Raymarine H6 System Installation Manual

D7579_1
System Installation
Manual
Document number: 87035_1 Date: November 2004
2 Raymarine H6 - System Installation Manual
Trademarks and registered trademarks
Autohelm, HSB, Raymarine, RayTech Navigator, Sail Pilot, SeaTalk and Sportpilot are registered trademarks of Raymarine Limited. Apelco is a registered trademark of Raymarine Holdings Limited.(Registered in all Major marketing territories.
AST, Autoadapt, Auto GST, Autoseastate, Autotrim, Bidata, Marine Intelligence, Maxiview, On Board, Raychart, Raynav, Raypilot, Raystar, ST40, ST60, Seaclutter, Smart Route, Tridata and Waypoint Navigation are trademarks of Raymarine Limited.
Windows, Word and Excel are trademarks of Microsoft Inc.
Firewire is a trademark of Apple Computer.
iLink is a trademark of the Sony Corporation.
All other product names are trademarks or registered trademarks of their respective owners.
Software in this product is based in part on the work of the Independent JPEG Group.
©Raymarine 2004
1
Contents
Important Information ............................................................................................ ..1
Purpose ...............................................................................................................1
Handbook information ........................................................................................1
Safety notices .....................................................................................................2
EMC conformance ..............................................................................................3
EMC installation guidelines ................................................................................3
System cables and connectors ............................................................................4
System integration .................................................................................................. ..5
Introduction ........................................................................................................5
System integration ..............................................................................................5
System overview ...................................................................................................... ..7
Introduction ........................................................................................................7
System overview .................................................................................................7
Planning the installation ....................................................................................... ..13
Introduction ......................................................................................................13
Installation sites ................................................................................................13
Safety of operation ...........................................................................................14
Off-vessel communications ...............................................................................14
Navtex ..............................................................................................................15
Television reception ..........................................................................................15
Cable runs .........................................................................................................16
Computer, interface units and core components ..............................................16
Display units .....................................................................................................17
Lifeline ..............................................................................................................17
Power amplifier and speakers ...........................................................................18
Base sensors, transducers and 3rd party equipment .........................................18
Cables ....................................................................................................................... ..19
Introduction ......................................................................................................19
Cable runs .........................................................................................................19
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System cables ...................................................................................................19
Installation .............................................................................................................. ..23
Introduction ......................................................................................................23
Safety notices ...................................................................................................23
Computer and interface installation .................................................................25
System control ..................................................................................................27
Display unit installation ....................................................................................28
Trackball installation ........................................................................................31
Lifeline installation ...........................................................................................33
Audio visual control unit ...................................................................................36
Power amplifier ................................................................................................38
Speaker units ....................................................................................................39
System set up .......................................................................................................... ..43
Introduction ......................................................................................................43
Initial system startup ........................................................................................43
Adjusting the display screen .............................................................................44
H6 software setup .............................................................................................46
Online setup .....................................................................................................47
Television setup ................................................................................................49
3rd Party software setup ...................................................................................50
Chart installation ..............................................................................................50
Instrument calibration ......................................................................................55
Maintenance and troubleshooting ...................................................................... ..57
Introduction ......................................................................................................57
EMC Servicing and Safety Guidelines ................................................................57
Troubleshooting ................................................................................................58
Maintenance .....................................................................................................61
Technical support ..............................................................................................65
3
Appendix A: *.ini file details ........................................................................................67
Installation checklist .............................................................................................. ..91
Raymarine H6 World Wide Warranty ................................................................... ..93
System component dimensions ........................................................................... ..99
Display unit connections ..................................................................................... ..105
Inter-unit connections ......................................................................................... ..107
Installation templates ......................................................................................... ..118
4 Raymarine H6 - System Istalation Manual
Important Information 1
Important Information
Purpose
This handbook contains very important information on the installation and setting up of Raymarine H6. In order to obtain the best results in operation and performance, please read this handbook thoroughly.
As a Certified Installer for Raymarine H6, you will have many years experience in the installation of Raymarine products. This handbook therefore deals with the installation of the core components of H6, and covers:
•System overview.
• System installation.
• System set up.
• Maintenance and troubleshooting.
Installation of the Raymarine base sensors and transducers should be carried out in accordance with the installation instructions contained in the relevant handbooks supplied with the equipment.
Installation of system options and accessories should be carried out in accordance with the relevant Manufacturer’s instructions as supplied with the equipment.
Raymarine’s Technical Services representatives are available to answer any questions that you may have arising from this installation.
Handbook information
The technical and graphical information contained in this handbook, to the best of our knowledge, was correct as it went to press.
However, our policy of continuous improvement and updating may change product specifications without prior notice. As a result, unavoidable differences between the product and handbook may occur from time to time, for which liability cannot be accepted by Raymarine.
2 Raymarine H6 - System Installation Manual
Safety notices
WARNING:High Voltage
This system contains high voltages. Adjustments require specialized service procedures and tools only available to qualified technicians ­there are no user serviceable parts or adjustments. The operator should never remove the display unit covers or attempt to service the equipment.
WARNING:Electrical safety
Make sure the power supply is switched off before you start installing this system.
WARNING: Product installation
This equipment must be installed and operated in accordance with the Raymarine instructions provided. Failure to do so could result in poor product performance, personal injury, and/or damage to your boat.
WARNING:Lithium batteries
The navigation and entertainment computer main boards and lifeline transmitters have lithium batteries fitted.
Do not attempt to re-charge these batteries.
Do not incinerate these batteries.
Check local regulations when disposing of used batteries.
Ensure that they are replaced with a battery of the same type.
WARNING:Navigation aid
This system is only an aid to navigation. Its accuracy can be affected by many factors, including equipment failure or defects, environmental conditions, and improper handling or use. It is the users’ responsibility to exercise common prudence and navigational judgements. This system should not e relied upon as a substitute for such prudence and judgement. Always maintain a permanent watch so that you can respond to situations as they develop.
CAUTION: Display units
To provide protection against the damaging effects of UV light, it is advisable to replace the sun covers provided when the color LCD displays are not in use.
Important Information 3
EMC conformance
All Raymarine equipment and accessories are designed to the best industry standards for use in the recreational marine environment. The design and manufacture of Raymarine equipment and accessories conforms to the appropriate Electromagnetic Compatibility (EMC) standards, but correct installation is required to ensure that performance is not compromised.
EMC installation guidelines
All Raymarine equipment and accessories are designed to the best industry standards for use in the recreational marine environment.
Their design and manufacture conforms to the appropriate Electromagnetic Compatibility (EMC) standards, but correct installation is required to ensure that performance is not compromised. Although every effort has been taken to ensure that they will perform under all conditions, it is important to understand what factors could affect the operation of the product.
The guidelines given here de scribe the conditions for optimum EM C performance, but it is recognized that it may not be possible to meet all of these conditions in all situations. To ensure the best possible conditions for EMC performance within the constraints imposed by any location, always ensure the maximum separation possible between different items of electrical equipment.
For optimum EMC performance, it is recommended that wherever possible:
• Raymarine equipment and cables connected to it are:
• At least 3 ft. (1 m) from any equipment transmitting or cables carrying radio signals e.g. VHF radios, cables and antennas. In the case of SSB radios, the distance should be increased to 7 ft. (2 m).
• More than 7 ft. (2 m) from the path of a radar beam. A radar beam can normally be assumed to spread 20 degrees above and below the radiating element.
• The equipment is supplied from a separate battery from that used for engine start. Voltage drops below 10 V, and starter motor transients, can cause the equipment to reset. This will not damage the equipment, but may cause the loss of some information and may change the operating mode.
• Raymarine specified cables are used. Cutting and rejoining these cables can compromise EMC performance and must be avoided unless doing so is detailed in the installation manual.
• If a suppression ferrite is attached to a cable, this ferrite should not be removed. If the ferrite needs to be removed during installation it must be reassembled in the same position.
Suppression Ferrites
The illustration shows typical cable suppression ferrites used with Raymarine equipment. Always use the ferrites supplied by Raymarine.
Connections to Other Equipment
If your Raymarine equipment is to be connected to other equipment using a cable not supplied by Raymarine, a suppression ferrite MUST always be attached to the
D3548-3
cable near to the Raymarine unit.
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System cables and connectors
Cables and connectors used in Raymarine H6 form an integral part of the system. It is a contractual requirement of the installation to ensure that the correct quality of cable is used, and that maximum lengths as specified in this handbook are not exceeded. Valid proof of purchase of the correct cable type will be required for Raymarine to validate the Warranty for the system.
For full details of approved cable types, maximum permitted lengths and connector types, refer to “Cables” on page 19.
System integration 5
System integration
Introduction
This chapter contains general information concerning system integration of Raymarine products.
System integration
System integration enables various instruments and displays to communicate with each other and use the collected data to increase the functionality of the system.
Integration can simply be creating a master display and repeating it on a screen located in another part of the boat, or taking information from one set of instruments and showing that information on the display of another instrument.
This data exchange is only possible if the data gathering is accurate, and transfer between instruments is fast and accurate.
Fast and accurate data transfer for navigation functions is achieved by using a
®
combination of two different data protocols, SeaTalk Electronics Association (NMEA) Data Interface Standard.
and National Marine
Data transfer for the entertainment functions is achieved using composite video, RGB, RS232 and 5.1 Audio protocols.
Navigation protocols
SeaTalk
The SeaTalk protocol was originally developed by Autohelm (part of Raymarine) and enables compatible instruments to be connected by a single cable carrying power and data in/out, without a central processor, creating a simple network.
Additional instruments and functions can be added to a SeaTalk system, simply by plugging them into the network. SeaTalk equipment can also communicate with other non-SeaTalk equipment via the NMEA 0183 standard.
2
hsb
The high speed bus 2 (hsb2) protocol was developed by Raymarine to enable up to ten multiple displays to be linked together. This enables all of the screens to display data from any unit connected the bus to any other unit which is connected to the bus. This data can be displayed in full, split and overlay screen modes
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NMEA 0183
The NMEA 0183 Data Interface Standard was developed by the National Marine Electronics Association of America. It is an international standard to enable equipment from many different manufacturers to be connected together and share information.
The NMEA 0183 standard carries similar information to SeaTalk. However, it has one important difference in that one cable will only carry information in one direction. For this reason NMEA 0183 is generally used to connect a data receiver and a transmitter together, e.g. a compass sensor transmitting heading to a radar.
This information is passed in ‘sentences’, each of which has a three-letter sentence identifier. It is therefore important when checking compatibility between items that the same sentence identifiers are used, e.g. VTG carries Course and Speed Over Ground data, GLL carries latitude and longitude, DBT carries water depth and MWV carries relative wind angle and wind speed data.
Entertainment protocols
Composite video
Composite video is an analogue form of video representation in which video and synchronization signals are mixed together.
RGB
RGB supplies a separate signal for each of the three colors; red, blue and green.
IEEE 1394
IEEE 1394 also known as ‘Firewire’ or ‘iLink’ was developed by Apple and adopted in 1995 as an official industry standard. It is a connectivity standard that allows the transfer of data at lightning speed between such devices as a hard drive and digital camera. It is a similar protocol to USB and Ethernet.
5.1 audio
5.1 is an indicator of fie full bandwidth channels and one low bandwidth, bass or low
frequency effect (LFE) channel.
System overview 7
System overview
Introduction
This section gives an overview of the Raymarine H6 system. Information concerning the installation of the various components will be found in the following chapters.
System overview
Raymarine H6 integrates navigation, entertainment and information technology into a comprehensive system that can be fully customized to the user’s preferences. Data is provided by a range of sensors and transducers and displayed on high-resolution, flat panel displays located at the helm and other locations (e.g. saloon, cabins).
Functionality of the system is provided by two computers, one for navigation, one for entertainment. The entertainment computer is able to act as an online spare in the event of the failure of the navigation computer.
Base system sensors and transducers collect data and pass it to dedicated interface units, which in turn pass it to the associated computer. The computer processes the data which is then shown on the displays. The user can set these displays to show information according to their preferred options.
The entertainment part of the system contains a DVD/CD player, terrestial and satellite television. There is a choice of plasma or LCD main entertainment screen, with the option for flat screen television in each cabin. The helm navigation display can also be viewed on selected screens. The system also includes a 12 channel zoneable surround sound system.
Core packages
The complete system consists of core packages to which user specified options and accessories can be added. A typical system is shown in at the end of this chapter and consists of:
• Navigation core package.
• Base sensors and transducers package.
• Entertainments core package.
• Options and accessories.
Navigation core package
The navigation core package consists of the following components:
• Navigation computer.
• Navigation interface unit.
8 Raymarine H6 - System Installation Manual
•Display screens.
• Lifeline Man Overboard (MOB) system.
• Trackball.
Base sensors and transducers
The base sensors and transducers are standard Raymarine products and for full system functionality must include the following:
• Smartpilot Autopilot.
• DSM 250.
• Pathfinder radar.
• Pathfinder scanner.
• Data processing unit.
• Depth and speed instruments.
• Wind instrument.
• SeaTalk/NMEA junction box.
• Calibration instrument.
Entertainments core package
The entertainments core package consists of the following components:
• Entertainments computer.
• Entertainments interface unit.
• 12 channel audio amplifier.
• Speakers and sub woofer.
• Audio-visual control unit.
• Remote control.
Options and accessories
The options and accessories can consist of any of the following components:
Raymarine supply
• Additional displays and trackball for second helm.
• Weather.
• Additional speakers for second helm.
Third party supply
• Plasma or LCD screen.
• Flat screen televisions.
• CCTV cameras.
• GPRS system.
•Navtex.
System overview 9
Cabin televisions
In a standard H6 installation all of the cabin televisions and the saloon entertainments screen will all show the same programme. If the option of individual channels being available in individual cabins is required, it will be necessary to install LCD screens that have a built-in tuner.
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11
This page should be replaced with the A3 sheet - System Schematic
12 Raymarine H6 - Installation Manual
Planning the installation 13
Planning the installation
Introduction
Consisting of core packages that join together to produce a fully integrated system, the installation of Raymarine H6 requires careful planning to ensure that it can achieve its full potential. Before installing Raymarine H6, plan the installation, considering:
• Installation sites
• Safety of operation.
•Navtex.
• Television reception.
• Cable runs.
• Location of computer and interface units.
• Location of the display units.
• Location of base sensors and transducers.
Project management
As can be seen from the above list, there are many facets to an installation. It is recommended that the installation process is split into its various component parts and managed to ensure that all of the different sections are available in the correct sequence at the right time.
Installation sites
When planning installation sites for system components, consider the following:
Ventilation - Electrical components generate heat; any installation site must have adequate ventilation. This is particularly relevant for computers, interface units, amplifiers and displays. In some locations it may require forced ventilation to ensure adequate ventilation and airflow.
Unit mounting - Whilst individual units incorporate shock mounting, it is vital that the units themselves are securely mounted and adequately supported to avoid unnecessary damage to the system or boat’s structure.
Because each installation of Raymarine H6 is unique, it is the responsibility of the installer to ensure that adequate support and fixing is provided for system components and in most cases will require local manufacture of mounting brackets and straps.
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Safety of operation
An important part of planning the installation is ensuring the safe operation of the system. Consider the following when planning the installation:
Trackball
The trackball(s) should be positioned so that the user’s wrist is supported during use. This will avoid repetitive strain injury (RSI) to the user. The trackball(s) also need to be adjacent to the display units.
Lifeline receiver
The Lifeline receiver should be installed in a horizontal position, adjacent to the main helm trackball and displays for ease of operation.
Audio-visual control unit
The audio-visual control unit must be installed in the horizontal plane, adjacent to the main entertainments screen, with direct line of sight from seating to the unit to ensure that the remote control functions correctly.
Pathfinder radar unit
The Pathfinder radar unit should be installed at the main helm adjacent to the H6 displays. Alarms created in H6 can only be cancelled using the Pathfinder unit.
Autopilot head
An autopilot head should be installed at each helm adjacent to the H6 displays. Safety procedures require that the autopilot be controlled from the autopilot head not H6.
Off-vessel communications
There are several ways in which off-vessel communications can be established for H6. This must be discussed in detail with the customer before installation. Factors which affect what equipment will be required are:
• What type of boat is H6 being installed in.
• What is its main area of operation.
Having ascertained this information, a decision needs to be made as to which method of connection will be most suitable for the type of operation; this can be achieved via:
• General Packet Radio Service (GPRS).
This is an ‘always on’ higher capacity connection providing internet and packet based data services.
Planning the installation 15
• Group Special Mobile (GSM).
This is an open, non-proprietary system with international roaming capability.
• Satellite
This method of connection provides high speed phone and internet connection with world-wide coverage.
Navtex
Navtex sof tware is included in H6 as an option for the u ser. If N avtex is to b e availa ble the following will be required for operation:
License key - this will be required to activate the Navtex software. This is available from www.marinecomputing.com
Navtex 518 KHz antenna - this will receive international transmissions worldwide. Raymarine recommend the Marine Computing International 518 KHz antenna which is available from www.marinecomputing.com
Television reception
Consultation will be required with the customer whether terrestrial television or satellite television reception is required. H6 is capable of receiving both, but with certain limitations.
The system can only receive either terrestrial or satellite television not both. In each case reception is controlled by H6 and the same channel will be shown on all system entertainment screens, so if the Saloon television is tuned to show H6 navigation information this will be shown on all screens. However if LCD screens with in-built tuners are installed it is possible for channel selection to be available.
16 Raymarine H6 - System Installation Manual
Cable runs
CAUTION: Cable runs
Do not pull cables through a bulkhead or deckhead using a cord attached to the connector. This could damage the connectors.
Cables and connectors used in Raymarine H6 form an integral part of the system. Some cables are provided, others will have to be supplied.
Consider the following before installing the system cables:
• You need to attach power cables and scanner cables. Additional cables may be required for long cable runs.
• If a cable needs to be longer, ensure that the cable being used is of the correct quality and gauge. For example, longer power cable runs may require larger wire gauges to minimize any voltage drop in a cable.
• All cables should be adequately secured, protected from physical damage and exposure to heat. Avoid running cables through bilges or doorways, or close to moving or hot objects.
• Acute cable bends must be avoided.
• Where a cable passes through an exposed bulkhead or deckhead, a watertight feed-through should be used.
• Secure cables in place using tie-wraps or lacing twine. Coil any extra cable and tie it out of the way.
Computer, interface units and core components
When planning the installation of the computer, interface units and core components, the following should be considered to ensure safe and reliable operation:
Position - The computer and interface units should be mounted as a pair, i.e navigation computer and interface unit, with the following:
• Maximum cable distance permitted between units - 0.8 m.
• Maximum cable distance permitted distance between navigation and
entertainment pairs - 20 m.
Remote control - If the computer and interface units are to be located some distance from the main helm, a remote control power switch may be required from the navigation computer to the helm to facilitate ease of operation.
Convenience - The mounting locations should be easily accessible to allow operation of the front panel controls and CD-ROM drive.
Access - There must be sufficient space behind the units to allow cable connections to the unit connectors, avoiding tight bends in the cables.
Planning the installation 17
Ventilation - There must be sufficient space to allow an airflow around the units to provide adequate ventilation. This airflow should be of a forced type if necessary.
Display units
When planning the installation of the display units, the following should be considered to ensure safe, comfortable and reliable operation:
Convenience - The mounting location should be easily accessible to allow operation of the front panel controls and should enable easy viewing of the display.
Access - There must be sufficient space behind the displays to allow cable connections to the rear panel connectors, avoiding tight bends in the cables.
Interference - The selected locations for display units should be far enough away from devices that may cause interference, such as motors, generators and radio transmitter/receivers (see EMC guidelines in Important Information).
Environment - Do not restrict airflow at the rear of the display units and sensor modules; ensure there is adequate ventilation and protect units from physical damage and excessive vibration. It is good practice to mount system components in protected areas away from prolonged and direct exposure to rain and salt spray.
Lifeline
Ventilation - To prevent any dimming of the displays by the in-built active thermal management, it will be necessary to provide adequate ventilation. Wherever possible this should be ambient cabin or fresh air. If the units are to be installed in a binnacle (on a flybridge) or other enclosed space consideration should be given to mechanical ventilation to ensure sufficient airflow.
When planning the installation of the Lifeline receiver, the following should be considered to ensure safe, comfortable and reliable operation:
Lifeline receiver - it is recommended that the Lifeline receiver is installed in a suitable position as near horizontal as possible at the main helm.
System antennas - these should be positioned to give maximum coverage of the boat. To achieve this it is necessary to mount one vertical and the other horizontal.
For example, on a flybridge cruiser, one could be installed in a horizontal position in the radar arch, and one in a vertical position in either the engine room or a forward cabin. On a sail boat, one could be installed in the sail locker and one in the main accommodation.
Identification - there can be up to eight Lifeline transmitter tags active at any one time, each identified by a number. Consider the installation of a ‘white’ type board near to the main helm for recording which crew member is assigned to which tag.
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Power amplifier and speakers
Power amplifier
Position - The amplifier can be installed in a horizontal or vertical plane, which can be enclosed and insulated for sound as necessary.
Access - There must be sufficient space behind the unit to allow cable connections to the unit connectors, avoiding tight bends in the cables.
Ventilation - There must be sufficient space to allow an airflow around the unit to provide adequate ventilation. This airflow should be of a forced type if necessary.
Speaker units
Position - The speaker units should be installed giving consideration to the effects of surround sound in an enclosure packed with a suitable acoustic wadding. Consideration should also be given to ensuring safe distances between speakers and equipment such as a fluxgate compass, remember, this may be above or below the area in which the speakers have to be installed.
Base sensors, transducers and 3rd party equipment
When planning the installation of base sensors, transducers and third party equipment (e.g. GPRS) follow the instructions given in the relevant Product Handbook concerning installation and cables.
Cables 19
Cables
Introduction
This section lists the cables and their associated connectors that will be required to complete the installation of Raymarine H6.
Cables and connectors used in Raymarine H6 form an integral part of the system. It is a contractual requirement of the installation to ensure that the correct quality of cable is used, and that maximum lengths as specified are not exceeded. Valid proof of purchase of the correct cable type will be required for Raymarine to validate the Warranty for the system.
Cable runs
CAUTION: Cable runs
Do not pull cables through a bulkhead or deckhead using a cord attached to the connector. This could damage the connectors.
Consider the following before installing the system cables:
• You need to attach power cables and scanner cables. Additional cables may be required for long cable runs.
• All cables should be adequately secured, protected from physical damage and exposure to heat. Avoid running cables through bilges or doorways, or close to moving or hot objects.
• Acute cable bends must be avoided.
• Where a cable passes through an exposed bulkhead or deckhead, a watertight feed-through should be used.
• Secure cables in place using tie-wraps or lacing twine. Coil any extra cable and tie it out of the way.
Strain relief
It is important that all cables and connections are fitted with adequate and suitable strain relief.
System cables
The following pages give a detailed listing of cables required to complete the installation of H6 and cover:
•Cable names.
•Cable type.
• Maximum permitted lengths.
• Connector types and pin out details.
20 Raymarine H6- System Installation Manual
21
This page should be replaced with the A3 sheets - Cables
22 Raymarine H6 - Installation Manual
Installation 23
Installation
Introduction
This section deals with the installation of the core components of Raymarine H6 and covers:
• Computer and interface units.
• System control.
• Display units.
• Trackball.
• Lifeline system.
• Audio visual control unit.
• Power amplifier.
•Speakers.
Base sensors and transducers - should be installed in accordance with the instructions contained in the relevant Raymarine handbooks.
Third party equipment - should be installed in accordance with the instructions contained in the relevant Manufacturer’s handbook accompanying the product.
Safety notices
WARNING: High Voltage
This system contains high voltages. Adjustments require specialized service procedures and tools only available to qualified technicians - there are no user serviceable parts or adjustments. The operator should never remove the display unit covers or attempt to service the equipment.
WARNING: Electrical safety
Make sure the power supply is switched off before you start installing this system.
WARNING: Product installation
This equipment must be installed and operated in accordance with the Raymarine instructions provided. Failure to do so could result in poor product performance, personal injury, and/ or damage to the boat.
24 Raymarine H6 - System Installation Manual
WARNING: Lithium batteries
The navigation and entertainment computer main boards and lifeline transmitters have lithium batteries fitted.
Do not attempt to re-charge these batteries.
Do not incinerate these batteries.
Check local regulations when disposing of used batteries.
Ensure that they are replaced with a battery of the same type.
CAUTION: Transit securing clips
Before installation the transit securing clips must be removed from the hard drive shock mounts of both the avigation and Entertainments computers.
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