Regency E18 User Manual

E18 Gas Insert
www.regency-fi re.com
Owners &
Installation Manual
www.regency-fi re.com
MODELS: E18-NG Natural Gas E18-LP Propane
WARNING: If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
919-180d
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any applianceDo not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
12/02/13
CONGRATULATIONS!
You are the owner of a state-of-the-art Gas Insert by:
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD.
The Regency® Gas Fireplace Series has been designed to provide you with all the warmth and
charm of a fi replace, at the fl ick of a switch. The models E18-NG and E18-LP of this series have been approved by Warnock Hersey for safety. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Regency® Fireplace.
2
Regency® E18 Gas Fireplace Insert
UNIT DIMENSIONS
P
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PP
DIMENSIONS
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Regency® E18 Gas Fireplace Insert
Diagram 1.1
3
TABLE OF CONTENTS
DIMENSIONS
Unit dimensions .................................................................. 3
INSTALLATION
Before You Start .................................................................. 7
Important Message ........................................................... 7
Save these instructions ...................................................... 7
General Safety Information ................................................. 7
Installation Checklist ........................................................... 8
High Elevation ..................................................................... 8
Air Shutter Adjustment ........................................................ 8
Gas Pipe Pressure Testing ................................................. 9
Gas Connection .................................................................. 9
Installation Checklist ......................................................... 10
Materials required ............................................................. 10
Minimum Fireplace Opening for ....................................... 10
Masonry and factory built fi replaces ................................. 10
Venting .............................................................................. 10
Minimum Fireplace Clearances ........................................ 11
Zero Clearance framing .................................................... 12
Venting Confi gurations ..................................................... 12
EP28-4/EP28-5 Installation Specifi cations ....................... 19
ZERO CLEARANCE KIT INSTALLATION
ZC kit installation ............................................................... 13
STEPS REQUIRED TO PREPARE THE E18 FOR
INSTALLATION
Required steps and procedure for the E18 install ..............17
Tools required .....................................................................17
Separating the Outer Firebox Shell from the Inner Firebox
18
Step #4: Surround Installation ....................................... 40
Remote control Installation ............................................41
Conversion from NG to LP.............................................41
Glass Burner Installation ...............................................44
Enamel panel Installation ..............................................45
Glass crystal and stone install .......................................46
Optional Spa or volcanic stones Installation ................. 46
Brick panel Installation ...................................................47
Log Tray Installation ......................................................48
Log Set Installation ........................................................48
Optional Log Set Installation ..........................................50
Glass Door Installation ..................................................52
Safety Screen Replacement .......................................... 52
Drafthood check ............................................................53
Remote Control .............................................................53
Wall Switch ....................................................................53
Wall Thermostat ............................................................ 53
Safety Switches .............................................................54
Operation Controls ........................................................54
Fireplace Controls .........................................................54
Final Check ....................................................................55
Operating Instructions ..................................................55
Lighting Procedure ........................................................55
Shutdown Procedure .....................................................55
Pilot Adjustment .............................................................56
Copy of Lighting Plate Instructions ...............................56
First Fire ........................................................................56
Operation ....................................................................... 56
Normal Operating Sounds of Gas Appliances ............... 57
Maintenance Instructions .............................................. 57
Log Replacement ..........................................................57
Glass Gasket .................................................................57
Valve replacement ......................................................... 58
Installing Valve ...............................................................58
Removing the Fan ......................................................... 59
Wiring Diagrams ............................................................60
PARTS LIST
INSTALLING THE E18 INTO THE EXISTING ZC
BOX
Modifi cation of Montigo EP28-S2 ......................................21
Modifi cation of Montigo 28F-2 or 28-F ...............................23
28 F / 28 F2 Installation Specifi cations ..............................26
Modifi cation of Montigo 36SR ............................................27
Modifi cation of Firesong 220N ...........................................31
Modifi cation of Firesong 120N ...........................................33
INST ALLATION AND OPERATION
Installation of the E18 into Existing Units .......................... 38
Step #1: Vent Connection Type A ...................................... 38
Step #1: Vent Connection Type B ...................................... 38
Step #2: Outer Shell Installation ........................................ 39
Step #3: Firebox Installation .............................................. 39
4
Main Assembly ..............................................................61
Montigo EP28 Installation Kit .........................................62
Montigo 28-F and 28F-2 Installation Kit .........................63
Montigo 36SR Installation Kit ........................................65
Firesong 220N Installation Kit ........................................65
Firesong 120N Installation Kit ........................................66
WARRANTY
Warranty ........................................................................67
Regency® E18 Gas Fireplace Insert
This is a copy of the label that accompanies each Regency® Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit visible when the bottom louver is open.
®
Note: Regency
units are constantly being improved. Check the label on the
unit and if there is a difference, the label on the unit is the correct one.
Please note that with the addition of thermostat control and outside
combustion air supply, this unit is approved for bedroom installations.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
SAFETY LABEL
415
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ETIQUETTE
Listed:
VENTED GAS FIREPLACE HEATER
/ FOYER AU GAZ À ÉVACUATION
4001172
Model: E18-NG
Model: E18-LP
F
Certified for/Certifi e pour: Tested to:
Conforms to: ANSI Z21.88a-2012 Certified to: CSA 2.33a-2012
NATURAL GAS FIREPLACE INSERT: MODEL E18-NG
Factory Equipped For Altitude 0-4500ft. (0- m)1370
Min. supply pressure 5" WC (1.25kPa) Low Setting Man. pressure 1.6" WC (0.40kPa) Max. Manifold pressure 3.5" WC (0.87kPa) Orifice size 44 DMS (2.64mm) Minimum input 15,000 Btu/h (4.40kW) Altitude 0-4500ft (0-610m) Maximum input 21,600 Btu/h (6.33kW)
PROPANE FIREPLACE INSERT: MODEL E18-LP
Factory Equipped For Altitude 0-4500ft. (0-1370m)
Min. supply pressure Low Setting Man. pressure Max. Manifold pressure Orifice size Minimum input Altitude Maximum input
A
Duplicate Serial number
415
Serial No. / No de serie
é
CAN/CGA-2.17-M91(R2009)
12" WC (2.99 kPa)
6.4" WC (1.59 kPa) 10" WC (2.49 kPa) 55 DMS (1.6mm) 17,000 Btu/h (4.98kW) 0-4500ft (0-610m) 20,500 Btu/h (6.01kW)
Minimum Clearances to Combustibles:
Degagement Minimum Des Materiaux Combustibles:
Min. Mantel Height A 17-7/8"(453mm)
B
Min. Ceiling B 37-7/8"(961mm)
Side wall E 6" (152mm) Max. Mantel Depth F 9" (229mm)
CANADA and U.S.A.
Height
D
37-1/2"(953mm)
E
D
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1. This appliancemust be installed in accordancewith the Standard CAN/CSA Z240 MH, Mobile Housing, in Canada, or with the Manufactured Home Construction and SafetyStandard, Title24 CFR,Part 3280, inthe UnitedStates, orwhen sucha standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard or ANSI A119.2 ou NFPA 501C Standard for Recreational Vehicles This applianceis onlyfor use with thetype of gas indicated on the ratingplate and may be installed in an aftermarket, permanently located, manufactured (mobile) home wherenot prohibitedby local codes.See owner'smanual for details. WARNING. This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fireplace re-approved by the authority having jurisdiction. Installer l'appareil selonles codes ou règlements locaux,ou, en l'absencede tels règlements, selon les codes d'installationANSI Z223.1, National Fuel Gas Code ou CSA-B149.1en vigueur. Installer l'appareil selonla norme CAN/CSA-Z240, Série MM,Maison mobiles ou CAN/CSA-Z240 VC, Véhicules de camping, ou la norme 24 CFR Part 3280, Manufactured Home Construction and Safety Standard. Si ces normes ne sont pas pertinentes, utilisez la norme ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard, ou ANSI A119.2 ou NFPA 501C Standard forRecreational Vehicles. Cet appareil doit être utilizeuniquement avec le typede gaz indiqué surla plaque signalétique. Cet appareil peut être installé dans une maison préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de renseignements. Cet appareil ne peut pas être utilisé avec d'autres gaz sauf si une trousse de conversion certifiéeest fournie. AVERTISSEMENT: Ce foyer a été converti pour utilisation avecun foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d'autres combustibles solides à moins que toutes les pièces d'origine aient été remplacées et que le foyer aitété approuvéde nouveau parl'autorité compétente.
This ventedgas fireplaceheater is notfor usewith air filters. Ne pasutiliser defiltre à airavec cefoyer au gazà évacuation.
For usewith glassdoors certified withthe applianceonly Pour utilisationuniquement avecles portes enverre certifiéesavec l'appareil
VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH
SOLID FUELS. / NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.
Electrical supply / Électrique 115VAC, 2.5 A, 60Hz, Less than 10A Fan Part # 911-071
FPI Fireplace Products International Ltd.Delta BC, CANADA
FOYER AU GAZ À ÉVACUATION -
MADE IN CANADA / FABRIQUE AU CANADA
919-179a
Regency® E18 Gas Fireplace Insert
5
REQUIREMENTS
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
MA Code - CO Detector
(for the State of Massachusetts only)
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
6
Regency® E18 Gas Fireplace Insert
INSTALLATION
BEFORE YOU ST ART
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPE­CIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The Regency® Gas Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fi replace is installed in compliance with the manufacturer's instructions and all applicable codes.
GENERAL SAFETY
INFORMATION
The condition of the appliance, that the E18 is to be installed into, shall be in accordance with reasonable concepts of safety, substantiality and durability. Component parts shall be well fi tted and not show signs of becoming warped, bent, broken or otherwise damaged during the installation. Every part of the appliance shall be secured against displacement and constructed to maintain a fi xed relationship between essential parts under normal and reasonable conditions of handling and usage.
1. The appliance installation must conform with local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2. The appliance when installed, must be electri­cally grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.
7. This appliance is Listed for Alcove installations, maintain minimum Alcove clearances as follows, minimum ceiling height of 37-7/8" from the top of the glass door, minimum width of 49" and a maximum depth of 29".
8. Inspect the venting system annually for blockage and any signs of deterioration.
9. Any safety glass removed for servicing must be replaced prior to operating the appliance.
10. To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fi replace insert.
11. Wear gloves and safety glasses for protection while doing required maintenance.
12. Ensure adequate combustion and ventilation air.
13. Under no circumstances should this appliance
be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
14. Installation and any repairs to this appliance should be done by a qualifi ed service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
15. Do not slam shut or strike the glass door.
16. Under no circumstances should any solid fuels
(wood, paper, cardboard, coal, etc.) be used in this appliance.
17. The appliance area must be kept clear and free of combustible materials, (gases and other fl am­mable vapours and liquids).
18. Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the electrical control system and any gas control which has been under water.
YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME AREA AS THE APPLI­ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE TO ACCIDENTAL CONTACT BURNS. A PHYSICAL BARRIERS IS RECOMMEND­ED IF THERE ARE AT RISK INDIVIDUAL IN THE HOUSE. TO RESTRICT ACCESS TO A FIREPLACE OR STOVE, INSTALL AN ADJUSTABLE SAFETY GATE TO KEEP TODDLERS, YOUNG CHILDREN AND OTHER AT RISK INDIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES.
Regency® E18 Gas Fireplace Insert
3. See general construction and assembly in­structions. The appliance and vent should be enclosed.
4. This appliance must be connected to the speci­fi ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is installed as per Venting instructions.
5. This appliance may only be installed in a vented, solid fuel burning masonry, in any of the ap­proved zero clearance gas appliances listed in this manual, or as a zero clearance appliance with the zero clearance kit.
6. This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat.
Outside combustion air supply is also required.
Some areas may have further requirements, check local codes before installation.
19. WARNING: Failure to position the parts
in accordance with the diagrams in this manual or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.
20. WARNING: Operation of this appliance
when not connected to a properly installed and maintained venting system or tampering with the blocked vent shut­off system can result in carbon monoxide (CO) poisoning and possible death.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
7
INSTALLATION
POLICY FOR SOLID FUEL
BURNING &
FACTORY BUILT
FIREPLACES
The Regency® E18 may be installed and vented into any solid fuel fi replace that has been installed in accordance with the National, Provincial and local building codes and is constructed of non­combustible materials.
1. Installer must mechanically attach the supplied label to the inside of the fi rebox of the fi replace into which the gas fi replace insert is installed.
"WARNING: This fi replace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction."
2. If the factory-built fi replace doesn't have gas access hole(s) provided, an access hole of 1-1/2" (37.5mm) or less may be drilled though the lower sides or bottom of the fi rebox in a proper workmanship like manner. This access hole must be plugged with a non-combustible insulation after the gas supply line has been installed.
3. The fi replace fl ue damper can be fully blocked open or removed for installation of the gas fi replace insert.
4. The fi replace and fi replace chimney must be clean and in good working order and con­structed of non-combustible materials.
5. The chimney cleanouts must fi t properly.
6. Refractory (fi rebricks), glass doors, screen
rails, screen mesh and log grates can be removed from the fi replace before installing the gas fi replace insert.
7. Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners. If any part is removed it must not weaken the structural integrity of the factory built.
8. Trim panels or surrounds shall not seal ventila­tion openings in the fi replace.
9. Do not cut any sheet-metal parts of the fi re- place, in which the gas fi replace insert is to be installed.
INSTALLATION
CHECKLIST
1. Locate your appliance. Refer to the "Clear-
ances to Combustibles" and "Minimum Fireplace Clearances" sections.
2. Make gas and electrical connections. Refer to the "Gas Connection" section.
Test the pilot. Must be as per diagram in the
"Valve Description" section.
3. Install Flue Connector. Refer to the "Flue Connector Installation" section.
4. Install vent. Refer to the "Venting" section.
5. Test Gas pressure. Refer to the "Gas Pipe
Pressure Testing" section.
Check aeration. Refer to the "Gas Insert
Aeration System" section.
6. Test for fl ue spillage. Refer to the "Test for Flue Spillage" section.
7. Install standard and optional features. Refer to the following sections where applicable:
a. Brick or Enamel Panels b. Faceplate & Trim c. Circulation Fan d. Remote Control e. Wall Switch f. Wall Thermostat
8. Final check. Refer to the "Final Check" section.
Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly and operation fully explained to customer.
This includes:
1. Clocking the appliance to ensure the correct
fi ring rate (rate noted on label) after burning appliance for 15 minutes.
2. If required, adjusting the pr imary air to ensure that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
3. Ensure that the appliance is venting correctly.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
Specifi cations
For Altitude: Natural Gas 0-4500 ft. Propane: 0-4500 ft.
Burner Orifi ce Sizes: Natural Gas Propane
Burner #44 #55
Max. Input Rating
- Natural Gas 21,600 Btu/h
- Propane 20,500 Btu/h
Min. Input Rating
- Natural Gas +/-5% 15,000 Btu/h
-Propane +/-5% 17,000 Btu/h
Supply Pressure
Natural Gas min. 5.0" w.c.
Propane min. 12.0" w.c.
Manifold Pressure (High)
Natural Gas 3.5" +/- 0.2" w.c.
Propane 10" +/- 0.2" w.c.
Circulation Fan: 120 VAC, 60 Hz
Variable Speed: 127 CFM, thermally
actived
AIR SHUTTER ADJUSTMENT
The aeration adjustment rod is attached to the air shutter which is located just above the orifi ce bracket. The rod is used to adjust the aeration on the main burner without having to take the appliance apart.
The burner aeration is factory set but may need adjusting due to either the local gas supply, air supply or altitude.
Natural Gas: 3/16" open Propane: Fully Open
Note: Any damage due to carboning
resulting from improperly setting the aeration controls is NOT covered under warranty.
Note: Aeration Adjustment should only be
performed by an authorized Regency® Installer at the time of installation or service.
HIGH ELEVATION
This unit is approved in Canada for altitude 0 to 4500 ft. (CAN/CGA 2.17-M91)
8
Regency® E18 Gas Fireplace Insert
INSTALLATION
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure, both
inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1. Make sure the valve is in the "OFF" position.
2. Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a 1/8" wide fl at screwdriver.
3. Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.
4. Light the pilot and turn the valve to "ON" position. Read manometer.
5. The pressure check should be carried out with the unit burning and the setting should be within the limits specifi ed on the safety label.
For minimum and maximum supply pressure see the Specifi cations table.
1. If the appliance is to be installed into an existing chimney system, thoroughly clean the masonry fi replace that has been chosen for the Regency
2. The appliance is provided with an opening on the left hand side of the control compartment for the gas line.
Note: During any pressure testing of the gas supply piping system that exceeds test pressures of 1/2 psig, this appliance and its individual shut-off valve must be disconnected from the piping system. If test pressures equal to or less than 1/2 psig are used then this appliance must be isolated from the piping system by closing its individual manual shut-off valve during the testing.
CAUTION: If the glass is removed for servicing, it must be replaced prior to operating the appliance. The glass must be fi xed in the closed position when operating.
®
Gas Fireplace.
GAS CONNECTION
Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.
The gas connection is a 1/2" NPT accessible on the left side of the unit. The gas line connection may be made of rigid pipe, copper pipe or an approved fl ex connector. (If you are using rigid pipe, ensure that the valve can be removed for servicing.) Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code.
For USA installations follow local codes and/ or the current National Fuel Gas Code, ANSI Z223.1.
When using copper or fl ex connectors use only approved fi ttings. Always provide a union so that gas lines can be easily disconnected for burner or fan servicing. Flare nuts for copper lines and fl ex connectors are usually considered to meet this requirement.
Important: Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open fl ame
for leak testing.
6. When fi nished reading manometer, turn
off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver. Note: Screw should be
snug, but do not over tighten.
Diagram 2.2
Diagram 2.3
Diagram 2.1
Regency® E18 Gas Fireplace Insert
9
INSTALLATION
INSTALLATION CHECKLIST
1. Verify the model of the existing appliance you
are installing into is one of the following ap­proved units:
Montigo EP28-2 Montigo EP28-4 Montigo EP28-5 Montigo EP28-S2 Montigo 36SR (Non powervent unit) Montigo 28F-2 Montigo 28-F Firesong 220N Firesong 120N
2. Verify all clearances are at least the specifi ed clearances.
3. Inspect existing venting and appliance for signs
of wear and durability.
4. Determine the route for the electrical for
the circulation fan. The circulation fan is not optional.
5. Determine the route for the gas supply. The valve
has a 1/2" Male Flare on the left side of the E18. Some modifi cation may need to be made to a hard lined gas supply to connect to the E18.
6. Clean out the existing appliance of all dust and
debris.
7. Make the appropriate modifi cations to the existing appliance specifi ed in the "Existing Appliance Modifi cation" section of the manual. Make sure when done there are no sharp edges exposed to a person during operation of the unit.
8. Unpack the E18 from the box and disassemble.
9. Install the E18 into the existing unit as per
instructions.
10. Connect Gas Supply.
11. Connect Circulation Fan Power Cord.
12. Test Fire the E18 and check gas pressures
and confi rm Circulation Fan begins operation with 10 minutes of fi ring the unit.
13. Check draft hood for spillage as per instructions.
14. Install Trim Kit as per instructions.
MATERIALS REQUIRED
Electrical power supply is required for the circulation fan A 120 Volt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable recepta­cle. Do not cut the ground terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in ac­cordance with local codes, or in the absence of local codes, with the current Canadian Electrical Code CSA C22.1 (in Canada) or with the current National Electrical Code ANSI/NFPA 70-1987 (in U.S.A.).
NOTE: This unit is equipped with a heat sensor
thermodisc which will prevent the blower from operating until the unit reaches the correct temperature.
MINIMUM FIREPLACE
OPENING FOR
MASONRY AND F ACTOR Y
BUILT FIREPLACES
The minimum fi replace opening for this Regency gas insert are listed below.
Height Depth Width
23-3/8" 12-1/2" 32"
VENTING
THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to attach to a 4" diameter type B-Vent or double thickness approved aluminium ex liner.
The fl ue collar of the appliance will fi t inside a standard vent and may be fastened directly to the vent using a minimum of 3 sheet metal screws or a B-Vent, single wall vent connector. B-Vent chimneys require a 1" clearance to com­bustibles.
®
The Regency draft hood, so no additional external draft hood is required. Check periodically that the vent is unre­stricted and an adequate draft is present when the unit is in operation.
Before installing the vent system ensure that the damper plate is locked into the open position and secure to prevent the damper plate from falling down and crushing the liner.
The appliance is equipped with a vent safety shutoff system and a safety control system designed to protect against improper venting of combustion products. The appliance will not function without being connected to a proper system.
Insert incorporates its own internal
WARNING: Operation of this heater when not connected to a properly installed and maintained venting system or tampering with the vent shut-off system can result in carbon monoxide (CO) poisoning and possible death.
This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.
For best venting performance, we recommend the following venting rules:
1. Use only certi ed Type B gas vent or approved ex liner.
2. Follow the vent manufacturer's instructions and clearance requirements.
3. Observe any local code restrictions, if any, regarding the installation of gas inserts.
4. Use as few elbows as possible.
5. Keep horizontal lengths as short as possible
and maintain at least an upward slope of 1/4 in. (6.4mm) for every 12 in. (305mm) of horizontal run.
6. Terminate the vent with a suitable certifi ed vent cap.
10
Regency® E18 Gas Fireplace Insert
INSTALLATION
MINIMUM FIREPLACE CLEARANCES TO COMBUSTIBLES
Diagram shows the minimum clearances to any combustible material. Installer must check that all installs maintain at least these clearances..
The minimum clearance from the side of the appliance to a combustible side wall is 6" (229mm). The minimum clearance from the bottom edge of the front trim above the window to a combustible mantel is 17- 7/8 " (454 mm). The minimum height from bottom edge of the front trim above the window to the ceiling is 37-7/8"(962 mm).
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Regency® E18 Gas Fireplace Insert
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11
INSTALLATION
1. When installing the E18 as a
zero clearance, you will use the framing clearances in the following diagrams. Mantel and inside corner clearances can be found in Minimum Clearances to Combustibles.
2. Attach the E18 to the Zero Clearance Kit.
3. Attach the Zero Clearance Kit to the Framing.
4. Install the Surround as per manual.
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VENTING CONFIGURATIONS
The E18 is approved to be attached to any of the approved appliances listed in the Installation Checklist. The existing unit must be connect to B-Vent Pipe having at least 8 feet of vertical venting and can having a maximum of 6 feet horizontal venting with two 90 degree elbows. The venting must terminate vertically with an approved B-Vent Cap.
When Installing the E18 as a Zero Clearance Unit, the E18 will connect to 4" B-Vent only. You must use a minimum of 8 feet of vertical pipe and you may use up to a maximum of 6 feet of horizontal pipe with two 9 degree elbows. The venting must terminate vertically with an approved B-Vent Cap.
12
All horizontal runs must maintain a 1/4" of rise for every foot of horizontal run.
Diagram 4.2
Regency® E18 Gas Fireplace Insert
ZERO CLEARANCE KIT INSTALLATION
INSTALLATION
616-900 E18 ZC Kit contains the following:
1 ZC Left Section
1 ZC Right Section
1 ZC Base Section
1 ZC Back Center Section
1 ZC Trim surround LH
1 ZC Trim surround RH
1 ZC Trim surround Top
1 ZC Lower Trim piece
1 Steel Stud header (required)
26 (904-897) #8 x 9/16" black wafer screws
25 (904-576) #8 x 1/4" Phillips screws
NOTE: Before removing existing unit - ensure ZC kit will fi t.
1. Shut down existing unit and allow to cool to room temperature.
2. Turn off gas supply and disconnect electrical.
3. Remove all accessories from existing unit, ie. glass doors, louvers, etc.
4. Remove any tiles, hearth or surround from existing unit (if required).
5. Disconnect gas supply from existing unit.
6. Cut away a perimeter of drywall around the existing unit to expose the framing. See example below.
8. Disconnect venting from existing unit - remove carefully to avoid damage.
9. Remove existing unit from framed opening.
10. Measure framed opening and compare to dimension requirements
for ZC kit (noted below).
Remove existing wood header and replace with supplied steel
stud. Supplied stud will be longer than framed opening, adjust to fi t
before installing.
Additional adjustments to framed opening may be required.
35-9/16"
(903mm)
14-1/2"
(369mm)
41"
(1042mm)
Framed opening - Top View
7. Uninstall existing unit from framing.
Remove unit from framing
Regency® E18 Gas Fireplace Insert
Cut drywall
36"
(914mm)
32-1/2"
(825mm)
(961mm)
37-13/16"
Framed opening - Side View
11. Bend ZC kit side pieces as shown and remove knockouts (if required) before installation.
Bend to 90º
Bend to 90º secure in place to supplied steel stud
Remove knockouts (if required)
Side pieces
13
INSTALLATION
12. When framing is complete, ensure wiring is installed by an electrician
prior to installing ZC kit.
13. Install the base of the ZC kit fi rst. Knockout may need to be removed to accommodate gas line - see below for example.
Base install
14. Install one side section of the ZC kit. Fasten side and back with (904-576) screws provided. Fasten the header tab (folded in Step 11 to the 2"X4" with 1 screw.
NOTE: Side/back sections–fi t inside base section.
16. Install the remaining side of the ZC kit. Bring the electrical box to the
inside of the ZC kit. Fasten side and back sections with (904-576) screws provided.
17. Assemble ZC kit surround with 8 (904-897) screws provided in loca­tions shown below.
Sides/Back install
15. Install the back section of the ZC kit. Fasten bottom, back and side sections with (904-576) screws provided.
Assemble the
ZC box surround
with 4 screws on
each side.
18. Secure surround and outside fl ange of ZC sides to the stud on each side with (904-897) screws provided.
14
Fasten ZC box sections with provided screws.
Use 4 screws on each side to secure surround
and ZC box to studs.
Regency® E18 Gas Fireplace Insert
INSTALLATION
J
19. ZC box and surround installed into framed opening.
20. Separate E18 inner and outer fi reboxes - see E18 installation manual
for details.
21. Set E18 outside fi rebox legs as shown below.
Set to this
hole
22. Follow instructions in the manual for installation into a EP28-2 for exact measurements for installation of the outside fi rebox to the surround.
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23. The top panel of the ZC surround may be removed to ease the in-
stallation of the venting - reinstall top panel after venting is installed.
* Extra venting may be required to get inside the ZC box. A 4" fl ex can
be used if required (not provided), if inside ZC shell.
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Outside fi rebox shown in position - refer to
measurements (Step 22) before securing to surround.
Regency® E18 Gas Fireplace Insert
24. Follow instructions in the E18 installation manual to complete the
install of inner fi rebox.
Follow Step 25 before installing faceplate.
15
INSTALLATION
25. Install lower trim piece with 2 (904-897) screws to the bottom of the
ZC surround before installing faceplate.
16
Regency® E18 Gas Fireplace Insert
INSTALLATION
REQUIRED STEPS AND PROCEDURES FOR E18 INSTALLATION
1. Locate model on existing ZC box - locate corresponding section in this manual.
2. Make necessary alteration to the ZC fi rebox as per manual.
3. Separate inner and outer fi re box (see procedure in manual).
4. Remove fl ue adaptor for outer fi rebox.
5. Make necessary adjustment to fl ue adapter mounting plate as per manual.
6. Cut fl ex to required length and secure to top plate using 3 screws and washers.
7. Secure top plate fl ue adapter to ZC box.
8. Secure fl ue adapter to fl ex using 3 screws/washers.
9. Slide outer fi rebox into place, be sure fl ue adapter mounting screw doesn't hold unit up on installation.
10. Adjust left and right side lgs on outer shell (depends on ZC box it is being intalled in) - See details in manual.
11. Measure and align outer fi rebox as per manual, secure each corner using self tapping screws.
12. Install inner fi rebox into outer fi rebox, ensure draft hood bottom fi ts on top of draft hood slides, left side, right side and rear.
13. Secure inner fi rebox - 2 screws on top left and right side - using existing holes.
14. Secure inner fi rebox on bottom inside - 2 screws on each side. Be sure to re install panel brackets, and line up with existing holes.
15. Reinstall burner.
16. Make gas connection - check for leaks.
17. Install enamel panels.
18. Install Faceplate
19. Install Glass Crystals on burner.
20. Light pilot.
21. Install glass door.
22. Install thermostat.
TOOLS REQUIRED (SUGGESTED)
• Nibbler
• Oscillating tool / metal blades
• Tin snips
• Uni Bit/Step Drill
• Black high temp paint
• Drill/ ¼” bit – Phillips bit
• Measuring tape
• Level
• Sharpie
• Shop vacuum
Optional:
• Plasma cutter
• Fibre drop sheet
• Fire extinguisher
Nibbler
Regency® E18 Gas Fireplace Insert
Oscillating tool
17
INSTALLATION
E18
SEPARATING THE OUTER FIREBOX SHELL FROM INNER FIREBOX
1. Lay fi replace insert on fl at surface (use a drop sheet to protect surface).
2. Remove Glass Door by removing 2 x Phillips screws at the bottom of Glass Door Frame.
3. Remove burner by removing 2 x Phillips screws, take note of how aeration adjustment rod is routed.
Burner
4. Remove 2 Phillip screws from top left and right side (Thermodisc bracket). Remove 2 x 1/4" Hex head screws from top left side and right side of inner fi rebox.
Phillips Screws
Hex Head
Screws
Aeration adjustment Rod
Remove screws from these locations
5. Remove 4 Phillips crews - 2 per side, located on the bottom base of the fi rebox. Place screws and panel brackets aside for reinstallation.
6. Carefully lift out the inner fi rebox and set aside until required. Use caution with sleeved wires on the left side, place inner fi rebox aside.
7. Outer fi rebox shell is ready for installation.
Refer to particular approved appliance in which the E18 is being installed into for the following:
Existing unit modifi cations Adaptor setting Required fl ex length Leg setting / outer shell position both need to be exact as measurements indicated.
18
Outer shell
Before separating Outer Shell and
Unit—Clear wire harness
Regency® E18 Gas Fireplace Insert
INSTALLATION
MODIFICATION OF MONTIGO EP28-2, EP28-4
OR EP28-5
*Units could have any of the following Log Sets Installed: 2LB (2 Log Set), MB (2 Log Set), 4LB (4 Log Set)
1. Turn off unit, disconnect Gas and Power.
2. Remove Upper and Lower Louvers.
3. Remove Optional Doors or Screen Mesh.
4. Remove Logs.
5. Remove Bottom Door Rail (See Diagram 5.1).
6. Remove Burner Assembly (See Diagram 5.1).
8. Remove Hood and Inner Baffl e (See Diagram 5.3).
Diagram 5.3
9. Bend Down the Three Flanges at the Bottom of the Firebox or cut them off (See Diagram 5.4).
Diagram 5.1
7. Cut the Front Bar Out on the left and right Sides of the Firebox. (See Diagram 5.2). Grind the corners smooth on the left side - to reduce the risk of wires being cut. Alternate method is to cut front bar in the center and break off each side spot weld completely.
Grind corners
Diagram 5.2
Diagram 5.4
Modidfi ed edges must be fl ush to allow proper seating of the E18
outer shell.
Regency® E18 Gas Fireplace Insert
19
INSTALLATION
J
E18 INSTALLATION SPECIFICATIONS
See Installation of E18 into Existing Units for General Installation Guidance - for vent connection confi guration.
This install of the E18 uses
Vent Connection Type A.
The length of 4" Flex needed is 4 -1/8" semi-expanded.
Secure fl ue adapter top plate to under side of existing fi rebox using 4 self tapping screws.
The height of the unit installed is shown below.
EP28-4 / EP28-5 INSTALLATION SPECIFICATIONS
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1. Loosen 2 x Phillips screws on both right and left legs.
2. See above diagram below for required leg setting.
3 Install with supplied Phillips screws to pre-punched holes and tighten previous screws that were loosened in Step 1.
Set to this
hole
4. Keep left side leg loose until outer fi rebox is in position in ZC box - to allow adjustment of gas line.
20
Regency® E18 Gas Fireplace Insert
INSTALLATION
MODIFICATION OF MONTIGO EP28-S2
*S2 Comes with a 6 piece Log Set.
1. Turn off unit and Disconnect Gas.
2. Remove Top and Bottom Louvers.
3. Remove Glass Door (See Diagram 6.1).
5. Remove Front Bar (See Diagram 6.3).
Diagram 6.3
6. Remove Primary and Secondary Limit Switches (See Diagram 6.4).
Diagram 6.1
4. Remove Side Filler Plates and Front Hood (See Diagram 6.2).
Diagram 6.4
7. Remove Insert (See Diagram 6.5).
Diagram 6.2
Regency® E18 Gas Fireplace Insert
Diagram 6.5
21
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