Regency E33S User Manual

E33 Sunrise

MODELS: E33S-NG1 Natural Gas E33S-LP1 Propane

™

Gas Insert

Owners &

Installation Manual

www.regency-fi re.com

WARNING:
If the information in these instructions are not followed exactly,
a fi re or explosion may result causing property damage,
personal injury or loss of life.

FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapors and
liquids in the vicinity of this or any other appliance.

Installation and service must be performed by a qualifi ed
installer, service agency or the gas supplier.

918-747

Tested by:

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

Installer: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

FOR YOUR SAFETY
What to do if you smell gas:

Do not try to light any appliance
Do not touch any electrical switch:

do not use any phone in your
building.

Immediately call your gas supplier

from a neighbour's phone. Follow
the gas supplier's instructions.

If you cannot reach your gas

supplier, call the fi re department.

02/16/09

FPI GAS FIREPLACE INSERT

TO THE NEW OWNER

Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.

The E33 SunriseTM Gas Insert has been designed to provide you with all the warmth and charm of a fi replace, at the
fl ick of a switch. The E33S-NG1 and E33S-LP1 have been approved by Warnock Hersey for both safety and effi ciency.
As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free
years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your
FPI Fireplace.

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Regency® E33S-1 Sunrise Gas Insert

TABLE OF CONTENTS

SAFETY LABEL

Copy of the Safety Label ...............................................4

REQUIREMENTS

MA Code - CO Detector.................................................5

UNIT DIMENSIONS

Unit Dimensions ............................................................6

INSTALLATION

Important Message .......................................................7

For Your Safety ..............................................................7

Gas Pressure Testing ....................................................7

Specifi cations ................................................................7

Installation Into A Solid Fuel Burning Fireplace Or

Factory Built Fireplace ...................................................7

Before You Start ............................................................7

Installation Checklist .....................................................8

Materials Required ........................................................8

Minimum Fireplace Opening..........................................8

Minimum Clearances To Combustibles .........................9

Combustible Mantel Clearances..................................9

Gas Connection ..........................................................10

Venting.........................................................................10

Flue Liner Installation ..................................................10

Gas Pipe Pressure Testing .......................................... 11

SIT Valve Description .................................................. 11

Gas Insert Aeration System ......................................... 11

Conversion from NG to LP ..........................................12

Wiring Diagrams ..........................................................15

Optional Remote Control ............................................ 16

Optional Wall Thermostat ...........................................16

Glass Crystal or Ceramic Stone Installation ................ 17

Glass Door Installation ................................................17

Faceplate & Door Frame Installation ........................... 18

Optional Hearth Trim Installation ................................. 20

OPERATING INSTRUCTIONS

Final Check..................................................................21

First Fire ......................................................................21

Operating Instructions .................................................21

Lighting Procedure ......................................................21

Shutdown Procedure ................................................... 21

Copy Of Lighting Instruction Plate .............................. 22

Automatic Convection Fan Operation..........................22

Normal Operating Sounds Of Gas Appliances ............ 22

MAINTENANCE

Maintenance Instructions.............................................23

General Vent Maintenance ..........................................23

Door Glass ..................................................................23

Valve Tray Replacement ..............................................24

Fan Replacement ........................................................ 26

PARTS LIST

Main Assembly ............................................................28

Contemporary Faceplate & Door Frame .....................29

WARRANTY

Warranty ......................................................................31

Regency® E33S-1 Sunrise Gas Insert 3

SAFETY LABEL

This is a copy of the safety label that
accompanies the E33 SunriseTM Gas Insert.
We have printed a copy of the contents here
for your review. The safety label is located on
a plate inside the base of the unit visible when
the bottom louver is opened.

NOTE: FPI units are constantly being
improved. Check the label on the unit and
if there is a difference, the label on the unit
is the correct one.

INSTALLATION

For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfi tter licensed in the Commonwealth of
Massachusetts.

For the State of Massachusetts, fl exible
connectors shall not exceed 36 inches in
length.

For the State of Massachusetts, the appli­ances individual manual shut-off must be a
t-handle type valve.

The State of Massachusetts requires the
installation of a carbon monoxide alarm in
accordance with NFPA 720 and a CO alarm
with battery back up in the same room where
the gas appliance is installed.

4

Regency® E33S-1 Sunrise Gas Insert

REQUIREMENTS

MA Code - CO Detector

(for the State of Massachusetts only)

5.08: Modifications to NFPA-54, Chapter 10

(2) Revise 10.8.3 by adding the following additional requirements:

(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors

a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.

INSTALLATION

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL

OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

5.08(2)(a)1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.

(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.

Regency® E33S-1 Sunrise Gas Insert 5

UNIT DIMENSIONS

INSTALLATION

6

Regency® E33S-1 Sunrise Gas Insert

INSTALLATION

IMPORTANT MESSAGE

SAVE THESE

INSTRUCTIONS

The FPI Gas Insert must be installed in accord­ance with these instructions. Carefully read all
the instructions in this manual fi rst. Consult
the building authority having jurisdiction to
determine the need for a permit prior to starting
the installation.

NOTE: Failure to follow the instructions could
cause a malfunction of the heater which could
result in death, serious bodily injury, and/or
property damage. Failure to follow these
instructions may also void your fi re insurance
and/or warranty.

FOR YOUR SAFETY

This appliance requires air for proper combustion.
Always provide adequate combustion and
ventilation air. Follow instructions and
information in CSA B149.1 (in Canada) or the
National Fuel Gas Code ANS Z223.1/NFPA
(in the USA), regarding requirements for
combustion and ventilation air.

GAS PRESSURE

TESTING

The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than
1/2 psig. (3.45 kPa).

SPECIFICATIONS

At pressures over 1/2 psig, the pipe to the unit
must be disconnected.
Gas Input Capacity:
Natural Gas 26,000 Btu/h
Propane 23,000 Btu/h

Min. Input:

Natural Gas 13,500 Btu/h
Propane 12,000 Btu/h

INSTALLATION INTO A

SOLID FUEL BURNING

FIREPLACE OR

FACTORY BUILT

FIREPLACE

The E33S Gas Insert have been tested and
approved to be vented into any masonry
fireplace or approved solid fuel burning
factory built fi replace that will allow the insert
to physically fi t into the fi rebox. Refer to the
"Minimum Fireplace Dimensions" section.

If the factory built fi replace* height is too low
for your Insert, you may remove the smoke
baffl e plate and damper from the factory
built fi replace as long as these items are
saved and are reinstalled in the event that
the Insert is removed. NOTE: Any alterations
made to the listed solid fuel burning factory
built fi replace may void the listing of the
fi replace. Cutting any sheet-metal parts of
the fi replace, in which the gas fi replace insert
is to be installed, is prohibited.

If the factory-built fi replace has no gas
access hole(s) provided, an access hole of

1.5" (37.5mm) or less may be drilled through
the lower sides or bottom of the fi rebox in
a proper workmanship like manner. This
access hole must be plugged with non­combustible insulation after the gas supply
line has been installed.

The fi replace and fi replace chimney must
be clean and in good working order and
constructed of non-combustible materials
and chimney cleanouts must fi t properly.
Refractory, glass doors, screen rails, screen
mesh, and log grates can be removed
from the fi replace before installing the gas
fi replace insert. Smoke shelves, shields
and baffl es may be removed if attached by
mechanical fasteners. A tight connection
between the gas fi replace insert fl ue collar
and the fi replace chimney must be made.

*Check with your local inspector before
commencing with this installation.

Installer must mechanically attach the supplied
label to the inside of the fi rebox of the fi replace
into which the gas fi replace insert is installed.

BEFORE YOU START

Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of
the following:

General Safety Information

1) The appliance installation must conform

with local codes or in the absence of local
codes, with CAN/CSA B149.1 (in Canada)
or the National Fuel Gas Code ANSI Z223.1
NFPA 54 in the U.S.A. This appliance should
be installed by a qualifi ed gas fi tter technician
only.

2) Installation and repair should be done
by a qualifi ed service person.

3) The appliance should be inspected
before use and at least annually by
a professional service person. More
frequent cleaning may be required due
to excessive lint from carpeting, bedding
material, animal hair, etc. It is imperative
that control compartments, burners
and circulating air passageways of the
appliance be kept clean.

4) See general construction and assembly

instructions. This appliance may only be
installed in a vented, noncombustible
fi replace.

5) This appliance is Listed for bedroom
installations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.

6) Always connect this appliance to a vent
system vent that is run (or routed) to the
outside of the building envelope. Never vent
to another room or inside a building. Make
sure that the vent is properly sized and is
of adequate height to provide the proper
draft.

7) Inspect the venting system annually for
blockage and any signs of deterioration.

8) Any glass removed for servicing must be
replaced prior to operating the appliance.

INSTALLATION

Fuels: Approved for use with both natural gas,
and propane. Approved as is for use at 0' to
4,500' (0-1370m).

Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 127 CFM.
Vent System: 3" co-linear aluminum fl ex.
Cobalt Blue Glass Crystals

Regency® E33S-1 Sunrise Gas Insert 7

"WARNING: This fi replace has been converted
for use with a gas fi replace insert only and
cannot be used for burning wood or solid fuels
unless all original parts have been replaced,
and the fi replace re-approved by the authority
having jurisdiction."

9) WARNING: Failure to position the parts
in accordance with the diagrams in
this manual or failure to use only parts
specifi cally approved with this appliance
may result in property damage or
personal injury.

10) To prevent injury, do not allow anyone who

is unfamiliar with the operation to use the
fi replace.

INSTALLATION

11) Due to high temperatures, the appliance

should be located out of high traffi c areas
and away from furniture and draperies.
Children and adults should be alerted to
the hazards of high surface temperatures,
especially the fi replace glass, and should
stay away to avoid burns or clothing
ignition. Young children should be carefully
supervised when they are in the same
room as the appliance. Clothing or other
fl ammable material should not be placed
on or near the appliance.

INSTALLATION

Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.

INSTALLATION

CHECKLIST

Before installing vent system ensure that the
damper plate is open and secure to prevent the
damper plate from falling down and crushing
the liner.

The FPI Gas Insert is installed as listed
below.

1) Check all clearances to combustibles.

Refer to the following sections where
applicable:

a. Minimum Clearances to Combustibles
b. Combustible Mantel Clearances

a. Glass Crystals
b. Contemporary Faceplate
c. Remote Control
d. Wall Thermostat

9) Final check. Refer to the "Final Check"
section. Before leaving this unit with the

customer, the installer must ensure that the
appliance is fi ring correctly. This includes:

a) Clocking the appliance to ensure the

correct fi ring rate.

b) Adjusting the primary air, if required,

to ensure that the fl ame does not
carbon. Refer to the "Gas Insert
Aeration System" section.

c) Ensuring that the appliance is venting

correctly.

MATERIALS

REQUIRED

No electrical power supply is required for the gas
control to operate. A 120 Volt AC power cord is
hooked up to the fan. Plug the 3 wire cord into
a suitable receptacle. Do not cut the ground
terminal off under any circumstances. When
connected with 120 volts, the appliance must
be electrically grounded in accordance with
local codes, current version of the Canadian
Electrical Code CSA C22.1 (in Canada) or in
the absence of local codes, with the National
Electrical Code ANSI/NFPA 70.

MINIMUM FIREPLACE

OPENING

The minimum fi replace opening is shown in the
following diagrams:

Width (at front) 32-1/4" (819mm)

Width (at rear) 25" (635m)

Depth 16-3/4" (425mm)

Height 24-3/16" (614mm)

2) Make the gas connection. Refer to the "Gas

Connection" section.

3) Install the 3" fl ue liner to the sliding connector

plate. Refer to the "Flue Liner Installation"
section.

4) Slide the unit half way into the fi replace.

5) Pull the vent connector plate through the

tapered brackets and fasten to the front
plate. Refer to the "Flue Liner Installation"
section.

6) Slide the unit fully into the fi replace.

7) Test gas pressure, refer to the "Gas Pipe

Pressure Testing" section. Check aeration
system, refer to "Gas Insert Aeration
Systems" section.

8) Install standard and optional features.

Refer to the following sections where
applicable:

WARNING:
Electrical Grounding Instructions
This appliance is equipped with
a three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prong receptacle. Do not cut
or remove the grounding prong
from this plug.

8

Regency® E33S-1 Sunrise Gas Insert

MINIMUM CLEARANCES TO COMBUSTIBLES

From Unit
Side Walls A* 8" (203 mm)

Ceiling B 47" (1194 mm)

Min. Mantel Height C 15" (381 mm)
Max. Mantel Depth D 3-1/2" (89 mm)

Alcove Width E 76" (1930 mm)
Alcove Depth F 36" (914 mm)

* Alcove side wall must have a min. of 8" clearance
on one side.

INSTALLATION

INSTALLATION

COMBUSTIBLE MANTEL CLEARANCES

Due to the extreme heat this fi replace emits, the mantel clearances
are critical.

Note: A non-combustible mantel may be installed at a lower height

if the framing is made of metal studs covered with a non­combustible board.

Mantel can be installed anywhere in shaded area or higher using the
above scale.

Note: Ensure the paint that is used on the mantel and the facing

is "heat resistant" or the paint may discolour.

Regency® E33S-1 Sunrise Gas Insert 9

INSTALLATION

GAS CONNECTION

GAS CONNECTION WARNING:
Only persons licensed to work

with gas piping may make the

necessary gas connections to

this appliance.

1) If the appliance is to be installed into an

existing chimney system, thoroughly clean

INSTALLATION

the masonry or factory built fi replace.

2) The appliance is provided with an opening on

the left hand side of the control compartment.
A 3/8" NPT gas supply pipe must be brought
near this inlet hole.

3) Locate the center point where the vent

will pass through the chimney above the
appliance. Move the appliance into the exact
location where it is to be installed. Ensure
that the Insert is level.

NOTE: This unit is equipped with a heat
sensor thermodisc which will prevent the
blower from operating until the unit reaches
the correct temperature.

VENTING

THE APPLIANCE MUST NOT BE

CONNECTED TO A CHIMNEY FLUE

SERVING A SEPARATE SOLID FUEL

BURNING APPLIANCE.

This appliance is designed to be attached to
two 3" (76mm) co-linear aluminium fl ex running
the full length of the chimney. The fl ue length
must be a minimum length of 8 ' (2.44m) and
a maximum of 35' (10.7m). See chart above
for minimum distances from roof. Periodically
check that the vent is unrestricted.

Masonry chimneys may take various contours
which the fl exible liner will accommodate.
However, keep the fl exible liner as straight

as possible, avoid unnecessary bending.

Part # Description

948-305 3" Flex - 35 ft.
946-529 FPI Co-linear DV Vertical
Termination Cap

Alternate Approved Caps

46DVA-VC Vertical Termination Cap
46DVA-VCH High Wind Cap
46DVA-GK 3" Co-linear Adaptor with
fl ashing

In areas of consistently high winds, we
recommend using the Simpson Dura-Vent
System (46DVA-GK adapter and 46DVA-VCH
high-wind cap).

The Air Intake pipe must be attached to the inlet
air collar of the termination cap.

FLUE LINER

INSTALLATION

1) Cut the fl ex liner as required.

2) Mark the end of one liner with an "E" to
indicate Exhaust.

3) Connect the other end of the above liner to

the exhaust side of the termination adaptor,
seal connection with high temperature
silicone. Secure with gear clamp.

4) Connect the 2nd liner to the inlet side of
the adaptor, seal connection with high
temperature silicone. Secure with gear
clamp.

5) Install fl ashing.

6) Insert both liners into chimney, passing

through the damper opening.

7) Install termination cap.

8) Connect the marked end of the liner to the

exhaust collar of the vent connector plate
marked with an "E", seal connection with
high temperature silicone. Secure with gear
clamp.

9) Connect the 2nd liner to the intake collar, seal
connection with high temperature silicone.
Secure with gear clamp.

10) Align vent connector plate with guides on
unit.

11) Slide unit into masonry opening, while
ensuring that the slot at the rear of the
connector plate mates up with the hold down
plate on the unit.

12) Secure with Screw.

NOTE:

1) Final gas connection should be made after

unit is in place to avoid damage to line when
pushing the unit into position.

10

2) Mill-pac may be used instead of high

tempture silicone and screws may be used
instead of gear clamps at connections of
liner to inlet and vent collars.

Regency® E33S-1 Sunrise Gas Insert