RCA WR-99A Operating And Maintenance Instructions Manual

Page 1
SUGGESTED PRICE ONE DOLLAR
operating and
maintenance instructions
CRYSTAL-CALIBRATED MARKER GENERATOR
WR-99A
RCAIElectronic ComponentsIHarrison, N.J.07029
Page 2
can provide a ground. Working with one hand in your pocket and standing on a properly insulated floor les-
sens the danger of shock.
2. Filter capacitors may store a charge large enough
to be hazardous. Therefore, discharge filter capacitors
before attaching test leads.
3. Remember that leads with broken insulation pro- vide the additional hazard of high voltages appearing at exposed points along the leads. Check test leads for
frayed or broken insulation before working with them.
4. To lessen the danger of accidental shock, discon- nect test leads immediately after test is completed.
5. Remember that the risk of severe shock is only
one of the possible hazards. Even a minor shock can place the operator in hazard of more serious risks such as a bad fall or contact with a source of higher voltage.
6. The experienced operator continuously guards against injury and does not work on hazardous circuits unless another person is available to assist in case of accident.
Safety Praca utions
ITEMS
Supplied
with
WR·99A
The metal case of this instrument is connected to the ground of the internal circuit. For proper opera- tion, the ground terminal of the instrument should
always be connected to the ground of the equipment under test. Therfoutput cable has a shield through. out its entire length which is connected to the instru- ment ground and case. It is always best to handle the cable by the insulation.
An important point to remember is that there is
always danger inherent in testing electrical equipment which operates at hazardous voltages. Therefore, the
operator should thoroughly familiarize himself with the equipment under test before working on it, bearing in mind that high voltages may appear at unexpected points in defective equipment. Additional precautions which experience in the industry has shown to' be im- portant are listed below.
1. It is good practice to remove power before con-
necting test leads to high. voltage points.
If
this is impractical, be especially careful to avoid accidental contact with equipment racks and other objects which
I
Output Cable
I
Warranty Registration Card
I
Phone Tip (Red)
1 RCA·6AF4·A
2 RCA-6U8
1 IO-Mc Crystal
1 RCA·12AT7
1 Instruction Booklet
I Phone Tip (black)
1 RCA OA2
2 RCA-6AS6
I RCA-6X4
I 4.S·Mc Crystal
Information furnished by RCA is believed to be accurate and reliable. However, no responsibility is assumed by RCA for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of RCA.
All Rights Reserved TMK®,Marco Registrada
(4) 3/69
TP·WR·99A
(3)
6/67
Printed in U.S.A.
Page 3
When the generator is set up as a heterodyne-
frequency meter, the frequency of an external signal may be determined quickly by feeding the signal into the WR-99A and zero beating it with the
vfo
signal.
The frequency is then read directly from the dial scale.
A slide-switch type of attenuator is used with the WR-99A to provide attenuation in continuous steps over a range of 60 db on all frequencies. A special coaxial cable is provided with the unit for coupling into the test circuit.
Circuit design and layout provide a flexible system
of modulating therfoutput. For example, when the WR-99A is used in conj unction with a sweep generator and an oscilloscope to reproduce a sweep-response curve, the 4.5-Mc crystal oscillator will modulate the output from the WR-99A to produce dual markers spaced exactly 4.5 Mc apart on the curve. With output set to the frequency of the picture carrier, for example, the second marker will appear at the point on the curve corresponding to the sound-carrier frequency. The vfo signal also may be modulated internally with both 4.5 Me and 600 cps, a useful feature for adjust-
ment and alignment of sound-if amplifiers and de- tectors. The 600-cps modulation is also used to produce a horizontal-bar pattern when the output signal is set to the frequency of the picture carrier or picture inter- mediate frequency. The 4.5-Mc output signal may be modulated with 600 cps for visual alignment of the detector.
A special socket located at the rear of the WR-99A
permits the connection of an external crystal or L-C
circuit into one of the internal calibrating oscillators. When an external frequency-determining unit is used it is possible to produce calibrating beats at intervals other than 1 or 10 Mc.
The RCA WR-99A is designed for both general service and production use. The unit measures 10" H x 13%" W x 7" D and weighs 17 pounds. The WR-99A is housed in a blue-gray hammeroid case with a satin-aluminum panel.
Description
The RCA WR-99A Crystal-Calibrated Marker Gen- erator is designed for use in alignment and trouble- shooting of black-and-white and color-TV receivers, fm receivers, and other equipment operating in the fre- quency range from 19 to 260 Mc. The WR-99A pro- vides an rf-output signal from 19 to 260 Mc in eight bands on fundamental frequencies, A wide choice of modulation facilities is provided, including 4.5 Mc, which produces dual markers on a sweep-response curve to mark the picture- and sound-carrier points
on the
curve,
An extremely versatile instrument, the WR-99A combines the functions of a marker generator, a hori- zontal bar pattern generator, and a heterodyne-fre- quency meter. The frequency of the internal variable- frequency oscillator, as well as the frequency of an external signal, may be checked with high accuracy against internally generated calibrating beats at 1- or 10-Mc intervals throughout the tuning range. The
WR-99A includes a harmonic crystal oscillator and a I-Mc oscillator which is coupled to the 10-Mc crystal oscillator for accuracy. Both these oscillators may be switched in or out from the front panel and provide audio calibrating beats from the speaker in the WR-99A. Calibration of the WR-99A may be checked at 242 intervals throughout the tuning
range,
Calibra-
tion of the instrument is straightforward; no charts are needed.
The tuning dial is specially marked with all vhf sound- and picture-carrier frequencies as well as im- portant intermediate frequencies in the 20· to 30-Mc and 40- to 50-:'\1c regions. In addition, important color-TV frequencies are also marked on the dial scales.
In
TV servicing, the WR·99A may be used in check. ing alignment and bandpass characteristics ofrfand if circuits and the scanning linearity of vertical-de-
flection circuits. The instrument may also be used to signal trace and trouble-shoot television receivers, and is useful in locating defective sections and stages.
3
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Specifications
Crystal Controlled
hg ~~
Output Voltages:
VFO Ranges " . approx. 0.1 volt rms Crystal Frequencies .. . approx. 0.05 volt rms
Tonin,.Dial Characteristics:
RF tuning-dial ratio 3.5 to 1
RF
Attenuator:
Range of attenuation 0 to 60 db
Number of steps 12 (5 db each)
Type of attenuator Matched-Impedance Pad Output.Cable Impedance: 90 ohms IO·MC Crystal Calibrator:
Accuracy ±0.01%
Number of check points ~..................................... 24
I·MC Calibrator:
Accuracy ± 0.01%
Number of check points 242
4.5·MC Crystal Oscillator:
Accuracy ± 0.02%
Electrical
RF-Oulput Frequencies (fundamentals):
19·28 Mc 27-40 Mc 39·50 Mc SO·90Mc
75·140 Mc 140-180 Mc 170·220 Mc 20().260 Mc
Internal Modulation:
1 Mc, 10 Mc, 4.5 Mc, 4.5 Mc and 600 cps, 600 cps.
External Modulation:
From external source up to 10 Mc From plug-infundamental crystal 1 Mc to 30 Mc From plug-in L-C circuiL. 100 Kc to 10 Mc
Tube Complement:
1 RCA·6AF4A Variable Frequency Oscillator 1 RCA-6AS6 Modulator 1 RCA-6U8 Audio Amplifier 1 RCA·12AT7 10·and I·Mc Oscillator
1RCA·6US 4.5·Mc and 6OO.cpsOscillator 1RCA-6AS6 Mixer 1RCA-6X4 Rectifier 1 RCA·OA2 Voltage Regulator
Power Supply:
Voltage _ 105·125volts Frequency 50·60 cps.
Power Consumption 45 watts
Mechanical
Hei,ht ~ 10 inches Width. .. 13lh inches
Depth 7 inches
Weight 171bs.
Finieh Blue-gray hammeroid case, satin-aluminum panel
Functions of Controls
RF RANGE-Selects one of
eight rf ranges from 20 to 260 Mc. This control simul- taneously switches the inter- nal oscillator circuits and
rotates the dial drum so the corresponding frequency
scale is in view.
RF TUNING - Is a fine-
tuning control used in con- junction with the RF
RANGE
control to select the desired output frequency.
OUTPUT - The modulated or un modulated rf output from the generator is avail- able at this connector. The output connector
accommo-
dates the
rf-output
cable supplied with the instrument.
RF ON· OFF-When set to "OFF" position, removes B+
voltage from the variable- frequency oscillator and reno ders the oscillator inopera-
tive. This control must be set to "OFF" to obtain the
separate 1.,4.5-, and 10·Mc output.
I
·4·
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RCA Crystal-Calfbrared Marker Generator WR·99A
o IIt.(O§
0
0:0
0
RF ATTENUATION-Uti· lizes frye slide switches to provide step attenuation of the rf-output signal. When
the slide switches are placed in their "down" positions, attenuation in steps of IS, 10, or S db is provided. When the switches are set to
their "up" or "out" positions, no attenuation occurs.
Because the attenuation provided by each switch is additive, the switches may be used to provide attenua-
tion in any amount from zero to 60 db.
RF IN-External
rf
signal is fed in here when the WR· 99A is used as a heterodyne frequency meter. This ter- minal connects to therfde-
I
I
tector. When an external signal is beat with the vfo or
or IO·Mc oscillator signal from the WR·99A, an audio beat note will be heard from the loudspeaker.
AF GAIN·POWER OFF- Turns power off when set to "POWER OFF" position; in- creases volume level from loudspeaker when turned clockwise.
MOD IN-External modula- tion signal to be superim- posed on the rf output from the WR-99A is fed into this terminal. The MOD IN ter-
minal connects directly to the internal modulator stage.
When the RF ON-OFF control is set to "OFF" and the
CAL/MOD control is set to "600
"V",
the internal
600·cps signal is available separately at this terminal.
I I
CAL/MOD-Selects type of modulation applied internally
o
0 00 0 0
0
§
or externally to the rf-output
o
0
E
o._
signal or made available at
t=:======-=-""'=::;r"'"
the output terminal. When this control is set to "OFF", no modulation is applied. When set to one of the seven remaining positions,
modulation is as given below. NOTE: With the RF
ON-OFF control set to "OFF", any type of modula-
tion except "600""\.,", is available at the OUTPUT connector.
"10 MC CAL"-Crystal-controlled audio calibrat- ing beats are provided at 10-Mc intervals at fre- quencies which are multiples of 10 Mc throughout the tuning range of the WR·99A. Makes possible precise calibration of the variable-frequency oscilla- tor from 20 to 260 Mc.
·5·
"1 MC CAL"-Audio calibrating beats are pro- vided at I·Mc intervals at frequencies which are multiples of 1 Mc throughout the tuning range of the WR-99A. Makes possible calibration of the variable-frequency oscillator from 20 to 260 Mc.
"1 MC&EXT CAL"-When a crystal or L-C circuit is plugged into the socket at the rear of the instrument, the external unit can be synchronized with the I-Mc internal oscillator to give calibrating markers at intervals of less than 1 Mc.
An
audio beat signal will be heard from the speaker. NOTE: The crystal frequency must be at least 1 Mc or higher.
"EXT CAL"-When an external 1- to 30-Mc fundamental-frequency crystal is plugged into the socket at the rear of the instrument, the WR-99A will give harmonic output at frequencies which are
multiples of the crystal frequency.
"4.S MC MOD"-When the WR-99A is tuned to any frequency from 20 to 260 Mc, the 4.S-Mc modu- lation will appear as dual markers spaced exactly
4.S Mc away from the vfo marker on a sweep-re- sponse curve. When the WR-99A is tuned to a pic- ture-carrier frequency, the 4.S-Mc modulation will mark the sound-carrier frequency, or vice versa, on the response curve. NOTE: The 4.S-Mc markers cannot be heard as audio beats.
"4.S MC&600 '\., MOD"-AppJies both 4.S-MC and 6OO-cpsmodulation to the output signal. When the RF control is set to "OFF" and the CAL/MOD control is set to "4.5 MC&600~MOD", only these
two modulating frequencies are available at the
OUTPUT connector. This type of output is desirable
for use in aligning sound-if amplifiers and FM detectors.
"6OO'"V MOD"-lmposes 600-cps audio modula-
tion on the rf-output signal. When the output is tuned to the frequency of a TV picture carrier or picture intermediate frequency, the WR·99A may be used to produce approximately 6 to 11 horizontal bars on the picture-tube screen for checking vertical linearity. The 600-cps modulation is also used to align FM detectors by the "zero signal" method.
I
o
o
0'
t~
GND-connects directly to chassis ground and case.
00000
O
-
o~o
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Calibration and Operation
General
Before the WR·99A is put into use, it is important that the functions of controls and uses of the con- nectors be understood. The purposes of the controls and connectors are described under "Functions of
Controls".
This section explains how to calibrate the WR·99A
and how to set up the instrument to provide an un- modulated marker signal of a desired frequency, or
.a marker signal which is modulated with one or more different modulating signals. Some important sugges- tions are also given for connecting the WR·99A to the equipment under test and to auxiliary test equipment.
Because the Applications section does not include instructions for setting up and adjusting the WR·99A, the user should first make sure he understands the operation of the instrument before using it in align.
ment applications.
WR·99A Dial Scales
The 20 to 260·Mc tuning range of the WR·99A is
divided into eight convenient tuning ranges (see Figure 2). The most-used frequencies in the inter- mediate-frequency and channel- frequency ranges are spotted individually on the scales. For example, 21.25
and 25.75 Mc are spotted on the first range and -the
intercarrier intermediate frequencies of 41.25 and
45.75 are spotted on the third range. In the TV -carrier ranges, the picture. and sound-carrier frequencies are spotted individually to facilitate alignment. All these frequency settings should be used only after the WR· 99A has been calibrated against the nearest crystal check point, as described elsewhere in this section.
I
(
Figure 1. IF· output
cobl.
lupplled with WI-99A.
Calibration
I·Me and IO-Mc Calibration
Calibration of the WR·99A is necessary before the instrument can be used to provide accurate marker signals. Calibration is accomplished by beating the
in-
ternal variable- frequency oscillator signal with either
or IO·Mc internal oscillator signals. These oscilla- tors provide harmonic calibrating signals throughout the tuning range of the WR·99A. Thus, it is possible to accurately calibrate the WR·99A at I·Mc or lO·Mc
intervals from 20 to 260 Mc.
As
the tuning dial is turned, beat notes other than those at or 10·Mc intervals will be heard. It will be necessary to exercise care to avoid confusing these
extra beat notes with the normal calibrating beats. These extra beats are weaker than the normal cali-
brating beat notes, and are usually more prevalent on the lower ranges. The extra beat notes are caused by
harmonics of the calibrating oscillator beating with harmonics from the variable-frequency oscillator. Cali- bration procedure is as follows.
Connect the power cord to an ac outlet supplying
105·125 volts, 50·60 cps, and tum the AF GAIN con-
trol clockwise from the "POWER OFF" position. Allow
15 minutes for the instrument to reach a stable oper·
ating temperature.
1. Connect the output cable to the OUTPUT
connector.
2. Set the RF RANGE control to the desired fre-
quency range, as indicated on the dial scales.
3. Set the CAL/MOD control to the "10 MC CAL"
position.
4. Set the RF control to "ON".
5. Adjust the RF TUNING control to position the dial pointer at the desired IO·Mc calibration point on the tuning dial. A strong beat note should be heard from the speaker. Carefully adjust the RF TUNING to obtain zero beat.
6. Observe the position of the dial pointer.
If
the pointer does not coincide exactly with the IO·Mc cali- bration mark on the tuning dial, slide the pointer, by means of the small knob at the bottom of the pointer, to the left or right, as required, to line the pointer up
6
Page 7
RCA Cryaral-Cahbrated Marker Generator WR-99A
C
19
20
21 22 23 24
25
26
27
28
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! I I ! !
!
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~
MC
C
27
28
29
30 31 32 33
34
35
36
37 38 39
40
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~
I I !
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,,!" ,!,,,!" ,!I I
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39
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41 42 43 44 45 46 47 48
49
50
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G G
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c
50 55
60
65 70 75 80 85 90
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MC
.--,--,
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75
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MC
80 90
100
110 120
130 140
I"" "'1'.""""'."""'1'1""""'.""" "' •• ,.",,,
II
150
160
210
C 140
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170 190
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180
MC
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200
220
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200 210
230
P-7_~ P-8-5 '_9_~ '-IO-S
,-n-s
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240
260
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!, I
MC
Figure 2_ Dial scale. for WR-99A. N,ote the most-u.ed TV frequenci •• are spotted individually.
with the dial-scale calibration mark. NOTE: Leave the RF TUNING control set to the zero-beat setting while making this adjustment. The dial pointer has approxi- mately 1 inch of play, permitting correct calibration at the nearest· calibrating point.
After setting the dial pointer at the 10 MC check
point which is closest to the desired frequency, set
the CAL/MOD control to the "IMC CAL" position.
Adjust the RF TUNING control to pick up the 1 MC beat at the point nearest the desired frequency.Ifthe pointer does not coincide exactly with the 1 MC cali- bration mark on the tuning dial, slide the pointer to the left or right as required to line the pointer up with
the dial scale calibration mark. Leave the RF TUNING control set for zero beat while making this adjust- ment. The calibration is now accurate at this 1 MC point and for some distance on either side.
The WR·99A should always be calibrated at
the beat point whichisnearest to the frequency
toheused.
As an example, if it is desired to set the generator
accurately to 45.75 MC, the procedure is 'as follows:
1. With the CAL/MOD control in the 10 MC CAL position, pick up the 50 MC beat on the 39 to 50 MC dial scale. Slide the pointer,ifnecessary, to coincide with the 50 MC dial scale calibration mark.
2. With the CAL/MOD control in the 1 MC CAL position, pick up the beat at 45 MC. Slide the pointer, if necessary, to coincide with the 45 MC dial scale calibration mark.
3. The calibration is now accurate at 45 MC. Adjust the RF TUNING control so that the pointer lines up with the 45.75 MC mark on the dial.
Calibration from an External Source
The two-pin socket in the rear of the WR-99A case
(see Figure 4) connects to internal circuitry and per- mits use of an external crystal or L-C circuit in cali- brating the WR·99A at other than 1- or 10·Mc inter- vals. In addition, when the vfo in the WR-99A is made inoperative the modulating signal of the external unit is available separately at the OUTPUT connector. For example, any fundamental-cut crystal in the range from 1 to 30 Me or a Colpitts-type L-C circuit designed to operate from 100 Kc to 10 Mc, in which the point between the two capacitors is grounded, may be syn- chronized with the internal oscillator circuit. The ex- ternal unit will produce audio beat signals up to about the tenth harmonic at frequencies which are multiples of the natural resonant frequency of the crystal or L-C circuit. In addition to these two special applications, an appropriate external unit may be synchronized with
the internal I-Mc crystal oscillator to give accurate
·7.
Page 8
RCA Crystal-Calibrated Marker Generator WR-99A
calibrating beats at less than I-Mc intervals. Procedure for using the external feature is as
follower
1.
With power applied to the WR-99A and the out-
put cable connected to the OUTPUT connector, set the
RF
control to "ON".
2.
Set the CAL/MOD control to "EXT CAL". Turn
up theAFGAIN control.
3. Plug a fundamental-cut
1-
to 30;Mc crystal into
the socket at the rear of the instrument case.
4. Tune the
RF
TUNING control and note that audio-beat signals occur at intervals which are mul- tiples of the fundamental frequency of the external crystal, up to about the tenth harmonic.
NOTE:
If
an external Colpitts-type L-C circuit is connected in place of the crystal, ground the center of the two capacitors by means of a soldering lug to the screw adjacent to the crystal socket.
To obtain locked-in calibrating markers at less than I-Mc intervals, the same procedure used above should be followed except that the CAL/MOD control is set
to "1 MC&EXT CAL" and an L-C circuit must be used. The external L-C circuit must be an exact sub- multiple of 1 Mc to avoid the generation of an exces- sive number of intermediate beat notes. For example, an O.25-McL-C circuit can be plugged in and adjusted by means of a tunable slug in the coil to zero beat with the I-Mc crystal in the WR-99A to give O.25-Mccheck points throughout the tuning range of the WR-99A. In all these applications described above, the external crystal or L-C circuit will give sideband markers when the RF control is set to "ON". When the RF control is set to "OFF", the modulating signal is available sep- arately at the OUTPUT connector.
--
-
-
---
-
Figure 3. Rear ·iocket-for c~nnection of external crystal or
ColpiHs-type L-C circuit.
Use of 4.5-Mc Sideband Markers
When the WR-99A is set up to deliver an output sig- nal on either the picture-carrier or sound-carrier fre- quency of a TV channel, sideband markers which are spaced exactly 4.5-Mc each side of the vfo marker may be obtained by setting the CAL/MOD control to the "4.5 MC MOD" position. For example, if the WR-99A is tuned to deliver an output signal at the channel 4 picture-carrier frequency of 67.25 Mc and 4.5-Mc modulation is applied, an additional marker
win
be
observed on the sweep-response
curve.
at the
sound- carrier frequency of 71.75 Mc. Thi; feature facilitates checking of bandpass response curves from tuners and
the overall response of both color and black-and-white TV receivers.
Cottpling the WR-99A to the Test,Circuit
Wherever possible in alignment applications, the WR-99A should be used with a marker-adder unit, such as the RCA WR-70A RF/IF /VF Marker Adder.
Test setups which utilize marker-adder units are de- scribed in the "'Applications" section.
If
the signal
from the WR-99A is coupled directly into the test cir- cuit, the recommendations which follow should be observed.
The rf-output cable provided with the WR-99A should always be used for coupling the instrument to other equipment. The cable is shielded throughout its length to prevent excessive radiation of the output signal and to minimize hum pickup. The output clip should be connected as closely as possible to the point of signal injection and the ground clip should be grounded close to the injection point. When the marker is fed into the tuner, the ground should be connected to the tuner shield. Do not connect the output cable to any circuit containing B+ voltage. Failure to observe this precaution may result in damage to the WR-99A.
Figure 4. RCA WR-70A Marker Adder.
·8·
Page 9
RCA Crystal.Calibrated Marker Generator WR·99A
When the WR·99A is used to provide a marker for a high.gain circuit, such as a TV receiver, direct con- nection of the cable to the injection point may not be necessary. Often, it is sufficient to lay the output clip near the injection point, or to connect both clips to the chassis near the injection point. This arrangement has the advantage of extremely low circuit loading but has the disadvantage of possible injection of the signal into adjacent circuits. For overall alignment, the
marker may be coupled into the receiver by connecting the output cable directly to the antenna terminals, to the tuner mixer stage, or to the grid circuit of the first picture-if stage.
One of the best methods of injecting the signal into the if strip consists of lifting up the shield on the tuner mixer tube and clipping the rf-output cable to the tube shield. The shield should be kept in an elevated po- sition to prevent shorting the injected signal to ground. The ground clip should be connected to the tuner shield. With this method of injection, the marker is capacitively coupled into the circuit through the ca- pacitance between the tube shield and the plate of the
mixer tube. It may be necessary to increase the rf output from the WR·99A when this procedure is used.
The advantage of this method is that circuit loading is slight compared with direct-coupling methods, and dis- tortion of the sweep curve is minimized.
Another method consists of clipping directly to the insulated portion of the grid lead of the mixer stage. Unless care is taken when this method is used, how-
ever, detuning of the high impedance mixer circuits may occur and result in a distorted sweep curve and an erroneous picture of alignment.
In general, the RF OUTPUT attenuator should be
set to give the smallest amount· of output necessary to obtain a marker of the desired height on the response curve.Iftoo strong a marker signal is injected into the
circuit under test, it is possible that overloading may cause distortion of the curve and result in an erroneous picture of the alignment. The vertical gain control on
the oscilloscope should be set at or near the maximum
gain point so the oscilloscope furnishes a good share of
the signal amplification.
If
this technique is used, the
amount of injected signal can be kept low.
9
Page 10
Application
General
Eliminating AGe Action
Because the agc voltage in a TV receiver varies in accordance with the signal fed through the if amplifier to the agc rectifier, a varying dc voltage is present on the agc bus. This voltage is applied to the grids of some or all of the if-amplifier tubes and may also be fed to the grid of therfamplifier tube.Ifthis voltage is not rendered inoperative during alignment, difficulty may be experienced in shaping the response curve, and final results may be misleading.
This difficulty may be avoided by either disconnect- ing the age system or rendering it inoperative through application of an external amount of fixed bias which
is
the same as that provided during normal operation
of the agc system. The RCA WG-307B TV Bias Supply
(See Figure 5) is recommended. This supply furnishes three output voltages continuously adjustable from 0 to -15 volts, as well as -100 volts (fixed) for use in color-TV receivers.
If
the RCA WR-69A Television/FM Sweep Genera- tor is employed in the alignment setup, bias may be taken from the bias-supply terminals on the generator. In addition to being a valuable aid during if alignment, the external bias voltages are highly useful in tracking down trouble in agc circuits.
Alignment Test Setups
In sweep-frequency alignment, the sweep generator is tuned to sweep the band of frequencies normally passed by the wide-band circuits in the TV receiver,
and a trace representing the response characteristics of the circuits will be displayed on the oscilloscope. The WR-99A is used to provide calibrated markers along the response curve for checking the frequency settings
FigureS.RCA WG-307B TV Bias Supply.
of traps, adjustment of capacitors and coils, and for measuring overall bandwidth of the receiver.
When the marker signal from the WR-99A is coupled into the test circuit, a vertical "pip" or marker will appear on the curve. When the WR-99A is tuned to a frequency within the pass band accepted by the re- ceiver, the marker will indicate the position of that frequency on the sweep trace. The technician then
adjusts the circuit components to obtain the desired waveshape, using the different frequency markers as check points.
The order in which various sections of the television
receiver should be aligned may differ between different
models of receivers. In all cases, the alignment order
given by the manufacturer in his service notes should be followed.
Itisnot possible, therefore, to recommend a single alignment procedure which can be applied with equal success to all television receivers. Instead, the applica- tion data given in the following pages are designed for use in conjunction with the manufacturer's service notes to aid the technician in aligning a receiver cor- rectly and efficiently.
Receiver alignment requires, in addition to the WR-99A Calibrator, a sweep generator having essen- tially fiat output and good sweep linearity, a cathode- ray oscilloscope, and a vacuum-tube voltmeter. An RCA WR-69A or WR-59-series Sweep Generator, an RCA WO-9lA Oscilloscope, and an RCA VoltOhmyst*, such as the WV-77E, WV-87B, or WV-98B are recom- mended. A marker-adder unit, such as the RCA WR-
70A RFIIF/VF Marker Adder, can be used to advan-
tageinthe alignment setup.
Tuner Alignment
To clear up any misconception that a tuner is a
complicated device, consider the tuner when stripped to its essentials. Except for the switching arrangement
and the usual high and low-pass filters, it is about as
simple as the input of a broadcast receiver. This fact should be remembered when trouble-shooting problems arise which are common to all channels. In these cases, it is good practice to work with the tuner set to only one channel position until the trouble is corrected. Afterwards, other channel positions can be compared
·TMK Reg. U.S. Pat. Off.
10
Page 11
RCA Crystal-Calibrated Marker Generator WR-99A
with the initial one for sensitivity, switching noise,
and general performance.
If
the tuner is satisfactory· in these respects, it is advisable to check the alignment by observing the response curves for each channel. Curves for the in- dividual channels should be examined and compared with those shown in the manufacturer's service notes.
If
a response-curve check indicates that alignment is required, the technician should refer to the alignment curves given in the service notes as guides and follow closely the recommended alignment procedure.
Alignment should not be attempted until these pre- liminary tests have been completed. Futhermore, the technician should be aware that most tuners, unless tampered with, are correctly aligned. This knowledge
can often prevent misalignment of a good tuner.
The primary purpose of alignment is to obtain a response curve of proper shape, frequency coverage, and gain. Most tuners merely require "touch-up" alignment in which relatively few of the adjustments are used. Generally, complete over-all alignment is required only when a person with inadequate knowl- edge or equipment has worked on the tuner. For a complete alignment job, it is desirable to follow a specific sequence of adjustments, the sequence depend- ing upon the type of tuner. However, where only touch-up alignment is required, the sequence of adjust- ment is usually unimportant.
In principle, complete front-end alignment includes
alignment of the antenna input circuits and adjustment
of the amplifier andrfoscillator circuits. The antenna
input circuits are usually aligned to give a response curve which has a sharp drop-off slightly below channel 2 and which is flat up through channel 13.
In effect, the input circuits, which consist of two or more traps and high-frequency peaking circuits, act as a high-pass filter. Their correct alignment is important in keeping low-frequency interference from entering the receiver through the tuner circuits. Adjustment of
P 5
Figur.6.Typical tuner curve for channel
8.
the input circuits is usually critical but they seldom require service.
Alignment of the rf, amplifier and oscillator stages,
however, is a more familiar job. Adjustments include
setting the oscillator. frequencies for channels 2 through
13, setting one or more traps to their correct frequen- cies, and adjustment of tracking with the rf amplifier. The converter transformer may also require adjust- ment along with the tuner.
Al! these adjustments require that a sweep signal from the sweep generator and a marker signal from the WR-99A be fed into the tuner so that a response curve with markers will be reproduced on the oscillo- scope screen, Alignment is accomplished by setting adjustments so the waveshape on the oscilloscope screen resembles the waveshape shown by the manu-
facturer in his service notes. The notes show separate
curves for each of the 12 channels. Each channel is
aligned separately to obtain the desired curve shape.
The marker signals from the WR-99A are USEdto pro-
vide frequency reference points to aid in shaping the
curve.
With the sweep generator set to deliver output on channel 8, for example, and 4.5-Mc interval markers injected from the WR-99A at 181.25 and 185.75 Mc, a typical tuner curve for channel 8 will resemble that shown in Figure 6. The markers on the curve show the separation between the picture and sound carriers. Since the rf sections of the TV receiver must pass both sound and picture signals, a bandpass of approximately 6 Me is required. The locations of the sound and pic- ture carrier frequencies for all vhf channels, which are shown in Table Ilpage] 7' ,are individually marked
on the dial scales.
A necessary preliminary to alignment is a check of !he test setup. For example, rf bias should be checked and proper connection points for test equipment deter- mined. All equipment should be given a 20-minute warm-up time to enable circuits to stabilize operation.
If
the tuner is to be aligned in the receiver, the tuner curves should be observed with the first if-amplifier stage out of operation. Removal of the first if-amplifier tube is generally sufficient to avoid any curve distortion caused by the if amplifier. In some tuners, resonance in the mixer plate circuit may also produce undesirable reflections. Generally, to remedy this situation, the picture-if amplifier input must be loaded or the
if-
transformer primary must be detuned.
The tuner oscillator should be in operation during
alignment.
If
it is not, the lack of oscillator injection
voltage at the mixer grid will alter the mixer bias,
.
"
.
Page 12
RCA Crystal-Calibrated Marker Generator WR·99A
resulting in an increase in amplitude of the response curve and distortion of the waveshape. The oscillator
frequency of intercarrier-type receivers should be checked by use of the heterodyne. frequency meter method or the method recommended by the receiver manufacturer.
Serious misalignment of the tuner or considerable difficulty or failure in alignment may indicate a defec- tive component.Ifproper alignment procedure fails to produce correct tuner curves, the technician should check individual components in the rf umt.
Over-all Picture-IF Alignment
The general procedure forifalignment of split-sound and intercarrier types of television receivers is the same; the major differences being in the number of intermediate frequencies used and the frequencies. ern- ployed. As in tuner alignment, the procedure described in the manufacturer's service notes should be followed carefully and response waveforms checked against those shown in the service notes.
If
a television receiver is to give wide-band amplifi- cation to the television signal, the picture-if system of the receiver must pass a frequency band approximately
3.5 to 4 Mc wide. This is necessary to insure that all the video information is fed through to the kinescope grid and that the resultant picture has full definition.
The bandpass of color TV receivers must be essen- tially flat to beyond 4 Me to insure that color informa- tion contained in the color side bands is not lost. Two special marks are provided on the WR·99A dial to aid in checking alignment. One mark is placed at 42.17 Mc, the color sub-carrier intermediate frequency. The other mark is placed at 41.65 Mc, which is the "knee" or drop-off point on the response curve.
The sweep generator, marker generator, and the oscilloscope provide the means for determining the shape of the response curve and the width of the band-
pass. With the equipment set up to obtain a response curve, the WR·99A is used to check the bandwidth directly in terms of frequency as follows.
Tune the WR-99A so the marker falls at a point ap-
proximately 70% up the curve slope. Read the Ire-
quency at this point directly from the marker generator dial scale. Tune the generator so the marker appears on the opposite side of the bandpass curve at the 70% response point. The frequency is read from the dial scale. The difference between the two settings is equal
to the bandwidth of the amplifier.
Two kinds of picture-if systems are generally used
to give the necessary bandwidth. The overcoupled
if
system employes transformers which have their pri- mary and secondary windings tuned to the same frequency. The transformers are overcoupled to obtain a flat-topped response curve of the desired bandwidth. The other method, the stagger-tuned system, employs transformers (coils) which are stagger tuned to dif- ferent frequencies to produce a final over-all if reo sponse of the desired bandwidth. Some television receivers employ if systems which utilize both these principles. It is important, then, that the alignment instructions given in the service notes be followed closely.
To obtain an over-all picture-if response curve, con- nect the direct probe of the oscilloscope across the second-detector load resistor, which provides a de- modulated signal to the oscilloscope. Connect the ground cable to the receiver chassis. Because of the high degree of signal amplification in the if-amplifier section, the oscilloscope gain may need to be reduced to a low level, but not to the point where it is necessary to use a high level of output from the sweep generator.
An over-all if response curve may be obtained by feeding theifsweep signal into the amplifier at the input to the firstifstage or into the mixer stage.Ifthe markers from the WR·99A are injected into the same point, intermediate marker frequencies should be used.
Manufacturer's procedure usually calls for stage-by- stage alignment, starting with the lastifstage and working forward. Sometimes it may be necessary to change the sweep oscillator injection point to the grid of the stage being aligned, or to the plate of the stage preceding the stage being aligned. This insures that the response curve is not affected by characteristics of forward, misaligned stages. As the grid and plate tun- ing adjustments of .each stage are checked, the fre- quency of theifmarker is changed accordingly.
Analysis of the Sweep-Response Curve
As
an example of a typical response curve for a TV
receiver is shown in Figure 7. The frequency relation of the sound carrier to picture carrier is reversed in the if amplifiers because the .receiver local oscillator operates at a frequency higher than that of the trans-
mitted carrier. Examination of the waveform will show that the sound component has been sharply attenuated.
The following two characteristics of the picture-if
response curve should be noted: (1) the picture-carrier
is set at approximately 50% of maximum response and
12
Page 13
RCA Crystal-Calibrated Marker Generator WR-99A
Figure 7. Sweep-response curve for picture-if amplifier and de'-
tector. Marker shows picture-carrier frequency.
(2) the sound carrier frequency must be at 1.0% or less of maximum response. The picture carrier is placed at approximately 50% of maximum response because of the nature of single' sideband transmission, the system used in transmitting television signals.
If
the circuit is adjusted to put the picture carrier too high on the response curve, the effect will be a general decrease in picture quality caused by the resulting low- frequency accentuation; placing the picture carrier too
low on the curve will cause loss of the low-frequency
video response and result in poor definitio~. Loss of
blanking and proper synchronization will also occur.
The skirt selectivity of the picture-if curve is made sharp enough to reject the sound component of the composite signal. The sound carrier is kept at a low level to prevent interference with the video signal. To achieve this selectivity in split-sound receivers, an absorption circuit, consisting of a trap tuned to the sound intermediate frequency, is used. Some receivers include additional traps tuned to the higher frequency of the adj acent channel sound carrier. These traps have a marked effect on the shape of the response curve.
Alignment of traps is described under the headinz
"T ~
rap Alignment".
Checking Response of Individual Stages
The response of individual 'if-amplifier stages or of two or more stages together may be checked by setting up the sweep generator and WR-99A as shown in Figure 8, The sweep signal is fed into the stage im- mediately preceding the stage being checked, The re- sponse curve is checked on the oscilloscope, which is connected across the second-detector load resistor. Be- fore attempting sweep alignment of the amplifier sec- tion, the age circuit should be rendered inoperative by
either disconnecting the age bus or by using a bias box,
as described in the section, "Eliminating AGC Action".
Therfcable from the sweep generator is connected to the grid of the if-amplifier stage ahead of the stage
CRO,
WR-8tA
o
TO
MIXER
o
0
TI
1
OtT
LOAD
RES
Figure 8. Method for checking response of third if-amplifier stage
and detector.
to be checked to isolate the test equipment from the stage being checked. Therfoutput cable should not be connected to the grid of the stage being checked be- cause even slight loading of the high-impedance grid
circuit may cause a change in circuit impedance and result in distortion of the normal response character- istic, The marker signal from the WR-99A should be
fed to the grid of the mixer tube.
With equipment set up as shown in Figure 8, a re- sist-or of small value, such as 470 ohms, should be connected across the primary of the following if trans- former. The resistor acts to swamp the primary winding and prevents inductive reactance of the winding from affecting the bandpass characteristics of the amplifier being checked. The shape of the response curve on the oscilloscope will be determined by the bandpass char- acteristics of the amplifier stage and the detector circuits.
If
it is desired to check the bandpass characteristics of the detector circuit only, the sweep generator output cable should be moved from point "B" to point "C" and the swamping resistor, R., placed across the pri- mary of T4. Response of the second and thirdifampli- fier stages and the detector stage together may be checked by moving the rf output cable to point "A" and connecting the swamping resistor across the pri- mary of T2.
Trap Alignment
One or more traps may be contained in the rf unit and picture and sound if amplifiers, depending upon the type of receiver. Traps are included to attenuate
specific frequencies, such as adjacent picture and sound
carriers, or picture. and sound-if signals in v.ari~us
parts of the receiver.
(Continued on page 18)
. 13·
Page 14
r------------------------------------------------ --- ---- ------- --- ------
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2.CAPACITANCEVALUES LESS THAN
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ARE IN UF S 1.0
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3.
SWITCHSI B S2 VIEWED FROM FRONT WHEN IN MAX. COUNTERTERCLOGKWISE POSITION.
4 ALL VOlJAGES MEt>SUREDWITH A·'VOLTOHMYST.'
INDICATED VOLTAGES ARE FOR REFERENCE ONLY
ANO MAY VARY WITH DIFFERENT INSTRUMENTS. VOLTAGES MEASURED WITIi CONTROLS SET AS FOLLOWS'
51 ON
50'90
MC RANGE.
~~ <?~N':~ MC CAL' POSITION.
S9
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. 14 .
Schematic I
Page 15
ATTENUATOR
r--------------------- ------ -- ----- - ----.,
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232899-9
. '5 .
Page 16
Replacement Parts List
WR-99A
When ord.rlng r.plocement port" Includ. ,erlol number ond code number of In,trument.
Order ports throullh a local RCA distributor.
Symbol
No.
Description
ClA C1B
CIC ClD C2 C3 C4 C5 C6
C7toC12 C13
C14 CIS C16 C17 C18 C19 C20
C21 C22
C23 C24 C25 C26
C27 C28 C29 C30 C31
C32 C33 C34
C35 C36 C37 C38 C39
C40 C41 C42AC42B
C43 C44 C45 C46 C47
C48 C49 C50 C51 C52 C53
C54
C55
CRI CR2
EI
J1
J2 J3 J4 J5
Ll 12
L3
IA
Capocitors
Variable: 4
-sections .
Trimmer: 0.5-5 I'l'f .
Mica: 100 I'l'f ±10%. 500 volts . Headed lead: 4.7 I'l'f ±20%. 500 volts Ceramic disc: 3300 I'l'f +100%
-0%.500 volts .
Ceramic: 1500 I'l'f + 100% -0%.
500 volts : .. Ceramic: 47 1'1'£±20%. 500 volts ... Ceramic: 330 I'l'f ±20%. 500 volts .. Ceramic: 15001'1'£ ±20%. 500 volts. Paper: O.ll'f ±20%. 200 volts . Ceramic: 3301'1'£ ±20%. 500 volts .. Paper: 0.0221'£ ±20%. 400 volts . Paper: 0.47 1'£±20%. 400 volts . Headed lead: 4.7 I'l'f ±20%. 500
volts .
Trimmer: 0.5-5 1'1'£.. . . . . .. . .
Ceramic disc: 3300 I'l'f +100%
-0%. 500 volts . Ceramic: 27 I'~ ±10%. 500 volts . Variable: 5-25 1'1'£ . Ceramic: 12 I'l'f ±20%. 500 volts . Ceramic disc: 3300 I'l'f +100%
-0%. 500 volts . Ceramic: 391'1'£ ±10%. 500 volts . Ceramic: 120 I'l'f ±20%. 500 volts .. Ceramic: 100 I'l'f ±10%. 500 volts .. Ceramic disc: 33001'1'£+ 100% -0%.
500 volts . Ceramic: 12 I'l'f ±10%. 500 volts . Ceramic: 3301'1'£ ±20%. 500 volts ..
Paper: 0.11'£ ±20%. 200 volts . Ceramic: 12 I'l'f ±20%. 500 volts . Paper: 0.11'£ ±20%. 200 volts . Ceramic disc: 33001'1'£ + 100%
-0%.500 volts . Ceramic: 27001'1'£ ±20%. 500 volts. Variable: 5-25 1'1'£ . Electrolytic: 30-301'£ + 100%
-10%.350 volts .
CeJamic: 3300 I'l'f +100% -0%.
00 volts .
Ceramic disc: 33001'1'£ + 100%
-0%. 500 volts .
Ceramic disc: 1500 I'l'f + 100%
-0%. 500 volts . Ceramic: 1201'1'£ ±20%. 500 volts .. Variable: 3-121'1'£ . Ceramic: 5.6 1'1'£± 1.0 I'l'f. 500 volts. Variable: 3-12 1'1'£ . Ceramic: 5.6 I'l'f ±LO 1'1'£.500 volts. Variable: 5-25 I'l'f . Ceramic: 47 1'1'£±10%. 500 volts .
Electrolytic: 10 I'f. 25 volts .
Ceramic disc: .01
}if.
500 volts .
******
Resistors
Stock
No.
Stock
No.
Description
214763
16
214767 213732
76373 70392 31048
48982
502012 502222 502410 502347 502147 512227 512339 502410 502127
33571
502056
33571
502118 502133 502410 502447
502522 214790 522312
33571
502127
502410 502447 502347
Crystal: type IN34-A . Post. binding . Connector:
RF
Output .
Jack: ModInand RF
In .
Jack: single contact . Connector . Inductor. adjustable . Inductor, adjustable . Inductor, adjustable . Inductor, adjustable .
502447 502410
512333
Symbol
No.
L5
L6toL9
LIO
Lll
LSI
PI P2 P501
Inductor. adjustable . Inductor . Inductor, adj ustable .
Reactor. filter: 13.35
H .
Speaker: 3" P::\l
type .
Cord.
power:
78" long. with plug . Connector: for attenuator . Connector:
coaxial-type,
for
RF
cable .
502456 503433
214769
93463 103856 102235
213734 214789
75609
75792
75610
73784
75792
73562
78977 102235
93463
213734 205918 204811
94228
213734
75450
76347
214787 213734
214792
75792
Rl Composition: 12 ohms ±10%.
}1
watt .
R2 Composition: 2200 ohms ±10%.
Y2
watt .
R3 Composition: 100.000 ohms ±10%.
Y2
watt .
R4 Composition: 47.000 ohms ±10%.
Y2
watt .
R5 Composition: 470 ohms ±10%.
}1
watt .
R6 R7 Composition: 2700 ohms ±10%. 1
watt .
R8 Composition: 39,000 ohms ±10%.
1
watt .
R9 Composition: 100,000 ohms ± 10%,
Y2
watt. .
RIOtoR12 Composition: 270 ohms ±10%.
}1
R13
I
Co":n~ti~~~·
i30'~h~~'·±5·%·. ~.
watt .
R14 Composition: 56 ohms ±10%,
}1
watt .
R15toruo Composition: 130 ohms ±5%.
Y2
watt .
R21 R22 Composition: 180ohms ±10%.
}1
watt .
R23 R24 Composition: 330 ohms ±10%.
Y2
R25
I
Co':~iJ.~~·:
·ioo.ooo
'~h~{s'
±
iO%: .
Y2
watt .
R26 R27IComposition: 470.000 ohms ± 10%.
:Y2
watt . ru8 Composition: 2.2 meg ±10.Y2watt. ru9 Variable: 0.5 meg ±20%. ~ watt
(includes 89) .
R30 R31 Composition: 12.000 ohms ±10%. 2
watt .
R32 Composition: 130ohms ±5%.
Yz
watt .
R33 Composition: 270 ohms ±10%.
Yz
watt .
R35 Composition: 100.000 ohms ±%10.
Yz
watt .
R36 Composition: 470.000 ohms ±10%.
Yz
watt .
R3i Composition: 47.000 ohms ±10%.
}1
watt .
R38 R3.l) Composition: 470.000 ohms ±10%.
Y2
watt .
R40 Composition: 100.000 ohms ±10%.
Yz
watt ~ .
R41 Composition: 33.000 ohms ±10%. 1 R42 Co':;'~iiio~':
·iio.ooO·ohl~;s·
±iO%:'
Yz
watt .
R43 Composition: 560.000 ohms ±10%.
Yz
watt .
R44 R45 Composition: 330.000 ohms ±IO%.
}1
watt , .
73784 94228 73784
213734 214791
204811 214788
213734 213734
73748 76347 56231
74182 56231 74182
204811
77531
59395
2.12151 96257
214783 214782
51388
214766 214765 214764 214764
Page 17
Symbol
No.
R46 R4i
R48
R49 R50 R51 R52
R53
R54
R55
R50l
81
82
S3 to 87
88
S9
Tl
T2
Xl
Yl
Y2
Delcription
Composition: 210.000 ohms ± 10%.
~ watt .
Composition: 560 ohms ±10%. ~
watt .
Composition: 68.000 ohms ± 10%,
~ watt .
Composition: 220,000 ohms ±10%,
Y2
watt .
Composition: 100,000 ohms ±10%,
~ watt .
Composition: 470.000 ohms ±10%,
Y2
watt .
Wire Wound: 5000 ohms ±20%,
5 watt .
Composition: 12 ohms ±10%.
~ watt .
Composition: 270 ohms ±10%.
~ watt .
Composition: 100 ohms ±10%,
~ watt _ .
CORrc~~\~).:
.9.1~~~~'. ~
.~a~~?~r..
••••••
Siock
No.
Symbol
No.
502427 502156 502368 502422 502410 502447 205065
502012 502127
47452
214798 214770
214469 214760 214793
37806
214781
214795 214796
D.lcriptlon
Milc.llon.oul
Bezel: polystyrene, silver . Cable, rf-output: complete . Capacitor: ceramic-disc, 10.000
jl.jI.f
+100%, -0%,500 volts . Clip alligator: for rf cable . Foot, rubber: for carrying case . Handle, carrying . Insulator: black, for alligator clip . Insulator: red. for alligator clip . Knob, control: 1~6'" dia, blue . Knob. control:
134'" dia,
with pointer,
blue .
Knob. control:
134'"
dia, blue . Lamp: 6.3 volts . Pointer assembly: complete with
slider, slider spring, pointer handle, and pointer .
Pulley. dual: I'" O. D.X1~6'" long ..
Pulley, single:
34'"
x 1.5'" dia .
Pulley; drive: for tuning shaft, 2'"dis
x
1.4'" wide .
Pulley. single:
34'"
thick
x
2Ys
M
dia ..
Pulley, single: ~6'" thick x 3~" dia ..
Pulley. single:
%4'"
thick x
Ys
M
dia,
aluminum .
Pulley, single: ~ .. thick x ~'" dia,
aluminum : .
Scale. dial: calibrated . Shell: for rf cable. match pair . Socket. tube: 7-pin . Socket, tube: 9-pin . Socket, pilot lamp . Spring. coil: 0.156'" dia x
U6
M
long . Spring, coil: 0.185'" dia x I'" long . Stud: for carrying handle . Window: for dial .
Stock
No.
214785 214797
73960
35262 211887 212102
99539 204879 212148
214778 214779
11891
214772 214777 214776
204480 214775 214774
214761 214762
214768
47452 204899 204900 214780 214784 214771 214786 214773
Switch. rotary: 4 sections. 8 positions.
12 circuits .
Switch,
rl_ltary: 2 sections. 8 positions
5 circuits .
'Switch, slide: DPDT, 0.5 amp, 125
volts .
Switch, toggle: SPST, 6 amps. 125
volts; 3 amps. 250 volts .
(Part of R 29) Transformer, power . Transformer, audio output .
Socket, crystal .
Crystal: 10 Mc .
Crystal: 4.5 Mc .
TABLE I
Chonn.1 Chonn.1
l'ictvr...cafTl.r Soun"-c .... I.r
No. Fr.... IMel Fre... IMeI. Fr.... IMeI
t
2
54-60
55.25
59.75
3 60·66
61.25 65.75
4
66·72
67.25
71.75
5
76-82 77.25
81.75
6 82·88 83.25
87.75
7 174·180
175.25 179.75
8 180-186 181.25 185.75
9 186·192 187.25 191.75
10 192·198 193.25 197.75
11 198·204 199.25 203.75
12 204·210 205.25 209.75 13 210·216 211.25 215.75
.Value. given in thi. colum,Dare ideDtified on. dial
le.Ie
al
"2P''.
u3P". etc.
tV.luel
liveninthi.
column are
identified
on di.al
Kale ••
"2S", 0.35",
etc.
17
Page 18
RCA Crystal. Calibrated Marker Generator WR·99A
SCOPE
M~RKER
GENER~TOR
WR-b4A
LOW-C~P~CITANcE
PROBE HERE
INTERMEDIATE
__.-o'IJ\
rREQUENCY
MARKER
o
o
0
SOUND
TR~NS
FM
DETECTOR
Figure 9. Test-equipment setup for alignment of sound-if
ClIlpJilier.
The test-equipment setup for alignment of traps in
theifamplifier is the same as that used in conventional
if
alignment described above. A sweep·response curve is obtained on the oscilloscope screen, and a marker from the WR·99A, which is set to the frequency of the trap, is fed into the mixer stage.
Because the response of the amplifier is very low at the trap frequencies, the marker may often be difficult to see on the response curve. The use of a marker- adder unit, such as the RCA WR-70A RF /IF /VF Marker Adder is recommended for trap alignment. The unit is especially valuable in trap-alignment applica- tions because the marker is added to the response curve
after
the sweep signal is taken out of the receiver, thus eliminating all suckout.Ifa marker adder is not used, the WR·99A should be set for maximum output
and the scope gain set to maximum to increase the size of
the marker.
If
difficulty is experienced, more precise adjustment may be achieved by connecting a Volt- Ohmyst, set for de-voltage measurements, across the second-detector load resistor, and tuning the trap for minimum voltage reading on the meter.
The general procedure in aligning picture-if ampli-
fiers is first to set the traps and then to align the am-
plifier circuits. Since any adjustment of the amplifier circuits usually will slightly detune the traps, the traps may have to be "touched up" during the picture-if am- plifier alignment. The manufacturer's alignment in- structions will again determine the exact procedure to follow.
Alignment of Sound-If' Amplifiers and
FM
Detectors
A typical test set-up for aligning an intercarrier-type sound-if amplifierisshown in Figure 9. This system employs a ratio detector which reeei..es its signal di- rectly from the
last
sound-if amplifier stage. Circuits which use a discriminator detector will employ a lim- iter stage ahead of the detector circuit.
An
over-all response curve of the sound-if amplifier
and detector is ohtained
by
connecting the sweep gen· erator and the "\\R·99A at point "A", the grid of the first sound-if amplifier. Set the CAL/MOD control on the WR·99:\ to "4.5 :\-IC". The oscilloscope is con-
nected at point "C", where a demodulated signal ap·
pears. The sweep width control on the sweep generator
shouldbeset to ~ve a sweep width of approximately 1 Me.
An "S'vshaped
curve, similar to the curve shown
in Figure 10. will appear on the oscilloscope screen.
To check alignment of the first if-amplifier stage only, the oscilloscope probe should be moved to point "B" where a sweep response curve similar to that shown in Figure 11 should be obtained. The marker indicates the 4.5·Mc center frequency of the curve.
If
the marker does not appear exactly at the center of the curve, the amplifier should be adjusted as recom- mended by the manufacturer until the marker is exactly at the center of the curve. This assures that re- sponse is symmetrical and adequate audio bandwidth is obtained.
18
Page 19
RCA Crystal-Cal ibrated Marker Generator WR·99A
Figure 10. Response curve for fm-sound detector. Symmetrical Figure 12. FM-detector curve showing 600-cps modulation. Mod-
shape indicates correct alignment. ulation causes wide trace or waviness on base line. When center
frequency of detector is tuned exactly to the sound intermediate
frequency, modulation will disappear.
Figure 11. Sound-if response curve. Marker shows center of pass
band and is the sound intermediate frequency.
If
a discriminator detector is used, the stage will be
preceded by a limiter. The over-all response of the if
amplifier is checked by connecting the oscilloscope across the resistor in the grid circuit of the limiter, In some receivers, the time constant of the grid circuit may be large enough to cause distortion of the pattern when the scope is connected.Ifthe pattern is distorted, the difficulty may be eliminated by temporarily remov- ing the capacitor from the rf circuit or by shunting the
resistor with another resistor of a value determined by
experimentation.
The response of the sound-if amplifier alone in a system using a discriminator-type detector may be checked by using the same procedure as for checking
an amplifier using a ratio- type detector. Set the CALI MOD control to "4.5 Mc&600 CPS". The sound-if point should appear at the intersection of the response curve and the zero-reference line. Tune the detector transformer as indicated in the manufacturer's service notes.
If
the detector is not correctly aligned, the 600 cps
will
modulate the "S" curve, as shown in Figure 12. When the detector is set to exactly 4.5 Mc, the modula- tion will be cancelled out.
Use of WR·99A as Heterodyne Frequency
Meter
The WR-99A may be used with good accuracy to de- termine the frequency of an external signal between 20 and 260 Mc. In general, the procedure consists of feeding the signal of unknown frequency into the
WR-99A, mixing it with the vfo signal from the WR-
99A, and, by use of the zero-beat method and inter- polation, reading the frequency directly from the WR- 99A dial. This feature is particularly useful in checking the oscillator frequency in intercarrier receivers. Pro- cedure is as follows:
1.
Connect a lead from therfoutput of the external
signal source to the RF IN connector.
2. Set the tuning dial of the WR-99A to read the
approximate estimated frequency of the external signal.
3_ Calibrate the WR·99A at the I-Mc or 10-Mc check point nearest the frequency of the external sig- nal, as described under "Calibration".
4.Ifthe unknown signal is of very low level, turn the AF GAIN control fully clockwise. It may also be necessary to connect a ground lead from the external signal source to the GND terminal of the WR-99A.
5. Turn the tuning dial of the WR·99A until zero beat is obtained with the external signal.
6. Determine the frequency of zero beat by observ- ing the dial setting and interpolating, as described un· der "Calibration".
19 .
Page 20
Maintenance
Figure 13. Block diagram of WR-99A .
Caution:
See
"Safety Precautions", Page 2
~neral
Performance of the WR-99A depends upon the qnality of the components employed.Ifit should be necessary to replace any of the component parts, only Rc..~ replacement parts or equivalents of those shown
:=:
the Replacement Parts List of this instruction book-
ott
should be used.
The chassis may be removed from the case by re- moring two screws from the bottom of the front bezel, removing the bezel by sliding it off the bottom and lifting upward, removing two screws from the back of the case, and removing 14 screws from around the edge of the front panel. Pull the panel and chassis out of the case.
If
any alignment adjustments are made, the line yol.tage should be 117 volts, at 60 cps.Iftrouble is encountered, voltage readings should be taken and compared with the operating voltages shown on the
schematic diagram. Conventional trouble-shooting tech-
niques should be used to locate trouble.
p
=
rRONT PANtl..
/>OJ
Circuit Desceiption and Operation
The WR-99A is built around a Colpitts-type variable-
frequency oscillator (VI) which utilizes an RCA-
6AF4-A. (See Figure
13).
This oscillator is tunable by means of capacitor sections CIA, CIB, CIC, and CID over a band of frequencies from 20 to 260 Mc. This band is divided into eight overlapping
rf
ranges. On ranges 1 through 5, capacitor sections CIC and CID and sections CIA and CIB are paralleled. On ranges 6, 7, and 8, only sections CIB and CIC ar-e used.
Output from VI is taken from the grid and fed to the grid of the modulator stage, V2. Any internal or external modulation is mixed with therfsignal in this
stage. Output from the V2 modulator stage is fed
through capacitor C6 to the attenuator network.
Internal crystal-controlled calibrating markers are generated by a Miller-type crystal oscillator stage, V4A, which generates lO·Mc harmonic signals. One- megacycle calibrating markers are generated by a I-Mc Colpitts oscillator, V4B, which is locked to the
V4A osciUator in a lO·to-l ratio. These oscillators may
be switched out of operation from the front panel.
. 20 .
Page 21
RCA Crystal-Calibrated Marker Generator WR-99A
The 10- and I-Me signals from V4A and V4B are
fed to the mixer/modulator stage, V5, which mixes the two signals and feeds them through CI3 and C5 to grid No. 1 of V2. The output from V5 also contains harmonics of the two signals. The 4.5-Mc signal is generated by V6B, a Pierce oscillator. The 4.5-Mc is
fed through C37 to grid No. 3 of V2. The 6OO-cps modulating signal is generated by a phase-shift oscil- lator, V6A, which feeds the signal to grid No. 3 of
V2. Any signal fed into the MOD IN terminal is also fed to grid No.3 of V2.
Crystal diodes CRI and CR2 comprise a voltage-
doubler beat-frequency detector. In this circuit, the
I-Mc, IO-Mc, or external signals are beat with the vfo signal from VI to produce an audio-beat signal from the speaker. V3A and V3B are audio-frequency ampli- fiers.
Regulation of the B+ voltage for the vfo stage, VI,
is accomplished by use of OA2 regulator tube, V7.
IO·Mc Crystel-Oscllfatcr Adjustment
1.
Connect the WR-99A to a 1- and 10-Mc standard oscillator, as shown in Figure 15. A Measurements model III or equivalent unit may be used as the standard.
2. Set the RF control on the WR-99A to "OFF". Set the CAL/MOD control to "10 MC CAL". Turn the AF GAIN control about three-quarters turn clockwise. Set the standard oscillator to deliver a 10-Mc output signal.
3. With an insulated alignment tool, turn the slug in inductor L9 until about one-quarter inch protrudes from the coil form. (See Figure 14 for locations of in- ternal adjustments.]
4. Screw the core slowly back into the coil form and
listen for an audio beat between the two 10-Mc signals. Continue screwing in the core until the beat note disap- pears; then, back the core out of the form one full turn. Switch the CAL/MOD control between "10 MC CAL" and "OFF" several times to make sure that the WR-99A 10-Mc oscillator starts promptly.oscillator starts erratically, back out the cere until oscillation is
satisfactory.
S. Adjust trimmer capacitor C24 to zero beat the
two 100Mc signals as closely as possible.
I·Mc Oscillator Adjustment
1.
With power applied to the WR-99A, set the RF control to "ON". Set the RF RANGE switch to band 2 (27-30 Mc).
2. Set the CAL/MOD control to "10 MC CAL" and set the RF TUNING to read 30 Mc on the dial scale. With an insulated alignment tool, adjust the core of L2 to zero beat with the third harmonic of the 10-Mc
crystal oscillator. Check the zero-beat accuracy at the 4O-Mc point. Readjust L2, if necessary.
Figur.
14.
Locations of tub .. and internal adlustments in
WR-99A
. 21
Page 22
RCA CrY8tal.Calibrated Marker Generator WR·99A
lOMe:
STAHMRD
OSCILLATOR
1 @-+-I
---+~
11
Fiture 15. Test setup for alignment of 10-Mc oscillator.
WR-99A
IIo4AAKCA
ADDEA
Ar
OUT
Q
CAO
IWe
STANDAAD
0
OSCILLATOA
Ar
OUT
0-
,__
VCA"!:
Figure 16. Tesl setup for alignment of l-Mc oscillator.
4. Set the RF control to "ON" and carefully check between the 30. and 4O·Mc points for a strong beat at each I·Mc dial mark.Ifthe check points are at other
than
I·Mc intervals, adjust LlO to the next lock-in point, higher or lower as required, to give the required sub-multiple of 10 Me.
5. Adjust the core of LI0 and observe the adjust. ment range over which correct look-in occurs: Reset the core to the center of the lock-in range.
4.5-Mc Oscillator Adjustment Alignment of the 4.5·Mc oscillator requires,
in
ad- dition to the WR:99A, a cathode-ray oscilloscope, such as the RCA WO-91A, a I·Mc standard oscillator, such
as
the Measurements model
Ill,
and a marker-adder
unit, such as the RCA WR-70A RF /IF/VF Marker
Adder.
1. Connect the equipment as shown in the test setup
of
figure
16.
2. With power applied to all units, set the CAL/
MOD control on the WR-99A to "4.5 MC MOD". Set
all
attenuator switches to "OUT" and set.the RF con-
trol to "OFF"
3. Adjust the amplitude controls on the market- adder unit to observe the beat on the oscilloscope screen between the second harmonic (9 MC) of the
4.5-Mc oscillator in the WR-99A and the ninth har- monic from the I-Mc standard oscillator.
WA-99A
SWEEP
(;'[NEAATOA
STANDAAD
SIGNAL.
(;.[NEAATOA
Ar
Ar
Ar
OUT
OUT
9
OUT (
T
CRO
WAAKEA
0
ADDEA
'--
~9
VCAT.
I
Figure 17. r.st selup for vfo tracking adiustments.
4. Adjust trimmer capacitor C41 to obtain as close
zero beat as possible.
VFO Tracking Adjustments
NOTE: All vio adjustments must be made in the
order listed.
Band 7 Adjustments. Alignment of the variable-
frequency oscillator requires,
in
addition to the WR- 99A, a sweep generator, such as the RCA WR·69A or a WR-59-series unit, a marker-adder, such as the RCA WR-70A RF/IF /VF Marker-Adder, an oscilloscope such as the RCA WO-9IA, and a standard signal generator which can deliver output in the vhf region, such as a Measurements model 80.
1.
Connect the instruments as shown in the test setup
of
Figure 17.
2. Set the RF RANGE control to band 7 (170 to
220 Me).
3. Adj ust the sweep generator to deliver output on
channel 8. Set the standard signal generator and the
WR·99A to deliver output at 170 Me. Adjust the con- trols on the marker-adder and the oscilloscope to ob-
tain two markers on the oscilloscope sweep trace.
4. Adjust the high-frequency trimmer, C2, in the
WR-99A to approximately the center of its range.
Ad-
just inductor
L 7
until the two markers coincide on the
trace.
5. Tune the WR·99A and the standard signal gen-
erator to 220 Me. Set the sweep generator to deliver
output on channel lit.
6. Readjust C2 in the WR-99A to again coincide the
markers on the scope trace.
7. Repeat steps 4, 5, and 6, as necessary, until both
ends of the band-7 frequencies track correctly.
8. Decrease the output from the standard signal gen- erator and the sweep generator. Set the CAL/MOD control to "10 MC CAL". Recheck tracking at the 10· Me points on band 7 and readjust, if necessary .
. 22 .
Page 23
RCA Crystel-Caltbreted Marker Generator WR·99A
Figure 18. Dial-Stringing arrangement in WR-99A.
Band 4 Adjustments - The test setups and tech- niques for alignment of band 4 are the same as de- scribed above, except as follows;
1. Set the sweep generator to deliver output on channel 2; adjust the standard signal generator and the WR·99A to deliver output at 50 Mc.
2. Adjust trimmer C21 to approximately center range; adjust inductor
fA
to coincide the two markers
on the oscilloscope trace.
3. Tune the standard generator and the WR·99A to 90 Mc. Set the sweep generator to deliver output on channel 6. Readjust C21 to again coincide the markers.
4. Repeat steps 2 and 3 until both ends of band 4 track correctly.
5. Recheck tracking at 10·Mc crystal check points and readjust,ifnecessary.
Band 1 Adjustments -- The test setup and techniques
for alignment of band 1 are the same as described
above except as follows.
1. Tune the standard generator and the WR·99A to
19 Mc. Turn off the sweep generator.
2. Adjust capacitor C48 to approximately one-half
CENTER SCALE IN
WINDOW ....ND SET
SWITCH IN
1ooIAX.
CLOCK-
WiSt POSITION ....ND
STRING AS SHOWN.
Rr RANGE
capacity and adjust the core of Ll until a beat appears on the oscilloscope trace.
3. Tune the standard generator and the WR-99A to
28 Mc. Adjust C48 for zero beat of the two signals.
4. Repeat the low- and high-end adjustments until
both the 20- and 28-Mc points track perfectly.
5. Reduce output from the standard generator. Set the CAL/MOD control to "1 MC CAL" and check the tracking at all I-Mc calibration points from 19 to 28 Mc. Readjust, if necessary, to obtain correct tracking.
Band 2 Adjustments - Utilize the same procedure described under "Band 1 Adjustments" except align the low-frequency end by means of L2 at 25 Mc. Align the high-frequency end at 40 Mc by means of C50.
Adjustments lor Other Bands - Utilize the same
procedure described under "Band 1 Adjustments" ex·
cept as follows:
Band 3 - Adjust L3 at 39 Mc; adjust C52 at 50 Mc. Band 5 -Adjust L5 at 80 Me only.
Band 6 - Adjust L6 at 140 Me only. Band 8 - Adjust L7 at 210 Mc only.
GUIDE ROD TO BE: POSITIONED
7
EQUIDISTANT FRO'" IDLERS AT
tiTHER ENDorTR....VEL.
I
"'-'
....
'
NOTt: !tTRINC. DIAL WITH RF TUNING
C....P....CITOR IN "'AX. COUNTtR-
CLOCKWISE POSITION.
4
V
2
TURNS
·23 .
Page 24
RCA Crystal-Calibrated Marker Generator WR-99A
·24 .
RCA Repair Service
RCA maintains a complete repair service for the adjustment, calibration, and maintenance of RCA test equipment.
If
it becomes necessary to service this equipment, the report forms enclosed in this booklet should be filled out as described. It is important that:
1.
Test equipment be packed carefully.
2. A full description of the trouble be included
in the report.
3. All probes, cables, and test leads used with
the equipment be included in the shipment.
Attention to these details
will
help prevent
damage in transit and delay in
repairs,
Page 25
Page 26
.$••
nOli
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