Regency CI1250 User Manual

Page 1
CI1200 /
CI1250
®
Alterra
Owner's & Installation Manual
Wood Inserts
Tested by:
918-893a
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Page 2
Thank-you for purchasing a
REGENCY FIREPLACE PRODUCT.
The pride of workmanship that goes into each of our products will give you years of trouble-free enjoyment. Should you have any questions about your product that are not covered in this manual, please contact the REGENCY DEALER in your area.
Keep those REGENCY FIRES burning.
SAFETY NOTE: If this Insert is not properly installed, a house fi re may result. For your safety, follow the installation instructions, contact local building or fi re offi cials about restrictions and installation inspection requirements in your area.
The authority having jurisdiction (such as municipal building department, re department, re prevention bureau, etc.) should be consulted before installation to determine the need
to obtain a permit.
2
2
Regency CI1200 Wood Cast Insert
Page 3
TABLE OF CONTENTS
SAFETY LABEL
Copy of the Safety Decal (CI1200) ................................4
Copy of the Safety Decal (CI1250) ................................4
DIMENSIONS
Unit Dimensions CI1200 ................................................6
(no blower option) ..........................................................6
Unit Dimensions CI1250 ................................................7
(with standard blower) ...................................................7
INSTALLATION
Optional backing plate dimensions ................................8
Before Installing Your Insert...........................................9
Chimney Specifi cations .................................................9
Fireplace Specifi cations.................................................9
Masonry And Factory Built Fireplace Clearances .......10
How To Determine If Alternate .....................................10
Floor Protection Materials Are Acceptable...................10
Installing Your Insert ....................................................1 1
Installation Into a Masonry Fireplace ...........................13
Installation Into a Factory Built Fireplace.....................13
Stainless steel smoke defl ector Installation .................14
Cast faceplate installation............................................15
3 piece backing plate installation .................................18
Door reversal ...............................................................19
Brick Flue Baffl e & Secondary Air Tube Installation ....20
Firebrick Assembly ......................................................20
Draft Control ................................................................20
First Fire ......................................................................21
Fan Operation (CS1250 Only) .....................................22
Cord reversal ...............................................................22
Ash Disposal................................................................23
Some Safety Guidelines ..............................................23
Creosote ......................................................................23
Door Gasket ................................................................24
Glass Cleaning ............................................................24
Door Removal..............................................................24
Glass Replacement .....................................................24
Handle Replacement ...................................................25
Door Catch Adjustment................................................25
Fan maintenance .........................................................25
Fan removal CI1250 Only............................................26
Main Assembly CI1200 ................................................28
Main Assembly CI1250 ................................................29
Cast Faceplate ............................................................30
Firebrick .......................................................................30
WARRANTY
Warranty ......................................................................31
Regency CI1200 / CI1250 Wood Cast Insert
3
3
Page 4
SAFETY LABEL
This is a copy of the label that accompanies each CI1200 Wood Insert. We have printed a copy
of the contents here for your review.
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
(Duplicate Serial #)
LISTED FACTORY BUILT FIREPLACE INSERT CERTIFIED FOR USE IN CANADA AND U.S.A.
CI1200
MODEL: TESTED TO:
INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OPERATING INSTRUCTIONS. INSTALL AND USE ONLY IN MASONRY FIREPLACE OR FACTORY BUILT FIREPLACE. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.
INSTALLER ET UTILISER SELONS LES INSTRUCTIONS DU FABRICANT. INSTALLER ET UTILISER DANS UN FOYER DE MACONNERIE OU PRÉFAB­RIQUÉ. APPELER VOTRE INSPECTEUR DE BÂTIMENT OU LE DÉPARTMENT D’INCENDIE LOCAL POUR LES CODES LOCAUX ET POUR INSPECTÉE VOTRE INSTALLATION ET FOYER.
ADJACENT SIDEWALL A) 15in / 380mm MANTLE B) 20in / 510mm TOP FACING C 14in / 355 mm SIDE FACING D) 7.375in / 185mm
COMPONENTS REQUIRED FOR INSTALLATION:5.5" (140mm) OR 6" (152mm) STAINLESS STEEL LINER. STANDARD ADAPTOR (171-932) OR OFFSET ADAPTOR (171-936) DO NOT REMOVE BRICKS OR MORTAR IN MASONRY FIREPLACE. FOR USE WITH SOLID WOOD FUEL ONLY. DO NOT USE GRATE OR ELEVATE FIRE. BUILD WOOD FIRE DIRECTLY ON HEARTH. OPERATE WITH FEED DOOR CLOSED, OPEN TO FEED FIRE ONLY. REPLACE GLASS ONLY WITH CERAMIC GLASS (5MM). INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP MAY OCCUR RAPIDLY. DO NOT OVERFIRE, IF INSERT GLOWS YOU ARE OVER-FIRING.
PIÈCES NÉCESSAIRES POUR INSTALLATION :5.5" (140MM) OR 6" (152MM) CONDUITS EN ACIER INOXYDABLE. ADAPTATEUR DE CONDUIT DE FUMÉE STANDARD (171-932) OU COUDÉ (171-936) N'ENLEVER NI BRIQUES NI MORTIER DU FOYER LORSQUE VOUS EFFECTUEZ L'INSTALLATION DU POÊLE ENCASTRABLE. UTILISER SEULEMENT DU BOIS DE CHAUFFAGE. NE PAS UTILISER UNE GRILLE, ÉTABLIR LE FEU DIRECTEMENT SUR LES BRIQUES DANS LE FOND DU POÊLE. OPÉREZ AVEC LA PORTE DE NOURRITURE FERMÉE, OUVERTE POUR NOURRIR LE FEU SEULEMENT. REMPLACEZ LE VERRE SEULEMENT AVEC LE VERRE CÉRAMIQUE (5 MM). INSPECTEZ ET NETTOYEZ VOTRE CHEMINÉE FRÉQUEMMENT. LA FRÉQUENCE D’UTILISATION ET LA TEMPÉRATURE AUX­QUELS LE POÊLE EST UTILISÉ DE FAÇON RÉGULIÈRE PEUT AFFECTER CETTE ACCUMULATION DE CRÉOSOTE. NE PAS SURCHAUFFER.
DATE OF
MANUFACTURE
ULC S628-M93 / UL 1482-2006 / ULC S627-00 WN # 16601
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (MEASURED FROM INSERT BODY)
2010 2011 2012
JAN FEB MAR APR MAY JUN JUL AUG SEPT OCT NOV DEC
INSTALL ONLY ON A NON-COMBUSTIBLE HEARTH RAISED (F) 1.5IN / 38MM ABOVE AN ADJACENT COMBUSTIBLE FLOOR. COMBUSTIBLE FLOOR MUST BE PROTECTED BY NON-COMBUSTIBLE MATERIAL EXTENDING (E) 16 IN / 405MM (US), 18 IN / 457MM (CAN) TO FRONT AND (G) 8 IN / 205MM TO SIDES FROM FUEL DOOR.
INSTALLER SUR UN ÂTRE DE MATÉRIAU NOM COMBUSTIBLE SURÉLEVÉ (F) 1,5 POUCES / 38MM-DESSUS DU PLANCHER COMBUSTIBLE ADJACENT. LE PLANCHER COMBUSTIBLE DOIT ÊTRE PROTÉGÉ PAR LE MATÉRIAU NOM COMBUSTIBLE QUI ÉTENDRE (E) 16 IN / 405MM (ETATS-UNIS), 18 IN / 457 MM (CAN) EN AVANT ET (G) 8IN / 205MM LES CÔTÉ DE LA PORTE.
365
DO NOT REMOVE THIS LABEL
365
CAUTION
ATTENTION:
HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS.
READ ABOVE INSTRUCTIONS.
CHAUD LORS DE FONCTIONNEMENT. NE PAS TOUCHER. GARDEZ LES EN-
FANTS, VÊTEMENTS ET MEUBLES AU
UN CONTACT AVEC LE PEAU PEUT OC­CASIONER DES BRULURES.BRÛLURES
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY CERTIFIED TO COMPLY WITH JULY 1990, PARTICULATE EMISSION STANDARDS.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD.
MADE IN CANADA
LOIN.
CUTANÉES.
LIRE CETTE ÉTIQUETTE.
MANUFACTURED BY:
6988 VENTURE ST.
DELTA, BC V4G 1H4
918-894
4
Regency CI1200 / CI1250 Wood Cast Insert
Page 5
This is a copy of the label that accompanies each CI1250 Wood Insert. We have printed a copy
of the contents here for your review.
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
SAFETY LABEL
(Duplicate Serial #)
LISTED FACTORY BUILT FIREPLACE INSERT CERTIFIED FOR USE IN CANADA AND U.S.A.
CI1250
MODEL: TESTED TO:
INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OPERATING INSTRUCTIONS. INSTALL AND USE ONLY IN MASONRY FIREPLACE OR FACTORY BUILT FIREPLACE. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.
INSTALLER ET UTILISER SELONS LES INSTRUCTIONS DU FABRICANT. INSTALLER ET UTILISER DANS UN FOYER DE MACONNERIE OU PRÉFAB­RIQUÉ. APPELER VOTRE INSPECTEUR DE BÂTIMENT OU LE DÉPARTMENT D’INCENDIE LOCAL POUR LES CODES LOCAUX ET POUR INSPECTÉE VOTRE INSTALLATION ET FOYER.
ADJACENT SIDEWALL A) 15in / 380mm MANTLE B) 20in / 510mm TOP FACING C 14in / 355 mm SIDE FACING D) 7.375in / 185mm
COMPONENTS REQUIRED FOR INSTALLATION: 5.5" (140mm) OR 6" (152MM) STAINLESS STEEL LINER. STANDARD ADAPTOR (171-932) OR OFFSET ADAPTOR (171-936). STANDARD COMPONENT: FAN ELECTRICAL RATING: VOLTS 115, 60HZ. DO NOT REMOVE BRICKS OR MORTAR IN MASONRY FIREPLACE. FOR USE WITH SOLID WOOD FUEL ONLY. DO NOT USE GRATE OR ELEVATE FIRE. BUILD WOOD FIRE DIRECTLY ON HEARTH. OPERATE WITH FEED DOOR CLOSED, OPEN TO FEED FIRE ONLY. REPLACE GLASS ONLY WITH CERAM­IC GLASS (5MM). INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP MAY OCCUR RAPIDLY. DO NOT OVERFIRE, IF INSERT GLOWS YOU ARE OVER-FIRING.
PIÈCES NÉCESSAIRES POUR INSTALLATION :5.5" (140MM) OR 6" (152MM) CONDUITS EN ACIER INOXYDABLE. ADAPTATEUR DE CONDUIT DE FUMÉE STANDARD (171-932) OU COUDÉ (171-936) COMPONENT STANDARD : FAN ELECTRICAL RATING: VOLTS 115, 60HZ. N'ENLEVER NI BRIQUES NI MORTIER DU FOYER LORSQUE VOUS EFFECTUEZ L'INSTALLATION DU POÊLE ENCASTRABLE. UTILISER SEULEMENT DU BOIS DE CHAUFFAGE. NE PAS UTILISER UNE GRILLE, ÉTABLIR LE FEU DIRECTEMENT SUR LES BRIQUES DANS LE FOND DU POÊLE. OPÉREZ AVEC LA PORTE DE NOURRITURE FERMÉE, OUVERTE POUR NOURRIR LE FEU SEULEMENT. REMPLACEZ LE VERRE SEULEMENT AVEC LE VERRE CÉRAMIQUE (5 MM). INSPECTEZ ET NETTOYEZ VOTRE CHEMINÉE FRÉQUEMMENT. LA FRÉQUENCE D’UTILISATION ET LA TEMPÉRATURE AUX­QUELS LE POÊLE EST UTILISÉ DE FAÇON RÉGULIÈRE PEUT AFFECTER CETTE ACCUMULATION DE CRÉOSOTE. NE PAS SURCHAUFFER.
DATE OF
MANUFACTURE
ULC S628-M93 / UL 1482-2006 / ULC S627-00 WN # 16600
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (MEASURED FROM INSERT BODY)
2010 2011 2012
JAN FEB MAR APR MAY JUN JUL AUG SEPT OCT NOV DEC
INSTALL ONLY ON A NON-COMBUSTIBLE HEARTH RAISED (F) 1.5IN / 38MM ABOVE AN ADJACENT COMBUSTIBLE FLOOR. COMBUSTIBLE FLOOR MUST BE PROTECTED BY NON-COMBUSTIBLE MATERIAL EXTENDING (E) 16 IN / 405MM (US), 18 IN / 457MM (CAN) TO FRONT AND (G) 8 IN / 205MM TO SIDES FROM FUEL DOOR.
INSTALLER SUR UN ÂTRE DE MATÉRIAU NOM COMBUSTIBLE SURÉLEVÉ (F) 1,5 POUCES / 38MM-DESSUS DU PLANCHER COMBUSTIBLE ADJACENT. LE PLANCHER COMBUSTIBLE DOIT ÊTRE PROTÉGÉ PAR LE MATÉRIAU NOM COMBUSTIBLE QUI ÉTENDRE (E) 16 IN / 405MM (ETATS-UNIS), 18 IN / 457 MM (CAN) EN AVANT ET (G) 8 IN / 205MM LES CÔTÉ DE LA PORTE.
367
DO NOT REMOVE THIS LABEL
367
CAUTION
ATTENTION:
HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS.
READ ABOVE INSTRUCTIONS.
CHAUD LORS DE FONCTIONNEMENT.
NE PAS TOUCHER. GARDEZ LES EN-
FANTS, VÊTEMENTS ET MEUBLES AU
UN CONTACT AVEC LE PEAU PEUT OC­CASIONER DES BRULURES.BRÛLURES
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY CERTIFIED TO COMPLY WITH JULY 1990, PARTICULATE EMISSION STANDARDS.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD.
MADE IN CANADA
LOIN.
CUTANÉES.
LIRE CETTE ÉTIQUETTE.
MANUFACTURED BY:
6988 VENTURE ST.
DELTA, BC V4G 1H4
918-916
Regency CI1200 / CI1250 Wood Cast Insert
5
Page 6
DIMENSIONS
17-11/16” (449mm)
15-1/16” (383mm)
UNIT DIMENSIONS CI1200
22-13/16” (580mm)
21-3/8” (543mm)
35-15/16” (912mm)
(NO BLOWER OPTION)
2-5/16” (58mm)
NOTE:
Before assembling your In­sert, use these dimensions to ensure appropriate clear­ances will be met (refer to Masonry and Factory Built Fireplace Clearances sec­tion).
22-9/16” (574mm)
17-1/8” (436mm)
25” (635mm)
6" (152mm) Diameter
STANDARD FLUE ADAPTOR (171-932)
9.15/16” (250mm)
9-9/16”
(244mm)
15” (381mm)
6" (152mm) Diameter
OFFSET FLUE ADAPTOR (171-936)
19-9/16” (498mm)
18-13/16” (478mm)
14-1/8” from flue centerline to rear of faceplate
16-15/16” (430mm)
6
Regency CI1200 / CI1250 Wood Cast Insert
Page 7
22-13/16” (580mm)
DIMENSIONS
UNIT DIMENSIONS CI1250
(WITH STANDARD BLOWER)
21-3/8” (543mm)
35-15/16” (912mm)
17-1/8” (436mm)
NOTE:
Before assembling your In­sert, use these dimensions to ensure appropriate clear­ances will be met (refer to Masonry and Factory Built Fireplace Clearances sec­tion).
17-15/32” (444mm)
9-9/16”
(244mm)
25-3/4” (655mm)
25” (635mm)
6" (152mm) Diameter
STANDARD FLUE ADAPTOR (171-932)
9.15/16” (250mm)
15” (381mm)
6" (152mm) Diameter
OFFSET FLUE ADAPTOR (171-936)
14-1/8” from flue centerline to rear of faceplate
16-15/16” (430mm)
22-1/8”(561mm)
22-13/16”(579mm)
Regency CI1200 / CI1250 Wood Cast Insert
7
Page 8
DIMENSIONS
OPTIONAL BACKING PLATE DIMENSIONS
CI1250 Standard
40” (1016mm)
CI1250 Custom - Minimum Dimensions
29-1/2” (749mm)
CI1200 Standard
40” (1016mm)
26” (660mm)
CI1200 Custom - Minimum Dimensions
37” (940mm)
27” (686mm)
37” (914mm)
23-5/8” (600mm)
8
Regency CI1200 / CI1250 Wood Cast Insert
Page 9
INSTALLATION
Regency Inserts are constructed with the highest quality materials and assembled under strict quality control procedures that ensure years of trouble free and reliable performance.
It is important that you read this manual thoroughly and fully understand the installation and operating procedures. Failure to follow instructions may result in property damage, bodily injury or even death. The more you understand the way your Regency Insert operates, the more enjoyment you will experience from knowing that your unit is operating at peak performance.
BEFORE INSTALLING
YOUR INSERT
Note: The CI1200 does not include a blower and
one cannot be added to this appliance. If a blower is required, you must purchase the CI1250 which comes with a standard blower. The CI1250 has an increased height to accommodate the blower.
1) Read all instructions before installing and us­ing your fi replace insert. Install and use only in accordance with manufacturer’s installation and operating instructions.
2) Check your local building codes - Building Inspection Department. You may require a permit before installing your insert. Be aware that local codes and regulations may override some items in the manual.
WARNING: Careless installation is the ma-
jor cause of safety hazard. Check all local building and safety codes before installation of unit.
3) Notify your home insurance company that you
plan to install a fi replace insert.
4) Your fi replace insert is heavy and requires two or more people to move it safely. The insert and surrounding structure can be badly damaged by mishandling.
5) If your existing fi replace damper control will become inaccessible once you have installed your Regency Insert, you should either remove or secure it in the open position.
6) Inspect your fi replace and chimney prior to installing your insert to determine that it is free from cracks, loose mortar or other signs of damage. If repairs are required, they should be completed before installing your insert. Do not remove bricks or mortar from your masonry replace.
CHIMNEY
SPECIFICATIONS
Before installing, check and clean your chimney system thoroughly. If in doubt about its condition, seek professional advice. Your Regency Insert is designed for installation into a masonry fi replace that is constructed in accordance with the require­ments of "The Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliance", N.F .P.A. 211, the National Building Code of Canada, or the applicable local code requirements.
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
Regency Inserts are designed to use either a 5.5" or 6" (152mm) fl ue.
This insert must be connected to a code-approved masonry chimney or listed factory-built fi replace chimney with a direct fl ue connector into the fi rst chimney liner section.
Requirements for Installing
Solid-fuel Inserts in Factory-built
Fireplaces.
1) The insert must be tested and meet the require-
ments of UL 1482 (U.S.) and or ULC S628 (Canada) when tested in a masonry fi replace built per ULC S628.
2) The factory-built fi replace must be listed per UL 127 or ULC S610.
3) Clearances obtained from the masonry fi replace tests are also relevant for installation in factory­built fi replaces.
4) Installation must include a full height listed chimney liner type HT requirements (2100 degree F.) per UL 1777 (U.S.) or ULC S635 (Canada). The liner must be securely attached to the insert fl ue collar and the chimney top.
5) Means must be provided to prevent room air passage to the chimney cavity of the fi replace. This may be accomplished by sealing the damper area around the chimney liner, or sealing the fi replace front.
6) Alteration of the fi replace in any manner is not permitted with the following exceptions;
a. external trim pieces which do not affect the
operation of the fi replace may be removed providing they can be stored on or within the fi replace for re-assembly if the insert is removed.
b. the chimney damper may be removed to
install the chimney liner.
7) Circulating air chambers (i.e. in a steel fi re- place liner or metal heat circulator) shall not be blocked.
8) Means must be provided for removal of the insert to clean the chimney fl ue.
9) Inserts that project in front of the fi replace must be supplied with appropriate supporting means.
10) Installer must mechanically attach the supplied label to the inside of the fi rebox of the fi replace into which the insert is installed.
"WARNING: This fireplace has been converted for use with a wood insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction."
FIREPLACE
SPECIFICATIONS
Your fi replace opening requires the following minimum sizes:
CI1200
Height: 19-5/8" (499mm) Width: 25" (635mm) Depth:
(w/ standard fl ue adaptor) 15-1/16" (383mm) (w/ offset fl ue adaptor) 17-11/16" (449mm)
CI1250
Height: 23" (584mm) Width: 25" (635mm) Depth:
(w/ standard fl ue adaptor) 15-1/16" (383mm) (w/ offset fl ue adaptor) 17-11/16" (449mm)
7) Do not connect the insert to a chimney fl ue servicing another appliance or an air distribution duct.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Regency CI1200 / CI1250 Wood Cast Insert
9
Page 10
INSTALLATION
A
B
C
D
G
F
E
MASONRY AND FACTORY BUILT FIREPLACE CLEARANCES
The minimum required clearances to combustible materials when installed into a masonry or factory built fi replace are listed below.
Adjacent Side Wall
(to Side)
**A
CI 1200 CI1250
** Measured from side/top of door.
Side and Top facing is a maximum of 1.5" thick. Floor protection must be non-combustible, insulative material with an R value of 1.1 or greater.
* If the hearth extension is ush with the oor (F) it must extend 19.5" in front of the body face (E).
Note: Hearth Extension Width (G) is measured from edge of fuel door to side of hearth.
** A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible board.
*** Mantel Depth, Maximum of 10" (254mm).
15" (381mm) 20" (508mm) 14" (356mm) 7-3/8" (187mm) US 16" (406mm) 1-1/2" (38mm) US 6" (152mm)
Mantel**
(to Top)
B
Top
Facing
(to Top)
**C
Side
Facing
(to Side)
**D
Minimum
Hearth
Extension
E
CAN 18" (457mm) CAN 8" (203mm)
Minimum
Hearth
Thickness*
F
Minimum
Hearth Side
Extension
G
Floor Protection
Please check to ensure that your fl oor protection and hearth will meet the standards for clearance to combustibles. Y our hearth extension must be made from a non-combustible material.
Thermal fl oor protection is not required if the unit is raised 3.5" minimum (measured from the bottom of the stove). However, standard ember fl oor protec- tion is required. It will need to be non-combustible material that covers 16" (406mm) in the US and 18" (450mm) in Canada to the front of the unit and 8" (200mm)in Canada, 6" (152mm)in the US to the sides.
If the unit is not raised, thermal fl oor protection required is R value of 1.1 or greater.
HOW TO DETERMINE IF ALTERNATE
FLOOR PROTECTION MATERIALS ARE ACCEPTABLE
The specifi ed fl oor protector should be 3/8" (18mm) thick material with a K - factor of 0.84.
The proposed alternative is 4" (100mm) brick with a C-factor of 1.25 over 1/8" (3mm) mineral board with a K-factor of 0.29.
Step (a):
Use formula above to convert specifi cation to
R-value.
R = 1/k x T = 1/0.84 x .75 = 0.893.
Clearance diagram for installations
Step (b):
Calculate R of proposed system. 4" brick of C = 1.25, therefore Rbrick = 1/C = 1/1.25 = 0.80 1/8" mineral board of k = 0.29, therefore
Rmin.bd. = 1/0.29 x 0.125 = 0.431
Total R = Rbrick + Rmineral board =
0.8 + 0.431 = 1.231.
Step (c):
Compare proposed system R of 1.231 to speci-
ed R of 0.893. Since proposed system R is greater than required, the system is acceptable.
DEFINITIONS
Thermal Conductance:
C = Btu = W (hr)(ft
Thermal Conductivity:
k = (Btu)(inch) = W = Btu (hr)(ft3)(oF) (m)(K) (hr)(ft)(oF)
Thermal Resistance:
2 )(o
F) (m2))(K)
R = (ft2)(hr)(oF) = (m2)(K)
10
Btu W
Regency CI1200 / CI1250 Wood Cast Insert
Page 11
INSTALLING YOUR INSERT
INSTALLATION
STOP! PLEASE READ CAREFULLY.
CAST COMPONENTS ARE VERY FRAGILE.
USE EXTREME CARE WHEN HANDLING.
Y our insert is very heavy and will require two or three people to move
it into position.
When handling cast parts, please handle with care as they can be damaged.
1) Open door to a 45° angle
2) Holding door rmly from top and bottom - lift door up and off to remove.
NOTE: Door is heavy.
3) Lift the unit up onto the Hearth and slide into the replace opening. Be sure
to leave the unit out at least 3 to 4 inches in order to make the necessary ue connections and to install the fan and faceplate.
Be sure to protect your hearth extension during the installation, ie.
with a heavy blanket.
NOTE: You will be required to purchase either the standard or offset 6" di-
ameter (152mm) fl ue adaptor that is best suited for the specifi c installation.
List of Tools needed;
- Pull Rod (included with insert)
- 1/2” socket / ratchet
- 3/8 open face wrench
4) Install fl ex liner into existing chimney as per liner manufacturer’s specifi ca- tions. See diagram 1.
5) Install the required fl ue adaptor onto the end of the fl ex liner. Secure the adaptor using 3 screws - 1 on the front, left and right side as shown in diagram 2.
Alignment of the fl ue adaptor can be critical during the install, it is recom-
mended that the fl ex liner be left as compressed as possible. Before inserting the unit the adaptor should hang, when level, slightly above the required height.
NOTE: For Masonry installation make sure that the fi rebox is level with
the hearth using non-combustible materials and no more than 1/2 to 1 inch of the levelling bolt.
Regency CI1200 / CI1250 Wood Cast Insert
Diagram 1
Diagram 2
Secure adaptor using 3 screws - 1 in the front
and 1 each on the left and right side.
Flex Liner
Flue Adaptor
11
Page 12
INSTALLATION
6) Install the unit by fi rst setting the rear of the unit into the fi replace. See diagram 3. Ensure that the unit is centered in the existing fi replace and lined up with the fl ue adaptor.
Diagram 3
7) Slide the unit back until the ue adaptor is slightly engaged.
8) At this point it is recommended to level the unit and ensure that the leveling
bolts rest on the surface of the fi replace. This will keep the adaptor from binding as the unit is slid into position.
9) Insert the provided pull rod through the hole in the top center of the unit. Secure the threaded end into the fl ue adaptor as shown in diagram 4. While sliding the unit into place pull on the rod to ensure that the fl ue adaptor is properly engaged. See diagram 5.
10) Ensure that the unit is still level.
11) To complete the installation and to ensure a secure t and connection of
the fl ue adaptor to the insert, it is essential that the two bolts, fl at wash- ers and lock washers (supplied with packaged manual) be installed and tightened using a 1/2" socket as shown in diagram 6. This prevents the possibility of creosote drip and exhaust gas leakage.
Diagram 6
12) Remove the pull rod from the top center of the fi replace. See diagram 7.
12
Diagram 4
Diagram 5: Pull Rod In Place
Pull Rod
Pull Rod
NOTE: The pull rod should not be thrown away. It should be kept if
the stove is ever needed to be removed from the fi replace.
Diagram 7
Regency CI1200 / CI1250 Wood Cast Insert
Page 13
INSTALLATION
INSTALLATION INTO A
MASONRY FIREPLACE
When referencing installation or connection to masonry fi replaces or chimneys, the masonry construction must or shall be code complying.
The insert must be installed as per the requirements of your local inspection authority. Three methods of fl ue connection are acceptable in most areas, these include:
1) Positive fl ue connection, where a large blocking plate and a short connector pipe is used.
2) Direct fl ue connection, where a smaller blocking plate and a connector pipe to the fi rst fl ue liner tile is used.
3) Full fl ue liner, where a stainless steel rigid or exible liner pipe is routed from the insert outlet
collar to the top of the chimney.
Regency highly recommends the use of a full liner as the safest installation and provides the most optimum performance. Y our retailer should be able to help you decide which system would be the best for your application.
In Canada this fi replace insert must be in- stalled with a continuous chimney liner of 5.5" or 6" diameter extending from the fi replace insert to the top of the chimney. The chimney liner must conform to the Class 3 require­ments of CAN/ULC-S635 or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.
Note: A clean-out door is sometimes required,
by your inspector, to be installed when either the Positive fl ue connection or Direct fl ue connection method is used.
The use of one of the connection methods listed on this page not only increases the safety of your insert by directing the hot gases up the fl ue, but will also help increase the unit's effi ciency and decrease creosote deposits in the chimney.
When a connected fl ue or liner is in use, the insert is able to “breathe” better by allowing a greater draft to be created. The greater draft can decrease problems such as, diffi cult start-ups, smoking out the door, and dirty glass.
INSTALLATION INTO A
FACTORY BUILT
FIREPLACE
1) When installed in a factory built replace, a full
stainless steel rigid or fl exible fl ue liner is manda- tory, for both safety and performance purposes. When a fl ue or liner is in use, the insert is able to breathe better by allowing a greater draft to be created. The greater draft can decrease problems such as, diffi cult start-ups, smoking out the door, and dirty glass.
4) If the fl oor of your fi replace is below the level of the fi replace opening, adjust the insert's levelling bolts to accommodate the difference. When additional shimming is required, use non-combustible masonry or steel shims.
5) Measure approximately the alignment of the ue liner with the position of the smoke outlet hole on the insert to check for possible offset. If an offset is required, use the appropriate offset adaptor in your installation.
6) Once the above items have been checked, slide your insert into position after fi rst positioning and securing the fl ue liner to the offset adaptor.
Attach the rod to the adaptor and slide the
adaptor onto the unit as the unit is slid into position. Ensure a positive connection.
Secure the adaptor to the unit by using 2 bolts,
at washers, lock washers and one screw in the front.
Re-install raincap at completion of installation.
1) Positive Flue Connection with Cleanout
3a) Full Flue Liner (No Cleanout Required)
Regency CI1200 / CI1250 Wood Cast Insert
2) Direct Flue Connection with Cleanout
2) In order to position the fl ue liner, the existing rain cap must be removed from your chimney system. In most cases the fl ue damper should also be removed to allow passage of the liner.
3) In most cases opening the existing spark screens fully should give enough room for the insert
13
Page 14
INSTALLATION
STAINLESS STEEL SMOKE DEFLECTOR INSTALLATION
The stainless smoke defl ector is located in the upper front area of the fi rebox. The defl ector is held in place with 2 bolts Prior to the fi rst fi re, ensure defl ector is seated properly and secured with 2 hand tightened bolts.
Ensure defector is seated so bolts are situated at the top of the keyhole before tightening.
Smoke defl ector
To replace the defl ector, loosen off both bolts and slide defector upward and out. Install new defector and hand tighten bolts. Ensure positive location of the defector prior to hand tightening.
WARNING: Operation of the unit with out proper installation of smoke defl ector will void warranty.
Smoke defl ector is installed through the door opening in location shown in diagram
14
Regency CI1200 / CI1250 Wood Cast Insert
Page 15
CAST FACEPLATE INSTALLATION
Stop! Read Carefully.
Cast components are very fragile. Use extreme care when handling.
INSTALLATION
1) Open the door to about 45°- then remove it from the hinge by lifting
up and out. Put door to the side on a soft surface.
Note: Door is heavy.
2) Remove two bolts from the bracket on the unit as shown below. Line up the left side casting bracket with the left side bracket on the
unit.
Note: the CI1200 right/left sides are reversible.
CI1250 Only
3) Install fan controls into left surround with 2 screws as shown below.
Note: Left side faceplate (when facing unit) will have a notch on the side
as shown below. The extension cord should also be brought out to the side prior to installation.
4) Secure the left cast surround with the two bolts removed in Step 2.
Regency CI1200 / CI1250 Wood Cast Insert
5) Repeat Steps 2 and 4 to install right cast surround.
15
Page 16
INSTALLATION
7) Loosen the two (2) top screws (with 3/16" allen key) on the left and
right brackets on the unit as shown below.
8) Slide the upper cast surround keyhole brackets over the loosened
screws from Step 7.
11) Remove the two (2) bolts from the lower part of the brackets on the
unit - see diagram below.
12) CI1250 only - Move the damper control lever to the right so it is out
of the way.
Note: If the fan power cord needs to be re-routed to the right side of the
unit - go to step 16, before installing the lower cast surround piece.
13) Line up the brackets on the lower cast surround piece with the lower
holes in the bracket on the unit. Replace two (2) screws - removed in step 9.
14) Before tightening screws - adjust the position of the lower cast sur-
round, until it is level - by sliding the brackets up or down. When in fi nal and level position, tighten both screws.
9) Slide the upper cast surround down over the screws until it is level
and in line with the side cast pieces.
10) Tighten both screws once all three cast pieces are level.
CI1250
CI1200
16
Regency CI1200 / CI1250 Wood Cast Insert
Page 17
15) Reinstall door.
16) The fan cord can be re-routed to the right side of the unit if necessary.
Before installing the lower cast surround - run the cord between the left cast surround and the unit. Then run the cord along the lower part of the lower cast surround and out in between the right cast and the unit.
INSTALLATION
17) With the cord re-routed, follow steps 13-15 to complete the installa-
tion.
Regency CI1200 / CI1250 Wood Cast Insert
17
Page 18
INSTALLATION
3 PIECE BACKING PLATE INSTALLATION
An optional backing plate is available in either a standard or custom
size.
1) The backing plate is packaged in three pieces and requires assem-
bly. The legs of the backing plate are attached to the top plate with 2 screws on each side. See diagram 1 below.
Top plate
Diagram 1
Leg
3) Install 2 clips to the back of the top cast faceplate with hex bolts. If the unit is already installed - remove the top cast faceplate from
the unit if access is too diffi cult - see 'Cast Faceplate Installation' in the owners manual for instructions.
Diagram 3Hex bolts
4) Slide the backing plate over the clips on the back of the cast top.
There are notches in the backing plate where it sits on the clips. If the stove is installed - slide it out at least 6" to install the backing plate.
2) The pointed end of the screws should be facing the front of the back-
ing plate.
Flush front face of backing plate
Diagram 2
Diagram 4
5) Slide stove back into position after backing plate is installed.
18
Diagram 5
Standard backing plate shown on the CI1250
Regency CI1200 / CI1250 Wood Cast Insert
Page 19
DOOR REVERSAL
INSTALLATION
1) The door can be reversed - so that it will open to the left. Make sure stove has cooled to room temperature. Open the door to about 45°- then remove it from the hinge by lifting up and out. Note: Door is heavy.
2) Remove the 2 bolts securing the door hinge to the unit. Note: Once hinge is removed - reinstall the bolts and ensure they are tight
to prevent air leakage.
3) Remove the 2 bolts securing the door catch assembly to the unit.
6) Remove the glass from the door and ip it around 180° - so the painted
strip is at the bottom of the door.
7) Flip the handle around 180° and reattach to the door with 2 botls.
Door
Catch
Door
Hinge
4) Flip the door hinge 180° - install on the left side of the unit with 2 bolts.
5) Reattach the door catch assembly on the right side with 2 bolts from step
3.
Door
Hinge
8) Remove door pins (2) from back side of door by removing 4 bolts. reinstall on other side of door by rotating 180° and reinstalling door pins.
9) Reattach the door to the door hinge.
Regency CI1200 / CI1250 Wood Cast Insert
Door
Catch
19
Page 20
INSTALLATION
BRICK FLUE BAFFLE & SECONDARY AIR TUBE
INSTALLATION
DRAFT CONTROL
Before establishing your fi rst fi re, it is important that you fully understand the operation of draft control.
The fl ue baffl e system located in the upper area of the fi rebox is removable to make cleaning your chimney system easier. The brick baffl es must be installed prior to your fi rst fi re. Smoke spillage
and draft problems may occur if the baffl es are improperly positioned. Check the position of
the brick baffl es on a regular basis as they can be dislodged if too much fuel is forced into the fi rebox.
1) If the two air tubes are installed continue on to Step 2), if not, follow the instructions below. Install the air tube into the holes in the side channels. The notch goes on the right hand side with the air holes facing toward the door. Slide the tube into the left hand side, as far as possible and then bring it back into the hole on the right hand side until it locks into position. If the tube will not slide in easily simply use a pair of vise grips or pliers and tap it into place with a hammer. A tighter fi t will ensure the tube will not move when the unit is burning.
2) Slide the left baffl e brick over the front air tube and then slide it back over the rear air tube.
Side View
3) Tilt the left baffl e brick up on top of the side channel and it will leave enough room to posi­tion the right baffl e brick in the same manner as Step 1) above. Then reposition the left baffl e brick fl at on the air tube.
Front View
4) Important: push both baffl e bricks so they are tight against the side walls and to the back.
Front View
Note: When getting the chimney cleaned, re-
move the baffl e bricks for access to the ue, then replace them when cleaning is completed.
Left - Open Right - Closed
The draft control rod is on the left side of the Insert and it controls the intensity of the fi re by increasing or decreasing the amount of air allowed into the rebox. T o increase the draft, slide the rod to the left and to decrease the draft, slide the rod to the right.
As well as a primary and glass wash air system, the unit has a full secondary draft system that allows air to the induction ports at the top of the fi rebox, just below the fl ue baffl e.
20
FIREBRICK ASSEMBLY
Firebrick is included to extend the life of your insert and radiate heat more evenly. Check to see that all fi rebricks are in their correct positions and have not become misaligned during shipping.
Regency CI1200 / CI1250 Wood Cast Insert
Page 21
OPERATING INSTRUCTIONS
WARNING: To build a fi re in ignorance or to disregard the informa tion contained in this section can cause serious permanent damage to the unit and void your warranty.
FIRST FIRE
When your installation is completed and inspected, you are ready for your fi rst fi re.
1) Open draft control fully.
2) Open rebox door and build a small re using
paper and dry kindling, wait a few minutes for a good updraft in the fl ue to establish the fi re. Leaving the door slightly open will help your re start more rapidly.
CAUTION: Never leave unit unattended if door is left open. This procedure is for re start-up only, as unit may over-heat if
door is left open for too long.
3) With the draft still in the fully open position, add
two or three seasoned logs to your fi re. Form a trench in the ash bed to allow air to reach the rear of the fi rebox prior to closing the door.
4) After about 15 to 20 minutes, when your wood has begun to burn strongly, adjust your draft control down to keep the fi re at a moderate level.
10) For those units installed at higher elevations or into sub-standard masonry fi replaces, drafting problems may occur. Consult an experienced dealer or mason on methods of increasing your draft.
11) Some cracking and popping noises may be experienced during the heating up process. These noises will be minimal when your unit reaches temperature.
12) Before opening your door to reload, open draft fully for approximately 10 to 15 seconds until re has been re-established. This will minimize any smoking.
13) All fuel burning appliances consume oxygen during operation. It is important that you supply a source of fresh air to your unit while burning. A slightly opened window is suffi cient for this purpose.
CAUTION: If the body of your unit starts to glow you are overfi ring. Stop loading fuel immediately and close the draft control
until the glow has completely subsided.
14) Green or wet wood is not recommended for
your unit. If you must add wet or green fuel, open the draft control fully until all moisture has been dispersed by the intense fi re. Once all moisture has been removed, the draft control may be adjusted to maintain the fi re.
WARNING: Never build a roaring fi re in a cold stove. Always warm your stove up
slowly!
5) Once a bed of coals has been established, you
may adjust the draft control to a low setting to operate the unit in its most effi cient mode.
6) During the fi rst couple of hours, keep the com- bustion rate at a moderate level and avoid a large fi re until the paint is cured. Only then can you operate the insert at its maximum setting, and only after the metal has been warmed.
7) For the fi rst few hours, the insert will give off an odour from the paint. This is to be expected as the high temperature paint becomes seasoned. Windows and/or doors should be left open to provide adequate ventilation while this tempo­rary condition exists. Burning the insert at a very high temperature the fi rst few times may damage the paint. Burn fi res at a moderate level the fi rst few days.
8) Do not place anything on the insert top during the curing process. This may result in damage to your paint fi nish.
9) During the fi rst few hours it may be more diffi cult to start the fi re. As you dry out your fi re brick and your masonry fl ue (if applicable), your draft will increase.
15) If you have been burning your insert on a low draft, use caution when opening the door. After opening the damper, open the door a crack, and allow the fi re to adjust before fully opening the door.
16) The controls of your unit should not be altered to increase fi ring for any reason.
Regency CI1200 / CI1250 Wood Cast Insert
21
Page 22
OPERATING INSTRUCTIONS
FAN OPERATION
(CS1250 ONLY)
The fan is to be operated only with the draft control rod pulled out at least 1/2" from the fully closed position. The fan is not to be operated when the draft control rod is in the closed position (pushed in). The fully closed position is the low burn setting.
The fan must not be turned on until a fi re has been burning for at least 30 minutes. Also note it is recommended that the fan be turned off before each fuel loading and again wait for 30 minutes before the fan is turned on again. This is too allow the stove to reach it's optimum temperature.
To operate fan automatically, push switch on the right side of fan housing to "Auto" and second switch, on the left to either "High" or "Low" for fan speed. The automatic temperature sensor will engage the blower when the unit is at temperature and will shut off the blower once the fi re has gone out and the unit has cooled to below a useful heat output range.
T o manually operate the fan system, push the fi rst switch to "Man" and second switch to either "high" or "Low". This will bypass the sensing device and allow full control of the fan. Switching from "Auto" to "Manual" or "High" to "Low" may be done at any time.
CORD REVERSAL
The fan cord comes out from the left hand side of the unit. if it is necessary to have the cord coming from the right side - follow these steps:
1) Remove the lower surround faceplate section - by removing 2 bolts.
2) Feed the cord along the bottom of the inside of the casting as shown below.
Neutral
120V AC
60 Hz
Fan Thermodisc
(normally open)
Live
LOW
AUTO
MANUAL
Ground
HI
OFF
Green
Manual/
Auto
Switch
White White
Black
Black
Fan
Switch
Low (Red)
High (Black)
Fan Fan
White
Ground
22
22
Fan Wiring Diagram
Regency CI1200 / CI1250 Wood Cast Insert
Page 23
OPERATING INSTRUCTIONS
ASH DISPOSAL
During constant use, ashes should be removed every few days. Please take care to prevent the build-up of ash around the start-up air housing located inside the fi rebox.
DO NOT ALLOW ASHES T O BUILD UP T O THE LOADING DOORS.
Only remove ashes when the fi re has died down. Even then, expect to fi nd a few hot embers. Always leave 1 to 2 inches of ash in the bottom of the rebox. This helps in easier starting and a more uniform burn of your fi re.
Ashes should be placed in a metal container with a tight fi tting lid. The closed container of ashes should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Other waste should not be placed in the ash container.
SOME SAFETY
GUIDELINES
1) Never use gasoline, gasoline type lantern fuels,
kerosene, charcoal lighter fuel, or similar liquids or chemicals to start or ‘freshen up’ a fi re in your insert. Keep all such liquids well away from the heater while it is in use.
2) Never use alternate fuels such as charcoal that have the possibility of generating carbon monoxide.
3) Keep the door closed during operation and maintain all seals in good condition.
4) Do not burn large quantities of paper in your insert.
5) Do not burn garbage or ammable uids.
6) If you have smoke detectors, prevent smoke
spillage as this may set off a false alarm.
7) Do not overfi re your insert. If the insert or its ue baffl e begin to glow, you are overfi ring.
Stop adding fuel and close the draft control.
Overfi ring can cause extensive damage to your
stove including warpage and premature steel corrosion. Overfi ring will void your warranty.
8) Do not permit creosote or soot buildup in the chimney system. Check and clean chimney at regular intervals.
9) Your Regency Insert can be very hot. You may be seriously burned if you touch the insert while it is operating. Warn children of the burn hazard. Keep furniture and clothing away.
10) The insert consumes air while operating, pro­vide adequate ventilation with an air duct or open a window while the insert is in use.
11) Do not use grates, irons or other methods for supporting fuel. Burn directly on the bricks.
12) Open the draft control fully for 10 to 15 seconds prior to slowly opening the door when refuelling the fi re.
13) Do not connect your unit to any air distribution duct.
14) Y our insert should burn dry, standard fi rewood only. The use of “mill ends” is discouraged as this fuel can easily overheat your insert. Evi­dence of excessive overheating will void your warranty. As well, a large portion of sawmill waste is chemically treated lumber, which is il­legal to burn in many areas. Chemically treated re logs also must not be burned in your insert.
15) Do not store any fuel closer than 2 feet from your unit.
16) Do not burn salt drift wood as it will corrode your unit and void the warranty.
17) Do not strike or slam the glass door shut as this may cause the glass to break.
18) Do not operate the unit if the glass is broken or missing. Do not operate the unit if the gasket­ing is worn out and not sealing the door or the glass.
It is very important to carefully maintain your insert, including burning seasoned wood and maintain­ing a clean stove and chimney system. Have the chimney cleaned before the burning season and as necessary during the season, as creosote deposits may build up rapidly. Moving parts of your insert require no lubrication.
CREOSOTE
When wood is burned slowly, it produces tar and other organic vapors, which form creosote when combined with moisture. The creosote vapors condense in the relatively cool chimney fl ue of a slow-burning fi re. As a result, creosote residue accumulates on the fl ue lining. When ignited, this creosote can make an extremely hot fi re.
Removal for Cleaning etc.
Removal of your insert for cleaning purposes is usually not required if a proper installation has been done. In the event that removal is required, be sure not to damage any parts needed for re-installation. In most cases removal and replacement of the baffl e system should allow full access for cleaning.
WARNING: Things to remember in case of chimney fi re:
1) Close draft control
2) Call the Fire Department
Ways to Prevent and
Keep Unit Free of Creosote
1) Burn insert with draft control wide open for
about 15 minutes every morning during burn­ing season. This helps to prevent creosote deposits within the heating system.
2) Burn insert with draft control wide open for about 10 - 15 minutes every time you add fresh wood. This allows the wood to achieve the charcoal stage faster and burns up any wood vapors which might otherwise be deposited within the system.
3) Only burn seasoned wood! Avoid burning wet or green wood. Seasoned wood has been dried at least one year.
4) A small hot fi re is preferable to a large smoul- dering one that can deposit creosote within the system.
5) Check the chimney at least twice a month during the burning season for creosote build-up.
6) Have chimney system and unit cleaned by competent chimney sweeps twice a year during the fi rst year of use and at least once a year thereafter or when needed.
Regency CI1200 / CI1250 Wood Cast Insert
23
Page 24
MAINTENANCE
DOOR GASKET
If the door gasket requires replacement, 7/8" diameter material must be used. A proper high temperature gasket adhesive is required. A gasket repair kit, Part # 846-570 is available from your local Regency dealer.
GLASS CLEANING
Only clean your glass window when it is cool. Your local retailer can supply you with special glass cleaner if plain water and a soft cloth does not remove all deposits.
DOOR REMOVAL
When handling cast parts, please handle with care as they can be damaged.
1) Open door to a 45° angle
2) Holding door rmly from top and bottom - lift door up and off to remove.
Note: Door is heavy.
GLASS REPLACEMENT
Allow the stove to cool before removing or replacing glass. Remove the door from the stove and remove the glass retainer. Use caution when removing broken glass to avoid injury. When placing the replacement glass in the door, make sure that the glass gasketing will properly seal your unit. Replace the retainer, it should rest on the gasket not the glass, and tighten securely with a glass clips and screws. Do not wrench down on the glass as this may cause breakage.
Your Regency Insert is supplied with 5mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. In the event that you break your glass by impact- purchase replacement glass (940-366/P) from an authorized Regency dealer only. Follow the instructions to replace.
24
Lower glass clip
DOOR INSTALLATION NOTE
After re-installing the door, care-
fully swing open and check the clearance to the Right Hand Cast Side. If tight or rubbing, loosen the 7/16 nuts and adjust the clearance and then re-tighten.
Glass clip screw locations
Avoid impact on glass doors such as striking or slamming shut.
Regency CI1200 / CI1250 Wood Cast Insert
Page 25
MAINTENANCE
HANDLE
REPLACEMENT
1) Remove handle by undoing the hex head bolt using a 7/16" socket wrench.
2) Fit new door handle over door latch and secure.
Assemble handle by: a) Placing lock washer and split lock washer over hex head bolt. b) Place hex head bolt into handle. c) Place spacer over hex head bolt threads. d) Screw handle into door latch.
FAN MAINTENANCE
TO REMOVE THE FAN
1) See next page. Maintenance: The sealed bearings are lubricated, there is no need to
lubricate them further. (Extra lubricant will cause more lint and dust buildup
- causing the bearings to prematurely fail). Regular cleaning and vacuuming of the fan area will add to the life of the motor.
IMPORTANT:
These fans collect a lot of dust from within your home. Ensure you maintain these fan motors on a regular basis by vacuuming the fan blades and housing using a soft brush nozzle.
DOOR CATCH
ADJUSTMENT
The door catch may require adjustment as the door gasket material compresses after a few fi res. Removal of the spacer washer, shown in the diagram below , will allow the catch to be moved closer to the door frame, causing a tighter seal. Remove and replace the nuts, washer and spacer as shown.
Regency CI1200 / CI1250 Wood Cast Insert
Spacer washers
25
Page 26
MAINTENANCE
FAN REMOVAL
CI1250 ONLY
Prior to removing fan, disconnect / unplug power source to fan
1) Open door to a 45° angle
2) Holding door rmly from top and bottom - lift door up and off to remove. Note: Door is heavy.
3) Remove two (2) screws (with 3/16" Allen Key) to remove lower cast sur-
round - set aside on a soft surface.
5) Remove fan from unit.
6) Remove 3 screws to remove fan heat shield.
4) Lift fan housing up off pins on oor of unit.
Pins on unit fl oor
Fan Housing
7) Slide back the protect sheath on the wiring - disconnect the black, red and white wires.
Black
Red
White
8) Disconnect the ground wire located on the left side of the fan housing.
Ground wire
9) To install fan - reverse Steps 8-1.
26
Regency CI1200 / CI1250 Wood Cast Insert
Page 27
MAINTENANCE
Annual Maintenance
Completely clean out entire unit Annually
Inspect air tubes, baffl es and bricks Replace any damaged parts.
Adjust door catch / latch If unable to obtain a tight seal on the door - replace door gasket seal.
Paper Test Test the seal on the loading door with a paper bill.
Inspect condition and seal of: Glass Gasket Door Gasket Perform paper test - replace gasket if required
Check and lubricate door hinge + latch Use only high temperature anti seize lube. (ie. never seize)
Check glass for cracks Replace if required.
Clean blower motor Disconnect power supply.
Inspect and clean chimney Annual professional chimney cleaning recommended.
Readjust latch after new gasket installed.
Place a paper bill in the gasketed area of the door on a cold stove–close the door. Try to remove the paper by pulling. The paper should not pull out easily, if it does, try adjusting the door latch, if that doesn't solve the problem replace the door gasket.
Remove and clean blower.
*DO NOT LUBRICATE*
Regency CI1200 / CI1250 Wood Cast Insert
27
Page 28
PARTS LIST
MAIN ASSEMBLY CI1200
Part # Description
1) 156-004 Door Hinge
2) 940-366/P Neoceram Glass
3) 948-155 Hinge Pin Lower
4) 936-238 Adhesive Tape Gasket
5) 156-054 Glass Retainer Clips / Screws (set of 2)
6) * Screws - 10-24 x 3/8"
9) 156-514 Door Handle Assembly
11) 156-513 Door Catch
12) 156-201 Door Assembly Metallic Black (no glass) 846-570 Med. Density Door Gasket Kit
13) 156-241 Cast Handle
14) 074-954 Air Tube - 1" (Qty: 1)
15) 033-953 Air Tube - 3/4" (Qty: 1)
16) 073-955 Baffl e (2/set)
17) 171-932 Standard Flue Adaptor 171-936 Offset Flue Adaptor
18) 156-060N Draft plate arm
19) 820-483 Stainless smoke defl ector
*Not available as a replacement part.
16
14
15
18
19
11
17
5
28
13
9
1
2
12
Regency CI1200 / CI1250 Wood Cast Insert
Page 29
MAIN ASSEMBLY CI1250
Part # Description
1) 156-004 Door Hinge
2) 940-366/P Neoceram Glass
3) 948-155 Hinge Pin Lower
4) 936-238 Adhesive Tape Gasket
5) 156-054 Glass Retainer Clips / Screws (set of 2)
6) * Screws - 10-24 x 3/8"
9) 156-514 Door Handle Assembly
11) 156-513 Door Catch
12) 156-201 Door Assembly Metallic Black (no glass) 846-570 Med. Density Door Gasket Kit
13) 156-241 Cast Handle
14) 074-954 Air Tube - 1" (Qty: 1)
15) 033-953 Air Tube - 3/4" (Qty: 1)
16) 073-955 Baffl e (2/set)
17) 171-932 Standard Flue Adaptor 171-936 Offset Flue Adaptor
918-893 Manual *Not available as a replacement part.
21
16
PARTS LIST
18) 910-140 3 way switch
19) 910-157/P Fan Assembly
20) 156-060N Draft plate arm
21) 820-483 Stainless Smoke Defl ector 910-142 Thermodisc
20
11
18
15
14
9
13
5
12
12
19
Regency CI1200 / CI1250 Wood Cast Insert
29
Page 30
PARTS LIST
Part # Description
156-951 Metallic Black Faceplate CI1250 156-921 Metallic Black Faceplate CI1200
1) * Top Surround
2) * Left Side Surround
3) * Right Side Faceplate
4) * Bottom Surround
* Not available as a replacement part.
CI1250 Bottom Surround
CAST FACEPLATE
CI1200 Bottom Surround
FIREBRICK
Part # Description
156-960 Complete Brick Set
1) * Brick Regular Full Size: 1-1/4" x 4-1/2" x 9"
2) * Brick Partial: 1-1/4" x 2" x 9"
3) * Brick Partial: 1-1/4" x 1-1/4" x 9"
4) * Brick Partial: 1-1/4" x 4-1/2" x 8"
5) * Brick Partial: 1-1/4" x 4-1/4" x 8"
6) * Brick Partial: 1-1/4" x 4-1/2" x 4-1/2"
*Not available as a replacement part.
3
5
4
4
4
3
30
16
2
2
1
1
Regency CI1200 / CI1250 Wood Cast Insert
Page 31
WARRANTY
Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Regency Product. This warranty is not transferable.
The Warranty: Lifetime
Covered under the agreement are the following components:
Firebox, ceramic baffl e, vermiculite baffl e, steel baffl es (H2100), convector airmate, castings, ashdrawer, glass (thermal breakage), gold plating (against defective manufacture), airtubes (against warpage) and door handles.
The above will be covered for parts and subsidized labour for the fi rst fi ve years and parts only thereafter with the exception of the fi reboxes (see below).
FPI is not liable for freight or labor on any wood burning appliance replaced in fi eld.
Electrical components such as blowers, switches and thermodisc's are covered for two years parts and one year subsidized labour* from date of purchase.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distribu­tor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing, fi rebrick or trim. It does not cover installation and operational related problems such as over-fi ring, use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers etc.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, fi eld modifi cations or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.
* Subsidy according to job scale as predetermined by FPI.
Regency CI1200 / CI1250 Wood Cast Insert
31
Page 32
Register your Regency® warranty online
www.regency-fi re.com
Reasons to register your product online today!
• View and modify a list of all your registered products.
• Request automatic email notifi cation of new product updates.
• Stay informed about the current promotions, events, and special offers on related products.
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________
Regency, Alterra® are trademarks of FPI Fireplace Products International Ltd © Copyright 2012, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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