Regency E21-NG2, E21-LP2 User Manual

www.regency-fi re.com
E21 Gas Insert
Owners &
Installation Manual
MODELS: E21-NG2 Natural Gas E21-LP2 Propane
WARNING: If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Tested by:
918-510
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appliance Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
02/01/07
CONGRATULATIONS!
You are the owner of a state-of-the-art Gas Insert by:
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD.
The Regency® Gas Fireplace Series has been designed to provide you with all the warmth and charm
of a fi replace, at the fl ick of a switch. The models E21-NG2 and E21-LP2 of this series have been approved by Warnock Hersey for safety. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Regency® Fireplace.
2 Regency® E21-2 Gas Fireplace Insert
E21 GAS INSERT
TABLE OF CONTENTS
SAFETY LABEL
Serial No. Decal ...........................................................4
REQUIREMENTS
MA Code - CO Detector
(for state of Massachusetts only) ..................................5
INSTALLATION
Important Message ......................................................6
Before You Start ............................................................6
General Safety Information ...........................................6
Policy for Solid Fuel Burning &
Factory Built Fireplaces ................................................. 7
Installation Checklist ......................................................7
Minimum Fireplace Clearances ..................................... 7
Clearances to Combustibles .........................................8
Gas Connection .............................................................9
High Elevation ...............................................................9
Wiring Diagrams .......................................................... 10
Flue Connector Installation ......................................... 11
Gas Pipe Pressure Testing ..........................................12
Offset Flue Adaptor ......................................................12
Venting ........................................................................12
Combustion and Ventilation Air ...................................12
Valve Description .........................................................13
Test for Flue Spillage ...................................................13
Optional Brick Panel ....................................................13
Gas Insert Aerationsystem .........................................13
Log Set Installation ......................................................14
Faceplate & Trim Installation ....................................... 14
Flush Glass ................................................................15
Flush Louvers ..............................................................16
Optional Bay Front ......................................................16
Bay Louvers ................................................................16
Conversion Kit# 534-969 from NG to LP ..................... 17
Full Screen doors ........................................................20
Remote Control ...........................................................22
Wall Switch ..................................................................22
Wall Thermostat .........................................................22
OPERATING INSTRUCTIONS
Final Check .................................................................23
Operating Instructions ................................................23
Lighting Procedure ......................................................23
Shutdown Procedure ...................................................23
First Fire ......................................................................23
Copy of Lighting Plate Instructions .............................24
Automatic Convection Fan Operation .........................25
Normal Operating Sounds of Gas Appliances .............25
MAINTENANCE
Maintenance Instructions ............................................25
Log Replacement ........................................................25
Glass Gasket ...............................................................25
Gold-plated Accessories ..............................................25
Removing Valve Assembly ..........................................26
Removing the Fan .......................................................26
Door Glass Replacement ............................................26
PARTS LIST
Main Assembly ............................................................27
Burner Assembly & Log Set ........................................28
Bay & Flush Front Assembly .......................................29
Faceplate Assembly ....................................................30
WARRANTY
Warranty .....................................................................31
3Regency® E21-2 Gas Fireplace Insert
SAFETY LABEL
This is a copy of the label that accompanies each Regency® Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit visible when the bottom louver is open.
Note: Regency® units are constantly being
improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
Please note that with the addition
of thermostat control and outside combustion air supply, this unit is approved for bedroom installations.
296
296
Minimum Clearances to Combustibles/
Degagement Minimum Des Materiaux
Serial No./
No de Serie
Duplicate Serial No.
DO NOT REMOVE THIS LABEL/ NE PAS ENLEVER CETTE ÉTIQUETTE
For installation into a vented non-combustible
fi replace, listed factory built fi replace. This vented
gas fi replace heater is not for use with air fi lters.
918-488
Combustibles:
Side of unit to wall /
Cote:
A 9"/229mm
Top of unit to
mantle / Au dessus:
B 14"/355mm
Ne peut etre installe que dans un foyer non
combustible muni d'un event. Ne pas utiliser de
fi ltre à air avec ce foyer au gaz à évacuation.
WARNING: This fi replace has been converted for use
with a gas fi replace insert only and cannot be used for
burning wood or solid fuels unless all original parts
have been replaced, and the fi replace re-approved by
the authority having jurisdiction.
ELECTRICAL SUPPLY/ALIMENTATION
ELECTRIQUE:115V60HZ less than/Moins de 2 AMP.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
Listed: VENTED GAS FIREPLACE HEATER
Tested to: ANSI Z21.88b-2003/CSA-2.33b-2003, CGA 2.17-M91
Gas fi red appliance for use at high altitude.
Certifi ed for/Certifee pour: CANADA and U.S.A. Report No. 476-1428-00 (DEC. 2000)
MADE IN CANADA / FABRIQUE AU CANADA
FPI Fireplace Products International Ltd., Delta, B.C., Canada
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
FIREPLACE INSERT: E21-NG2 E21-LP2 APPAREIL FONCTIONNANT CONCU POUR
Natural Gas (Naturel Gaz) Propane ETRE INSERE DANS UN FOYER
Minimum supply pressure 5.0" WC/C.E. (1.25 kPa) 12.0" WC/C.E. (2.99 kPa) Pression d’alimentation minimum
Manifold pressure high 3.8" WC/C.E. (0.95 kPa) 11.0" WC/C.E. (2.74 kPa) Pression tublure d'échappement élevée
Manifold pressure low 1.1" WC/C.E. (0.27 kPa) 2.9" WC/C.E. (0.72 kPa) Pression tublure d'échappement basse
Altitude 0-2000 ft. 2000 - 4500 ft. 0-4500 ft. L'altitude
(0 - 610m) (610 - 1372m) (0-1372m)
Orifi ce size 43 DMS 44 DMS 54 DMS Grandeur de l’injecteur
Model/ Modele:
E21-NG2
E21-LP2
NOT FOR USE WITH SOLID FUEL. NE PAS UTILISER AVEC DU COMBUSTIBLE SOLIDE.
Maximum input 23,500 Btu/h 22,000 Btu/h 22,500 Btu/h Debit calorifi que maximum
Minimum input 11,750 Btu/h 11,000 Btu/h 11,250 Btu/h Debit calorifi que minimum
4 Regency® E21-2 Gas Fireplace Insert
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
5Regency® E21-2 Gas Fireplace Insert
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The Regency® Gas Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to start­ing the installation. It is the responsibility of the installer to ensure this fi replace is installed in compliance with the manufacturer's instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appli­ance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be
electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) See general construction and assembly
instructions. The appliance and vent should be enclosed.
4) This appliance must be connected to the
specifi ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is installed as per Venting instructions.
5) This appliance may only be installed in a
vented, solid fuel burning masonry, listed factory built fi replace, or zero clearance kit part # 530-936.
6) This appliance is Listed for bedroom
installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
7) This appliance is Listed for Alcove
installations, maintain minimum Alcove clearances as follows, minimum ceiling height of 53-1/2", minimum width of 48" and a maximum depth of 36".
8) This unit is not approved for installation into
a mobile home.
9) Inspect the venting system annually for
blockage and any signs of deterioration.
10) Any safety glass removed for servicing
must be replaced prior to operating the appliance.
11) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the fi replace insert.
12) Wear gloves and safety glasses for protection
while doing required maintenance.
13) Ensure adequate combustion and ventilation
air.
14) Under no circumstances should this
appliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
15) Installation and any repairs to this appliance
should be done by a qualifi ed service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
16) Do not slam shut or strike the glass door.
17) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
18) The appliance area must be kept clear and
free of combustible materials, (gases and other fl ammable vapours and liquids).
19) Do not use this appliance if any part has been
under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the electrical control system and any gas control which has been under water.
20) WARNING: Failure to position
the parts in accordance with the diagrams in this manual or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.
21) WARNING: Operation of this
appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shut-off system can result in carbon monoxide (CO) poisoning and possible death.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
6 Regency® E21-2 Gas Fireplace Insert
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INSTALLATION
POLICY FOR SOLID
FUEL BURNING &
FACTORY BUILT
The Regency® E21 may be installed and vented into any solid fuel fi replace that has been installed in accordance with the National, Provincial and local building codes and is constructed of non­combustible materials.
1) Installer must mechanically attach the sup-
plied label to the inside of the fi rebox of the fi replace into which the gas fi replace insert is installed.
"WARNING: This fi replace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction."
2) Do not cut any sheet-metal parts of the
fi replace, in which the gas fi replace insert is to be installed.
3) If the factory-built fi replace has no gas access
hole(s) provided, an access hole of 1-1/2" (37.5mm) or less may be drilled though the lower sides or bottom of the fi rebox in a proper workmanship like manner. This access hole must be plugged with a non-combustible insulation after the gas supply line has been installed.
4) The fi replace fl ue damper can be fully blocked
open or removed for installation of the gas fi replace insert.
5) The fi replace and fi replace chimney must
be clean and in good working order and constructed of non-combustible materials.
6) The chimney cleanouts must fi t properly.
7) Refractory (fi rebricks), glass doors, screen
rails, screen mesh and log grates can be removed from the fi replace before installing the gas fi replace insert.
8) Smoke shelves, shields and baffl es may be
removed if attached by mechanical fasteners. If any part is removed it must not weaken the structural integrity of the factory built.
9) Trim panels or surrounds shall not seal
ventilation openings in the fi replace.
FIREPLACES
INSTALLATION
CHECKLIST
1) Locate your appliance. Refer to the "Clear-
ances to Combustibles" and "Minimum Fireplace Clearances" sections.
2) Make gas and electrical connections. Refer
to the "Gas Connection" section.
Test the pilot. Must be as per diagram in the
"Valve Description" section.
3) Install Flue Connector. Refer to the "Flue
Connector Installation" section.
4) Install vent. Refer to the "Venting" section.
5) Test Gas pressure. Refer to the "Gas Pipe
Pressure Testing" section.
Check aeration. Refer to the "Gas Insert
Aeration System" section.
6) Test for fl ue spillage. Refer to the "Test for
Flue Spillage" section.
7) Install standard and optional features. Refer
to the following sections where applicable:
a. Brick Panel b. Faceplate & Trim c. Flush Glass d. Flush Louver e. Bay Front f. Full Screen Doors g. Remote Control h. Wall Switch i. Wall Thermostat
8) Final check. Refer to the "Final Check"
section.
Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly and operation fully explained to customer.
This includes:
1) Clocking the appliance to ensure the correct
fi ring rate (rate noted on label) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
3) Ensure that the appliance is venting
correctly.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
MINIMUM FIREPLACE
CLEARANCES
Diagram shows the minimum fi replace opening required to be able to install the Regency® gas fi replace insert.
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Note: If you are installing the Molded Faceplate, the minimum fireplace dimensions are as follows:
Width (at front): 29-1/8" (740mm) Depth: 15" (381mm) Height: 18-5/8" (473mm)
7Regency® E21-2 Gas Fireplace Insert
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INSTALLATION
CLEARANCES TO COMBUSTIBLES
The minimum clearance from the side of the appliance to a combustible side wall is 9 inches (229mm). The minimum clearance from the top of the louver to a combustible mantel is 14 inches (356mm). The minimum height from the top of the louver to the ceiling is 36 inches (914mm).
Note: A non-combustible mantel may be installed at a lower height
if the framing is made of metal studs covered with a non­combustible board.
8 Regency® E21-2 Gas Fireplace Insert
INSTALLATION
GAS CONNECTION
Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.
The gas connection is a 3/8" NPT accessible on the left side of the unit. The gas line connection may be made of rigid pipe, copper pipe or an approved fl ex connector. (If you are using rigid pipe, ensure that the valve can be removed for servicing.) Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code.
For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1.
When using copper or fl ex connectors use only approved fi ttings. Always provide a union so that gas lines can be easily disconnected for burner or fan servicing. Flare nuts for copper lines and fl ex connectors are usually considered to meet this requirement.
Important: Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open fl ame
for leak testing.
For minimum and maximum supply pressure see the System Data table.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean the masonry fi replace that has been chosen for the Regency
2) The appliance is provided with an opening on
the left hand side of the control compartment for the gas line.
®
Gas Fireplace.
System Data
For altitude: Natural Gas 0-2000 ft. Propane: 0-4500 ft.
Burner Inlet Orifi ce Sizes: Natural Gas Propane
Burner #43 #54
Max. Input Rating
- Natural Gas 23,500 Btu/h
- Propane 22,500 Btu/h
Min. Input Rating
- Natural Gas +/-5% 11,750 Btu/h
-Propane +/-5% 11,250 Btu/h
Supply Pressure
Natural Gas min. 5.0" w.c.
Propane min. 12.0" w.c.
Manifold Pressure (High)
Natural Gas 3.8" +/- 0.2" w.c.
Propane 11" +/- 0.2" w.c.
Circulation Fan: 120 VAC, 60 Hz Variable Speed: 127 CFM, thermally
activated
NATURAL GAS E21-NG2
For altitude: 2000 ft - 4500 ft.
Note: During any pressure testing of the gas supply piping system that exceeds test pressures of 1/2 psig, this appliance and its individual shut-off valve must be disconnected from the piping system. If test pressures equal to or less than 1/2 psig are used then this appliance must be isolated from the piping system by closing its individual manual shut-off valve during the testing.
CAUTION: If the glass is removed for servicing, it must be replaced prior to operating the appliance. The glass must be fixed in the closed position when operating.
Burner Inlet Orifi ce Size: 44 DMS
Max. Input Rating 22,000 Btu/h
Min. Input Rating +/-5% 11,000 Btu/h
HIGH ELEVATION
This unit is approved in Canada for altitude 0 to 4500 ft. (CAN/CGA 2.17-M91) with the orifi ce supplied.
9Regency® E21-2 Gas Fireplace Insert
INSTALLATION
WIRING DIAGRAMS
This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/ thermostat will continue to operate. However, a 120V A.C. power supply is needed for the fan/blower operation.
For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes
#8 Ground Lug
Nut
Lockwasher
Star washer
Nut
Star washer
Grounding
Lug Detail
Fan ground
Power cord ground wire
Pilot
Assembly
Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes or, in the absence of local
Neutral
Live
60 Hz
Thermodisc
Gas Pilot
Thermopile
Electrode
120V AC
codes the current CSA C22.1 (in Canada) or with the National Electrical Code ANSI/NFPA 70-1987 (in USA).
NOTE: This unit is equipped with a heat
sensor thermodisc which will prevent the blower from operating until the unit reaches the correct temperature.
Ground
Ground
Green
Fan
ON OFF
Fan
Red
Black
Rotary Speed
Control
Black
Black
Thermocouple In
O
N
Gas In
T
O
I
L
H
I P
F
F
O
L
O
White
Brown
"S.I.T" Valve
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Piezo
Ignitor
Red
ONOFF
Vent Spill
Switch
(Auto Reset)
Remote
Receiver
(Optional)
(Millivolt)
WARNING: Electrical Grounding
Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
Thermostat
(Millivolt)
(Optional)
Black
Red
Remote Transmitter
ON
Burner
OFF
(Optional)
Regency
10 Regency® E21-2 Gas Fireplace Insert
INSTALLATION
For PROPANE Units and Units Equipped with DC Spark Boxes*
*For installation of the DC Spark Box refer to the LP Conversion instructions in this manual.
FLUE CONNECTOR INSTALLATION
1) Remove the screw holding the fl ue connector
plate to the appliance.
2) Slide the plate out and attach to the fl ue liner
inside the fi replace to the fl ue collar with three sheet metal screws.
3) Place the appliance on the hearth. Push
the appliance into the fi replace and at the same time slide the plate back onto the ap­pliance.
4) Replace the screw holding the plate just
before completely pushing the appliance into the fi replace.
Note: Do not operate unit if fl ue connector is not
fastened in original position.
11Regency® E21-2 Gas Fireplace Insert
INSTALLATION
OFFSET FLUE
ADAPTOR
A Offset Flue Adaptor Kit, available as an accessory to move the fl ue outlet back for easier liner installations in deep fi replaces.
Part #532-920
is
VENTING
THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to attach to a 4" diameter type B-Vent or double thickness approved aluminium fl ex liner.
The fl ue collar of the appliance will fi t inside a standard vent and may be fastened directly to the vent by sheet metal screw or a B-Vent, single wall vent connector.
B-Vent chimneys require a 1" clearance to combustibles.
A 3" diameter type B-Vent or approved aluminium fl ex liner may also be used with a 4" to 3" reduc­ing adapter. Consult venting charts and local code requirements.
®
The Regency internal draft hood, so no additional external draft hood is required. Check periodically that the vent is unrestricted and an adequate draft is present when the unit is in operation.
Before installing the vent system ensure that the damper plate is locked into the open position and secure to prevent the damper plate from falling down and crushing the liner.
The appliance is equipped with a vent safety shutoff system and a safety control system designed to protect against improper venting of combustion products. The appliance will not function without being connected to a proper system.
Insert incorporates its own
WARNING: Operation of this heater when not connected to a properly installed and maintained venting system or tampering with the vent shut-off system can result in carbon monoxide (CO) poisoning and possible death.
This appliance must not be connected to a chimney fl ue serving a separate solid fuel burn­ing appliance.
For best venting performance, we recommend the following venting rules:
1) Use only certifi ed Type B gas vent or
approved fl ex liner.
2) Follow the vent manufacturer's instructions
and clearance requirements.
3) Observe any local code restrictions, if any,
regarding the installation of gas inserts.
4) Use as few elbows as possible.
5) Keep horizontal lengths as short as possible
and maintain at least an upward slope of 1/4 in. (6.4mm) for every 12 in. (305mm) of horizontal run.
6) Terminate the vent with a suitable certifi ed
vent cap.
COMBUSTION AND
VENTILATION AIR
WARNING: This appliance needs fresh air for safe operation and must be installed with provisions for adequate combustion and ventilation air available to the room in which it is to be operating.
Follow CAN/CGA B149 (in Canada) or ANSI Z223.1 (in the USA) requirements, and any local codes or regulations of the enforcing authority.
Air for combustion is drawn in through the front of the unit, therefore, the front of the unit must be kept clear of any obstructions.
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure, both
inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF"
position.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a 1/8" wide fl at screwdriver.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position. Read manometer.
5) The pressure check should be carried out
with the unit burning and the setting should be within the limits specifi ed on the safety label.
6) When fi nished reading manometer, turn
off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver. Note: Screw should be
snug, but do not over tighten
12 Regency® E21-2 Gas Fireplace Insert
INSTALLATION
VALVE DESCRIPTION
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection
5) Main Operator
6) Outlet Pressure Tap (Manifold Pressure)
7) Inlet Pressure Tap (Supply Pressure)
8) Pilot Outlet
9) Main Gas Outlet
10) Flange Securing Screw Holes
11) Alternative TC Connection Point
12) Thermoelectric Unit
13) Additional Valve Mounting Hole
GAS INSERT
AERATIONSYSTEM
The aeration adjustment rod is attached to the air shutter which is located just above the orifi ce bracket. The rod is used to adjust the aeration on the main burner without having to take the appliance apart.
The burner aeration is factory set but may need adjusting due to either the local gas supply, air supply or altitude.
Natural Gas: 1/8" (3.2mm) open Propane: 3/16" (4.8mm) open
Note: Any damage due to carboning
resulting from improperly setting the aeration controls is NOT covered under warranty.
Note: Aeration Adjustment should only be
performed by an authorized Regency® Installer at the time of installation or service.
TEST FOR
FLUE SPILLAGE
a scrap piece of sheet metal (or other noncombustible material) in the upper louver, this will prevent the natural convection of the unit from interfering with the test.
Note: The smoke should be drawn into the
louver. If the smoke is still not drawn in, turn the unit off and check for the cause of the lack of draft. If necessary, seek expert advice.
OPTIONAL
BRICK PANEL
1) Unwrap the brick pattern panels from the
protective wrapping.
2) With the glass removed, position the
back panel fi rst (see diagram for correct positioning), then the two side panels. Slide the side brick panel into place from the front of the fi rebox, there is a tab at the top of the unit to hold the side panels in place.
3) The brick panels should be tight against
the fi rebox sides and back. The side panels should be fl ush with the glass.
A " spillage" test must be made before the installed unit is left with the customer. Follow the procedure below:
1) Close all external doors and windows in
the house.
2) Light the unit and set controls to maximum.
Turn fan to OFF on unit.
3) After fi ve minutes, test that there is a “pull”
on the fl ue by placing a smoking match, cigarette or similar device which gives off smoke, in front of the upper part of the louver. To ensure a valid test, place
Note: Use caution when sliding side panels
in as they can easily be scratched by the brick panel tabs.
13Regency® E21-2 Gas Fireplace Insert
INSTALLATION
LOG SET
INSTALLATION
Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.
The gas log kit (set# 532-930) contains the following:
a) 02-66 Rear Log b) 02-67 Front Left Log c) 02-68 Middle Left Log d) 02-70 Middle Right Log e) 02-69 Front Right Log f) Embers g) Vermiculite h) Rockwool
Note: Install Optional Brick Panels prior to
installing logs.
1) Carefully remove the logs from the box and
unwrap them. The logs are fragile, handle with care - do not force into position.
A)02-66
D)02-70
4) Place the Front Left Log B) 02-67 on the 2
front pins.
5) Place the Middle Right Log D) 02-70 into the
cutout on Rear Log A) 02-66 and the bottom front of Log D)02-70 snugly between Logs C) 02-68 and Log B)02-67.
Cutout
fi ts over
E)02-69
9) Place the Front Right Log E) 02-69 onto the
front right pin and the cutout on the bottom right side of the log snugly against the right edge of the burner tray.
the right
edge of
the burner
tray.
C)02-68
The "02" refer numbers (i.e. 02-66) are
molded into the rear of each log.
2) Sprinkle the vermiculite around the fi rebox
base. Take some of the embers (approx. 1/3 of the bag) and sprinkle over the vermiculite.
NOTE: Keep the gasket on the front edge of the fi rebox clear of vermiculite.
Vermiculite &
Embers
3) Place the
Rear Log A) 02-66 on the 2 pins on the rear log support and carefully push down.
B)02-67
Vermiculite
& Embers
E)02-69
Vermiculite
& Embers
6) Position the Middle Left Log C) 02-68 onto
the 2 pins as shown below. The left edge of the log fi ts into a notch on the Front Left Log B) 02-67
The front bottom of Log D)02-70 sits snugly
between Logs C) 02-68 and Log B)02-67.
7) Place the embers on the front lip of the
burner as shown below.
8) Place pieces of rockwool on the front lip of
the burner as shown below.
FACEPLATE & TRIM
INSTALLATION
1) Lay the faceplate panels fl at, face down on
something soft so they don't scratch.
2) Take the top faceplate and align the holes
in it with the holes in the side panels. Using the screws provided, attach from the top of the panel (the holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation). See diagram 1. Hint: Don't tighten the trim to
the bottom of the faceplate side panels with the screws provided. See diagram 1.
14 Regency® E21-2 Gas Fireplace Insert
INSTALLATION
Diagram 1
Hearth Trim Option: Hearth Trim is an option that can be used to fi nish off the installation when the bottom of the fi replace is higher than the hearth or to raise the fi replace. Lay the faceplate side panels fl at, face down on something soft so they don't scratch. Attach the Hearth Trim to the bottom of the faceplate side panels with the screws provided. See Diagram 2. Now attach the assembled pieces to the insert body.
7) Tuck the wires into the faceplate to keep
them away from the insert using the clip provided. Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit. See diagram 3.
Diagram 3
8) The power cord should be run behind the
faceplate panel.
9) Attach the brass trim to the faceplate by
drilling a 1/8" hole through into the faceplate using the hole in the trim as a guide. Fasten the trim to the faceplate panels using the gold plated screws. See diagram 4.
FLUSH GLASS
1) Install the bottom glass trim onto the glass
support.
2) Slide the glass into the bottom glass trim
and secure with the glass clips using the 2 phillips head screws at the top.
3) Slide the top glass trim by sliding under the
two spring clips.
Note: To re-install the glass, reverse the
procedure.
3) Using the connectors provided, join the left
side trim (with the ON/OFF switch) to the top trim. See diagram 2. Connect the right side trim to the top trim.
4) Place the trim on the assembled faceplate
panels, aligning the wire connections from the switches with the notch on the left side panel.
5) Connect the fan switch wires by taking the
black and red wires with the male ends (in the grey harness) and connect them with the wire connectors from the fan speed control.
Diagram 4
10) Attach the faceplate panels to the insert
body using the 4 remaining black screws. See diagram 5.
11) Push the logo plate into the two holes in
the bottom left corner of the faceplate. See diagram 4.
WARNING
The use of substitute glass will
void all product warranties.
Diagram 2
6) Connect the ON/OFF switch wires by taking
the black and red wires with the female ends and connecting them to the ON/OFF switch.
Diagram 5
Do not operate the appliance if the glass panel(s) are removed, cracked or broken. Replacement of the glass panel(s) should be done by a qualifi ed
service person.
15Regency® E21-2 Gas Fireplace Insert
INSTALLATION
FLUSH LOUVERS
1) The Top Louver is held in place by Spring
Clips. Push into place as shown.
2) Install the Spring Hinges on the left and right
side of the bottom of the Firebox using 2 screws per hinge.
3) Place the Bottom Louver near the hinge. Flip
hinge over the Bottom Louver and secure using 3 screws.
OPTIONAL BAY FRONT
IMPORTANT
Flush glass must stay in place when bay option is used. The bay front is a decorative overlay only.
1) Place the bay door onto the 2 pins on the
top of the unit.
2) Position 2 magnets on the back of each trim
piece close to the ends. Place the top and bottom trim pieces on the bay front.
3) Install top and bottom louvers.
BAY LOUVERS
1) Install top louver by sliding the two bracket
clips into the brackets located on top of the bay door. See below. The fi tted louver leaves a small gap between faceplate bottom and louver top.
Diagram 1
Note: Top and bottom louvers and brackets
are different. See diagram below.
Hinge
Location
Bottom Louver
2) Install bottom louver by sliding the two
bracket clips into the brackets located underneath the bay door and secure with 2 screws into the bracket on the bottom of the Bay Front as per diagram 1.
NOTE: The top and bottom trim pieces
are different.
16 Regency® E21-2 Gas Fireplace Insert
INSTALLATION
Conversion Kit# 534-969 from NG to LP
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
Each Kit contains one LPG Conversion Kit and one DC Sparker Kit.
LPG Conversion Kit Contains: Qty. Part # Description
1 904-163 Burner Orifi ce #54 1 904-529 5/32" Allen Key 1 918-590 Label "Converted to
LPG" 1 908-528 Red "LPG" label 1 910-037 LP Injector (Pilot Orifi ce) 1 910-233 Thermodisc Switch 1 918-482 Instruction Sheet
DC Sparker Kit Contains: Qty. Part # Description
1 820-475 Bracket DC Sparker 1 820-476 Bracket DC Sparker 1 904-153 Washer #8 External Star 1 904-330 Nut 8-32 Hex 1 904-438 Plug Nylon 0.750 Hole,
Black
1 904-531 Bushing Split Plastic
0.500 in.
1 904-543 Screw 8-32 x 3/4 Pan
Head
2 904-553 Screw #8 x 1/2 Type "B",
Black Oxide
1 910-073 Spark Generator Battery
Holder
1 910-074 Spark Generator Switch
C/W Wire
1 910-078 Battery Size AA
Energizer En91 1 910-199 Clip Wire Holder 1 910-903 Wire Fan To Power Cord
Ground 30 in. 904-781 Velcro Hook, Black 904-782 Velcro Hook, Black
6) Remove the Grate by removing the
screws on each side of the grate.
Remove the 2 screws holding
the grate in position.
7) Remove the Burner Tray by removing 1
screw on each side of the tray, then slide the tray to the left and lift out.
Remove the 2 screws,
push Burner Tray to the left, and lift off.
8) Pull off the pilot cap to expose the pilot
orifi ce.
9) Unscrew the pilot orifi ce with the allen
key (provided) and replace with the LP pilot orifi ce in the kit.
10) Remove burner orifi ce with 1/2"
wrench. Use another wrench to hold onto the elbow behind the offi ce Replace with the #54 orifi ce in the Kit.
Burner Orifi ce
11) Turn control knob to the “OFF”
position.
12) Remove the black protection cap by
hand from the high-low knob (Fig.1).
Fig. 1
13) Insert a 5/32” or 4mm Allen wrench into
the hexagonal key-way of the screw (Fig. 2), rotate it counter-clockwise until it is free and extract it.
Installation of LPG Conversion Kit:
1) Turn the unit off and allow it to cool to
room temperature.
2) Shut off gas supply.
3) Unplug or disconnect power source to
stove.
4) Remove glass front (see Door Glass
Replacement section in the manual).
5) Remove logs and brick panels (if installed).
Fig.2
17Regency® E21-2 Gas Fireplace Insert
INSTALLATION
14) Check that the screw is clean and if
necessary remove dirt.
15) Flip the screw (Fig. 3).
Fig.3
16) Using the Allen wrench as shown in
Fig.4, rotate the screw clockwise until snug, do not overtighten.
Fig.4
WARNING!
Also check that the pilot and main
burner injectors
are appropriate for the gas type.
19) Replace Burner Tray and reverse steps
6) to 1).
20) Adjust the burner aeration setting from
1/8" to 3/16" as required for the best fl ame picture.
21) Remove the switch cover from the
left side of the body base and pull the thermodisc out of the bracket under the left side of the fi rebox bottom and replace with the Thermodisc supplied with this kit.
25) Remove the Piezo Ignitor by unscrewing
the nut at the back of the mounting bracket.
Ignitor
Wire
Piezo
Ignitor
26) Disconnect the ignitor wire from the
Piezo Ignitor and connect it to the DC Sparker.
DC
Sparker
Ignitor
Wire
WARNING!
Do not overtighten the screw.
Recommended to
grip the wrench by the short side.
17) Verify that if the conversion is from NG to
LPG, the screw must be re-assembled with the red o-ring visible (Fig. 5).
Red o-ring visible
Fig.5
18) Re-assemble the black protection cap
(Fig. 6).
LPG Configuration
Remove the 2 nuts holding the switch box in
place, then pull the
thermosdisc out of the bracket.
22) Attach the label "This unit has been
converted to LPG" near or on top of the serial # decal.
23) Replace the yellow "NG" label with red
"LPG" label.
Installation of the DC Sparker:
24) Locate the Piezo Ignitor situated at the
side of valve.
Piezo Ignitor
27) Install the 3/4" nylon plug to cover up the
hole on the mounting bracket.
28) Connect the DC spark generator wires
to the SIT Valve with the screw, which is provided in the kit.
Fig. 6
18 Regency® E21-2 Gas Fireplace Insert
INSTALLATION
29) Locate the ground lug at the receptical
box, left of the unit.
30) Connect one end of the supplied green
ground wire to the lug with the nut and washer from the kit.
Ground
wire from
kit
33) Plug the DC spark generator wires to the
DC Sparker.
34) Connect the ground wire to the DC Sparker
mounting bracket.
Chain
37b) Recommended location to mount the DC Sparker.
37c) Note: Remove the bottom louver by
unscrewing the four screws located on the hinges.
31) Install the 1/2" bushing to the heat
shield.
32) Run the other end of the ground wire
and DC spark generator wires through the bushing on the heat shield.
Heat Shield
35) Install the supplied battery into the DC
Sparker Box by opening the battery compartment.
NOTE: The battery in the DC Sparker
Box will need to be replaced annually.
Battery
Compartment
38) Tie up the loose wire with the wire clip.
36) Mount the heat shield to the DC Sparker.
Secure into place with the velcro, which is provided in the kit.
39) Check for gas leaks.
40) Check inlet and outlet pressures.
41) Check operation of fl ame control.
42) Check for proper fl ame appearance and
glow on logs.
37a) Find a location which is not too hot and
is easy to reach for changing the battery. Note: It should be kept away from the chain.
Installer Notice:
These instructions must
be left with the appliance.
19Regency® E21-2 Gas Fireplace Insert
INSTALLATION
FULL SCREEN DOORS
1) Hold the full screen door up against the unit in order to make the
following wire connections.
Pull the ON/OFF connector wires thru the box and connect them to
the switch.
Connect the fan switch wires with the wire connectors from the fan
speed control. Place clips over wires and tuck into side trim.
3) Completely secure full screen door to the unit by securing 4 screws
to the Left and Right Side Trim.
4) Secure the Top Frame by sliding it on the screws at the top of the full
screen door. It is held in place by magnets.
2) Lift the unit up slightly and push down on the corners of the Bottom
Trim Bracket and slide under unit.
Push in Corners
Bottom Trim
Bracket
Screw
Top Frame
20 Regency® E21-2 Gas Fireplace Insert
INSTALLATION
5) Install Spring Hinges to the Left and Right Side of the bottom of the
fi rebox using 2 screws per hinge.
6) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and
secure with 3 screws each.
Hinge Location
Bottom Frame
7) Install the Left and Right Side Screen Doors by placing over top of
the hinges on the faceplate.
Hold the door at a 45 degree angle to avoid scratching the
faceplate.
Hinge
Screen Door
8) Close screen doors.
21Regency® E21-2 Gas Fireplace Insert
INSTALLATION
REMOTE CONTROL
Use the Regency Remote Control Kit approved for this unit. Use of other systems may void your warranty.
The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.
1) Choose a convenient location on the wall
to install the receiver and the receptacle box (protection from extreme heat is very important). Run wires from the fi replace to that location. Use Thermostat Wire Table.
2) Connect the two wires to the gas valve. See
diagram below.
CAUTION
Do not wire millivolt
remote control wires
to 120V wire.
3) Install 3 AAA alkaline batteries in transmitter
and 4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation.
WALL SWITCH
1) Run the wire through the right or left side
inlet opening. Be careful not to damage the wire.
Note: We recommend a maximum of 15'
of wire but if you wish to go with a longer run, use the Thermostat Wire Table.
2) Connect the wire to the supplied wall switch
and install into the receptacle box.
CAUTION
Do not wire millivolt
wall switch wire
to 120V wire.
WALL THERMOSTAT
A wall thermostat may be installed if desired, connect the wires as per the wiring diagram. Use table below to determine the maximum wire length.
Note: Preferable if the thermostat is
installed on an interior wall.
Regency offers an optional programmable thermostat but any 250-750 millivolt rated non­anticipator type thermostat that is CSA, ULC or UL approved may be used.
CAUTION
Do not wire millivolt
wall thermostat wires
to 120V wire.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA. 16 GA. 18 GA. 20 GA. 22 GA.
50 Ft. 32 Ft. 20 Ft. 12 Ft.
9 Ft.
22 Regency® E21-2 Gas Fireplace Insert
OPERATING INSTRUCTIONS
FINAL CHECK
Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:
1) Clocking the appliance to ensure the
correct fi ring rate (rate noted on label) at 15 minutes.
2) If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow the unit to burn for 15 min. to stabilize.
3) Check for proper draft.
CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the unit is not the responsibility of the manufacturer and will not be covered by the warranty.
OPERATING
INSTRUCTIONS
Before operating this appliance, proceed through the following check list.
1) Read and understand these Instructions before operating this appliance.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass door is in place. Never operate the appliance with the door glass removed.
5) Verify that all venting and the cap is
unobstructed.
6) Verify log placement. If the pilot cannot be
seen when lighting the unit - the logs or the embers have been incorrectly positioned.
7) The unit should never be turned off and on
again without a minimum of a 60 second wait.
8) When lighting the appliance, the inside of
the glass may fog up, this will burn off after a few minutes of operation.
Gas In
Shut Off
Hi-Low
Pilot Adjust
TPTH TP TH
Gas Out
LIGHTING PROCEDURE
NOTE: For all propane units and units
equipped with electric spark boxes, see "Copy of Lighting Plate Instruc­tions" section for more details.
IMPORTANT: Gas on/off knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed.
1) Open the bottom louver assembly
2) If the control knob is in the "OFF" position
proceed to Step 5.
3) Push in gas control knob slightly and turn
clockwise to "OFF". Knob cannot be turned from "PILOT" to "OFF" unless knob is pushed in slightly. Do not force.
4) Wait fi ve minutes to allow gas, that may
have accumulated in the main burner compartment, to escape. If you do smell gas, follow the instructions on the front of this manual. If you don't smell gas continue on to the next step.
5) Turn the gas control counter clockwise to
"PILOT".
6) Push in control knob all the way and hold
in. Continually push and release the black button on spark igniter until pilot lights. Continue to hold the control knob in for approximately one minute, then release the gas control knob. The pilot fl ame should continue to burn. If the pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob.
7) Turn gas control knob counter clockwise to
"ON".
8) Use the rocker switch to operate main
burner.
9) Rotate the variable fl ame control to adjust
the fl ame height higher or lower.
10) Close the bottom louver assembly.
SHUTDOWN
PROCEDURE
1) Use the rocker switch to turn off the main
burner.
2) Open the bottom louver assembly.
3) Push in the gas control knob slightly and
turn clockwise to "OFF". Do not force.
4) Disconnect all electric power and gas to the appliance if service is to be performed.
FIRST FIRE
The fi rst fi re in your stove is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your fi replace for at least four (4) hours the fi rst time you use it with the fan on. When fi rst operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufacturing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.
The glass panel may require cleaning after the unit has cooled down.
DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT.
Do not use abrasive cleaners on the glass.
Note: When the glass is cold and the
appliance is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.
DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE.
23Regency® E21-2 Gas Fireplace Insert
OPERATING INSTRUCTIONS
COPY OF LIGHTING PLATE INSTRUCTIONS
LIGHTING INSTRUCTIONS
as Inlet
TO TURN OFF GAS APPLIANCE
24 Regency® E21-2 Gas Fireplace Insert
MAINTENANCE
AUTOMATIC
CONVECTION FAN
OPERATION
The fan operates automatically, turn the knob on the side of the faceplate to adjust to the desired speed. The fan will turn on as the stove comes up to operating temperature. After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically.
NORMAL OPERATING
SOUNDS OF GAS
APPLIANCES
It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance.
Blower:
Regency® gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.
Burner Tray:
The burner tray is positioned directly under the burner tube(s) and logs and is made of a different gauge material from the rest of the fi rebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fi reboxes.
Blower Thermodisc:
When this thermally activated switch turns ON it will create a small "clicking" sound. This is the switch contacts closing and is normal.
Pilot Flame: While the pilot fl ame is on it can make a very slight "whisper" sound.
Gas Control Valve: As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve.
Unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.
MAINTENANCE
INSTRUCTIONS
1) Always turn the gas valve to off before
cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year.
When cleaning the logs, use a clean soft
paint brush as the logs are fragile and easily damaged.
2) Clean (never when unit is hot) appliance,
door and louvers with a damp cloth. Never use an abrasive cleaner. The gold louvers (and optional gold door) may be scratched if abrasives are used to clean them.
The heater is fi nished in a heat resistant
paint and should only be refi nished with heat resistant paint (not with wall paint). Regency® uses StoveBrite Paint - Metallic Black #6309.
3) Make a periodic check of burner for proper
position and condition. Visually check the fl ame of the burner periodically, making sure the fl ames are steady; not lifting or fl oating. If there is a problem, call a qualifi ed service person.
4) The appliance and venting system must be
inspected before use, and at least annually, by a qualifi ed fi eld service person, to ensure that the fl ow of combustion and ventilation air is not obstructed.
During the annual service call, the burners
should be removed from the burner tray and cleaned. Replace the embers but do not block the pilot.
5) Keep the area near the appliance clear and
free from combustible materials, gasoline and other fl ammable vapours and liquids.
6) Each time the appliance is lit, it may cause
condensation and fog the glass. This condensation and fog is normal and will disappear in a few minutes as the glass heats up.
Never operate the appliance without the glass properly secured in place or with the door open.
7) Verify proper operation after servicing.
8) Periodically check the pilot fl ames, see the
diagrams in the "Valve Description" section. If you have an incorrect fl ame pattern, contact your Regency® dealer for further instructions.
WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CAUTION: ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
LOG REPLACEMENT
The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs. The pilot light generates enough heat to burn someone. If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagram under Log Installation.
NOTE: Improper positioning of logs may
create carbon build-up and will alter the unit’s performance which is not covered under warranty.
GLASS GASKET
If the glass gasket requires replacement use 7/8" fl at glass gasket (Part # 936-243) for the Bay Front and for the Flush Front.
GOLD-PLATED ACCESSORIES
The 24 carat gold plated fi nish on the accessories requires little maintenance, and need only be cleaned with a damp cloth. DO NOT use abrasive materials or chemical cleaners, as they may harm the fi nish and void the warranty.
Clean any fi ngerprints off before turning the unit on. If the top louvers start to discolour, check the door gasket seal and replace if necessary.
25Regency® E21-2 Gas Fireplace Insert
MAINTENANCE
DOOR GLASS
REPLACEMENT
Your Regency® stove is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. In the event that you break your glass by impact, purchase your replacement from an authorized Regency® dealer only, and follow our step-by-step instructions for replacement.
Bay Glass Removal
1) Remove the door from the unit and place
on a soft surface to prevent scratching.
2) Remove the nuts holding the glass retainers
in place.
3) Remove the glass retainers (sides, top and
bottom).
4) Replace the glass. The glass must have gasketing around it.
5) Reverse the previous steps, replace the
retainers and fasten with the nuts but do not over tighten, as this can break the glass.
6) Replace door on the stove and check the seal.
REMOVING VALVE
ASSEMBLY
1) Disconnect the power.
2) Shut off the gas.
3) Remove top and bottom louvers.
4) Remove top and bottom trim.
5) Remove glass.
6) Remove log set & embers, and brick
panels.
7) Disconnect the gas line.
8) Remove wires from valve (top and bottom
terminals).
9) Remove the burner tray by removing the 1
screw on each side, then slide the tray to the left and lift out.
12) Remove the 2 screws on each side of the
fi rebox bottom and 4 screws on the rear wall., and lift out.
13) Remove valve assembly from stove body
by removing 3 phillips screws.
14) Remove the valve from the bracket and
replace. Reverse steps to install valve.
Flush Glass Replacement
Replace with new fl ush front per instructions in the "Flush Glass" section.
Remove 2 screws, then push burner tray to
left and lift out.
10) Remove the 2 screws to the right of the
cutout on the fi rebox bottom.
11) Remove the switch cover from the left side
of the body base and pull the thermodisc out of the bracket under the left side of the fi rebox bottom.
Remove the 2 nuts
holding the switch
box in place, then pull the
thermosdisc out of
the bracket.
REMOVING THE FAN
IMPORTANT
Disconnect power supply
before servicing
1) Disconnect the power.
2) Shut off the gas.
3) Remove top and bottom louvers.
4) Remove top and bottom trim.
5) Remove glass.
6) Remove logs, embers, and brick panels.
7) Remove Burner Tray and Firebox bottom
- see steps 9) to 12) in "Removing Valve Assembly.
8) Remove wires from fan.
9) Lift fan off of the two pins.
10) Reverse steps to install fan.
26 Regency® E21-2 Gas Fireplace Insert
MAIN ASSEMBLY
Part # Description Part # Description
PARTS LIST
530-518/P Fan Assembly
1) 910-331/P Fan Motor (120V)
2) 910-750 Power Cord (120V) 910-752 Wire Harness (Intermediate)
3) * Firebox Bottom
4) 936-238 Soft Fiber Gasket 8mm
5) 936-233 3/4" Rope Gasket
7) W241050 Fan AUTO ON/OFF Thermodisc - NG 910-233 Fan AUTO ON/OFF Thermodisc - LP
8) * Thermodisc Bracket
10) 532-516 Draft Hood Slide Plate
12) 910-343 Spill Switch
13) * Spill Switch Bracket
17) 532-012 Baffl e
532-910 Flush Louver (set)-Black 532-912 Flush Louver (set)-Gold/Black 532-914 Flush Louver (set)-Steel/Black
21) * Top Flush Louver
23) * Bottom Flush Louver
530-952 Bay Louver (set)-Black 530-954 Bay Louver (set)-Gold/Black 530-955 Bay Louver (set)-Steel/Black
25) * Top Bay Louver
26) * Bottom Bay Louver
532-901 Brick Panel Set - Standard Brown 532-902 Brick Panel Set - Standard Red 532-903 Brick Panel Set - Herringbone Brown 532-904 Brick Panel Set - Herringbone Red
33) * Brick Panel - Rear
34) * Brick Panel - Left Side
35) * Brick Panel - Right Side
36) 400-090 Brick Clips
38) 402-046 Glass Support Trim - Black
39) 530-547/P Flush Front Glass Assembly
49) 532-920 Offset Flue Adaptor Kit (optional)
530-936 Zero Clearance Kit (optional) 532-926 4" Hearth Trim Zero Clearance (optional)
918-510 Manual
*Not available as a replacement part.
36 34
33
36
17
12
49
13
BRICK PANEL SET
35
4
2
8 7
25
FR O N TS PLEASE REFER
SEPARATE ILLU ST R ATION
26
10
5
1
3
21
38
39
23
38
27Regency® E21-2 Gas Fireplace Insert
PARTS LIST
BURNER ASSEMBLY & LOG SET
Part # Description
533-574/P Valve Assembly- NG 533-576/P Valve Assembly - LPG
52) 910-468 Valve SIT - NG/LPG
53) 910-190 Piezo Ignitor & Nut
56) 910-076 Pilot Assembly - SIT - 3 fl ame -NG
910-077 Pilot Assembly - SIT - 3 fl ame - Propane
57) 910-341 Thermopile
58) 910-096 Pilot Hood
59) 910-030 Electrode
904-162 #43 Orifi ce (NG) 904-163 #54 Orifi ce (LP)
61) 402-526 Grate/Diffuse Assembly
62) 532-530 Burner Assembly - NG/LP
69) 532-930 Complete Log Set
534-969 Conversion to Propane Kit
*Not available as a replacement part.
58
57
69
56
59
62
61
52
53
28 Regency® E21-2 Gas Fireplace Insert
BAY & FLUSH FRONT ASSEMBLY
PARTS LIST
Part # Description Part # Description
Bay Door
530-950 Complete Bay Front c/w Black Trim
106) 940-312/P Side Glass
107) 936-243 Gasket - Adhesive Backed 7/8"
108) 940-313/P Center Glass
110) 402-905 Bay Brick Panel - Standard Brown 402-906 Bay BricK Panel - Standard Red
111) 400-153 Bay Glass Trim Top-Black
112) 904-196 1" Round Ceramic Magnet
113) 400-152 Bay Glass Trim Bottom - Black
402-956 Gold Trim Bay Front 402-958 Steel Trim Bay Front
114) * Glass Retainer - Side - Top & Bottom
115) * Glass Retainer - Center - Top & Bottom
Flush Door
530-547/P Flush Door Assembly Complete
107) 936-243 Gasket - Adhesive Backed 7/8"
153) * Glass Side Trim
154) * Flush Glass
157) * Screw #10-24 x 1/2" Truss Head
158) 402-033 Flush Glass Bracket
*Not available as a replacement part.
29Regency® E21-2 Gas Fireplace Insert
PARTS LIST
FACEPLATE ASSEMBLY
Part # Description
91) 910-330 Fan Speed Control (120 V)
92) 904-569 Fan Speed Control Knob
93) 910-246 Burner Switch ON/OFF (2 way)
400-950 Hearth Trim 1" Standard 320-940 Hearth Trim 1" Oversize 400-926 Hearth Trim 2" Standard 320-942 Hearth Trim 2" Oversize
94) 400-928 Hearth Trim 4" Standard
95) 320-944 Hearth Trim 4" Oversize 400-959 Hearth Trim 6" Standard 320-946 Hearth Trim 6" Oversize
532-918 Faceplate & Trim (Set) - Standard-Contour - Black
121) * Faceplate Standard-Contour- Side Right
122) * Faceplate Standard-Contour-Top
123) * Faceplate Standard-Contour- Side Left
124) * Faceplate Standard-Contour- Trim Right
125) * Faceplate Standard-Contour- Trim Top
126) * Faceplate Standard-Contour- Trim Left 532-950 Faceplate Trim - Brass (fi t contour standard only)
532-919 Faceplate & Trim (Set) - Oversize-Contour - Black
141) * Faceplate Contour- Oversize-Side Right
142) * Faceplate Contour- Oversize-Top
143) * Faceplate Contour- Oversize-Side Left
144) * Trim Contour-Oversize-Side Right
145) * Trim Contour-Oversize-Top
146) * Trim Assy-Contour-Oversize-Side Left
531-933 Molded Faceplate & Trim (Set)
181) * Faceplate Molded - Side Right
182) * Faceplate Molded - Top
183) * Faceplate Molded - Side Left
184) * Mounting Bracket - Right
185) * Filler Bracket
186) * Mounting Bracket - Left
187) * Screw - #8 x 3/4" Pan Head
402-918 Faceplate & Trim (Set) - Zero Clearance Kit-Contour 532-927 Custom Faceplate
190) * Screw - #8 x 1/2" Black Self Tapping
199) 948-216 Regency® Logo
532-940 Full Screen Doors - Black 532-942 Full Screen Doors - Nickel 532-943 Full Screen Doors - Copper
*Not available as a replacement part.
30 Regency® E21-2 Gas Fireplace Insert
WARRANTY
Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Excalibur Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime Warranty for fi ve (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for fi ve (5) years and parts only thereafter from date of purchase.
External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.
Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, ie. fi nger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.
Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, fi eld modifi cations or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
31Regency® E21-2 Gas Fireplace Insert
Regency® fi replace products are designed
with reliability and simplicity in mind. In
addition, our internal Quality Assurance
Team carefully inspects each unit
thoroughly before it leaves our door.
Fireplace Products International Ltd. is pleased to extend this
Limited Lifetime Warranty to the
original purchaser of a Regency®
Product.
See the inside back cover for details.
Register your Regency® online at
http://www.regency-fi re.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________
Regency and energy are trademarks of FPI Fireplace Products International Ltd.
© Copyright 2007, FPI Fireplace Products International Ltd. All rights reserved.
32 Regency® E21-2 Gas Fireplace Insert
Printed in Canada
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