WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
www.excalibur-fire.com
P95-2 Zero Clearance Direct Vent Gas Fireplace
Owners &
Installation Manual
MODELS: P95-NG2 Natural Gas P95-LP2 Propane
Tested by:
918-456
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Homeowner: Please keep these instructions for future reference.
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
09/28/05
To the New Owner:
Congratulations!
You are the owner of a st ate-of-the-art Excalibur Gas Fireplace by FPI FIREPLACE
PRODUCTS INTERNA TIONAL LTD. The P95-2 is a hand crafted appliance and has
been designed to provide you with all the warmth and charm of a wood fireplace at
the flick of a switch. The model P95-2 has been approved by Warnock Hersey for
both safety and efficiency. As it also bears our own mark, it promises to provide you
with economy , comfort and security for many trouble free years to follow. Please t ake
a moment now to acquaint yourself with these instructions and the many features of
your Excalibur Fireplace.
INFORMATION FOR MOBILE / MANUFACTURED HOMES AFTER FIRST SALE
This Excalibur product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS
FIREPLACE HEATERS ANSI Z21.88b-2003/CSA 2.33b-2003 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN/CGA 2.17-M91.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites,
and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow
the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA
B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This Excalibur Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the
unit.
This Excalibur Mobile/Manufactured Home listed appliance
comes equipped with a dedicated #8 ground lug to which
an 18 gauge copper wire from the steel chassis ground
must be attached.
This appliance may only be installed in an aftermarket
permanently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only use with the type of gas indicated
on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
2
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace3
SAFETY LABEL
This is a copy of the label that accompanies
each P95-2 Zero Clearance Direct Vent Gas
Fireplace. We have printed a copy of the
contents here for your review. The safety label
is located on the front inside base of the unit,
visible when the bottom louver is open.
NOTE: Excalibur units are constantly being
improved. Check the label on the unit and if
there is a difference, the label on the unit is the
correct one.
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appliances individual manual shut-off must be a
t-handle type valve.
4
Copy of Safety Decal for P95-2
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The P95-NG2 or P95-LP2 Direct Vent Fireplace
must be installed in accordance with these instructions. Carefully read all the instructions in this
manual first. Consult the "authority having jurisdiction" to determine the need for a permit prior to
starting the installation. It is the responsibility of the
installer to ensure this fireplace is installed in
compliance with manufacturer's instructions and
all applicable codes.
BEFORE YOU START
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of the
following:
INSTALLATION AND REPAIR
SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED
BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL
SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT
FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE
THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE
APPLIANCE BE KEPT CLEAN.
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISED WHEN
THEY ARE IN THE SAME ROOM AS
THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE
PLACED ON OR NEAR THE APPLIANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local
codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI
Z223.1 Installation Codes.
2) The appliance when installed, must be
electrically grounded in accordance with
local codes, or in the absence of local
codes with the current National Electrical
Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) See general construction and assembly
instructions. The appliance and vent should
be enclosed.
4) This appliance must be connected to the
specified vent and termination cap to the
outside of the building envelope. Never
vent to another room or inside a building.
Make sure that the vent is fitted as per
Venting instructions.
5) Inspect the venting system annually for
blockage and any signs of deterioration.
12)Installation and any repairs to this appliance
should be done by a qualified service person. A professional service person should
be called to inspect this appliance annually.
Make it a practice to have all of your gas
appliances checked annually.
13)Do not slam shut or strike the glass door.
14)Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.)
be used in this appliance.
15)The appliance area must be kept clear and
free of combustible materials, (gases and
other flammable vapours and liquids).
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location, page 6
b) Clearances to Combustibles,
2) Assemble Top Standoffs, page 9. (NOTE:
must be done before installing unit into
fireplace.)
3) Install vent, pages 17-21.
DUE TO HIGH TEMPERATURES,
THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND
AWAY FROM FURNITURE AND
DRAPERIES.
WARNING: FAILURE TO INSTALL
THIS APPLIANCE CORRECTLY
WILL VOID YOUR WARRANTY AND
MAY CAUSE A SERIOUS HOUSE
FIRE.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURES,
ESPECIALLY THE FIREPLACE
GLASS, AND SHOULD STAY AWAY
TO AVOID BURNS OR CLOTHING
6) Venting terminals shall not be recessed into
a wall or siding.
7) Any safety glass removed for servicing
must be replaced prior to operating the
appliance.
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
9) Wear gloves and safety glasses for protection while doing required maintenance.
10)Be aware of electrical wiring locations in
walls and ceilings when cutting holes for
termination.
11)Under no circumstances should this appliance be modified. Parts that have to be
removed for servicing should be replaced
prior to operating this appliance.
4) Make gas and electrical connections. Test
the pilot. Must be as per diagram. Page 22.
5) Install brick panels (optional), page 24.
6) Install log set where indicated on
pages 24-25.
7) Install Front Facade, page 26.
8) Install Optional Screen Door, page 26.
9) Install optional Wall Switch, Remote Con-
trol, or Wall Thermostat, page 28.
10)Final check.
Before leaving this unit with the customer, the
installer must ensure that the appliance is firing
correctly and operation fully explained to
customer.
IGNITION.
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace5
INSTALLATION
This includes:
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label 45,000
Btu/h) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to
ensure that the flame does not carbon. First
allow the unit to burn for 15-20 min. to
stabilize.
CAUTION: Any alteration to the product
that causes sooting or carboning that
results in damage is not the responsibility of the manufacturer.
LOCATING YOUR
GAS STOVE
1) When selecting a location for your stove,
ensure that the clearances outlined on this
page are met.
2) Provide adequate clearances for servicing.
3) The appliance must be installed on a flat,
solid, continuous surface (e.g. wood, metal, concrete). This may be the floor, or
raised up on a platform to enhance its visual
impact. If the appliance is going to be installed on carpeting, combustible linoleum
tile or other combustible material other than
wood flooring, the appliance must be installed on a metal or wood panel extending
the full width and depth of the appliance.
4) The P95-2 Direct Vent Gas Fireplace can be
installed in a recessed position or framed
out into the room as in A, B, C, D. See
Diagram 1.
7) We recommend that you plan your installation on paper using exact measurements
for clearances and floor protection before
actually installing this appliance. Have a
qualified inspector, dealer, or installer review your plans before installation.
Note: For vent terminations see page
10.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8
ground lug provided. See page 29.
OPTIONAL
DUCT SYSTEM
KIT #946-556
The HeatWave Air Duct Kit increases the
effectiveness of your fireplace by dispersing
warm air from the fireplace to remote locations
in the same room or other rooms in your home.
Up to two kits may be installed on the fireplace.
Please Note: Only 1 HeatWave kit may be
operated at one time. This includes the internal
blower option as well.
CLEARANCES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of chimney related fires is
failure to maintain required clearances
(air space) to combustible materials. It is
of the greatest importance that this fireplace and vent system be installed only
in accordance with these instructions.
Clearance to Combustibles from:
Back0"(0mm)
Side0"(0mm)
Floor0"(0mm)
NOTE: The minimum floor clearance must
be maintained from the top surface of
the carpeting, tile, etc.
Side Wall Clearance6-1/2"(165mm)
Horizontal Vent Clearances
Top3"
Side2"
Bottom2"
A) Flat on Wall
B) Flat on Wall Corner
C) Recessed into
Wall/Alcove
D) Corner
Diagram 1
5) This appliance is Listed for bedroom installations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
6) The P95-2 Direct Vent Gas Fireplace is
approved for alcove installations, which
meet the clearances listed on this page.
6
OPTIONAL
HEAT RELEASE
KIT #946-570
The Heat Release Kit expels warm air from the
fireplace to the outside of the building, allowing
the fireplace to be operated with less heat
entering the room. The kit may be used on either
the left or right side.
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace
Vertical Vent Clearances 1-1/4" (32mm)
* see mantle clearance instructions
(page 7).
WARNING:
Fire hazard is an extreme risk
if these clearances are not
adhered to.
Clearances for HeatWave and
Heat Release Kit
Heat Release Kit
The HeatWave Duct Kit and the Heat Release
Kit have different clearance and framing
requirements, check the HeatWave and Heat
Release manual for details.
INSTALLATION
COMBUSTIBLE MANTELS
Because of the extreme heat this fireplace emits, the mantel clearances are
critical. Combustible mantel clearances from
top of unit are shown in Diagram below.
Note: A non-combustible mantel may
be installed at a lower height if the
framing is made of metal studs
covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch
= 6 inches)
Mantel can be installed anywhere in shaded
area or higher using the above scale.
Note: Ensure the paint that is used on
the mantel and the facing is "heat
resistant" or the paint may discolour.
P95-2 Flat Wall Surround and Tile Kit
The P95-2 Flat Wall Surround, Hearth Pad and Tile Kit cannot be modified in any way. It must be
installed as manufactured.
FRAMING AND
FINISHING
1) Determine the total thickness of facing ma-
terial (e.g. drywall plus ceramic tiles) to
allow the finished surface to be flush with
the front of the unit. Total facing thickness
can vary from 1/2" (13mm) to 1" (32mm)
thick.
Install Top Standoffs & Side Nailing Strips
before unit is slipped into position. See page
9 for assembly details.
2) Frame in the enclosure for the unit with
framing material. The framed opening is
50-1/8" high x 53-3/8" wide x 21-1/4" deep
(1276mm high x 1346mm wide x 533mm
deep).
Framing Dimensions
A B C
P95-2 Flat Wall Surround and Tile Kit Specifications
53-3/8" 50-1/8" 21-1/4"
1346mm 1276mm 533mm
UNIT BASE STAND-OFFS
To accommodate varying thicknesses and finishes of hearth materials, we have increased
the overall height of the appliance by a further
1 1/8”. This increase is added with the inclusion
of two stand-offs at the bottom of the unit,
below the outer box, taking the overall height of
the framing dimensions from 49” up to 50 1/8”.
In the event that you should choose to use
thinner materials to finish the hearth, you can
omit the stand-offs provided for raising the unit.
However, we recommend that you leave the
framing dimensions as they are in the manual
and alter only the facing requirement by reducing it by the same distance that you have
lowered the unit.
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace7
Insert the 2 unit base stand-offs underneath
the unit as shown in the diagram below. Space
the stand-offs centrally, approximately 2 or 21/2 feet apart. Ensure that the unit is not unstable.
3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house,
apply vapour barrier and drywall, as per
local installation codes. (Do not insulate
the fireplace itself.)
INSTALLATION
Fireplace
Stand
No hearth is
required when
the unit is raised
3" (76mm) off of
the floor surface
Flooring
53-3/4”
48-3/4”
Header
C
L
21-1/8” (533mm)
2-1/4”
4"
2"
Gas connection
on this side
Non-combustible
Material
Combustible
Material
11” dia. hole
through wall
for Flex
or for DuraVent
4"
2-7/8”
4) Note: The unit does
not have to be completely enclosed in a
chase. The clearance
on top of the unit is 0"
to the standoffs so
combustible building
materials can be laid
directly on top of the
standoffs. You must
maintain clearance
from the vent to combustible materials for
both rigid and flex, see
Vent Clearances,
page 6.
Note: 53-3/4" is the minimum height for both flex termination
or Simpson Dura-Vent venting.
The HeatWave Duct Kit has different
clearance and framing requirements,
check the HeatWave manual for details.
FACING REQUIREMENT
This fireplace requires a non-combustible material extending from the framing header and
sides.
Facing Over 1" (25mm) Thick
If the facing material is over 1" (25mm) thick (example: brick or river rock),
install the facing around the perimeter of the face. You may wish to make
a face template as shown on the diagram.
FPI offers a cover plate
template. See next page.
NOTE: If using a brick
hearth, the fireplace will
need to be raised to accommodate the brick
thickness. Example: If the
brick is 2" thick, the unit
must be raised 1".
HEARTH REQUIREMENTS
Floor Mounted Fireplaces
The flanges on the front face of the fireplace
are for a facing thickness of 1" (25mm).
8
Please note that all vertical measurements are
taken from the base of the
unit excluding risers or
bottom stand-offs.
Raised Fireplaces
You must take into
account the depth
of the floor covering (carpet, tile, linoleum, etc.) when
determining the
height of the fireplace stand.
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
OPTIONAL COVER
PLATE TEMPLATE
1) Ensure top clip screws are at top of oblong
holes before installation.
Oblong Screw
Holes
2) Position bottom of cover plate over pins
located at the bottom of the firebox.
UNIT ASSEMBLY
PRIOR TO
INSTALLATION
The 2 Top Standoffs must be correctly positioned and attached to the top before unit is
slipped into position.
Top Standoff Assembly
The top standoffs are shipped in a flat position
and must be folded into shape and attached.
1) Remove the standoffs from the fireplace
top.
2) Take each standoff and bend into the correct shape. Bend up at the bend lines until
the screw holes in the standoff and the prepunched screw holes on the fireplace top
line up.
3) Attach the standoff securely to the top with
2 screws per standoff (on opposite corners).
Side Nailing Strips
The side nailing strips come attached to the unit.
There are 2 plates, one on the top and bottom
that can be folded out as required.
Plates can
be folded out.
Pins
3) Bring cover plate towards the unit and hook
top clip over and behind the glass frame.
The top clip may need to be adjusted.
Loosen the 2 screws that secure the top
clip to let the cover plate settle over and
behind the glass frame. Once settled tighten screws.
Top Clip
Back View of
Cover Plate
Pin Holes
TO REMOVE:
1) Remove 2 screws that secure top clip.
Ensure to hold cover plate as it will fall
forward.
VENTING
INTRODUCTION
The P95-2 uses the "balanced flue" technology Coaxial system. The inner liner vents products
of combustion to the outside while the outer liner draws outside combustion air into the combustion
chamber thereby eliminating the need to use heated room air for combustion and losing warm room
air up the chimney.
Not e: These flue pipes must not be connected to any other appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent
gas appliance must use it's own separate vent system. Common vent systems are prohibited.
2) Pull out top clip that is still hooked onto glass.
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace9
INSTALLATION
VENTING
FPI Direct Vent System (Flex) Horizontal Terminations Only
These venting systems, in combination with the P95-2 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by
Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 11.
FPI Direct Vent (Flex) System Termination
Kit (Part # 946-615) includes all the parts
needed to install the P95-2 with a maximum run of 4 feet.
1) 8" dia. flexible liner (4 ft. length)
2) 5" dia. flexible liner (4 ft. length)
3) spring spacers (4)
4) thimble (2)
5) AstroCap XL termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless
Steel (4)
10)vinyl siding standoff
If longer runs are needed, the FPI Direct
Vent system (Flex) kit is (Part # 946-616)
which includes all the parts needed to
install the P95-2 with a maximum 10' run.
1) 8" dia. flexible liner (10 ft. length)
2) 5" dia. flexible liner (10 ft. length)
3) spring spacers (7)
4) thimble (2)
5) AstroCap XL termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless
Steel (4)
10)vinyl siding standoff
10
Notes:
1) Liner sections should be continuous
without any joints or seams.
2) Only Flex pipe purchased from FPI
may be used for Flex installations.
3) Horizontal vent must be supported
every 3 feet.
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
.
B
B
B
B
A
C
V
V
V
V
V
V
V
A
A
V
Fixed
Fixed
Openable
Closed
Closed
Openable
N
L
B
E
B
M
D
F
K
H
j
Vertical
Termination
V
Vent terminal
Area where terminal is not permited
A
Air supply outlet
24"
V
A
G
Inside
corner detail
V
24"
18"
Vertical
Termination
EXTERIOR VENT TERMINATION LOCATIONS
the centerline of the regulator.
any other appliance *(12"/30cm)
*(min. 84"/2.1m)
H = Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally from
J= Clearance to service regulator vent outlet *(min 36"/90cm)
K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
M= Clearance above paved sidewalk or a paved driveway located on public property
N= Clearance under veranda, porch, deck, or balcony *(min. 12"/30cm)
Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace11
distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with
B= Clearance to window or door that may be opened *(12"/30cm)
C= Clearance to permanently closed window *(min. 12"/30cm)
D= Vertical clearance to ventilated soffit located above the terminal within a horizontal
E= Clearance to unventilated soffit (min. 18"/45cm)
F= Clearance to outside corner: with AstroCap Termination Cap (min 6"/15cm), with Dura-
G= Clearance to inside corner: with AstroCap Termination Cap (min 6"/15cm), with Dura-
Note:
- A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
- Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
- If the vent termination is accessible, a certified guard shall be installed.
* As specified in CGA B149 Installation Code. Note: Local codes or regulations may require different clearances.
INSTALLATION
SIMPSON DURA-VENT VENTING
The Simpson Dura-Vent Direct Vent System offers a complete line of component parts for installation of both horizontal and vertical installations.
Many items are offered in decorative black, as well as galvanized finish. We recommend using the galvanized finish for installation with the
P95-2.
The minimum components required for a basic horizontal termination are:
1 Horizontal Termination Cap
190o Elbow
1 Flue Adaptor
1 Wall Thimble
1 Length of pipe to suit wall thickness
(see chart)
Wall thickness is measured from the back standoffs to the inside mounting surface of
termination cap. For siding other than vinyl furring strips may be used, instead of the vinyl
siding standoff, to create a level surface to mount the vent terminal. The Terminal must not
be recessed into siding. Measure the wall thickness including furring strips.
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside
surface of wall without siding and add 2 inches.