Regency P42-NG3, P42-LP3 User Manual

Page 1
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appliance Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.
www.regency-fire.com
P42 Gas Fireplace
Owners &
Installation Manual
MODELS: P42-NG3 Natural Gas P42-LP3 Propane
Tested by:
918-407
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Homeowner: Please keep these instructions for future reference.
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
06/06/05
Page 2
To the New Owner:
Congratulations! You are the owner of a state-of-the-art Gas Stove by FIREPLACE PRODUCTS INTERNATIONAL. The P42 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch. The model P42 has been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This Regency product has been tested and listed by Warnock Hersey as a Vented Gas Fireplace Heater to the following standards: UL307B-1995, CAN/CGA-2.17-M91, ANSI Z21.88b-2003/CSA 2.33b-2003.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This Regency Mobile/Manufactured Home Listed appli­ance comes factory equipped with a means to secure the unit.
This Regency Mobile/Manufactured Home listed appli­ance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
This appliance may be installed in an aftermarket perma­nently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
2
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 3
TABLE OF CONTENTS
Safety Label
Safety Label................................................................ 4
Installation
Important Message ..................................................... 5
Before You Start ......................................................... 5
General Safety Information .......................................... 5
Installation Checklist ................................................... 5
Manufactured Mobile Home Requirements .................. 6
Unit Specifications ...................................................... 6
Locating Your Gas Stove............................................. 6
Optional HeatWave Duct System ................................ 6
Optional Heat Release Kit ........................................... 6
Hearth ...................................................................... 6
Clearances.................................................................. 7
Mantels ...................................................................... 7
Mantel Leg Clearances................................................ 7
Framing and Finishing................................................. 8
Top Assembly & Nailing Strips.................................... 8
Venting Introduction .................................................... 8
Vent Restrictors .......................................................... 8
Exterior Vent Termination Requirements ..................... 9
Venting .................................................................... 10
Regency Direct Vent System (Flex) Horizontal
Termination Kits only .......................................... 10
Rigid Pipe Venting Components List ......................... 11
Rigid Pipe Venting - Horizontal or Vertical
Terminations ....................................................... 12
Venting Arrangements Horizontal Terminations ......... 13
Venting Arrangements Vertical Terminations............. 14
Vertical Terminations - Co-Linear Flex System.......... 17
Venting Arrangements ........................................ 18
Dura-Vent Horizontal Termination Installations .......... 19
Dura-Vent Vertical Termination Installation ................ 20
Installation Procedures for Regency Direct Vent
System Flex....................................................... 21
System Data............................................................. 22
High Elevation ........................................................... 22
Gas Line Installation.................................................. 22
Gas Pipe Pressure Test ............................................ 22
S.I.T. Valve Description ............................................. 22
Aeration Adjustment.................................................. 23
Brick Panels ............................................................. 23
Log Set Installation ................................................... 24
Flush Door ................................................................ 25
Flush Louvers............................................................ 25
Double Screen Door .................................................. 25
Bay Front.................................................................. 2 6
Bay Louvers .............................................................. 26
Full Screen Front ...................................................... 27
Wiring Diagram ......................................................... 30
Remote Control ......................................................... 31
Remote Wall Switch.................................................. 31
Wall Thermostat........................................................ 31
Operating Instructions
Operating Instructions ............................................... 31
Lighting Procedure .................................................... 31
Lighting Plate Instructions ......................................... 32
Shutdown Procedure ................................................. 33
First Fire ................................................................... 33
Normal Operating Sounds of Gas Appliances............ 33
Maintenance
Maintenance Instructions .......................................... 33
Gold-Plated Louvers .................................................. 34
Log Replacement ...................................................... 34
Thermopile/Thermocouple ......................................... 34
Glass Replacement................................................... 34
Removing Fan ........................................................... 35
Replacing Fan ........................................................... 35
Removing Valve......................................................... 35
Installing Valve .......................................................... 36
Parts list
Replacement/Spare Parts List................................... 37
Warranty
Warranty ................................................................... 43
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 3
Page 4
SAFETY LABEL
This is a copy of the label that accompanies each P42 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the con-
tents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
Copy of Safety Decal for P42
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts. For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length. For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
4
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 5
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The P42-NG/P42-LP Direct Vent Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with manufacturers instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHOR­IZED SERVICE PERSON. THE AP­PLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST AN­NUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FRE­QUENT CLEANING MAY BE RE­QUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MA­TERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPART­MENTS, BURNERS AND CIRCULAT­ING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LO­CATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERA­TURES, ESPECIALLY THE FIRE­PLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMA­BLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLI­ANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or Nation­al Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be elec­trically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/ NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) See general construction and assembly instructions. The appliance and vent should be enclosed.
4) This appliance must be connected to the specified vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fitted as per Venting instructions.
5) Inspect the venting system annually for blockage and any signs of deterioration.
6) Venting terminals shall not be recessed into a wall or siding.
7) Any safety glass removed for servicing must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.
9) Wear gloves and safety glasses for pro­tection while doing required maintenance.
10)Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.
11)Under no circumstances should this appli­ance be modified. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12)Installation and any repairs to this appliance should be done by an authorized service person. A professional service person should be called to inspect this appliance
annually. Make it a practice to have all of your gas appliances checked annually.
13)Do not slam shut or strike the glass door.
14)Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15)The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids).
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location, page 6 b) Clearances to Combustibles, page 7 c) Mantle Clearances, page 7 d) Framing & Finishing Requirements,
page 8
e) Venting Requirements, pages 8-18.
2) Assemble Top Facing Support and Side Nailing Strips, page 8. NOTE: must be
done before installing unit into fire­place.
3) Install venting, pages 19-21.
4) Make gas and electrical connections. Test
the pilot. Must be as per diagram. Page 22.
5) Test Gas Pressure. Page 22.
6) Install brick panels (optional), page 23.
7) Install Flush Door Front (Standard) and
optional Flush Gold Trim, page 25. Install Optional Door Screen, page 25.
8) Install Optional Bay Front and optional Bay Gold Trim, page 26.
9) Install Louvers (Flush or Bay), pages 25-
26.
10)Install optional Wall Switch, Remote Con­trol, or Wall Thermostat, page 31.
11)Final check.
Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and operation fully explained to customer.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 5
Page 6
INSTALLATION
This includes:
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label 35,000 Btu/h) after burning appliance for 15 min­utes.
2) If required, adjusting the primary air to ensure that the flame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibil-
ity of the manufacturer.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8 ground lug provided. See page 28.
UNIT SPECIFICATIONS
LOCATING YOUR
GAS STOVE
1) When selecting a location for your stove,
ensure that the clearances outlined on this page are met.
2) Provide adequate clearances for servic­ing.
3) The appliance must be installed on a flat, solid, continuous surface (e.g. wood, met­al, concrete). This may be the floor, or raised up on a platform to enhance its visual impact. If the appliance is going to be installed on carpeting, combustible linole­um tile or other combustible material other than wood flooring, the appliance must be installed on a metal or wood panel extend­ing the full width and depth of the appli­ance.
4) The P42 Direct Vent Gas Fireplace can be installed in a recessed position or framed out into the room as in A, B, C, D. See Diagram 1.
Diagram 1
A) Flat on Wall B) Flat on Wall Corner C) Recessed into
Wall/Alcove
D) Corner
OPTIONAL
DUCT SYSTEM
KIT #946-556
The HeatWave Air Duct Kit increases the effectiveness of your fireplace by dispersing warm air from the fireplace to remote locations in the same room or other rooms in your home.
Up to two kits may be installed on the fireplace. Please Note: Only 1 HeatWave kit may be operated at one time. This includes the internal blower option as well.
OPTIONAL
HEAT RELEASE
KIT #946-570
The Heat Release Kit expels warm air from the fireplace to the outside of the building, allowing the fireplace to be operated with less heat entering the room. The kit may be used on either the left or right side.
HEARTH
5) This appliance is Listed for bedroom instal-
lations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) The P42 Direct Vent Gas Fireplace is ap­proved for alcove installations, which meet the clearances listed on this page.
7) We recommend that you plan your installa­tion on paper using exact measurements for clearances and floor protection before actually installing this appliance. Have an authorized inspector, dealer, or installer review your plans before installation.
Note: For vent terminations see page 9
A hearth is not mandatory, but is recommended for aesthetics and for added safety.
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Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 7
INSTALLATION
CLEARANCES
The clearances listed below are Minimum dis­tances unless otherwise stated:
A major cause of chimney related fires is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fire­place and vent system be installed only in accordance with these instructions.
Clearance to Combustibles from: Back 0" (0mm) Side 0" (0mm) Floor 0" (0mm)
Minimum Clearance from Louver to: Mantel min. 7" (177mm) Ceiling 36" (914mm) from top
of louvers
Side Wall 6" (152mm) Vent 1-1/2" (38mm) Flex
1-1/4" (32mm) Rigid Pipe
Alcove Clearances: Max. Depth 36" (914mm) Min. Width 52" (1321mm) Min. Height 90" (2286mm)
MANTELS
Because of the extreme heat this fireplace emits, the mantel clearances are critical.
Combustible mantel clearances from louver are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is
made of metal studs covered with a non-combustible board.
This drawing is to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area using the above scale for units with the Flush
Front and with the optional Bay Front.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant"
WARNING
or the paint may discolour.
Fire hazard is an extreme risk
if these clearances are
MANTEL LEG CLEARANCES
not adhered to.
Combustible mantel leg clearances as per diagram below:
The HeatWave Duct Kit and the Heat Release Kit have different clear­ance and framing re-
Heat Release Kit
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 7
quirements, check the HeatWave and Heat Release manual for de­tails.
Maximum 1-1/2" projection at 2" minimum clearance.
Page 8
INSTALLATION
FRAMING AND
FINISHING
1) The facing allows for 1/2" (13mm) of dry-
wall material. The unit may be installed directly on/or against standard combusti­ble building materials.
2) Frame in the enclosure for the unit with framing material. The framed opening for the assembled kit is 36-5/8" high x 40-1/4" wide x 19" deep (930mm H x 1022mm W x 483mm D). See Diagram 1.
Diagram 1
5) The unit does not have to be completely enclosed in a chase. The clearance on top of the unit from the top standoffs is 0" so combustible building materials can be laid directly on top of the standoffs. You must maintain these clearances from the vent to combustible materials: Flex Termination clearance 1-1/2" (38mm), Simpson Dura­Vent clearance or (1-1/4" (32mm). Combus­tible materials can be laid against the side and back standoffs and the stove base.
The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details.
TOP ASSEMBLY &
NAILING STRIPS
The Top Facing Support and Side Nailing Strips must be correctly positioned and attached be­fore the unit is slipped into position.
1) The top standoffs are shipped installed.
2) The Top Facing Support and the 2 Side
Nailing Strips can be installed at different depths depending on the width of your facing. Match the depths of the top facing support and the side nailing strips.
a) Mount Top Facing Support using the 3
supplied screws into the 3 pre-punched screw holes on the top front of the unit. See Diagrams 2 & 3 for the proper position of the Top Facing Support for the various material depths.
Diagram 3
Diagram 4
b) Mount the Side Nailing Strip using the 3
supplied screws into the 3 screw holes or slots (diagram 4) on the side of the unit and repeat for the other side. Use the hole for a 1/2" (13mm) thick facing material and the slot for a range of thickness from 1" to 1-1/2" (25mm to 38mm).
VENTING
INTRODUCTION
The P42 uses the "balanced flue" technology Co Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
Note: These flue pipes must not be con-
nected to any other appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent sys­tems are prohibited.
Note: 43" (1092mm) is the minimum
height for flex termination and Simpson Dura-Vent terminations.
3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate
the fireplace itself.)
4) The top louvers must not be closer than 36"
(914mm) to the ceiling.
8
Diagram 1
Diagram 2
VENT RESTRICTOR
A vent restrictor may be required. Check the diagrams on pages 13 to 18 to determine if the #6 restrictor is needed for your vent configu­ration. If required, attach the 2 piece #6 restric­tor using 4 screws per piece to the inside top of the firebox.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 9
INSTALLATION
.
B
B
B
B
A
C
V
V
V
V
V
V
V
A
A
V
Fixed
Fixed
Openable
Closed
Closed
Openable
N
L
B
E
B
M
D
F
K
H
j
Vertical
Termination
V
Vent terminal
Area where terminal is not permited
A
Air supply outlet
24"
V
A
G
Inside
corner detail
V
24"
18"
Vertical
Termination
EXTERIOR VENT TERMINATION REQUIREMENTS
the centerline of the regulator.
any other appliance *(12"/30cm)
*(min. 84"/2.1m)
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
M= Clearance above paved sidewalk or a paved driveway located on public property
N= Clearance under veranda, porch, deck, or balcony *(min. 12"/30cm)
H = Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally from
J= Clearance to service regulator vent outlet *(min 36"/90cm)
K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 9
distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with
local code.
Vent Termination Cap (13"/33cm)
Vent Termination Cap (12"/30cm)
A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm)
B= Clearance to window or door that may be opened *(12"/30cm)
C= Clearance to permanently closed window *(min. 12"/30cm)
D= Vertical clearance to ventilated soffit located above the terminal within a horizontal
E= Clearance to unventilated soffit (min. 15"/38cm)
F= Clearance to outside corner: with AstroCap Termination Cap (min 6"/15cm), with Dura-
G= Clearance to inside corner: with AstroCap Termination Cap (min 6"/15cm), with Dura-
Note:
- A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
- Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
- If the vent termination is accessible, a certified guard shall be installed.
* As specified in CGA B149 Installation Code. Note: Local codes or regulations may require different clearances.
Page 10
INSTALLATION
Regency Direct Vent System (Flex) Horizontal Terminations Only
VENTING
These venting systems, in combination with the P42 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termi­nation cap must conform to the requirements in the Vent Terminal Locations diagram on page 9.
Regency Direct Vent (Flex) System Ter­mination Kit (Part # 946-515) includes all the parts needed to install the P42 with a maximum run of 4 feet.
1) 6-7/8" dia. flexible liner (4 ft. length)
2) 4" dia. flexible liner (4 ft. length)
3) spring spacers (4)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1/2" Drill Point, stainless steel
(4)
If longer runs are needed, the Regency Direct Vent system (Flex) # 946-516 in­cludes all the parts needed to install the P42 with a maximum 10' run.
1) 6-7/8" dia. flexible liner (10 ft. length)
2) 4" dia. flexible liner (10 ft. length)
3) spring spacers (7)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1/2" Drill Point, stainless steel
(4)
10
Note: a) Liner sections should be continuous with-
out any joints or seams.
b) Only Flex pipe purchased from Regency
may be used for Flex Installations.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 11
INSTALLATION
RIGID PIPE VENTING COMPONENTS LIST
All Simpson Dura-Vent components are available directly from FPI.
Description Simpson Dura-Vent Selkirk Amerivent
Direct VentGS
6" Pipe Length, Galvanized 90 8 4DT-6 N/A 6" Pipe Length, Black 908B 4DT-6B N/A 7" Pipe Length, Galvanized N/A N/A 4 D7 7" Pipe Length, Black N/A N/A 4D7B 9" Pipe Length, Galvanized 90 7 4DT-9 N/A 9" Pipe Length, Black 907B 4DT-9B N/A 12" Pipe Length, Galvanized 906 4DT-12 4D12 12" Pipe Length, Black 906B 4DT-12B 4D12B 18" Pipe Length, Galvanized N/A 4DT-18 N/A 18" Pipe Length, Black N/A 4DT-18B N/A 24" Pipe Length, Galvanized 904 4DT-24 4D2 24" Pipe Length, Black 904B 4DT-24B 4D2B 36" Pipe Length, Galvanized 903 4DT-36 4D3 36" Pipe Length, Black 903B 4DT-36B 4D3B 48" Pipe Length, Galvanized 902 4DT-48 4D4 48" Pipe Length, Black 902B 4DT-48B 4D4B
Adjustable Length, 11"-14", Galv. 911 4DT-AJ N/A Adjustable Length, 11"-14", Black 911B 4DT-AJB N/A Adjustable Length, 17"-24", Black 917B N/A N/A Adjustable Length, 7" Galvinized N/A N/A 4D7A Adjustable Length, 7" Black N/A N/A 4D7AB Adjustable Length, 12" Galvinized N/A N/A 4D12A Adjustable Length, 12" Black N/A N/A 4D12AB
45O Elbow, Galvinized 945 4DT-EL45 4D45L 45O Elbow, Black 945B 4DT-EL45B 4D45LB 45O Elbow, Swivel, Galvinized 945G N/A N/A 45O Elbow, Swivel, Black 945BG N/A N/A 90O Elbow, Galvinized 990 4DT-EL90S 4D90LS 90O Elbow, Black 990B 4DT-EL90SB 4D90LBS 90O Elbow, Swivel, Galvinized 990G N/A N/A 90O Elbow, Swivel, Black 990BG N/A N/A
Ceiling Support 949 - n/a from FPI 4DT-CS 4DFSP Cathedral Support Box 941 4DT-CSS 4DRSB Wall Support/Band 988 4DT-WS/B 4DWS Offset Support 989 - n/a from FPI 4DT-OS N/A Wall Thimble, Black 942 4DT-WT 4DWT Wall Thimble Support Box/Ceiling Support 940 N/A N/A Firestop Spacer 963 4DT-FS 4DFSP Trim Plate, Black N/A 4DT-TP 4DFPB Brass Trim for Wall Thimble/Ceiling Support 3951 N/A N/A
Attic Insulation Shield 12" N/A N/A 4DAIS12 Attic Insulation Shield - Cold Climates 36" N/A N/A 4DAIS36
Basic Horizontal Termination Kit (A) 970 4DT-HKA 4DHTK2 Horizontal Termination Kit (B) 971 4DT-HKB 4DHTK1 Vertical Termination Kit 978 4DT-VKC 4DVTK
High Wind Vertical Cap 991 N/A N/A High Wind Horizontal Cap 985 N/A N/A Horizontal Square Termination Cap 984 4DT-HHC 4DHC Verical Termination Cap 980 4DT-HVC 4DVC Storm Collar 953 4DT-SC 4DSC
Adjustable Flashing, 0/12-6/12 943 4DT-AF6 4DF Adjustable Flashing, 6/12-12/12 943S 4DT-AF12 4DF12
Vinyl Siding Standoff 950 4DT-VS N/A Vinyl Siding Shield Plate N/A 4DT-VSP N/A
Snorkel Termination 14" 982 4DT-ST14 4D12S Snorkel Termination 36" 981 4DT-ST36 4D36S
R
Direct-Temp
TM
Direct Vent
R
946-506/P Vent Guard (Optional) 510-994 Rigid Pipe Adaptor (Must use with all Rigid Piping) 640-994 U37 Rigid Pipe Adaptor 640-530/P Riser Vent Terminal
946-205 Vinyl Siding Shield for Riser Vent Terminal 946-208/P Vent Guard (Optional) - Riser Vent Terminal 946-523/P AstroCap Horizontal Cap 946-206 Vinyl Siding Standoff - AstroCap
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 11
Page 12
Rigid Pipe Adaptor
(Part# 510-994)
Pipe Length
Vertical
Terminal
Storm Collar
Part # 953
Flashing
943 or 943S
Ceiling Firestop
(Part # 963)
24" Pipe
Length
Adj.Pipe Length
11" - 14-5/8"
90 Elbow
o
Horizontal
Termination
Cap
Wall Thimble
Part # 942
Vinyl Siding
Standoff (Optional)
Part #950
INSTALLATION
RIGID PIPE VENTING
Horizontal or Vertical Terminations
The Rigid Pipe Venting System offers a complete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized finish. We recommend using the galvanized finish for installation with the P42.
The minimum components required for a basic horizontal termination are:
1 Horizontal Termination Cap 190o Elbow 1 Flue Adaptor 1 Wall Thimble 1 Length of pipe to suit wall thickness
(see chart)
Wall thickness is measured from the back standoffs to the inside mounting surface of termination cap. For siding other than vinyl furring strips may be used, instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The Terminal must not be recessed into siding. Measure the wall thickness including furring strips.
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside surface of wall without siding and add 2 inches.
Alternate
Horizontal
Termination
Caps
WARNING:
Do not combine venting components from different venting systems.
However use of the the AstroCapTM and FPI Riser is acceptable with all systems.
This product has been evaluated by Intertek for using a Dura-Vent Flue Adaptor in conjunction with Selkirk Direct-Temp and Ameri Vent Direct venting systems. Use of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WHI listing of components.
The FPI AstroCap GS, American Metal Products, Ameri Vent Direct vent and Selkirk Direct-Temp. FPITM, and FPI AstroCapTM are the proprietary trademarks of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.
12
When using piping other than Simpson
Dura-Vent, 3 screws must be used to
secure rigid pipe to adaptor.
TM
and FPI Riser Vent terminal is certified for installations using FPI venting systems as well as Simpson Dura-Vent®, Direct Vent
Wall Thickness Vent Length
Flat Wall Installation
(inches) Required (inches)
4" - 5-1/2" 6" 7" - 8-1/2" 9"
10" - 11-1/2" 12"
9" - 14-1/2" 11" - 14-5/8" Adj. Pipe
15" - 23-1/2" 17" - 24" Adj. Pipe
Corner Installation
Wall Thickness Vent Length (inches) Required (inches)
3-1/4" - 6-3/4" 11" - 14-5/8" Adj. Pipe 7-3/4" - 16-1/4" 17" - 24" Adj. Pipe 7-1/4" - 8-3/4" 6" + 12"
9" + 9"
4-1/4" - 5-3/4" 6" + 9"
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 13
INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS
REGENCY DIRECT VENT SYSTEM (FLEX) (Propane & Natural Gas)
The shaded areas in the diagram show all allowable combinations of vertical runs with horizontal terminations. The chart below shows the distances with one 90o bend (two 45o elbows equal one 90o elbow). For a second 90o bend, see page 14.
A vent guard may be required, check local codes.
Minimum height requirement
• Rigid Pipe Systems: Maintain a 1-1/4"(32mm) clearance to combustibles
• Regency Flex: Maintain a 1-1/2"(38mm) clearance to combustibles
• Horizontal vent must be supported every 3 feet (0.9 meter)
• Firestops are required at each floor level and whenever passing through a wall
Note: Regency Direct Vent System (Flex) is only approved for horizontal
terminations.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 13
Note: Must use optional rigid pipe adaptor (Part # 510-
994) when using rigid pipe venting systems.
Rigid Pipe Systems: 4"(100mm) inner diameter 6-5/8"(168mm) outer diameter
Regency Flex: 4"(100mm) inner diameter 6-7/8"(175mm) outer diameter
Page 14
INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS
REGENCY DIRECT VENT SYSTEM (FLEX) - Propane & Natural Gas
The diagram below shows examples of horizontal termination arrangements using two 90o elbows.
Note: 1) A maximum of two 90o elbows are permitted (two 45o elbows equal one 90o elbow).
If length "B" is increased, length "A" must be decreased by a corresponding amount.
2) A minimum of 6 ft.(1.8m) vertical from base of unit is required if two 90o elbows are used.
3) Minimum distance between elbows is 2 ft. (0.6m).
For All Horizontal Terminations
All Rigid Pipe Systems 4" inner diameter 6-5/8" outer diameter
Regency Flex Vent 4" inner diameter
6-7/8" outer diameter
A vent guard may be required, check local codes.
Maintain a 1-1/4" clearance to
combustibles for rigid pipe systems and 1-1/2" for Regency Flex Vent.
• Horizontal vent must be supported every 3 feet
• Firestops are required at each floor level and whenever passing through a wall.
Note: Regency Direct Vent System (Flex) is
only approved for horizontal termina­tions.
14
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 15
INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS - VERTICAL TERMINATIONS
(Propane & Natural Gas)
The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations with rigid pipe vent systems for Propane and Natural Gas.
Maximum two 45o elbows allowed.
• Vent restrictor #6 must be used in shaded area in diagram below.
• Vent must be supported at offsets
The P42 is approved for a 37 ft. (11.3m) straight ver­tical, including a 20" (0.5m) horizontal offset using two 90o elbow (two 45 elbows equal one 90o el­bow) with rigid pipe vent systems for Propane and Natural Gas, as per the diagram to the right.
• Vent restrictor #6 is required for ter­minations in shad­ed area.
Vent must be sup­ported at offsets
o
Note: Must use optional rigid pipe adap-
tor when using rigid pipe vent systems (Part # 510-994).
Note: Regency Direct Vent System (Flex)
Diagram 1
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 15
is only approved for horizontal ter­minations.
Diagram 2
Page 16
INSTALLATION
The P42 is approved for a 23 ft. (7.0m) vertical, with a maximum 12 ft (3.7m) horizontal offset using two 90o elbows (two 45o elbows equal one 90o elbow) with rigid pipe vent systems for Propane and Natural Gas, as per the diagram below.
No Vent restrictor is required.
• Vent must be supported at offsets
The P42 is approved for a 37 ft. (11.3m) straight vertical, with rigid pipe vent systems for Propane and Natural Gas, as per the diagram below.
Vent restrictor #6 must be used
16
Diagram 3
Note: Regency Direct Vent System (Flex) is only approved for
horizontal terminations.
Diagram 4
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 17
Flex Liner
Exhaust
Flue
A maximum
of two certified
joiner kits
may be used
per length.
#948-305 (35 ft)
Air Intake
Co-linear DV
Vertical Termination
Cap # 946-529
Co-Linear
Flex
Adapter
with Kit# 946-563
Outer
Pipe
with Kit#
946-563
Inner Pipe
Adapter with Kit# 946-563
Rigid Pipe Adaptor
# 510-994
90 Degree
Elbow
Pipe Length
VERTICAL TERMINATION
WITH CO-LINEAR FLEX SYSTEM
INSTALLATION
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium flex running the full length of the chimney. See the Venting Arrangements on next page for minimum and maximum heights.
Required Parts:
Part # Description
946-529 Co-linear DV Vertical 948-305 3" Flex - 35 ft.
946-563 Co-Axial to Co-Linear Adapter Kit
510-994 Rigid Pipe Adaptor
Termination Cap
which contains the following: Co-linear Flex Adapter Outer Pipe Inner Pipe Adapter
Alternate Approved Caps
980 Vertical Termination Cap 991 High Wind Cap 923GK
3" Co-linear Adapter with flashing
Masonry chimneys may take various contours which the flexible liner will accommodate. However, keep the flexible liner as straight as possible, avoid unnecessary bending.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
FPI Cabinet and/or Flat Wall Mantles may be used in these applications ensuring that clearances to com­bustibles are maintained.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 17
Page 18
INSTALLATION
Venting Arrangements - Vertical Terminations
with Co-linear Flex System for both Residential & Manufactured Homes
into Masonry Fireplaces
18
The shaded area in the diagrams show the allowable vertical terminations.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 19
INSTALLATION
HORIZONTAL
INSTALLATIONS
1) Set the unit in its desired location. Check to
determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the unit. Rough in the gas preferably on the right side of the unit and the electrical (junction block is on the left side) on the left.
2) Direct Vent pipe and fittings are designed with special twist-lock connections to con­nect the venting system to the appliance flue outlet. A twist-lock appliance adaptor is an available option that must be used in conjunction with the Simpson Dura-Vent Direct Vent GS system. Install the adaptor after the unit is set in its desired location otherwise the unit will not fit through the 36­5/8" (930mm) high frame opening.
3) Put a bead of silicone inside the outer section of the adapter and a bead of Stove Mate on the inner collar. Slip the adapter over the existing inner and outer flue collar and fasten to the outer collar only with the 3 supplied screws (drilling pilot holes will make this easier). Level the fireplace and fasten it to the framing using nails or screws through the nailing strips.
b) Horizontal runs of vent must be sup-
ported every 3 feet (0.9meter). Wall straps are available for this purpose.
5) Mark the wall for a 10" x 10" (254mm x 254mm) square hole. The center of the square hole should line up with the center­line of the horizontal pipe. Cut and frame the 10 inch (254mm) square hole in the exterior wall where the vent will be terminated.
If the wall being penetrated is constructed of non-combustible material, i.e. masonry block or concrete, a 7" (178mm) diameter (7-1/2" (190mm) for flex) hole is accepta­ble.
*Diagrams 3, 3a & 4: As specified in CGA B149 Installation Code. Local codes or regulations may require different clearances.
Diagram 3
Note: Riser Vent is only for use in above grade termina­tions.
4) Assemble the desired combination of pipe
and elbows to the appliance adaptor and twist-lock for a solid connection.
Note:
a) Twist-lock procedure: Four indenta-
tions, located on the female ends of pipes and fittings, are designed to slide straight onto the male ends of adjacent pipes and fittings, by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends. (Diagram 1) Push the pipe sections completely together, then twist-lock one section clockwise ap­proximately one-quarter turn, until the two sections are fully locked. The fe­male locking lugs will not be visible from the outside, on the Black Pipe or fittings. They may be located by examining the inside of the female ends.
Diagram 1
Note: Apply sealant "Mill-Pac" to inner
pipe and high temp silicone seal­ant to outer pipe on every twist­lock joint.
Diagram 2
Note:
a) The horizontal run of vent must be level,
or have a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire.
b) The location of the horizontal vent ter-
mination on an exterior wall must meet all local and national building codes, and must not be blocked or obstructed. For External Vent Terminal Locations, see diagram on page 9.
c) Snorkel Terminations:
For installations requiring a vertical rise on the exterior of the building, 14-inch and 36-inch tall Snorkel Terminations (diagram 3 & 4) are available, as well as the standard Riser Vent, diagram 3a. Follow the same installation procedures as used for standard Horizontal Termi­nation. NEVER install the snorkel upside down.
NOTE: For Snorkel terminations in ABOVE
grade installations, follow nation­al or local code requirements.
Diagram 3a
Below Grade Installation
If the Snorkel Termination must be installed below grade, i.e. basement application, prop­er drainage must be provided to prevent water from entering the Snorkel Termination. Refer to Diagram 4. Do not attempt to en­close the Snorkel within the wall, or any other type of en­closure.
Diagram 4
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 19
Page 20
INSTALLATION
6) The arrow on the vent cap should be
pointing up. Insure that the 1-1/4"(32mm)
clearances to combustible materials are maintained (Diagram 5). Install the termina­tion cap.
Note: If installing termination on a siding
covered wall, a vinyl siding stand­off or furring strips must be used to ensure that the termination is not recessed into the siding.
Diagram 5
The four wood screws provided should be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings.
7) Before connecting the horizontal run of vent pipe to the vent termination, slide the Wall Thimble (Part # 942) over the vent pipe.
8) Slide the appliance and vent assembly to­wards the wall carefully inserting the vent pipe into the vent cap assembly. It is impor­tant that the vent pipe extends into the vent cap sufficient distance so as to result in a minimum pipe overlap of 1-1/4 inches (32mm). Secure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section. See Diagram 6.
Diagram 6
9) Install wall thimble in the center of the 10" (254mm) square and attach with wood screws (Diagram 6).
Diagram 7
VERTICAL
TERMINATION
1) Maintain the 1-1/4"(32mm) clear-
ances (air spaces) to com­bustibles when passing through ceilings, walls, roofs, enclosures, attic rafter, or oth­er nearby combustible surfac­es. Do not pack air spaces with insulation. Check pages 13-18 for the maximum verti­cal rise of the venting system and the maximum horizontal offset limitations.
2) Set the gas appliance in its desired location. Drop a plumb
bob down from the ceiling to the position of the appliance flue exit, and mark the loca­tion where the vent will penetrate the ceiling. Drill a small hole at his point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters or other fram­ing will obstruct the venting sys­tem. You may wish to relocate the ap­pliance or to off­set, as shown in Diagram 2 to avoid cutting load bear­ing members.
3) A Firestop spacer must be installed in the floor or ceiling of every level. To install the Firestop spacer in a flat ceiling or wall, cut a 10 inch (254mm) square hole. Frame the hole as shown in Diagram 3 and install the firestop.
Diagram 1
Diagram 2
Diagram 3
4) Assemble the desired lengths of pipe and elbows. Ensure that all pipes and elbow connections are in the fully twist-locked position and sealed.
Note: Apply sealant "Mill-Pac" to in­ner pipe and high temp sili­cone sealant to outer pipe on every twist­lock joint.
5) Cut a hole in the roof centered on the small
drilled hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles of 1-1/4"(32mm). Slip the flashing under the shingles (shingles should overlap half the flashing) as per Diagram 4.
Diagram 4: The upper half of the flashing is
installed under the roofing material and not
nailed down until the chimney is installed.
This allows for small adjustments.
6) Continue to assemble pipe lengths.
Note: If an offset is necessary in the attic
to avoid obstructions, it is impor­tant to support the vent pipe every 3 feet (0.9 meter), to avoid exces­sive stress on the elbows, and possible separation. Wall straps are available for this purpose (Diagram 2).
Galvanized pipe is desirable above the roof­line due to its higher corrosion resistance. Continue to add pipe sections through the flashing until the height of the vent cap meets the minimum height requirements specified in Diagram 5 or local codes. Note that for steep roof pitches, the vertical height must be in­creased.
20
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 21
INSTALLATION
Diagram 5
Roof Pitch Minimum Vent Height Feet Meters flat to 7/12 2 0.61 over 7/12 to 8/12 2 0.61 over 8/12 to 9/12 2 0.61 over 9/12 to 10/12 2.5 0.76 over 10/12 to 11/12 3.25 0.99 over 11/12 to 12/12 4 1.22 over 12/12 to 14/12 5 1.52 over 14/12 to 16/12 6 1.83 over 16/12 to 18/12 7 2.13 over 18/12 to 20/12 7.5 2.29 over 20/12 to 21/12 8 2.44
A poor draft, or down drafting can result from high wind conditions near big trees or adjoin­ing roof lines, in these cases, increasing the vent height may solve the problem.
7) Ensure vent is vertical and secure the base of the flashing to the roof with roofing rails, slide storm collar over the pipe section and seal with a mastic.
8) Install the vertical termination cap by twist­locking it.
Note: Any closets or storage spaces,
which the vent passes through must be enclosed.
Offset Chart
INSTALLATION
PROCEDURES
for Regency Direct Vent
System (Flex)
1) Locate the unit in the framing, rough in the
gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall accordingly. Cut a 10"(254mm) hole in the wall (inside dimen­sion).
Note: To make the installation more aesthetically pleasing, we rec­ommend framing out a square to mount the termi­nal to.
Note: A 1-1/2"(38mm) clearance around
the liner must be maintained ex­cept that only a 1" (25mm) clear­ance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give structur­al rigidity for mounting the termi­nation.
Note: If installing termination on a siding
covered wall, furring strips must be used to ensure that the termi­nation is not recessed into the siding.
2) Level the fireplace and fasten it to the
framing using nails or screws through the nailing strips.
3) Assemble the vent assembly by applying Mill Pac to the 4"(100mm) inner collar of the
termination and slipping the 4"(100mm) liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier). Apply Mill Pac or high temper­ature silicone to the 6-7/8"(175mm) flex pipe and slip it over the 6-7/8" outer collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws.
NOTE: Horizontal sections must be sup-
ported at intervals not exceeding 3 feet (0.9 meter). (Flame picture and performance will be affected by sags in the liner).
4) Separate the 2 halves of the wall thimble
and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls. The liners
must slip over the collars a minimum of 1-3/8".
5) Slip the assembled liner and termination assembly through the thimble making sure the termination cap faces up (there are markings on the cap that show which way is up). This will position the termination cap with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws.
6) Pull the centre 4"(100mm) liner and outer 6­7/8"(175mm) liner out enough to slip over the flue collars of the fireplace. (You may wish to cut the liner shorter to make it more workable.) Do not bend liner more than 90o.
7) Apply Mill Pac over the fireplace inner collar and slip the 4"(100mm) liner down over it and attach with 3 supplied screws.
8) Do the same with the 6-7/8"(175mm) liner.
9) Apply a bead of silicone between the thim-
ble and termination and around the outer edge of the terminal at the wall in order to keep the water out.
IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check vent termination area af­ter snow falls, and clear to prevent accidental block­age of venting system. When using snow blow­ers, make sure snow is not directed towards vent termination area.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 21
Page 22
INSTALLATION
System Data
For 0 to 4500 feet altitude Burner Inlet Orifice Sizes:
Natural Gas Propane
Burner #33 #50
Max. Input Rating
- Natural Gas 35,000 Btu/h
- Propane 35,000 Btu/h
Min. Input Rating
-Natural Gas 17500 Btu/h
-Propane 17500 Btu/h
Output Capacity with blower Off
Natural Gas 25,725 Btu/h Propane 26,740 Btu/h
Output Capacity with blower On
Natural Gas 26,250 Btu/h Propane 27,300 Btu/h
Supply Pressure
Natural Gas min. 5.0" w.c. Propane min. 11.0" w.c.
Manifold Pressure (High)
Natural Gas 3.8" +/- 0.2" w.c. Propane 10" +/- 0.2" w.c.
Electrical: 120 V A.C. System. Circulation Fan:variable speed
130 CFM.
Log Set: Ceramic fibre, 3 per set. Vent System: Simpson
Direct Vent System
Dura-Vent
or Regency Direct
Vent System (Flex)
GAS LINE
INSTALLATION
The gas line can be brought through either the right or the left side of the appliance. The gas valve is situated on the right hand side of the unit and the gas inlet is on the right hand side of the valve.
Note: If the gas line is being installed
from the left side, be sure to leave room to accommodate servicing of the fan.
The gas line connection may be made of rigid pipe, copper pipe or an approved flex connec­tor. (If you are using rigid pipe, ensure that the valve can be removed for servicing.) Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code.
For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1.
When using copper or flex connectors use only approved fittings. Always provide a union so that gas lines can be easily disconnected for burner or fan servicing. Flare nuts for copper lines and flex connectors are usually consid­ered to meet this requirement.
Important: Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open flame for leak testing.
GAS PIPE PRESSURE
TESTING
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" (8mm) ID hose.
4) Light the pilot and turn the valve to "ON" position.
5) The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label.
6) When finished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/ 8"(3mm) flat screwdriver. Note: Screw
should be snug, but do not over tight­en.
S.I.T. Valve Description
1) Gas cock knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Outlet Pressure Tap
6) Inlet Pressure Tap
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection Point
Note: Output capacity. The efficiency rating
of the appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system. Vent height may or may not change your efficiency ratings.
HIGH ELEVATION
This unit is approved in Canada for altitude 0 to 4500 ft. (CAN1 2.17-M90) with the orifice sup­plied.
22
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pres­sures over 1/2 psig (3.45 kPa).
The manifold pressure is controlled by a regu­lator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure,
both inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF" position.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a 1/ 8" (3mm) wide flat screwdriver.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 23
INSTALLATION
AERATION
ADJUSTMENT
The aeration adjustment gears are located on the valve mounting plate and are accessed from underneath through the bottom louver opening.
To access the air shutter loosen the lock nut and then use the allen key to turn the turning gear which will adjust the air shutter. Open the air shutter for a blue flame or close it for a yellower flame. Tighten the lock nut when adjustment is complete. The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude.
CAUTION: Carbon will be produced if air shutter is closed too much. (Should be 3/16"(4mm) open for natural gas and 1/2" (13mm) for propane.)
Note: Aeration Adjustment should only
be performed by an authorized Regency Installer at the time of installation or service.
BRICK PANELS
1) Unhook the 2 spring loaded hooks from the
bottom of the flush door and lift the Flush Front off the unit.
2) Unwrap the brick pattern panels from the protective wrapping.
Note: The logs must not be in the unit.
3) Insert the back brick panel first by carefully
slipping it between the back wall of the firebox and the rear log bracket.
4) Put the side panels in next. Tilt them in towards the middle of the firebox and put the bottom front corner in first. Be very careful not to scratch them on the firebox hardware. Place them flat up against the wall, they should fit snugly against the top of the firebox.
5) Next is for the brick panel for the top of the firebox. With both hands, lift it up with the widest part towards you and the brick pattern facing down.
Slip the wide part up and into the top front of the firebox and then tilt the back side up over the back brick and push back until the back of the brick panel rests on top of the back panel. Slide the 2 top brick clips over the top brick panel and into the slots at the top of the firebox. See diagram below.
IMPORTANT: Dangerous operating conditions may occur if the panels are broken.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 23
Page 24
INSTALLATION
LOG SET INSTALLATION
WARNING: Dangerous operating conditions may occur if these logs are not positioned in their correct certified locations. Read the fol­lowing instructions carefully and refer to the attached diagram.
1) Remove the logs from the box and carefully
unwrap them. The logs are fragile, handle with care. Do not force into position.
2) Place the rear log on the rear log support in the back of the unit with the flat side of the log facing the back of the unit. Carefully push the log down onto the pins.
3) Sprinkle the vermiculite on the sides and front of the fireplace bottom being careful not to get any into the air shutter or the burner ports (burner ports are the little holes in the top of the burner). The vermicu­lite is used to cover the sheet metal and hardware on the firebox floor and burner assembly.
4) Pull off ember size pieces of rockwool and gently place them around the whole burn­er. Do not compress the rockwool, leave it loose for the most realistic looking embers. Refer to the diagrams below for correct placement of rockwool on the Natural Gas and Propane units.
5) Place the front logs in the unit, aligning the holes on the underside of the logs with the log support pins in the front of the unit. Carefully push the logs down onto the pins.
(Hint: Install the front right side first.)
6) Place a few embers under the front logs and a few under the front part of the burner assembly to make it look like fallen embers.
7) Test for pilot ignition.
8) Install the door and louvers.
NATURAL
GAS
PROPANE
IMPORTANT
For Propane Units - only place rockwool on the
rear burner tray behind the burner tube.
Burner tray without front logs in place
24
All 3 logs in place
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 25
INSTALLATION
STANDARD
FLUSH DOOR
The standard flush door comes with a black
frame. To install the frame, simply hook the top door flange onto the top of the unit and swing the door towards the unit, diagram 1.
Diagram 1
Be careful that the glass gasket does not roll up; there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit. Diagram 2.
FLUSH LOUVERS
1) Install the top louver by sliding the two
bracket clips into the brackets located un­derneath the top of the firebox. Diagram 1.
2) Attach the 2 bottom louver hinges to the bottom flange on the firebox using 2 screws per hinge. Diagram 1.
Diagram 1
Note: Top and bottom louvers
are different.
3) Attach the bottom louver to the 2 hinges
using 2 screws per hinge. Diagram 2.
DOUBLE SCREEN
DOOR
1) Pull out the top louver.
2) Center the screen door and hook over the flush door.
3) Open the screen door(s) and secure the screen door to the flush door front with 2 clips on the bottom left and right side.
Diagram 2
Diagram 2
Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket. Repeat for 2nd and 3rd spring. See diagram 3.
Diagram 3
NOTE: Springs must always be OVER
not under the gas line.
To remove the flush door, reverse the above steps.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 25
Clip locations
Clip installed on right side.
Page 26
INSTALLATION
OPTIONAL BAY DOOR
The Bay louvers MUST be used
with the Bay glass option.
The optional Bay door is an overlay on the flush front. The standard flush door and
glass must remain on the unit.
1) Unhook the 2 spring loaded hooks from the bottom of the flush door.
2) Hook the top of the bay door over the flush door flange and swing the bottom against the bottom flange of the flush door.
4) Reconnect the 2 spring hooks securing the flush door.
5) Slide the valve extension knobs onto the valve knobs.
Note: If any maintenance etc. must be
done in the firebox, first remove the Bay louvers and door.
Optional Bay Trim
Attach 4 supplied magnets each to the back of the top and bottom trim pieces, and attach trim to the top and bottom of Bay door. See diagrams 3 and 4.
BAY LOUVERS
1) Install top louver by sliding the two bracket
clips into the brackets located on top of the bay door. See below. The fitted louver leaves a small gap between faceplate bottom and louver top.
Note: Top and bottom louvers and
brackets are different.
2) Install bottom louver by sliding the two
bracket clips into the brackets located un­derneath the bay door. Install bottom louver by sliding the two bracket clips into the brackets located underneath the bay door and secure with 1 screw on each end.
3) Secure to the flush door bottom bracket with 2 screws provided.
26
Diagram 3
Diagram 4
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 27
FULL SCREEN FRONT
INSTALLATION
1) Before beginning the installation, remove the Glass Door from the
unit. Refer to the manual for instructions.
2) Remove the Screen Doors from the Full Screen Door Frame by fully opening the doors and lifting up off of the hinges. See important note in step 9.
3) Full Screen Door Frame Installation a) Before attaching the Full Screen Door Frame to the unit, loosen the
left and right side #8 Self Tapping Philips Screws located on the inside top of the outer frame of the appliance. Also remove the center screw.
Inside Top
of Outer
Frame
Screw
Screw
Screw
b) Slide the cut-outs in the Top and Bottom Flange of the Full Screen Door
Frame under the screw heads which were loosened in step 3a. Once the Frame is in place, tighten the screws to secure. Also re­secure the top center screw through the oblong hole.
Full Screen Door Frame
Cut-Out
Backside of Full
Screen Door
Frame Shown
Oblong
Hole
Cut-Out
Top
Flange
Bottom Flange
Cut-Outs
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 27
Page 28
INSTALLATION
NOTE: Should the finished wall protrude beyond the face of the unit,
you can accommodate up to 1/2" depth. Simply push in the Full Screen Door Frame until it aligns against the
finished wall. Secure Top Flange of Full Screen Door Frame as described in step 3b.
For the Bottom Flange of the Full Screen Door Frame, push the bottom of the Frame until it aligns with the wall. Use the inner cut-outs to secure the base of the Frame using the 2x #8 Hex Head Drill Point Screws provided.
Bottom Flange
Inner
Cut-Outs
Backside of Full Screen
Door Frame Shown
5) Place the Bottom Grill near hinge. Flip the hinge over the Bottom Grill and secure with 2x #8 Self Tapping Philips Screws per side.
Hinge Location
Bottom Grill
6) Loosen the 2x #8 Self Tapping Phillips screws which secure the Right Side Hinge Bracket to the Bottom Grill. Place the keyholes in the Restrain Bracket through the screws and slide the Bracket to the right. Tighten the screws to secure bracket in place.
Restrain
Bracket
4) Install the Hinges to the Hinge Brackets on the left and right side of the bottom of the outer frame, secure using 2x #8 Self Tapping Philips Screws per hinge.
Hinge
Right Side
Bracket
of Bottom
Grill
7) Re-install Glass Door. Refer to the manual for instructions.
28
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 29
INSTALLATION
8) Slide the Top Grill into the louver brackets located on the inside top
of the firebox. Push in place.
Top Grill
9) Install the Left and Right Side Screen Doors in the fully open position by placing over top of the hinges on the Full Screen Door Frame.
NOTE: Failure to install the doors in the fully open position could result in paint damage to the surface of the door.
Hinge
Screen Door
10)Close screen doors.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 29
Page 30
4-7/16"
Openings for
electrical connections
Power IN
Millivolt Wires
5-1/2"
1-1/2"
INSTALLATION
Thermodisc
Green
Green (Ground) White (Neutral) Black (Live)
Black
White
White
(*by others)
(*by others)
Black
Black
Ground for mobile home
120 VAC
60HZ
(*by others)
Fan
Rotary Speed
Control
ON OFF
Fan
(*Supplied
by others
- install
according to
local code)
Lockwasher
Fan
ground
Power cord ground wire
Star washer
Nut
Nut
#8 Ground Lug
(mobile home
approved)
Star washer
Piezo
Ignitor
To Thermocouple IN
Pilot
Assembly
H
I
L
O
O
F
F
O
N
P I
L
O
T
Gas Pilot
Thermopile
Thermocouple
Electrode
Remote Transmitter
(Optional)
ON OFF
Regency
Remote Receiver
or Thermostat
(Millivolt) (Optional)
Brown
Red
Black
White
"S.I.T" Valve
To Burner ON / OFF
Switch
(To THTP)
(To TH)
Gas In
WIRING DIAGRAM
No electrical power supply is required for the gas control to operate. 120 Volt AC power is needed for the fan switch and blower. The fan can be hard wired if desired. A terminal block is provided on the left hand side of the unit. A
three wire power cord can also be used and plugged into a suitable receptacle.
(Do not cut the ground terminal off under any circumstances.)
NOTE: Even if the fan is not purchased with the unit, it is still a good idea to hardwire the terminal block in case the fan is installed at a later date.
** However DO NOT leave this connection live until the fan is installed.**
Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
30
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 31
OPERA TING INSTRUCTIONS
OPTIONAL
REMOTE CONTROL
Use the Regency Remote Control Kit approved for this unit. Use of other systems may void your warranty.
The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.
1) Choose a convenient location on the wall to install the receiver and the receptacle box (protection from extreme heat is very im­portant). Run wires from the fireplace to that location. Use Thermostat Wire Table.
2) Connect the two wires to the gas valve. See diagram below.
CAUTION
Do not wire millivolt
remote control wires
to 120V wire.
3) Install 3 AAA alkaline batteries in transmitter
and 4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation.
OPTIONAL
WALL SWITCH
OPTIONAL
WALL THERMOSTAT
A wall thermostat may be installed if desired, connect the wires as per the wiring diagram. Use table below to determine the maximum wire length.
Note: Preferable if the thermostat is in-
stalled on an interior wall.
Regency offers an optional programmable ther­mostat but any 250-750 millivolt rated non­anticipator type thermostat that is CSA, ULC or UL approved may be used.
CAUTION
Do not wire millivolt
wall thermostat wires
to 120V wire.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA. 16 GA. 18 GA. 20 GA. 22 GA.
50 Ft. 32 Ft. 20 Ft. 12 Ft.
9 Ft.
OPERATING
INSTRUCTIONS
1) Read and understand these instructions
before operating this appliance.
2) Check to see that all wiring is correct and enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass in the door frame is
properly positioned. Never operate the ap­pliance with the glass removed or with broken glass.
5) Verify that the venting and cap are unob­structed.
6) Ensure that the brick panels are installed.
7) Verify log placement. If the pilot cannot be
seen when lighting the unit, the logs have been incorrectly positioned.
8) The unit should never be turned off, and on again without a minimum of a 60 second wait.
1) Run the supplied 15' of wire through the right or left side gas inlet opening. Be careful not to damage wire.
Note: We recommend a maximum of 15'
of wire but if you wish to go with a longer run, use the Thermostat Wire Table.
2) Connect the wire to the supplied wall switch
and install into the receptacle box.
CAUTION
Do not wire millivolt
wall switch wire
to 120V wire.
LIGHTING
PROCEDURE
IMPORTANT
To ignite or reignite the pilot,
you must first release the
tension springs below the door.
Only when the pilot holds, without pressure being applied to the control knob, reapply the tension springs to the door. The unit must not be operated with the tension springs unattached.
IMPORTANT: Gas cock knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed.
1) Turn burner OFF using "ON/OFF" switch.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 31
Page 32
OPERA TING INSTRUCTIONS
1) Push in the gas control knob slightly and turn clockwise to “OFF”. Do not force.
FOR YOUR SAFETY READ BEFORE LIGHTING
A) This appliance has a pilot which must be lighted
by hand, following the instructions below exactly.
B) BEFORE LIGHTING smell all around the appliance
area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electric switch, do not use any phone in your building
- Immediately call your gas supplier from a neighbors phone. Follow the gas supplier’s in­structions.
- If you cannot reach your gas supplier, call the fire department.
C) Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call
STOP! Read the safety information above on this
label.
1)
Push in gas control knob slightly and turn clockwise
to “OFF”. Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.
2) Wait five (5) minutes to clear out any gas. If you then smell gas STOP! follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step.
3)Turn knob on gas control counterclockwise to “PILOT”.
4) Push in control knob all the way and hold in. Immediately push black button on spark igniter until pilot lights. Continue to hold the control knob in for about 1/2 minute after the pilot is lit.
Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 3) and 4). If knob does not pop up when released, stop and immediately call your service technician or gas supplier. If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.
5) Turn gas control knob counterclockwise to “ON”.
6) Use rocker switch to operate main burner.
908-649b
OFF
WARNING:
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or gas supplier.
a qualified service technician. Force or attempted repair may result in a fire or explosion.
D) Do not use this appliance if any part has been under
water. Immediately call a qualified service techni­cian to inspect the appliance and to replace any part of the control system and any gas control which has
been under water. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
LIGHTING INSTRUCTIONS
TO TURN OFF GAS APPLIANCE
THERMOPILE
ELEMENT
THERMO-
ELECTRIQUE
PILOT BURNER VEILLEUSE
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or Natural Gas and Propane Installation Codes, CSA B149.1. (Australia: AG601, New Zealand: NZS 5261)
DO NOT REMOVE THIS INSTRUCTION PLATE
CAUTION: Hot while in operation. Do not touch. Severe Burns may result. Due to high surface temperatures keep children, clothing and furniture, gasoline and other liquids having fammable vapors away. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
2) Turn off all electric power to the appliance if
service is to be performed.
You may shut off the pilot during prolonged non use periods to conserve fuel.
COPY OF THE LIGHTING PLATE INSTRUCTIONS
32
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 33
MAINTENANCE
2) Turn gas control knob so indicator points to
"OFF" position and allow 5 minutes for any gas in the combustion chamber to escape.
3) Turn gas control knob counterclockwise so indicator points to the "PILOT" position. Depress the gas control knob fully. De­press the igniter button several times until the pilot lights. After approximately one minute, release the gas control knob. The pilot flame should continue to burn. If the pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob.
4) When the pilot stays lit, turn the gas knob further counterclockwise to the "ON" posi­tion.
5) Use the wall switch, thermostat or remote control to turn on the unit.
6) Rotate the flame height regulator to adjust the flame height higher or lower.
SHUTDOWN
PROCEDURE
1) Use the wall switch, thermostat or remote
control to turn off the main burner.
2) Turn the main gas control clockwise to the "OFF" position to turn off the pilot.
3) Turn off all electric power to appliance if service is to be performed.
FIRST FIRE
The first fire in your stove is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your fireplace for at least four (4) hours the first time you use it with the fan on. When first operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufacturing. Smoke de­tectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.
Note: When the glass is cold and the
appliance is lit, it may cause con­densation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.
DO NOT BURN THE APPLIANCE WITH-
OUT THE GLASS FRONT IN PLACE.
During the first few fires, a white film may develop on the glass front as part of the curing process. The glass should be cleaned or the film will bake on and become very difficult to remove. Use a non-abrasive cleaner and NEVER clean the glass while it is hot.
NORMAL OPERATING
SOUNDS OF
GAS APPLIANCES
It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance.
Blower:
Regency gas appliances use high tech blow­ers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.
Burner Tray:
The burner tray is positioned directly under the burner tube and logs and is made of a different gauge material from the rest of the firebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly differ­ent rates which can cause "ticking" and "crack­ing" sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fireboxes.
Blower Thermodisc:
When this thermally activated switch turns ON it will create a small "clicking" sound. This is the switch contacts closing and is normal.
Unit Body/Firebox:
Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.
MAINTENANCE
INSTRUCTIONS
1) Always turn off the gas valve before
cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacu­uming at least once a year. When cleaning the logs, use a soft clean paint brush as the logs are fragile and easily damaged.
2) Clean appliance and door with a damp cloth (never when unit is hot). Never use an abrasive cleaner. The glass should be cleaned with a gas fireplace glass cleaner.
The glass should be cleaned when it starts looking cloudy.
3) The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint. Regency uses Stove­Bright Paint - Metallic Black #6309.
4) Make a periodic check of burner for proper position and condition. Visually check the flame of the burner periodically, making sure the flames are steady; not lifting or floating. If there is a problem, call an author­ized service person.
5) The appliance and venting system must be inspected before use, and at least annual­ly, by an authorized field service person, to ensure that the flow of combustion and ventilation air is not obstructed.
6) Verify proper operation after servicing.
No te: Never operate the appliance with-
out the glass properly secured in place.
The glass panel may require cleaning after the unit has cooled down.
DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 33
Pilot Flame:
While the pilot flame is on it can make a very slight "whisper" sound.
Gas Control Valve:
As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve.
Page 34
MAINTENANCE
GOLD-PLATED
LOUVERS
The 24 carat gold-plated finish on the louvers and trim requires little maintenance, and need only be cleaned with a damp cloth.
DO NOT use abrasive materials or chemical cleaners, as they may harm the finish and void the warranty.
Clean any fingerprints off before turning the unit on.
LOG REPLACEMENT
The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door and carefully remove the logs. (The pilot light generates enough heat to burn someone.) If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagrams under Log Installation.
Note: Improper positioning of logs may
create carbon build-up and will severely alter the unit's perform­ance which is not covered under warranty.
THERMOPILE/
THERMOCOUPLE
1) Remove the top louver and open the bottom
louvers.
2) Open and remove door.
3) Remove front logs.
4) Remove burner.
5) Loosen the thermocouple or thermopile
with a 7/16" wrench.
6) Disconnect thermocouple by loosening nut from the valve with a 9mm wrench. Discon­nect thermopile by loosening 2 screws marked TP on the valve.
7) Peel the silicone from the hole in the base of the unit and drop the thermocouple or thermopile down from the bracket and pull it out of the unit.
8) Reinstall the new ones in reverse order making sure to seal the hole in the firebox with silicone in order to maintain the seal integrity of the firebox.
GLASS
REPLACEMENT
Your P42 stove is supplied with high tempera­ture, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. In the event that you break the glass, purchase your replacement glass from an au­thorized Regency dealer only, and follow the step-by-step instructions for glass, glass gas­ket and door gasket replacement.
DOOR GLASS
Your Regency stove is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized deal­ers. Do not use abrasive materials. Do not clean the glass when hot.
In the event that you break your glass by impact, purchase your replacement from an authorized Regency dealer only, and follow our step-by­step instructions for replacement.
WARNING
The use of substitute glass will
void all product warranties.
Do not operate the appliance
with the glass panel(s) re-
moved, cracked or broken.
Replacement of the glass
panel(s) should be done by an
authorized service person.
Flush Glass Replacement
Remove the flush door front (as per instructions on page 25). Remove the 4 glass clips from each corner. Slide in the new re­placement glass. Push the 4 glass clips back onto the frame.
The glass must have gasketing around it.
Caution: Wear gloves when remov­ing damaged or broken glass.
Bay Glass Replacement
1) Remove the door from the unit and place on
a soft surface to prevent scratching.
2) Remove the nuts holding the glass clips in place and remove.
3) Replace the glass. The glass must have gasketing around it.
4) Reverse the previous steps, replace the
glass clips and fasten with the nuts but do not over tighten, as this can break the glass.
5) Replace door on the stove and check the
seal.
WARNING: Do not operate the appliance with the glass panels removed, cracked or broken. Re­placement of the glass panels should be done by a licensed or qualified service person.
34
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 35
MAINTENANCE
REMOVING THE FAN
1) Shut the power off.
2) Remove the bottom louver.
3) Remove terminal block cover and discon-
nect the fan wires.
4) Disconnect white fan wire from the terminal block.
5) Disconnect bl ac k fan wire from the th er mo ­disc.
6) Disconnect fan ground wire.
7) Lift the fan off the two mounting studs and
pull out.
IMPORTANT: These fans collect a lot of dust from within your home. Ensure you main­tain these fan motors on a regular basis by vacuuming out the fan squir­rel cages.
REPLACING THE FAN
1) Shut the power off.
2) Remove the bottom louver. Slide the fan in
and push it towards the rear of the unit and slip it over the two mounting studs.
3) Remove the terminal block cover. Wire the fan to the terminal block as shown in the wiring diagram below.
4) Connect white wire from fan to neutral of terminal block.
5) Connect black wire from fan to the thermo­disc.
6) Connect fan ground wire. Refer to wiring diagram.
7) Attach the ground wire to the stove (ground lug provided).
8) Attach the terminal block cover.
Note: A 120 Volt AC power cord should
be installed at rough-in stage so that the power is available. A three wire power cord can be used.
The bearings are lubricated for life. Do not lubricate them. Make sure you vacuum the fan area on a regular basis.
REMOVING VALVE
1) Shut off the gas supply.
2) Remove the louvers (and bay door if it is on).
3) Disconnect the inlet gas line.
Note: Be sure to have an 11/16" wrench
on the tee to ensure that the whole line is not twisted
4) Disconnect the 2 TP wires and the 2 TH
wires from the valve.
5) Remove the Piezo igniter wire.
6) Open and remove the flush door.
7) Remove the logs.
8) Remove the burner tube by removing the 3
Phillips head screws and then lift the burner out.
9) Remove the burner grate assembly by re­moving the 3 Phillips head screws on the feet of the grate assembly.
10)Brush away all the vermiculite and embers from the right hand half of the fireplace.
11)Remove the top and right hand side brick panels.
12)Remove the 12 Phillips head screws secur­ing the valve access plate in place and then lift the entire assembly out.
Grounding lug detail
13)Undo the pilot tube from the valve with a 7/16" wrench.
14)Undo the quick drop out thermocouple nut on the valve with a 9mm wrench.
15)Undo the "gas out" flare nut with a 13/16" wrench.
Undo the "gas out" 90o elbow flare fitting
16)
with an 11/16" wrench.
17)Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve.
Hint: If you are using black pipe, ensure that there is a union by the valve, otherwise removal will be almost impossible.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 35
Page 36
MAINTENANCE
INSTALLING VALVE
1) Attach the valve bracket to the valve with
the 4 (m5x8 metric) screws provided.
2) Reconnect the "gas out" 90o elbow flare fitting with an 11/16" wrench.
3) Reconnect the "gas out" flare nut with a 13/16" wrench.
4) Reconnect the quick drop out thermocouple nut with a 9mm wrench.
5) Reconnect the pilot tube nut with a 7/16" wrench.
6) Scrape off the old gasket from the floor of the firebox.
7) Install a new gasket and reinstall the valve assembly.
Note: Failure to install a new gasket may
severely affect the appliance per­formance.
8) Reinstall the 12 hold down screws.
9) Hook up the 2 TP and 2 TH wires to the
appropriate connections on the valve.
12)Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector. (Do not use open flame for leak testing.)
13)Fire up the unit.
14)Check the manifold pressure.
15)Reinstall the vermiculite, embers, rock-
wool and logs as needed.
16)Install and close the door and replace the louvers.
10)Reinstall the burner grate. Put a dab of high temperature silicone over the 3 screw holes.
11)Install Burner tube.
36
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 37
PARTS LIST
P42 MAIN ASSEMBLY
Part # Description Part # Description Part # Description
1) 910-142 Fan - Auto ON/OFF Thermodisc
2) 820-389 Thermodisc Bracket
3) 948-045 Chain
4) 948-115 Extension Spring
7) 910-184 Terminal Block
8) 510-125 Terminal Block Housing
9) 510-126 Terminal Block Housing Cover
600-515/P Fan Assembly (120 V)
11) 910-157/P Fan / Blower (120 V)
910-882 Wire (Valve to Burner Switch)
13) 601-021 Bottom Hinge Bracket-Left
14) 601-022 Bottom Hinge Bracket-Right
15) 948-253 Relief Door Handle
17) 910-199 Wire Holder Clip
20) 601-077 Top Nailing Strip
21) 601-078 Side Nailing Strip
23) 601-036 Standoff - Top
24) 511-044 Standoff - Side/Back 510-089 Gasket - Air Inlet 836-105 Top Insulation
27) * Outer Flue Collar
30) * Gasket for Flue Collar
31) * Flue Mounting Plate 602-902 Brick Panel Std Red (Set)
33) * Brick Panel Back
34) * Brick Panel Left Side
35) * Brick Panel Right Side
36) * Brick Panel Top 601-034 Brick Clip each
38) 601-092 Baffle
39) 601-069 Restrictor
40) 510-994 Dura-Vent Adapter (Optional)
58) 910-413 2-switch cover plate
59) 910-420 Double gang box
60) 910-363 Wall Switch - White
61) 904-687 3/8" Clamp Connector
97) 910-417 White Knob
99) 910-412 Fan Speed Control (wall mounted)
946-556 Heat Wave Duct Kit (Optional)
92) 946-001 Oval Duct Adaptor
93) 946-007 Angle Bracket
94) 946-517/P Fan Assembly - Heat Wave
95) 946-006 Grill Plate - White
96) 946-005/01Wall Adaptor Plate - White
97) 910-417 Knob - White
98) 910-366 Switch Cover Plate - White
99) 910-412 Fan Speed Controller
100)910-367 Box - Plastic Switch
Receptacle
101)946-000 Round Duct Adaptor
102)946-010 Flexible Air Duct
946-038 Insulation 6" Dia. x 24"
103)946-002 Round to Oval Adaptor
104)946-004 Junction Box
946-570 Heat Release Duct Kit
125)910-165 Fan (120 V)
126)946-000 Flexible Air Release Duct
127)690-022 Cover Plate
918-407 Manual
*Not available as a replacement part.
(Optional)
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 37
Page 38
PARTS LIST
P42 BURNER & LOG ASSEMBLY
Part # Description
602-574/P Valve Assembly - Natural Gas 602-576/P Valve Assembly - Propane
52) * Gasket - Valve Access Plate
56) 910-190 Piezo Ignitor & Nut
57) 910-378 Valve S.I.T. - Natural Gas 910-380 Valve S.I.T. - Propane
66) 910-038 Pilot Assy - S.I.T. - 3 Flame NG 910-039 Pilot Assy - S.I.T. - 3 Flame LP
67) * Pilot Holder
68) W840470 Pilot Assembly Gasket
69) 904-689 #33 Orifice - N.G. 904-641 #50 Orifice - Propane 936-170 Orifice Gasket
70) 601-133 Pilot Flame Bracket
75) * Valve Access Plate
79) 601-535 Burner Assy
82) 600-555 Burner/Grate Assy
84) * Air Shutter Gear Assembly - Male
88) 260-565 Air Shutter Gear Assembly - Female 904-565 Hex key 3/16" AF
89) 600-964 P42 Log Set
90) 910-421 Pilot ON/OFF Extension Knob (with Bay Front)
91) 910-422 HI/LOW Extension Knob (with Bay Front)
*Not available as a replacement part.
38
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 39
P42 FLUSH DOOR & LOUVERS
Part # Description
600-960 Flush Louvers (Set) - Gold/Black 600-958 Flush Louvers (Set) - Black 600-961 Flush Louvers (Set) - Steel/Black
133) * Flush Louver Assy-Top
134) * Flush Louver Assy-Bottom
PARTS LIST
135) 940-086/P Glass (Flush)
137) 904-691 U-Clip
138) * Flush Door Frame
139) 936-155 Glass Gasket (Tadpole)
140) 948-042 Spring Hinge 600-965 Finishing Trim - Black
141) * Trim Side Left - Black
142) * Trim Side Right - Black
143) * Trim Top - Black 600-943 Double Screen Door Complete (Optional)
171) * Door Frame Assembly - Left
172) * Door Frame Assembly - Right
174) 511-085 Handle
175) 602-540 Door Support Frame Assembly
178) 948-257 Lift Hinge on Door
179) 948-258 Lift Hinge on Frame
180) 512-546 Door Latch Assembly * Pushnut Fastener * Screw 6-32 x 5/16 Pan Head * Washer #6 External Star
187) 904-712 U-Clip for Screen Door
188) 948-216 Regency Logo Plate
*Not available as a replacement part.
Flush Door Assembly Complete
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 39
Page 40
PARTS LIST
P42 BAY FRONT & LOUVERS
Part # Description Part # Description
603-930 Bay Front Complete with Glass & Black Trim
106) 940-102/P Side Glass
107) 936-243 Glass Gasket
108) 940-101/P Center Glass
111) 602-906 Brick Panel - Bay Std Red
113) * Bay Door Trim (Each) -Black 602-932 Bay Door Trim (Set) - Gold 602-934 Bay Door Trim (Set) - Steel
600-954 Bay Louvers (Set) - Black 600-956 Bay Louvers (Set) - Gold/Black 600-957 Bay Louvers (Set) - Steel/Black
115) * Bay Louver Assy-Top
116) * Bay Louver Assy-Bottom
117) 904-196 Magnet (1" round)
120) 400-189 Flush Glass Retainer Bracket
121) 603-932 Bay Front Screen
122) 948-216 Regency Logo Plate *Not available as a replacement part.
40
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 41
NOTES
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Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 41
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NOTES
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42
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace
Page 43
WARRANTY
Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the purchaser of a FPI Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for five (5) years and parts only thereafter from date of purchase. External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from
the date of purchase and parts only thereafter. Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant
heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, ie. finger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase. Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your FPI product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective. All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer
name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim. At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured.
ie. as products evolve, field modifications or upgrades will not be performed. FPI will not be liable for travel costs for service work. Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy. Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy. Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy. The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer. FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance. Performance problems due to operator error will not be covered by this warranty policy. Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your
warranty on this product. Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
Transportation Prepaid, if requested.
original
* Subsidy according to job scale as predetermined by FPI.
Regency P42-3 Zero Clearance Direct Vent Gas Fireplace 43
Page 44
Regency fireplace products are designed
with reliability and simplicity in mind. In
addition, our internal Quality Assurance
T eam carefully inspect s each unit
thoroughly before it leaves our
door.
Fireplace Products International
Ltd. is pleased to extend this Lim-
ited Lifetime Warranty to the original
purchaser of a Regency Product.
See the inside back cover for details.
Register your Regency online at
http://www.regency-fire.com
Installer: Please complete the following information
Dealer Name & Address:______________________________________________
__________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: _________________________________________________________
Regency and Panorama are trademarks of FPI Fireplace Products International Ltd.
© Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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