Rational Oven IM 702-4 Installation Manual

Installation and Maintenance Manual

IM 702-4

MicroTech II® Applied Self-Contained Unit Controller LONWORKS® Communication Module

Space Comfort Controller (SCC) Module Discharge Air Controller (DAC) Module

Rooftop Unit Controller and

NOTICE

Group: Controls

Part Number: IM 702

Date: August 2007

Supersedes: IM 702-3

Use this manual to physically install the McQuay MicroTech II Communication Module into the rooftop or self-contained unit controller and connect the unit controller to your network. Use the appropriate McQuay Engineering Data (ED), known as the Protocol Information document, to integrate the unit into your network. The Protocol Information document contains addressing details, L See the Reference Documents section of this manual for Protocol Information document numbers. MicroTech II control integration literature is available from your local McQuay International sales representative and

ONWORKS® protocol information, and a list of the data points available to the network.

www.mcquay.com.

Contents

Notice ................................................................................................................................................................................ 3

Revision History................................................................................................................................................................ 3

Reference Documents........................................................................................................................................................ 3

Limited Warranty .............................................................................................................................................................. 4

NTRODUCTION ...................................................................................................................................................................... 5

Recognize Safety Symbols, Words and Labels .................................................................................................................. 5

GENERAL INFORMATION ................................................................................................................................................ 6

PPLICATION ......................................................................................................................................................................... 7

COMPONENT DATA ................................................................................................................................................................ 7

Service Pin ........................................................................................................................................................................ 7

Light Emitting Diodes (LEDs) .......................................................................................................................................... 8

ONWORKS Network Connector (P8) ................................................................................................................................ 8

12-Pin Header................................................................................................................................................................... 8

LonMark Profile Software................................................................................................................................................. 8

Neuron............................................................................................................................................................................... 8

Transceiver ....................................................................................................................................................................... 8

Specifications .................................................................................................................................................................... 8

INSTALLATION AND NETWORK CONNECTION........................................................................................................ 9

General ............................................................................................................................................................................. 9

Required Equipment.......................................................................................................................................................... 9

Mounting a new MicroTech II L Replacing a MicroTech II L

ONWORKS Communication Module .............................................................................. 9

ONWORKS Communication Module ..................................................................................... 9

INTEGRATION.................................................................................................................................................................... 14

ETWORK CONNECTION ...................................................................................................................................................... 14

Network Topology........................................................................................................................................................... 14

Free Topology Networks................................................................................................................................................. 14

Free Topology Restrictions............................................................................................................................................. 15

Doubly Terminated Networks ......................................................................................................................................... 15

Doubly Terminated Topology Restrictions...................................................................................................................... 15

Physical Network ............................................................................................................................................................ 16

DDRESSING AND ESTABLISHING COMMUNICATIONS ......................................................................................................... 17

External Interface File (XIF) .......................................................................................................................................... 17

CONFIGURING THE UNIT CONTROLLER ................................................................................................................................ 18

Factory-Installed LONWORKS Communication Modules.............................................................................................. 18

Field-Installed LONWORKS Communication Modules.................................................................................................. 18

Important Notes............................................................................................................................................................... 18

SERVICE INFORMATION ................................................................................................................................................ 20

ROUBLESHOOTING ............................................................................................................................................................. 20

REPLACEMENT PARTS.......................................................................................................................................................... 20

2 IM702-4

Figures

Figure 1. MicroTech II LONWORKS COMMUNICATION MODULE---------------------------------------------------------------------- 6 Figure 2. Building Automation System ---------------------------------------------------------------------------------------------------- 7 Figure 3. MicroTech II L Figure 4. MicroTech II Applied Rooftop Unit Controller Main Control Board ----------------------------------------------------10 Figure 5. Figure 6. Mount LONWORKS Communication Module ---------------------------------------------------------------------------------11 Figure 7. Cable Harness Routing - Applied Rooftop Unit -----------------------------------------------------------------------------12 Figure 8. Cable Harness Routing - Self-Contained Unit-------------------------------------------------------------------------------13 Figure 9. Singly Terminated Free Topology Networks---------------------------------------------------------------------------------14 Figure 10. Combining Network Segments With a Repeater ---------------------------------------------------------------------------15 Figure 11. Doubly Terminated Network Topology -------------------------------------------------------------------------------------15

LONWORKS Network Connection Schematic Diagram ---------------------------------------------------------------------11

Notice

McQuay International reserves the right to change any information contained herein without prior notice. The user is responsible for determining whether this product is appropriate for his or her application.

The following are trademarks or registered trademarks of their respective companies. Windows from Microsoft Corporation; BACnet from ASHRAE; LONWORKS from Echelon Corporation; McQuay, MicroTech II from McQuay International.

Revision History

IM 702 Initial release

IM 702-4 Clarified equipment required and commissioning steps.

ONWORKS Communication Module Major Components ------------------------------------------------- 7

Reference Documents

Number Company Title Source

IM696 McQuay International MicroTech II® Applied Rooftop Unit Controller

OM137 McQuay International MicroTech II Applied Rooftop Discharge Air

OM138 McQuay International MicroTech II Applied Rooftop Space Comfort

IM710 McQuay International MicroTech II Vertical Self-Contained Unit

OM711 McQuay International MicroTech II Vertical Self-Contained Discharge Air

OM712 McQuay International MicroTech II Vertical Self-Contained Space Comfort

ED15060 McQuay International MicroTech II Protocol Information Data for McQuay

ED15061 McQuay International MicroTech II Protocol Information Data for McQuay

078-0014-01E LonMark Interoperability

Assoc.

078-0120-01E LonMark Interoperability

Assoc.

8500_10 LonMark Interoperability

Assoc.

8610_10 LonMark Interoperability

Assoc.

078-0156-01G Echelon Corporation LONWORKS FTT-10A Free Topology Transceiver

Installation Manual

Controller Operation Manual

Controller Installation Manual

Controller Operation Manual

International Applied Rooftop Units

International Self-Contained Units LonMark® Layers 1-6 Interoperability Guidelines,

Version 3.0 LonMark Application Layer Interoperability

Guidelines, Version 3.2 LonMark Functional Profile: Space Comfort

Controller, Version 1.0 LonMark Functional Profile: Discharge Air

Controller, Version

Users Guide

www.mcquay.com

www.lonmark.org

IM702-4 3

Limited Warranty

Consult your local McQuay Representative for warranty details. Refer to Form 933-43285Y. To find your local McQuay Representative, go to

Notice

notice. The user is responsible for determining whether this software is appropriate for his or her application.

®™ The following are tradenames or registered trademarks of their respective companies. BACnet from the American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.; L and LONMARK from Echelon, Inc.; Windows from Microsoft Corporation; McQuay and MicroTech II from McQuay International.

www.mcquay.com.

ONWORKS

4 IM702-4

Introduction

Recognize Safety Symbols, Words and Labels

The following symbols and labels are used throughout this manual to indicate immediate or potential hazards. It is the owner and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of property damage and/or product damage, serious personal injury or death. Improper installation, operation and maintenance can void the warranty.

! CAUTION

Hazards or unsafe practice CAN result in property damage, product damage, severe personal injury and or death.

NOTICE

Hazards or unsafe practices, which CAN result in property, damage, product damage, and or personal injury.

IM702-4 5

General Information

This manual contains the information you need to install the MicroTech II® LONWORKS® Communication Module to a MicroTech II rooftop or self-contained unit controller, incorporate it into the network, and maintain it.

! WARNING

Electric shock hazard. Can cause personal injury or equipment damage.

This equipment must be properly grounded. Connections and service to the MicroTech II control panel must be performed only by personnel who are knowledgeable in the operation of the equipment being controlled.

! CAUTION

Static sensitive components. Can cause equipment damage.

Discharge any static electrical charge by touching the bare metal inside the control panel before performing any service work. Never unplug cables, circuit board terminal blocks, or power plugs while power is applied to the panel.

NOTICE

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his or her own expense. McQuay International disclaims any liability resulting from any interference or for the correction thereof.

Description

A MicroTech II LONWORKS Communication Module provides the interface between a MicroTech II unit controller and a L

ONWORKS Local Operating Network (LON). It translates the LonTalk

in the unit controller and vice versa. Two versions are available: one in accordance with the LonMark Control (SCC) Functional Profile and one in accordance with the LonMark Discharge Air Control (DAC) Functional Profile. Profiles are interpreted in loaded programs (firmware). Each profile is interpreted in a separate MicroTech II

ONWORKS Communication Module. This manual covers both the SCC and DAC functional profiles.

Each MicroTech II L

ONWORKS Communication Module is a printed circuit board that plugs onto the MicroTech II unit

controller. Figure 1 is an outline drawing with dimensions of a printed circuit board.

Figure 1. MicroTech II L

3.750

ONWORKS COMMUNICATION MODULE

variables used on the network to the variables used

Space Comfort

0.250

6 IM702-4

0.250

6.750

Application

The MicroTech II LONWORKS Communication Module connects the MicroTech II rooftop or self-contained unit controller to the Building Automation System (BAS) on a L variables between the network and the unit controller. The MicroTech II LonWorks Communication Module translates the

ONWORKS variables of the profile into the native information of the unit controller. Figure 2 shows the MicroTech II

ONWORKS Communication Module and unit controller integrated into a BAS. Refer to the appropriate Unit Operation

L manual for keypad details (see Reference Documents section).

Figure 2. Building Automation System

ONWORKS network. It is the interface adapter for the exchange of LonTalk

LonWorks FTT-10A Network

MicroTech II Main Control Board

MicroTech II LonWorks Communications Module

MicroTech II Keypad

LonWorks W ork Station

LonWorks Interface Adapter

Component Data

Figure 3 shows the location of the major components of the MicroTech II LONWORKS Communication Module.

Figure 3. MicroTech II L

ONWORKS Communication Module Major Components

-Pin Header

Service Pin

SW1

DS1

DS2

DS3

Light Emitting Diodes

P8 Connector

Service Pin

The service pin, switch SW1, generates a service pin message, which contains the Neuron ID and the program code identification of the node. A service pin message is a network message that is generated by a node and broadcast on the network. It can be used to commission the L

IM702-4 7

ONWORKS network.

+ 14 hidden pages

Rational Oven IM 702-4 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Notice

Revision History

Reference Documents

Limited Warranty

Introduction

Recognize Safety Symbols, Words and Labels

General Information

Application

Component Data

Service Pin