR(10uF/25V,M,TAPING 4*7) 413-DV300-5155 3

C122 POLYESTER CAPACITOR(0.0015uF/50V,J,TAPING) 413-HT7016-219 1
C171,C172 CERAMIC CAPACITOR(150pF/50V,J,TAPING,SL) 413-HT8015-154 2
C05 ELEC. CAPACITOR(470uF/16V,M,TAPING 8*11) 413-HT8015-164 1
C02 ELEC. CAPACITOR(470uF/10V,M,TAPING 8*11) 413-HT8015-169 1
C08­10,135,137,162 ELEC. CAPACITOR(220uF/10V,M,TAPING 6.3*11) 413-KC220-119 6
C124 ELEC. CAPACITOR(0.47uF/50V,M,TAPING 5*11) 413-KT350-093 1
C164 CERAMIC CAPACITOR(100pF/50V,J,TAPING,SL) 413-PXE90-107 1
IC02 IC(79L05A,TAPING,TO-92) 417-CDN44-392 1
R131 CARBON FILM RESISTOR(100K OHM,1/6W,J,T-26) 412-3113-047 1
R101,R102 CARBON FILM RESISTOR(12K OHM,1/6W,J,T-26) 412-3113-051 2
R129 CARBON FILM RESISTOR(15K OHM,1/6W,J,T-26) 412-3113-053 1
R163,R164 CARBON FILM RESISTOR((3.3K OHM,1/6W,J,T -26) 412-3113-057 2
R123,125­127,145-147 CARBON FILM RESISTOR(220 OHM,1/6W,J,T-26) 412-3113-058 7
R105 CARBON FILM RESISTOR(120K OHM,1/6W,J,T-26) 412-3113-062 1
R130,R135 CARBON FILM RESISTOR(47K OHM,1/6W,J,T-26) 412-3113-063 2
R178 CARBON FILM RESISTOR(10K OHM,1/6W,J,T-26) 412-3113-068 1
R179 CARBON FILM RESISTOR(1.5K OHM,1/6W,J,T-26) 412-D396-135 1
R132 CARBON FILM RESISTOR(30K OHM,1/6W,J,T-26) 412-DV300-291 1
R103 CARBON FILM RESISTOR(15 OHM,1/6W,J,T-26) 412-HDJ7150-709 1
R187 CARBON FILM RESISTOR(10 OHM,1/6W,J,T-26) 412-KC220-132 1
R188 CARBON FILM RESISTOR(470 OHM,1/6W,J,T-26) 412-KT300-108 1
R143,R148 CARBON FILM RESISTOR(33 OHM,1/6W,J,T-26) 412-MPG100-255 2
R169 CARBON FILM RESISTOR(27 OHM,1/4W,J,T-26) 412-PRODJ1-451 1
D106,D105 SWITCHING DIODE(1SS132/1SS133,300mw,55V,T-77) 414-3113-005 2
D01-08 DIODE(1N4002,1A/100V,TAPING) 414-DV300-5014 8

PIN(1P,L=1.2∮*16mm)

424-D200-001 2