Regency E33-LP, E33-NG User Manual
E33 Gas Insert
MODELS: E33-NG Natural Gas E33-LP Propane
Owners & Installation Manual
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or loss of life.
Refer to this manual. For assistance or additional information consult an authorized installer, service agency or the
gas supplier.
FOR YOUR SAFETY:
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
918-408
Tested by:
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY:
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas sup-
plier, call the fi re department.
08/16/05
FPI GAS FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.
The E33 Gas Insert has been designed to provide you with all the warmth and charm of a fi replace,
at the fl ick of a switch. The E33-NG and E33-LP have been approved by Warnock Hersey for
both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy,
comfort and security for many trouble free years to follow. Please take a moment now to acquaint
yourself with these instructions and the many features of your FPI Fireplace.
32-1/4" (819mm)
24-1/2 " (622mm)
16-1/8" (410mm)
45-9/16" (1157mm)
31-1/8" (790mm)
25" (635mm)
1-3/8"
(35mm)
11-1/4 "
(286mm)
16-1/2" (419mm)
23" (583mm)
18" (203mm)
23-13/16" (605mm)
2 E33 FPI Direct Vent Gas Insert
TABLE OF CONTENTS
FPI GAS FIREPLACE INSERT
Page
Unit Dimensions ..................................................................... 2
Safety Label .......................................................................... 4
INSTALLATION REQUIREMENTS
For Your Safety ....................................................................... 5
Gas Pressure Testing ............................................................. 5
Specifi cations ......................................................................... 5
Installation into a Solid Fuel Burning
Fireplace or Factory Built Fireplace ................................ 5
General Safety Information .................................................... 5
Installation Checklist ............................................................... 6
Materials Required ................................................................ 6
Minimum Fireplace Dimensions ............................................. 6
Clearances to Combustibles .................................................. 7
Combustible Mantel Clearances ............................................ 7
INSTALLATION
Gas Connection ...................................................................... 8
Venting .......................................................................... 8
Flue Liner Installation ............................................................. 8
Gas Pipe Pressure Test .......................................................... 9
SIT Valve Description ............................................................ 9
Gas Insert Aeration System .................................................... 9
Optional Brick Panel .............................................................. 9
Log Installation .................................................................... 10
E33 Conversion Kit from NG to LPG .................................... 12
Faceplate & Trim .................................................................. 13
Standard Flush Door ............................................................ 14
Flush Louvers ....................................................................... 14
Full Screen Front .................................................................. 14
Excalibur Surround Installation ............................................. 15
Optional Screen Doors ......................................................... 16
Accent Kit Installation ........................................................... 16
Double Door Option .............................................................. 16
Wiring Diagram ..................................................................... 17
Optional Remote Control ..................................................... 17
Optional Wall Thermostat ..................................................... 17
Final Check ........................................................................ 18
Page
OPERATING INSTRUCTIONS
First Fire ........................................................................ 18
Operating Instructions .......................................................... 18
Lighting Procedure ............................................................... 18
Shutdown Procedure ............................................................ 18
Copy of Lighting Instruction Plate ......................................... 19
Automatic Convection Fan Operation .................................. 19
Normal Operating Sounds of Gas Appliances ...................... 19
MAINTENANCE
Maintenance Instructions ..................................................... 20
General Vent Maintenance .................................................. 20
Log Replacement ................................................................. 20
Glass Gasket ....................................................................... 20
Steel or Gold Plated Trim ..................................................... 20
Door Glass ........................................................................ 21
Flush Glass Replacement .................................................... 21
Fan Maintenance .................................................................. 21
Valve Assembly Removal and Installation ........................... 22
REPLACEMENT PARTS LIST
Parts List ........................................................................ 23
WARRANTY
Warranty ........................................................................ 31
E33 FPI Direct Vent Gas Insert
3
SAFETY LABEL
This is a copy of the labels that accompany each
E33 Gas Insert. We have printed a copy of the
contents here for your review. The safety label
is located on a plate inside the base of the unit
visible when the bottom louver is opened. Ensure
that the safety label is attached to the unit.
NOTE: FPI units are constantly being improved. Check the label on the unit and if
there is a difference, the label on the unit is
the correct one.
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfi tter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, fl exible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appliances individual manual shut-off must be a
t-handle type valve.
4 E33 FPI Direct Vent Gas Insert
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The FPI Gas Fireplace must be installed in
accordance with these instructions. Carefully
read all the instructions in this manual fi rst.
Consult the building authority having jurisdiction to determine the need for a permit prior to
starting the installation.
NOTE: Failure to follow the instructions could
cause a malfunction of the heater which could
result in death, serious bodily injury, and/or
property damage. Failure to follow these
instructions may also void your fi re insurance
and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion and
ventilation air. Follow instructions and information in CSA B149.1 (in Canada) or the National
Fuel Gas Code ANS Z223.1/NFPA (in the USA),
regarding requirements for combustion and
ventilation air.
GAS PRESSURE
TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than
1/2 psig. (3.45 kPa).
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit
must be disconnected.
Gas Input Capacity:
Natural Gas 38,000 Btu/h
Propane 35,500 Btu/h
Min. Input:
Natural Gas 20,000 Btu/h
Propane 19,000 Btu/h
Fuels: Approved for use with both natural gas,
and propane. Approved as is for use at 0' to
4,500' (0-1370m).
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 127 CFM.
Log Set: Ceramic fi bre, 8 per set.
Vent System: 3" co-linear aluminum fl ex.
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
FACTORY BUILT
FIREPLACE
The E33 Gas Inserts have been tested and approved to be vented into any masonry fi replace
or approved solid fuel burning factory built
fi replace that will allow the insert to physically
fi t into the fi rebox. Refer to page 6 for minimum
fi replace clearances.
If the factory built fi replace* height is too low
for your Insert, you may remove the smoke
baffl e plate and damper from the factory
built fi replace as long as these items are
saved and are reinstalled in the event that
the Insert is removed. NOTE: Any alterations
made to the listed solid fuel burning factory
built fi replace may void the listing of the
fi replace. Cutting any sheet-metal parts of
the fi replace, in which the gas fi replace insert
is to be installed, is prohibited.
If the factory-built fi replace has no gas access hole(s) provided, an access hole of
1.5" (37.5mm) or less may be drilled through
the lower sides or bottom of the fi rebox in
a proper workmanship like manner. This
access hole must be plugged with non-combustible insulation after the gas supply line
has been installed.
The fi replace and fi replace chimney must be
clean and in good working order and constructed of non-combustible materials and
chimney cleanouts must fi t properly. Refractory, glass doors, screen rails, screen mesh,
and log grates can be removed from the
fi replace before installing the gas fi replace
insert. Smoke shelves, shields and baffl es
may be removed if attached by mechanical fasteners. A tight connection between
the gas fi replace insert fl ue collar and the
fi replace chimney must be made.
*Check with your local inspector before commencing with this installation.
BEFORE YOU START
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of
the following:
General Safety Information
1) The appliance installation must conform
with local codes or in the absence of local
codes, with CAN/CSA B149.1 (in Canada)
or the National Fuel Gas Code ANSI Z223.1
NFPA 54 in the U.S.A. This appliance should
be installed by a qualifi ed gas fi tter technician
only.
2) Installation and repair should be done
by a qualifi ed service person.
3) The appliance should be inspected
before use and at least annually by a
professional service person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding
material, animal hair, etc. It is imperative that control compartments, burners
and circulating air passageways of the
appliance be kept clean.
4) See general construction and assembly
instructions. This appliance may only be
installed in a vented, noncombustible fi replace.
5) This appliance is Listed for bedroom installations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
6) Always connect this appliance to a vent
system vent that is run (or routed) to the
outside of the building envelope. Never vent
to another room or inside a building. Make
sure that the vent is properly sized and is
of adequate height to provide the proper
draft.
7) Inspect the venting system annually for
blockage and any signs of deterioration.
8) Any glass removed for servicing must be
replaced prior to operating the appliance.
9) WARNING: Failure to position the parts
in accordance with the diagrams in this
manual or failure to use only parts specifi cally approved with this appliance may
result in property damage or personal
injury.
10) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fi replace.
E33 FPI Direct Vent Gas Insert
5
INSTALLATION
11) Due to high temperatures, the appliance
should be located out of high traffi c areas
and away from furniture and draperies.
Children and adults should be alerted to
the hazards of high surface temperatures,
especially the fi replace glass, and should
stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as
the appliance. Clothing or other fl ammable
material should not be placed on or near
the appliance.
Emissions from burning wood or gas could
contain chemicals known to the State of California to cause cancer, birth defects or other
reproductive harm.
INSTALLATION
CHECKLIST
Before installing vent system ensure that the
damper plate is open and secure to prevent
the damper plate from falling down and crushing the liner.
The FPI Gas Insert is installed as listed
below.
1) Check all clearances to combustibles, see
page 7.
2) Make the gas connection. See page 8.
3) Install the 3" fl ue liner to the sliding connector
plate. See page 8.
4) Slide the unit half way into the fi replace.
5) Pull the vent connector plate through the
tapered brackets and fasten to the front
plate. See page 8.
6) Slide the unit fully into the fi replace.
7) Test gas pressure, page 9. Check aeration
system, page 9.
8) Install the optional brick panels. See page
9.
9) Install the log set. See page 10.
10) Assemble and install the faceplate and trim.
See page 13.
14) Install optional Excalibur Surround. See
page 15.
15) Install optional remote control or wall ther-
mostat, pages 17.
16) Final check (page 18): Before leaving this
unit with the customer, the installer must
ensure that the appliance is fi ring correctly.
This includes:
a) Clocking the appliance to ensure the
correct fi ring rate.
b) Adjusting the primary air, if required,
to ensure that the fl ame does not
carbon. See page 9.
c) Ensuring that the appliance is venting
correctly.
MATERIALS
REQUIRED
No electrical power supply is required for the gas
control to operate. A 120 Volt AC power cord is
hooked up to the fan. Plug the 3 wire cord into
a suitable receptacle. Do not cut the ground
terminal off under any circumstances. When
connected with 120 volts, the appliance must
be electrically grounded in accordance with
local codes, current version of the Canadian
Electrical Code CSA C22.1 (in Canada) or in
the absence of local codes, with the National
Electrical Code ANSI/NFPA 70.
NOTE: This unit is equipped with a heat
sensor thermodisc which will prevent the
blower from operating until the unit reaches
the correct temperature.
WARNING:
Electrical Grounding Instructions
This appliance is equipped with
a three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prong receptacle. Do not cut
or remove the grounding prong
from this plug.
MINIMUM FIREPLACE
OPENING
The minimum fi replace opening for the FPI
gas fi replace insert is shown in the following
diagrams:
MINIMUM FIREPLACE
OPENING EXCALIBUR
OPTION
The minimum fi replace opening for the FPI
gas fi replace insert is shown in the following
diagrams:
NOTE: If you are installing the Excalibur, the minimum fi replace dimensions
are as follows:
Width (at front): 34-1/2" (876mm)
Depth: 17-3/4" (451mm)
Height: 26" (660mm)
11) Install the standard fl ush door. See
page 14.
12) Install both louvers. See page 14.
13) Install optional full screen doors. See page
16.
6 E33 FPI Direct Vent Gas Insert
MINIMUM CLEARANCES TO COMBUSTIBLES
From Unit
Side Walls * A 8" (203 mm)
Ceiling B 47" (1194 mm)
Min. Mantel Height C 15" (381 mm)
Max. Mantel Depth D 3-1/2" (89 mm)
Alcove Width E 76" (1930 mm)
Alcove Depth F 36" (914 mm)
Hearth Height G 1-1/4" (32 mm)
Hearth Width H 45-1/2" (1156 mm)
Hearth Depth I 13" (330 mm)
* Alcove side wall must have a min. of 8"
clearance on one side.
INSTALLATION
REGENCY FLUSH
COMBUSTIBLE MANTEL CLEARANCES
EXCALIBUR SURROUND & FULL SCREEN DOORS
COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the above diagrams.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible
board.
Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
E33 FPI Direct Vent Gas Insert
7
INSTALLATION
GAS CONNECTION
In areas of consistently high winds, we recommend using the Simpson Dura-Vent System
(923GK adapter and 991 high-wind cap).
GAS CONNECTION WARNING:
Only persons licensed to work
with gas piping may make the
necessary gas connections to
this appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean
the masonry or factory built fi replace.
2) The appliance is provided with an opening
on the left hand side of the control compartment. A 3/8" NPT gas supply pipe must be
brought near this inlet hole.
3) Locate the center point where the vent will
pass through the chimney above the appliance. Move the appliance into the exact
location where it is to be installed. Ensure
that the Insert is level.
VENTING
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to
two 3" (76mm) co-linear aluminium fl ex running
the full length of the chimney. The fl ue length
must be a minimum length of 8 ' (2.44m) and
a maximum of 35' (10.7m). See chart above
for minimum distances from roof. Periodically
check that the vent is unrestricted.
Masonry chimneys may take various contours
which the fl exible liner will accommodate.
However, keep the fl exible liner as straight
as possible, avoid unnecessary bending.
Part # Description
948-305 3" Flex - 35 ft.
946-529 FPI Co-linear DV Vertical
Termination Cap
The Air Intake pipe must be attached to the inlet
air collar of the termination cap.
FLUE LINER
INSTALLATION
1) Cut the fl ex liner as required.
2) Mark the end of one liner to indicate
Exhaust.
3) Connect the other end of the above liner to
the exhaust side of the termination adaptor, seal connection with high temperature
silicone. Secure with gear clamp.
4) Connect the 2nd liner to the inlet side of the
adaptor, seal connection with high temperature silicone. Secure with gear clamp.
5) Install fl ashing.
6) Insert both liners into chimney, passing
through the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to the
exhaust collar of the vent connector plate
marked with an "E", seal connection with
high temperature silicone. Secure with gear
clamp.
9) Connect the 2nd liner to the intake collar, seal
connection with high temperature silicone.
Secure with gear clamp.
10) Align vent connector plate with guides on
unit.
11) Slide unit into masonry opening, while ensur-
ing that the slot at the rear of the connector
plate mates up with the hold down plate on
the unit.
12) Secure with Screw.
NOTE:
1) Final gas connection should be made after
unit is in place to avoid damage to line when
pushing the unit into position.
2) Mill-pac may be used instead of high
tempture silicone and screws may be used
instead of gear clamps at connections of
liner to inlet and vent collars.
Alternate Approved Caps
980 Vertical Termination Cap
991 High Wind Cap
923GK 3" Co-linear Adaptor with
fl ashing
8 E33 FPI Direct Vent Gas Insert
INSTALLATION
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at
test pressures equal to or less than 1/2 psig.
(3.45 kPa). Disconnect piping from valve at
pressures over 1/2 psig.
The manifold pressure is controlled by a regulator built into the gas control, and should be
checked at the pressure test point.
NOTE: To properly check gas pressure, both
inlet and manifold pressures should
be checked using the valve pressure
ports on the valve.
1) Make sure the valve is in the "OFF" posi-
tion.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a 1/8"
wide fl at screwdriver.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specifi ed on the safety
label.
6) When fi nished reading manometer, turn
off the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8"
fl at screwdriver. Note: Screw should be
snug, but do not over tighten.
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection Point
GAS INSERT
AERATION SYSTEM
The air shutter can be adjusted by moving the
adjusting wire up or down. The wire is accessed
through the bottom louver opening. Open the air
shutter for a blue fl ame or close for a yellower
fl ame. The burner aeration is factory set but
may need adjusting due to either the local gas
supply or altitude.
Minimum Air Shutter Opening:
5/16" Natural Gas
7/16" Propane
CAUTION: Carbon will be produced if air
shutter is closed too much.
OPTIONAL
BRICK PANEL
Optional Brick Panel Set:
Part # Description Qty
Top (brick) panel 1
Back (brick) panel 1
Left (brick) panel 1
Right (brick)panel 1
340-043 Top bracket 1
340-094 Bottom clips 2
511-031 Brick clips 2
Installation of Brick Panels:
1) Remove top louver and glass door if in-
stalled.
2) Remove the logs if they are already in
stalled. Note: the grate must be removed in
order to remove the bottom log. Ensure you
slide the bottom coal off to the right-hand
side to avoid chipping.
3) Unwrap the brick pattern panels from the
protective wrapping. Handle the panels with
care as they can break easily.
SIT Valve Description
1) Gas cock knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Manifold (Outlet) Pressure Tap
6) Inlet Pressure Tap
4
2
1
IN OUT
5
6
E33 FPI Direct Vent Gas Insert
3
Note: Any damage due to carboning result-
ing from improperly setting the aeration controls is NOT covered under
warranty.
Note: Aeration Adjustment should only
be performed by an authorized FPI
Installer at the time of installation or
service.
4) Remove the two screws from the bottom of
the baffl e plate. Install the bottom clips onto
the baffl e plate (refer to Diagram 1).
Bottom Clips
Diagram 1
9
INSTALLATION
5) Place the top bracket onto the top edge of
the top panel (refer to Diagram 2).
Top Bracket
Diagram 2
6) Slide the top panel and bracket assembly
carefully onto the baffl e plate ensuring the
panel is centered. Make sure the tabs of the
top bracket fi t into the baffl e openings (refer to
Diagram 3).
10) Install the 2 brick retaining clips, one on
each side.
Final Installation
03-23
03-19
03-24
03-21
03-22
03-20
03-17
The "03" reference numbers (i.e. 03-23)
are molded into the rear of each log.
Instructions:
1) Remove and carefully unwrap the logs from
the box. Please handle with care and do not
force them into position to avoid chipping.
2) Remove the top louver and fl ush door if
installed (refer to page 14).
3) To remove the grate, loosen the two
Phillips screws which are securing
the grate. Slide the grate outwards
to remove it from the unit (refer to
Diagram 1).
03-18
Diagram 3
7) Insert the back panel by sliding it between
the sidewalls of the fi rebox and the rear log
support.
8) Before installing the side brick panels, re-
move the screws from the side brick clips
(refer to Diagram 4).
Diagram 4
9) Insert the side panel by positioning it fl at
against the side walls. Tilt the panel
towards the middle of the fi rebox, then insert
the bottom front corner. Repeat on the other
side.
LOG INSTALLATION
WARNING: Dangerous operating conditions may occur if these logs are not
positioned in their correct certifi ed
locations. Read the following instructions carefully and refer to the attached
diagram.
Materials Required:
Complete Log Set (Part # 340-930)
Contains the following:
Description
03-17 Bottom Log
03-18 Center Top Log
03-19 Front Log
03-20 Left Log
03-21 Right Log
03-22 Left top Log
03-23 Rear Log
03-24 Right Top Log
Screws
Diagram 1
4) Angle log 03-17 and slide it between the
top and bottom burner tube under the “T”
section until it touches the left grate support
bracket (refer to Diagram 2).
03-17
Diagram 2
10 E33 FPI Direct Vent Gas Insert
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