Regency P36-3 Installation Manual

P36 Zero Clearance
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appliance Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.
Direct Vent Gas Fireplace
MODELS: P36-NG3 Natural Gas P36-LP3 Propane
Owners & Installation Manual
Tested by:
918-062g
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
Homeowner: Please keep these instructions for future reference.
06/15/05
To the New Owner:
Congratulations!
You are the owner of a state-of-the-art Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL L TD. The P36 has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch. The model P36 has been approved by Warnock Hersey for both safety and efficiency . As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This FPI product has been tested and listed by Warnock Hersey as a Vented Gas Fireplace Heater to the following standards: CAN/CGA-2.17­M91, and ANSI Z21.88b-2003/CSA 2.33b-2003.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This FPI Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.
This FPI Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
This appliance may only be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
2
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
TABLE OF CONTENTS
SAFETY LABEL
Safety Label ......................................................................... 5
INSTALLATION
Before You Start...................................................................7
General Safety Information ..................................................7
Installation Checklist ...........................................................7
Locating Your Gas Fireplace ...............................................8
Manufactured Home Additional Requirements ..................8
HeatWave Duct System (optional) ......................................8
Heat Release Kit (optional) ................................................. 8
Clearances..........................................................................9
Regency Clearances ................................................ 10
Arch Door Clearances ............................................... 10
Hampton Clearances ............................................... 10
Palace Series Clearances........................................ 10
Regency Mantel Clearances ............................................ 11
Hampton Mantel Clearances ........................................... 12
Palace Series Mantel Clearances ................................... 14
Venting Arrangements
Horizontal Terminations............................................ 24
Vertical Terminations ................................................ 27
Vertical Terminations - Co-Linear Flex System ............... 29
Venting Arrangements - Vertical Terminations ................ 30
Venting - Dura-Vent Horizontal Installations .................... 3 1
Venting - Dura-Vent Vertical Termination......................... 32
Venting - Installation for Direct Vent System (Flex) .......... 33
System Data ..................................................................... 34
High Elevation .................................................................. 3 4
Gas Line Installation ........................................................ 34
Pilot Adjustment ............................................................... 34
Gas Pipe Pressure Test .................................................. 3 4
SIT Valve Description ....................................................... 35
Conversion from Natural Gas to Propane ....................... 35
Brick Panels (optional) ..................................................... 36
Log Set Installation ........................................................... 36
Standard Flush Door ........................................................ 39
Remote Control (optional) ............................................... 40
Remote Wall Switch (optional)........................................ 40
Wall Thermostat (optional) ............................................... 40
Mantel Leg Clearances .................................................... 1 5
Framing and Finishing ..................................................... 16
Barcelona & Palace Series Framing Note ....................... 17
Arch Door Series Framing Note....................................... 18
Unit Assembly Prior to Installation
Top Standoff Assembly ............................................. 19
Top Facing Support & Side Nailing Strip Assembly . 1 9
Venting Introduction .......................................................... 19
Exterior Vent Termination Locations ................................ 20
Venting ............................................................................ 21
Direct Vent System (Flex) .......................................... 21
Rigid Pipe Venting Components List ....................... 22
Rigid Pipe Venting Systems
Horizontal or Vertical Terminations ................... 23
Wiring Diagram ................................................................ 41
Alternative Wiring for Wall Switch ..................................... 42
OPERATING INSTRUCTIONS
Fan Installation (optional) ................................................ 43
Operating Instructions...................................................... 43
Lighting Procedure ........................................................... 44
Shutdown Procedure........................................................ 44
First Fire............................................................................ 44
Aeration Adjustment ......................................................... 44
Normal Operating Sounds ............................................... 44
Lighting Plate Instructions ............................................... 45
NOTE: All installation instructions apply to
Regency, Hampton & Palace Series unless otherwise specified.
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 3
TABLE OF CONTENTS
MAINTENANCE
Maintenance Instructions ................................................. 45
General Vent Maintenance ............................................... 45
Gold-Plated or Brass Louvers ......................................... 4 6
Gold Plated or Brass Trim ............................................... 4 6
Log Replacement............................................................. 46
Thermopile/Thermocouple .............................................. 46
Glass Gasket.................................................................... 46
Door Glass ....................................................................... 46
Flush Glass Replacement........................................ 46
Bay Glass Replacement ........................................... 46
Removing Valve................................................................ 47
Installing Valve ................................................................. 4 7
REGENCY
FLUSH & BAY DOOR OPTIONS
Flush Trim ........................................................................ 49
Louvers - Flush ................................................................. 49
Double Screen Door ........................................................ 4 9
HAMPTON
CAST FACEPLATE OPTION
Hampton Cast Faceplate ................................................. 57
Hampton Cast Grills ........................................................ 58
PALACE SERIES
OPTIONS
The Kensington Front ....................................................... 60
The Westminster Front ..................................................... 61
The Balmoral Front ........................................................... 62
REPLACEMENT PARTS LIST
Part List ............................................................................ 67
WARRANTY
Warranty............................................................................ 76
Bay Door ........................................................................... 50
Bay Trim............................................................................ 50
Bay Louvers ...................................................................... 50
Finishing Trim .................................................................. 51
Full Screen Front .............................................................. 52
Arch Screen Door ............................................................. 54
4
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
This is a copy of the label that accompanies each P36 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
SAFETY LABEL
Copy of Safety Decal for P36-NG3 (Natural Gas)
For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 5
SAFETY LABEL
Copy of Safety Decal for P36-LP3 (Propane)
6
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The P36-NG or P36-LP Direct Vent Fireplace must be installed in accordance with these instruc­tions. Carefully read all the instructions in this manual first. Consult the "authority having juris­diction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with manufacturer's instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSION­AL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPER­ATIVE THAT CONTROL COMPART­MENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLI­ANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNI­TURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIAL­LY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLI­ANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or Na­tional Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Cana­dian Electrical Code.
3) See general construction and assembly instructions. The appliance and vent should be enclosed.
4) This appliance must be connected to the specified vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fitted as per Venting instructions.
5) Inspect the venting system annually for blockage and any signs of deterioration.
6) Venting terminals shall not be recessed into a wall or siding.
7) Any safety glass removed for servicing must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.
9) Wear gloves and safety glasses for pro­tection while doing required maintenance.
10)Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.
11)Under no circumstances should this appli­ance be modified. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12)Installation and any repairs to this appliance should be done by a qualified service per­son. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
13)Do not slam shut or strike the glass door.
14)Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15)The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids).
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location, page 8. b) Clearances to Combustibles, pages 9 -
14. c ) Mantle Clearances, pages 15. d) Framing & Finishing Requirements,
page 16.
e) Venting Requirements, pages 21-30.
2) Assemble Top Standoffs and Top Facing Support and Side Nailing Strips, page 19. (NOTE: must be done before installing unit into fireplace.)
3) Install vent, pages 31-33.
4) Make gas and electrical connections. Test
the pilot. Must be as per diagram on page 34.
5) Install brick panels (optional), page 36.
6) Install log set where indicated, page 36.
7) Install standard Flush Door, page 39.
8) Install Optional Regency Flush or Bay Fronts.
pages 55.
9) Install Optional Hampton Cast Faceplate, page 56-59.
10)Install Optional Palace Series Fronts, pages 59-65.
11)Install Optional Arch Door, pages 54-55.
12)Install Optional Wall Switch, Remote
Control, or Wall Thermostat, page 40.
13)Install Optional Fan, page 43.
14)Final check.
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 7
INSTALLATION
Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and operation fully explained to
customer.
This includes:
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label 30,000 Btu/h) after burning appliance for 15 min­utes.
2) If required, adjusting the primary air to ensure that the flame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibil­ity of the manufacturer.
LOCATING YOUR
GAS FIREPLACE
1) When selecting a location for your fire-
place, ensure that the clearances outlined on this page are met.
2) Provide adequate clearances for servic­ing.
3) The appliance must be installed on a flat, solid, continuous surface (e.g. wood, met­al, concrete). This may be the floor, or raised up on a platform to enhance its visual impact. If the appliance is going to be in­stalled on carpeting, combustible linoleum tile or other combustible material other than wood flooring, the appliance must be in­stalled on a metal or wood panel extending the full width and depth of the appliance.
Diagram 1
A) Flat on Wall B) Flat on Wall Corner C) Recessed into Wall/Alcove D) Corner
5) This appliance is Listed for bedroom instal-
lations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) The P36 Direct Vent Gas Fireplace is ap­proved for alcove installations, which meet the clearances listed on this page.
7) We recommend that you plan your installa­tion on paper using exact measurements for clearances and floor protection before actually installing this appliance. Have a qualified inspector, dealer, or installer re­view your plans before installation.
Note: For vent terminations see page
20.
DUCT SYSTEM
OPTION KIT #946-556
The HeatWave Air Duct Kit increases the effectiveness of your fireplace by dispersing warm air from the fireplace to remote locations in the same room or other rooms in your home.
Up to two kits may be installed on the fireplace. Please Note: Only 1 HeatWave kit may be operated at one time. This includes the internal blower option as well.
The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details.
OPTIONAL
HEAT RELEASE
KIT #946-570
The Heat Release Kit expels warm air from the fireplace to the outside of the building, allowing the fireplace to be operated with less heat entering the room. The kit may be used on either the left or right side.
4) The P36 Direct Vent Gas Fireplace can be installed in a recessed position or framed out into the room as in A, B, C, D. See Diagram 1.
8
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8 ground lug provided. See page 41.
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
CLEARANCES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of chimney related fires is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fireplace and vent system be installed only in accordance with these instructions.
IMPORTANT: See page 17 for framing note on Barcelona Trim and Palace Series Fronts.
See page 18 for framing note on Arch Door.
Clearance to Combustibles from:
Back 0" (0mm) Side 0" (0mm) Floor 0" (0mm)
NOTE: The minimum floor clearance must be maintained from the top surface of the carpeting, tile, etc.
Minimum Clearance from Top of Unit to:
Ceiling from top of unit. 32" (1016mm)
Side Wall Clearances:
Bay or Flush Front 6"* (152mm) Barcelona Trim 6"* (152mm) Cast Faceplate 6"* (152mm) Kensington Front 6"* (152mm) Balmoral & Westminster Front 6"* (152mm)
* Measured from Surround or Front. See page 15 for dimensions.
Horizontal Vent Clearances:
Top 2" (51mm) Side 1-1/2"(38mm) Bottom 1-1/2"(38mm)
Vertical Vent Clearances 1-1/4" (32mm)
Alcove Clearances**:
Max. Depth 36" (914mm) Min. Width 48" 1219mm) Min. Height 72" 1829mm)
**Approved for one sidewall installation only when using Barcelona Trim.
WARNING: Fire hazard is an extreme risk if these clearances are not adhered to.
Heat Release Kit
The HeatWave Duct Kit and the Heat Release Kit have different clearance and framing requirements, check the HeatWave and Heat Release manual for details.
To install the combination of the Barcelona front and screen doors you must use non-combustible mantel in conjunction with the already required framing specs for the Barcelona front. Steel studs and non-combustible material on the facing must be adhered to.
Barcelona & Double Screen Door Installations
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 9
INSTALLATION
REGENCY CLEARANCES
Clearances for Bay or Flush Front
ARCH DOOR CLEARANCES
PALACE SERIES CLEARANCES
Clearances for Barcelona Trim
HAMPTON CLEARANCES
10
Clearances for The Balmoral &
The Westminster Front
Clearances for The Kensington Front
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Diagram 3
framing is made of metal studs covered with a non-combustible board.
Note: A non-combustible mantel may be installed at a lower height if the
REGENCY COMBUSTIBLE MANTEL CLEARANCES
Diagram 2
Diagram 1
These drawings are to scale at 1:6 (one inch = 6 inches)
Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
Because of the extreme heat this fireplace emits, the mantel clearances are
critical.
Combustible mantel clearances from top of unit are shown in Diagrams 1, 2, & 3.
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 11
INSTALLATION
REGENCY SERIES COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fireplace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-
combustible board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
12
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
HAMPTON COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fireplace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-
combustible board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 13
INSTALLATION
PALACE SERIES COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fireplace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-
combustible board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
14
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
REGENCY MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
HAMPTON & BARCELONA TRIM
MANTEL LEG CLEARANCES
INSTALLATION
Maximum 1-1/2" projection at 2" minimum clearance.
Combustible mantel leg clearances as per diagram:
Hampton Cast Faceplate Width: 43-1/4" Barcelona Trim Width: 40"
PALACE SERIES MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
Kensington Front Width: 42-5/8" Balmoral Front Width: 40-5/8" Westminster Front Width: 40-5/8"
Maximum 1-1/2" projection at 2" minimum clearance.
Maximum 1-1/2" projection at 2" minimum clearance.
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 15
Top Facing Support
7” (152mm)
Standoff
Top of unit
Drywall
(or other
facing)
12-3/4"
3-1/2"
4"
2"
40-1/2"
36"
32-1/2"
10" dia. hole
through wall
for Flex
or for DuraVent
1/2" Drywall
Top Header
Opening for gas
connection
INSTALLATION
1) Determine the total thickness of facing ma-
terial (e.g. drywall plus ceramic tiles) to allow the finished surface to be flush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
FRAMING AND
FINISHING
NOTE: See next page for important Barcelona and Palace Series framing note.
Install Side Nailing Strips, Top Facing Support, and Top Standoffs before unit is slipped into position. See page 16 for assembly details.
2) Frame in the enclosure for the unit with
framing material. The framed opening is 36-1/4" high x 36-1/4" wide x 12-3/4" deep (921mm high x 921mm wide x 324mm deep).
Note: Header must be installed vertically. If Header is installed horizontally, it must be steel.
Framing Dimensions
A B C D 36-1/4" 36-1/4" 12-3/4" 46"* 921mm 921mm 324mm 1168mm*
* 'D' is Minimum height to combustible materials including the Minimum 2" (51mm) Top clear­ance to the Horizontal Vent.
3) For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate
the fireplace itself.)
4) The top of the unit must not be closer than
32" (813mm) to the ceiling.
Note: 40-1/2" (1029mm) is the minimum
height for both flex termination or Simpson Dura-Vent venting.
Note: The unit does not have to be com-
pletely enclosed in a chase. The clearance on top of the unit is 0" to the standoffs so combustible building materials can be laid di­rectly on top of the standoffs. You must maintain 1-1/2" (38mm) clear­ance from the vent to combustible materials for flex (1-1/4" for Simp­son Dura-Vent).
5) Use steel studs for framing where the
1-1/2" (38mm) clearance from the vent to combustible material cannot be maintained, e.g. front top header.
16
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
BARCELONA & PALACE SERIES FRAMING NOTE
When installing the optional Barcelona Front or Palace Series, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See diagram 1.
The Barcelona Front and Palace Series also requires steel stud framing above and on each side of the unit. See diagram 1.
Diagram 1
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 17
INSTALLATION
ARCH DOOR SERIES FRAMING NOTE
When installing the optional Arch Door Series, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See diagram 2.
The Arch Door Series also requires steel stud framing above and on each side of the unit. See diagram 2.
18
Diagram 2
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
UNIT ASSEMBLY
PRIOR TO
INSTALLATION
The Top Facing Support, the Side Nailing Strips and the 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position.
Top Standoff Assembly
The top standoffs are shipped in a flat position and must be folded into shape and attached.
1) Remove the standoffs from the fireplace top.
2) Take each standoff and bend into the cor­rect shape. Bend up at the bend lines until the screw holes in the standoff and the pre­punched screw holes on the fireplace top line up.
3) Attach the standoff securely to the top with 2 screws per standoff (on opposite cor­ners).
Top Facing Support and
Side Nailing Strips
Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the finished surface to be flush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
The Top Facing Support & Side Nailing Strips can be mounted in 3 different positions depend­ing on the thickness of the facing material.
Screw Facing Material Position Depth
A 1/2" / 13mm B 7/8" / 22mm C* 1-1/4" / 32mm
* For "C" screw position the top facing support is reversed.
1) Mount Top Facing Support using the 3 supplied screws into the three pre-punched screw holes on the top front of the unit. Use hole positions A, B, or C depending on your facing depth.
"C" Screw Position:
For a facing material depth of 1-1/4" (32mm), the top facing support must be reversed.
2) Use the same screw hole position for the Side Nailing Strips as was used for the Top Facing Support. Attach each side nailing strip using 3 screws.
VENTING
INTRODUCTION
The P36 uses the "balanced flue" technology Co Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
Not e : These flue pipes must not be con-
nected to any other appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent sys­tems are prohibited.
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 19
INSTALLATION
.
B
B
B
B
A
C
V
V
V
V
V
V
V
A
A
V
Fixed
Fixed
Openable
Closed
Closed
Openable
N
L
B
E
B
M
D
F
K
H
j
Vertical
Termination
V
Vent terminal
Area where terminal is not permited
A
Air supply outlet
24"
V
A
G
Inside
corner detail
V
24"
18"
Vertical
Termination
EXTERIOR VENT TERMINATION LOCATIONS
the centerline of the regulator.
any other appliance *(12"/30cm)
*(min. 84"/2.1m)
H = Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally from
J= Clearance to service regulator vent outlet *(min. 36"/90cm)
K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
M= Clearance above paved sidewalk or a paved driveway located on public property
N= Clearance under veranda, porch, deck, or balcony *(min. 12"/30cm)
20
distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with
local code.
Dura-Vent Termination Cap (14"/36cm)
Vent Termination Cap (12"/30cm)
A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm)
B= Clearance to window or door that may be opened *(12"/30cm)
C= Clearance to permanently closed window *(min. 12"/30cm)
D= Vertical clearance to ventilated soffit located above the terminal within a horizontal
E= Clearance to unventilated soffit (min. 15"/38cm)
F= Clearance to outside corner: with AstroCap Termination Cap (min. 6"/15cm), with
G= Clearance to inside corner: with AstroCap Termination Cap (min. 6"/15cm), with Dura-
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
Note:
- A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
- Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
- If the vent termination is accessible, a certified guard shall be installed.
* As specified in CGA B149 Installation Code. Note: Local codes or regulations may require different clearances.
INSTALLATION
VENTING
FPI Direct Vent System (Flex) Horizontal
Terminations Only
These venting systems, in combination with the P36 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 20
FPI Direct Vent (Flex) System Termination Kit (Part # 946-515) includes all the parts needed to install the P36 with a maximum run of 4 feet.
1) 6-7/8" dia. flexible liner (4 ft. length)
2) 4" dia. flexible liner (4 ft. length)
3) spring spacers (4)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless Steel (4)
If longer runs are needed, the FPI Direct Vent system (Flex) # 946-516 includes all the parts needed to install the P36 with a maximum 10' run.
1) 6-7/8" dia. flexible liner (10 ft. length)
2) 4" dia. flexible liner (10 ft. length)
3) spring spacers (7)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless Steel (4)
Notes:
1) Liner sections should be continuous without any joints or seams.
2) Only Flex pipe purchased from FPI may be used for Flex installations.
3) If you are installing the P36 into a FPI Cabinet Mantel Kit, use the minimum horizontal vent height (centre-line of 40-1/2"). Remember to include the mantel base (3" in height) in your calculations and to maintain the 2" clearance to the underside of the mantel top.
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 21
INSTALLATION
RIGID PIPE VENTING COMPONENTS LIST
Description Simpson Dura-Vent Selkirk Amerivent
6" Pipe Length, Galvanized 90 8 4DT-6 N/A 6" Pipe Length, Black 908B 4DT-6B N/A 7" Pipe Length, Galvanized N/A N/A 4 D7 7" Pipe Length, Black N/A N/A 4D7B 9" Pipe Length, Galvanized 90 7 4DT-9 N/A 9" Pipe Length, Black 907B 4DT-9B N/A 12" Pipe Length, Galvanized 906 4DT-12 4D12 12" Pipe Length, Black 906B 4DT-12B 4D12B 18" Pipe Length, Galvanized N/A 4DT-18 N/A 18" Pipe Length, Black N/A 4DT-18B N/A 24" Pipe Length, Galvanized 904 4DT-24 4D2 24" Pipe Length, Black 904B 4DT-24B 4D2B 36" Pipe Length, Galvanized 903 4DT-36 4D3 36" Pipe Length, Black 903B 4DT-36B 4D3B 48" Pipe Length, Galvanized 902 4DT-48 4D4 48" Pipe Length, Black 902B 4DT-48B 4D4B
Adjustable Length, 11"-14", Galv. 911 4DT-AJ N/A Adjustable Length, 11"-14", Black 911B 4DT-AJB N/A Adjustable Length, 17"-24", Black 917B N/A N/A Adjustable Length, 7" Galvinized N/A N/A 4D7A Adjustable Length, 7" Black N/A N/A 4D7AB Adjustable Length, 12" Galvinized N/A N/A 4D12A Adjustable Length, 12" Black N/A N/A 4D12AB
45O Elbow, Galvinized 945 4DT-EL45 4D45L 45O Elbow, Black 945B 4DT-EL45B 4D45LB 45O Elbow, Swivel, Galvinized 945G N/A N/A 45O Elbow, Swivel, Black 945BG N/A N/A 90O Elbow, Galvinized 990 4DT-EL90S 4D90LS
O
Elbow, Black 990B 4DT-EL90SB 4D90LBS
90 90O Elbow, Swivel, Galvinized 990G N/A N/A 90O Elbow, Swivel, Black 990BG N/A N/A
Ceiling Support 949 - n/a from FPI 4DT-CS 4DFSP Cathedral Support Box 941 4DT-CSS 4DRSB Wall Support/Band 988 4DT-WS/B 4DWS Offset Support 989 - n/a from FPI 4DT-OS N/A Wall Thimble, Black 942 4DT-WT 4DWT Wall Thimble Support Box/Ceiling Support 940 N/A N/A Firestop Spacer 963 4DT-FS 4DFSP Trim Plate, Black N/A 4DT-TP 4DFPB Brass Trim for Wall Thimble/Ceiling Support 3951 N /A N/A
Attic Insulation Shield 12" N/A N/A 4DAIS12 Attic Insulation Shield - Cold Climates 36" N/A N/A 4DAIS36
Basic Horizontal Termination Kit (A) 970 4DT-HKA 4DHTK2 Horizontal Termination Kit (B) 971 4DT-HKB 4DHTK1 Vertical Termination Kit 978 4DT-VKC 4DVTK
High Wind Vertical Cap 991 N/A N/A High Wind Horizontal Cap 985 N/A N/A Horizontal Square Termination Cap 9 84 4DT-HHC 4DHC Verical Termination Cap 980 4DT-HVC 4DVC Storm Collar 953 4DT-SC 4DSC
Adjustable Flashing, 0/12-6/12 943 4DT-AF6 4DF Adjustable Flashing, 6/12-12/12 943S 4DT-AF12 4DF12
Vinyl Siding Standoff 950 4DT-VS N/A Vinyl Siding Shield Plate N/A 4DT-VSP N/A
Snorkel Termination 14" 982 4DT-ST14 4D12S Snorkel Termination 36" 981 4DT-ST36 4D36S
All Simpson Dura-Vent components are available directly from FPI.
Direct VentGS
R
Direct-Temp
TM
R
Direct Vent
22
946-506/P Vent Guard (Optional) 510-994 Rigid Pipe Adaptor (Must use with all Rigid Piping) 640-994 U37 Rigid Pipe Adaptor 640-530/P Riser Vent Terminal
946-205 Vinyl Siding Shield for Riser Vent Terminal 946-208/P Vent Guard (Optional) - Riser Vent Terminal 946-523/P AstroCap Horizontal Cap 946-206 Vinyl Siding Standoff - AstroCap
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace
Rigid Pipe Adaptor
Pipe Length
Vertical
Termination
Cap
Storm Collar
Flashing
Ceiling Firestop
24" Pipe
Length
Adj.Pipe Length
11" - 14-5/8"
90 Elbow
o
Horizontal
Termination
Cap
Wall Thimble
Vinyl Siding
Standoff (Optional)
RIGID PIPE VENTING SYSTEMS
Horizontal or Vertical Terminations
INSTALLATION
The minimum components required for a basic horizontal termination are:
Wall thickness is measured from the back standoffs to the inside mounting surface of termination cap. For siding other than vinyl furring strips may be used, instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The Terminal must not be recessed into siding. Measure the wall thickness including furring strips.
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside surface of wall without siding and add 2 inches.
1 Horizontal Termination Cap 190o Elbow 1 Rigid Pipe Adaptor 1 Wall Thimble 1 Length of pipe to suit wall thickness (see chart)
Alternate
Horizontal
Termination
Caps
Wall Thickness Vent Length
Flat Wall Installation
(inches) Required (inches)
4" - 5-1/2" 6" 7" - 8-1/2" 9"
10" - 11-1/2" 12"
9" - 14-1/2" 11" - 14-5/8" Adj. Pipe
15" - 23-1/2" 17" - 24" Adj. Pipe
Corner Installation
Wall Thickness Vent Length (inches) Required (inches)
3-1/4" - 6-3/4" 11" - 14-5/8" Adj. Pipe 7-3/4" - 16-1/4" 17" - 24" Adj. Pipe 7-1/4" - 8-3/4" 6" + 12"
9" + 9"
4-1/4" - 5-3/4" 6" + 9"
WARNING:
Do not combine venting components from different venting systems.
However use of the the AstroCapTM and FPI Riser is acceptable with all systems.
This product has been evaluated by Intertek for using a Dura-Vent Flue Adaptor in conjunction with Selkirk Direct-Temp and Ameri Vent Direct venting systems. Use of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WHI listing of components.
(Must be used with all Rigid Piping)
When using piping other than Simpson
Dura-Vent, 3 screws must be used to
secure rigid pipe to adaptor.
The FPI AstroCap GS, American Metal Products, Ameri Vent Direct vent and Selkirk Direct-Temp. FPITM, and FPI AstroCapTM are the proprietary trademarks of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.
TM
and FPI Riser Vent terminal is certified for installations using FPI venting systems as well as Simpson Dura-Vent®, Direct Vent
FPI P36-3 Zero Clearance Direct Vent Gas Fireplace 23
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