Rational SCC-WE Training Manual

Training Manual

SelfCookingCenter® whitefficiency® (SCC_WE)

V02 en, SCC_WE

General hints:

Isolate the appliance from mains supply before opening the appliance

When working with chemicals, i.e. aggressive cleaning materials

always wear protective clothing, goggles and gloves!

After maintenance / repair the appliance must be checked for electrical

safety in accordance with your national, state and local requirements!

Whenever working on any gas component like:

Gas valve, gas blower and / or changing connected type of gas a detailed

ue gas analysis MUST be done using adequate CO and CO2

measuring equipment! This shall ONLY be done by trained technicians!

Always check appliance for possible gas leakages!

Please note that any technical information concerning Rational products

must NOT be forwarded to any third party.

List of content

Introduction

Basic principle SCC_WE 4 Parts location 5 Changes of the unit 9 Operator panel SCC_WE 10 Operator panel SCC_WE: Manual Modes 11 Survey Pictogram 12 Water level control steam generator SCC_WE 16 SC (Self Clean) Automatic 17

Control panel SCC_WE and display

SCC_WE Electric (Index H): Basic principle 18 Manual modes SCC_WE / Boiling point recognition 19

Control (1)

Selftest 20 Humidity control SCC_WE 22 SCC_WE CPU 24 SCC_WE CPU - Terminal connection - LED Code 25 SD card - Changing PCB, new SD card 26

V02 en, SCC_WE - 2 -

List of content

Control (2)

Fan motor SCC_WE Line 29 Bus connection 30 SolidStateRelay (SSR) internal design / Test 31 SSR 100% - 50% power at 3NAC/400V 32 SSR 100% - 50% power at 3AC 200-240V 33 Control of cooling fan 34 Control of drain valve 35 CDS 36 CareControl 37 Function during CleanJet+Care 38

Service Package

CleanJet: Error messages - Abort program 39 Diagnose - Real Time Data - Start 40 Diagnose - Real Time Data - Content 41 Diagnose - Running times - Start 42 Diagnose - Running times - Content 43 Diagnose - Service error history - Start 44 Diagnose - Service error history - Content 45 Basic settings - Start 46 Basic settings - Content 47 Function test - Start 48 Function test - Content 49 Calibration - Start 50 Calibration - Sequence 51 Setting Show mode - error analysis 53 Error message Service 1 - 25 54 Error message Service 26 - 37 55 Error message Service 40 - 120, blink code motor 56 SCC Software update 57 Download of service data 60 Download of HACCP Data 64

Circuit diagram

Circuit diagram 101 Power 3NAC 400-415V 66 Circuit diagram 101 Heating 3NAC 400-415V 67 Circuit diagram 101 Sensor 68 Circuit diagram Bill of material 69 Circuit diagram 202 Power 3NAC 400-415V 71 Circuit diagram 202 Heating 3NAC 400-415V 72 Circuit diagram 202 Sensor 73 Circuit diagram Bill of material 74

- 3 - V02 en, SCC_WE

Basic principle SCC_WE

B1

Solenoid filling

Y1

S11

Steam element

Steam generator

Solenoid moistening

Y3

Solenoid quenching

Water supply

S2

Level electrode

Thermocouple

steam generator

Self Clean (SC) pump

Solenoid Care

Y4

Y2

Check valve

B5

F3

Care

B2

Drain

Safety thermostat steam generator

M4

M12

Care pump

Thermocouple quenching

Venting pipe

S12

M7

Emergency drain

Drain valve

Differential pressure sensor

P1

Clima valve

Fan motor

Thermocouple humidity

B4

Quenching box

M6

Thermocouple cabinet

Y5

M1

Hot air element

Door contact switch

Safety thermostat cabinet

F4

Core probe

Air baffle

S3

Hand shower roll guide

B3.1 - 3.6

Cabinet

V02 en, SCC_WE - 4 -

Parts location

Solenoid humidity (Y5)

Differential pressure sensor (P1)

safety thermostat

steam generator

(F3)

level electrode S2

Thermocouple steam

generator (B5)

safety thermostat

cabinet (F4)

CDS (S11)

triple solenoid

Y1 lling - Green

Y3 moistening - Brown

Y4 Care valve - Orange

- 5 - V02 en, SCC_WE

Parts location

Quenching nozzle and

Thermocouple B2

Drain valve

(M7 and S12)

Main contactor (K1)

Noise lter (Z1)

SSR (V1-)

CleanJet Pump

(M6)

SC Pump

(M4)

Solenoid Y2

quenching

Loud speaker T2

V02 en, SCC_WE - 6 -

Parts location

Interface PCB (A1)

TFT Display

Puls generator

(S6)

CPU (A2)

Door contact

switch (S3)

Care Pump

(M12)

- 7 - V02 en, SCC_WE

Hand shower roll

guide

Parts location

Safety thermostat

cabinet (F4)

Cabinet sensor B1

CleanJet

nozzle

Steam inlet

Union nut

Moistening nozzle

Fan wheel

Hot air hea-

ting element

V02 en, SCC_WE - 8 -

Changes of the unit

Differences from SCC_WE (Index H) compared with SCC Index G

1. Unit self test after installation; all components are tested for correct function and determination of boiling point;

2. Steam mode preset to boiling point (no hot air supply), 30-130°C possible (86 - 266°F)

3. New humidity control (Clima valve) for advanced dehumidification

4. New fan motor rotates left - right

5. New PCB and TFT touch display with Ethernet connection

6. Moistening nozzle integrated into hot air heating element flange of electric units

7. Modified cover for quenching box

8. Cooling fan is temperature controlled

9. Cleaning program „Light“ is split into „Light Quick“ duration approximately 1h 05min and „Light standard“, duration approximately 1h 46min.

10. Operator and Application manuals are available on display;

- 9 - V02 en, SCC_WE

Operator panel SCC_WE

ON/OFF switch

Manual Modes

SCC-Processes

ELC-Key: Activation Efficient Level Control

Program Key: Activation Programming mode

Function Key: Activation personal settings & Service

Help Key

Care Key

Central Dial

V02 en, SCC_WE - 10 -

Operator panel SCC_WE: Manual Modes

Home - back to general display

Efficient Level Control

Humidity setting

Temperature setting

Time setting

Core probe setting

Pre heating

Time: continuous

Moistening

Fan wheel speed setting

Cool Down

Steaming at boiling point (no hot air)

- 11 - V02 en, SCC_WE

Survey Pictogram

Poultry

Large roast

Fish

Egg dishes / Desserts

Side dishes

Bakery products

Finishing

Home - back to general display

Back to previous level

Efficient Level Control

Function key

Settings

HACCP download

Communication (pictures, USB, IP, Sound)

Service

Display configurator

Record Modus (calibrated products)

Store

V02 en, SCC_WE - 12 -

Survey Pictogram

Start Service Level

Date and time

Start time

Time format 24h

Time format am / pm

Temperature setting °C - °F

Half energy

Confirm

Operator and Application Manual

Safety advice

CleanJet +Care

Care Control

Setting ring tones

Show Mode (when in red)

Display brightness

Sequence of levels

Number of levels

Factory settings - english, °C, 24 hours etc

Delta T

Prozess abort key

- 13 - V02 en, SCC_WE

Function Key - Settings - Service - Communication

Function Key

Settings

HACCP

Communication

Service

Display Configurator

Record modus

Time, Language, °C/°F, Acoustics, Plate weight etc.

Download HACCP Data

Pictures, Ring tones, USB Stick, IP Address

Unit Data, Service package, Hotline numbers, Descaling, Show Mode

Communication

Date, Time

Start time

Language

°C - °F

Brightness

Number of levels

Plate weight Bankett

h:m m:s

24h am:pm

Delta T

E/2

Ringing tones

Sequence of levels

Plate weight à la carte

USB Stick

Network

Service

Unit Data

Diagnostic

Hotline

Empty Steam

generator

Descaling (>16%)

Show Mode

V02 en, SCC_WE - 14 -

- 15 - V02 en, SCC_WE

V

Water level control steam generator SCC_WE

Center level electrode S2 => Ground: 2 - 6V AC:

S2

B5

F3

water level too low steam heating must switch OFF solenoid valve filling Y1 ON

M4

Y1

Center level electrode S2 => Ground: 0V AC:

water level reached steam heating can switch ON

PCB

S2

AC

solenoid valve filling Y1 switched OFF

Level electrode can be measured at X12: 1-4

The level electrode is equipped with two side electrodes to ensure safe water level recognition even when the center level electrode is scaled. These side electrodes compensate for the build up of scale.

Permanent water level control; Maximum continuous steam time: 2 Minutes,

Property of connected water: Conductivity must be above 50µS/cm;

St.Gen. empty: ca. 2 - 6V AC

St.Gen. full: 0V

SV Filling on 230V SV Filling off 0V

Heating on 230V Heating off 0V

Filling SG Max. heating 2 Min. Control Steam heating

V02 en, SCC_WE - 16 -

SC (Self Clean) Automatic

During the production of steam, the concentration of minerals inside the steam generator will increase over time. These minerals settle on the heating elements and heat exchanger as well as the interior steam generator walls.

In order to reduce this effect the steam generator will be pumped off and ushed regularly depending

on the duration of steam production. This process needs approximately 45 seconds.

After emptying the steam generator it will be lled automatically with fresh water.

There are 4 conditions to start this SC Automatic:

1. Heating time of the steam generator must exceed 60 min.* and

2. the temperature of the thermocouple steam generator must be below 65°C (149°F) and

3. the temperature of the thermocouple interior cabinet must be below 70°C (158°F) and

4. the unit is switched ON.

In case the unit is used permanently the above mentioned temperature conditions can not be met.

In this case the „forced SC Automatic“ applies as follows:

1. The heating time of the steam generator reaches twice the set duration*, e.g. 120 min. and

2. the unit door is open for longer than 30 seconds

* The marked values can be changed in unit specific ranges using the diagnostic program.

After completion of the SC-Automatic the accumulated steam heating time is re-set to zero.

SC-Automatic does not replace the need for descaling and/or installing water treatment filter

- 17 - V02 en, SCC_WE

SCC_WE Electric (Index H): Basic principle

B1

B3.1 - 3.6

F4

P1

M4

M6

Y1

Y2

Y3

B2

M1

S2

M7

S12

B4

B5

F3

S3

Y4

S11

M12

Care

Y5

B1 Thermocouple interior cabinet B2 Thermocouple quenching B3.1-B3.6 Thermocouples core temperature B4 Thermocouple humidity B5 Thermocouple steam generator (preheat, 180°C (356°F) max) F3 Safety thermostat steam generator 160°C (320°F) F4 Safety thermostat interior cabinet 360°C (680°F) M1 Fan motor (Floor unit: top) M4 SC-pump M6 CleanJet pump M7 Motor drain valve / ball valve M12 Care pump S2 Level electrode S3 Door reed switch S11 CDS sensor S12 Micro switch drain valve P1 Differential Pressure sensor humidity Y1 Solenoid valve filling Y2 Solenoid valve quenching Y3 Solenoid valve moistening Y4 Solenoid valve Care Y5 Solenoid valve Clima

SCC 201/202 only: M2 Fan motor bottom with jumper ( Floor units only)

V02 en, SCC_WE - 18 -

Manual modes SCC_WE / Boiling point recognition

Steam mode in relation to boiling point recognition

During self test (after initial installation) the unit will determine the installation altitude by water boiling point recognition. As the boiling temperature declines with increasing altitude above sea level, the water boiling point determines the installation altitude. During self test the steam production will be active until the quenching sensor B2 reaches 70°C (158°F). At this time the pcb will memorise the temperature measured by the interior cabinet sensor B1 as the boiling point temperature at the actual point of installation.

To run a manual cooking mode the following steps must be taken:

1. Cooking mode is selected.

2. Time or core temperature is selected.

3. Cabinet door is closed (door contact).

4. Fan motor is running (speed signal via bus).

5. In wet modes (Steam, Combination) the steam generator must be filled with water (level electrode)

6. In wet modes (Steam, Combination) the steam generator will be preheated (thermocouple steam generator)

Mode

Temperature

range

30° (87°) up to

boiling point

at boiling point

above boiling

point up to 130°(266°)

30° (87°) up to

boiling point

above boiling

point up to 300°(572°)

30 - 300°C

(86 - 572°F)

Responsible sensor

Cabinet sensor B1 controls steam heating

- Humidity setting not possible

Cabinet sensor B1 controls steam heating

- Humidity setting not possible

Humidity control (P1, M1 rpm and B4) controls steam heating, Cabinet sensor B1 controls Hot air heating at 50%, (only possible when humidity is above 70%)

- Humidity setting not possible

Cabinet sensor B1 controls Hot air heating up to set temp.; Cabinet sensor B1 controls steam heating

Cabinet sensor B1 controls Hot air heating up to set temp.; Humidity control (P1, M1 rpm and B4) controls steam heating,

Alternating supply of steam and hot air depending on the reached temperature and humidity.

- Humidity setting is possible

30 - 300°C

(86 - 572°F)

Cabinet sensor B1 controls Hot air heating

- Humidity setting is possible (humidity from food only)

Quenching controlled by B2 at 80°C (176°F) Wet, 90°C (194°F) in Hot Air

- 19 - V02 en, SCC_WE

Selftest

Selfttest

Your SCC will carry out an automatic

self test and adjust itself perfectly to

the set-up conditions and the altitude.

Your SCC will carry out an automatic

self test and adjust itself perfectly to

the set-up conditions and the altitude.

To determine the optimum number of cleaner and rinse aid tablets, please specify whether the unit is connected to normal water or soft water. Please press the appropriate button

Unit is connected to soft water (up to 8,75° e)

Unit is connected to normal water (over 8,75° e)

Selfttest

Your SCC will carry out an automatic

self test and adjust itself perfectly to

the set-up conditions and the altitude.

Softwater: 7°dH, 12,5°F, 8,7°E, 125ppm, 1,25 mmol/l

Self test

Note: Gas units: In case the unit was NOT delivered with the correct gas type configuration, it must be converted prior of starting the self test. Please refer to gas manual!

SCC_WE and CM_P units will run a automatic Self Test routine after installation.

This Self test will start under the condition, that the tempearture of B1, B2 and B4 are below 40°C (104°F). Additionally 1 at and closed GN container (max 20mm) shall be inserted into the cabinet with the opening facing down at a height center to

Component test

the fan wheel. (201 - 202: 2 fan wheels = 2x GN containers)

The self test comprises a component test, calibration and determination of the boiling point After the component test (S2, M4, Y1-Y4, CDS) the calibration will start

Boiling point

calculation

with the offset setting on P1 before the unit will determine the pressure values for all fan speeds and directions in cold and dry condiition. During step 200 the boiling point will be determined and stored.

This is followed by P1 calculating the pressure values for all fan speeds and

directions in steam and later combination mode 170°C (338°F).

Should at a later point in time the unit be reinstalled at a altitude more than 300m different to the original installation height, a new self test should be initialized in order to determine the new boiling point. Such re-initialization can be be done in Basic settings, self test.

Selftest

Calibration

step 200

Calibration:

During a manual calibration only the P1 pressure values for cold (<40°C), steam (at boiling point) and combination (170°C) are calculated.

There will be NO determination of a new boiling point.

V02 en, SCC_WE - 20 -

Selftest

During the self test the individual component groups are indicated ticked off one by one. IIn case an error number is displayed switch the unit OFF and ON again to access Service level.

If the door contact, thermocouple interior cabinet, bus cable to motor or ignition box is defective, the selftest will be interupted Note: During Self Test it is always possible to access the Service diagnostic mode!

Pre condition before Self test and Calibration

temperature of cooking cabinet sensor B1 is below 40°C (102°F)

temperature of quenching sensor B2 is below 40°C (102°F)

temperature of humidity sensor B4 is below 40°C (102°F)

door contact closed

heating: OFF fan motor: OFF

left side panel closed, interior cabinet clean, if possible dry; to achieve best calibration values insert a closed 20mm GN container with opening facing down onto the rail closest to the center of the fan wheel (201-202: 2 motors - 2x GN container)

Step Function possible error

message

0 ready fo calibration Any indicated error relates to the corresponding malibration

10 checking calibration

conditions

20 Measuring Offset P1 with

fan motor not turning

100 - 115 pressure measurement cold

table unit 61 - 102

100 - 131 pressure measurement cold

floor unit 201 - 202

200 steam heating up to boiling

point without fan motor

202 steam heating with fan

motor

210 - 225 pressure measurement

steam table unit 61 - 102

210 - 241 pressure measurement

steamfloor unit 201 - 202

300 heating of cabinet to

193°C (380°F) followed by 60 sec. to 170°C (338°F) steady condition

301 - 316 pressure measurement

combi table unit 61 - 102

301 - 332 pressure measurement

combi floor unit 201 - 202

999 calibration sucessfull

10

200

e.g. 302

reason for error - remedy

step.

e.g. error 10 will be indicated, when the condition for calibrations is not given. Reason: B1, B2 or B4 is above 40°C (104°F)

16 steps for each fan motor, (32 steps with floor models), e.g. 100: running fan motor at constant speed „1“ 101: store P1 value at this given speed

e.g. error 200 is indicated, when the steam heating will not reach the necessary 70°C (158°F) to detremine the boiling point in the allocated time. Reason: e.g. SSR (energy optimising) or gas burner is not activated etc.

e.g. error 302 is indicated, if sensor P1 does not give any or any valid value at this time. Reason: P1 defective or hoses to P1 blocked by water.

These errors are indicated during the respective calibration step is running. After solving the problem the Selftest must be started again.

- 21 - V02 en, SCC_WE

Humidity control SCC_WE

In order to measure the humidity inside the interior cabinet the following pysical principle is used: When the fan wheel is turning, the rear fins create a differential pressure on pressure sensor p1 via the connecting hoses (inner and outer connection).

The pressure sensor P1 is supplied with 12V DC. When the fan wheel is at a stand still, the offset voltage is between 0,45 - 0,55V DC.

The differential pressure is dependent on:

1. The speed of the fan wheel

2. The temperature in the cabinet

3. The amount of humidity in the cabinet

The following rules apply: The output voltage of P1 is higher when the fan wheel turns faster. The output voltage of P1 is higher when the cabinet temperature is lower. The output voltage of P1 is higher when the humidity in the cabinet is lower.

This differential pressure is converted into a dc voltage for processing by the pcb.

Sample: SCC_WE 101E NOTE: The given values are only average values and shall only demonstrate the relationship of pressure values P1 to change in speed, temperature and humidity.

500 rpm 1000 rpm 1450 rpm 1550 rpm Cold and dry 1,1V 2,2V 2,9V 3,1V

Warm and humid - Steam 100°C (212°F) 0,7V 1,7V 2,0V 2,2V Hot and humid - Combination 180°C ( 0,6V 1,5V 1,7V 1,9V

Differential pressure sensor P1

Thermocouple B4

Humidity

Humidity control

Bus signal Motor rpm

V02 en, SCC_WE - 22 -

Humidity control SCC_WE

If the measured humidity value is too high, the clima valve Y5 will be activated and the closing disk will be lifted. The negative pressure behind the fan wheel will cause dry air from the kitchen be sucked into the cabinet. The humid air will be displaced and pushed through the cabinet drain into the quenching chamber. This Clima valve also functions as the safety relief valve.

Cross section of the clima valve:

Y5

Emergency humidity control:

In case the differential pressure sensor P1 is defective (no signal), the steam generator will be activated by time control automatically to a humidity level of 60%. At the same time error „Service 36“ will be shown.

Should the signal of P1 be out of the standard range (invalid signal), humidity will be controlled by the quenching sensor. At the same time error „Service 37“ will be shown.

- 23 - V02 en, SCC_WE

SCC_WE CPU

X150

X152

X151

X155

X153

X158

X154X102

X7

X10

K8

X18

K2

K1

K5

X19

X75

K4

K3

K10

K9

X15

X27

X26

G3

X29

X60

+

X23

X20

F1

F2

X21

K6

K7

K11

K12

X14

+

X13

X30

X12

X1

X16

X6

X4

X5

X2

X3

X51

X107

D15

X25

X11

X24

X106

X8

LED V10

LED V68

LED3

F2 2AT

F1 2AT

A1

A2

11,5V

*

T1

F1 2AT

250

?

230

240

220

18V

?

208

?

200

F2 5AT

N

0

1

pin counting 1

V02 en, SCC_WE - 24 -

SCC_WE CPU - Terminal connection - LED Code

Interface PCB A1

X7 Power input to ON/OFF switch X10 Central dial X102 Touch X150 X151 X152 X153 Data cable CPU (X107) X154 Data cable TFT X155 X158

Main PCB A2 X1 Pressure sensor P1 - 12V DC X2 Thermocouple B3.1 - 3.6 core probe X3 Thermocouple B1 cabinet X4 Thermocouple B2 quenching X5 Thermocouple B4 humidity X6 Thermocouple B5 steam generator X8 Loud speaker T2 - 12V AC X11 Solenoid Y5 Clima - 12V DC X12 Level electrode S2 - 12V AC 600Hz X13 Cabinet light - 11.5V AC X14 Power supply from transformer T1: - 11.5V AC, 18V AC X15 CDS Sensor - 12V DC X16 X18 SC Pump M4, Cleanjet Pump M6 X19 Solenoid Y1, Y2, Y3 X20 Energy optimising (Sicotronic) - link on 2-4 X21 230V Power input X23 UltraVent without Bus (USA only) X24 SSR - 12V DC

X25 Drain valve M7, Micro switch S12 - 12V DC X26 X27 Door contact S3 - 12V DC X29 X30 X51 Bus cable X54 USB connection X60 SD card slot X75 cooling fan M5, Care Pump M12, Solenoid valve Y4 X106 Ethernet connection X107 Data cable Interface PCB (X153)

F1 2A slow 230V power input X21 F2 2A slow 230V power input X21

LED Code CPU: LED V10: Internal power supply 3,3V processor ok if V10 off and V68 ok - change PCB LED V68: 18V power supply from T1 ok if V68 off - check connection, change transformer T1

- 25 - V02 en, SCC_WE

SD card - Changing PCB, new SD card

ONLY remove the SD card from the pcb, when the pcb must be replaced!

The SD card shall NOT be connected to any windows based reader or Computer! Doing so will damage the data structure on the SD card and your unit will no longer function!

The SD card on port X60 contains all unit specific information like energy type, unit size etc.

The SD card is unit specific and shall NOT be transferred from one unit to another!

Service part pcb’s are sent without SD card. Should you need to replace an original pcb by a service part pcb, remove the SD card from the old pcb and insert it into the new pcb. The unit will not function if the SD card is not inserted.

This SD card is specially formatted and configured for use in the SCC_WE unit. You can not replace it by a locally purchased SD card.

V02 en, SCC_WE - 26 -

1 Software update Only possible when SD card is properly

inserted

2 PCB New - No SD card in-

serted

3 PCB new - Old SD card

(standard service call)

4 PCB old - New SD card

(Service 19.1)

5 PCB new - SD card from

other unit (only in case of emergency, e.g from unit from shown room, when no SD card is available as a service part)

6 a) SD card old - PCB from

other unit (only in case of emergency, e.g from unit from shown room, when no PCB is available as a service part)

Unit will not function

Upload icon key is shown, When pressing the icon for 10 seconds, data are copied from SD card to pcb

Data are copied automatically from pcb to SD card.

Upload icon key is shown, When pressing respective key for 10 seconds, data are copied from SD card to pcb

Upload icon and download icon keys are shown, Display: Please select for recovery: PCB was replaced (a)

b) PCB old - SD card from other unit (only in case of emergency, e.g from unit from shown

SD card was replaced (b) When pressing respective key for 10 seconds, data are copied from pcb to SD card or vice

versa. room, when no SD card is available as a service part)

NOTE: Emergency only! A SD card from another unit can ONLY be used, when this unit is of the same size and energy (electric or gas)!

After using a new SD card (Case 5 and 6 (SD - card to unit) the Selftest must be re-activated in Basic Setting > Selftest.

- 27 - V02 en, SCC_WE

Fault tree Changing PCB SCC_WE

Isolate unit from power supply

(Disconnect control fuses F1, F2)

Removed SD card for usage in

Remove faulty PCB

Changing pcb

(pcb defective)

new PCB.

Replace pcb

Insert SD card from old PCB into new PCB;

In order to avoid Service 16 or 17 connect white USB

stick with latest software to USB interface before

re-inserting the control fuses.

(Software update is only possible when SD card is

properly inserted into PCB.)

Reconnect unit to power supply

(reconnect control fuses) and

switch unit ON

Software update to latest version

Only disconnect Software update

stick when basic SCC display is

shown.

V02 en, SCC_WE - 28 -

Fan motor SCC_WE Line

Bus

LED

100 - 240V

On floor units with 2 motors the bottom motor carries a jumper for bus recognition. This jumper is part of the wiring harness.

Only when the motor is connected to mains supply the green LED will show and the bus signal can be processed.

Voltage L1-L2-L3 Motor 40.03.378 - Rotor black

100 - 250V - 550W

3(N)AC 400V - 415V 61 -101 - 201 62 -102 - 202

3AC 200V - 240V 61 -101 - 201 62 -102 - 202

3AC 400V - 480V 61 - 202

Motor 40.03.513 - Rotor brown

200 - 250V - 700W

Motor 40.03.514 - Rotor brown

400 - 480V - 700W

NOTE: Gas units 62, 102 and 202 for countries with voltage 3AC200-240V, USA / Japan etc:

Gas units 62, 102 and 202 must be connected to L1 - L2, because the fan motor

40.03.513

is running on

200 - 250V only.

When changing the fan motor, a new motor shaft gasket must always be used!

There are 4 different fan speeds. It is possible that the motor will reduce speed independently to avoid energy transfer by the rotating fan wheel.

The fan motor rotates clockwise - anticlockwise with a

120 sec 120 sec

120 second interval.

On floor units the bottom motor (with jumper) has a 60 second time lead in changing direction to the upper motor.

60 sec

120 sec

Blink code LED: Please refer to error messages!

120 sec

- 29 - V02 en, SCC_WE

120 sec

Bus connection

Electric units:

X51

61-102 E

201-202 E

D15

+

K12

K7

K6

K11

K8

F2

F1

Gas units :

X51

D15

LED3

LED1

34 21

ON

LED2

+

G3

K9

K10

K2

K3

K5

K1

K4

Bottom motor

61-102 G

LED3

LED1

34 21

ON

201-202 G

LED2

+

K12

K7

K6

K11

K8

F2

F1

G3

K9

K10

K2

K3

K5

K1

K4

Bottom motor and bottom ignition box

The bus system is equipped with a 6-pol Mini-Fit plug system. In the bus system the individual components have individual addresses. Each address only exists once in a unit.

The duplicated components in a floor unit, Fan motor bottom and Ignition box bottom are identified with a jumper on the component. This jumper is part of the control harnes.

The main pcb sends the action command via the bus cable.

Additionally the pcb receives information from the individual components via the same bus ( e.g. rpm).

The connecting sequence for the components on the bus is not important and can be chosen freely.

V02 en, SCC_WE - 30 -

SolidStateRelay (SSR) internal design / Test

Contactor with 12V DC coil SSR with 12V DC control

A1/B1

12V DC

SSR Test: Unit is switched ON and cabinet door is open L1 - L2 = 400V

+

-

+

-

A1/B1

B

A

B2

A2

0V DC

Volt Volt

12V DC

0V DC

A1/B1

A1/B1 - A2 Steam / Dampf A1/B1 - B2 Hot Air / Heißluft

+

-

+

-

A1/B1

+

-

+

-

A

B

A

B

A2

B2

A2

B2

0 Amp = ok

400V = ok 400V = ok

- 31 - V02 en, SCC_WE

SSR 100% - 50% power at 3NAC/400V

Control of SSR steam element at 100% energy demand

Star connection 3(N)AC 400-480V

L3

Violet

A1/B1 - A2 Steam / Dampf A1/B1 - B2 Hot Air / Heißluft

12V DC

0V DC

+

-

+

-

A1/B1

P

L2

A2

A

B

B2

Orange

C

B

12V DC

0V DC

Steam generator safety thermostat 160°C

+

-

+

Thermocouple B5

-

A1/B1

A2

A

B

B2

Black

B5

L1

Control of SSR steam element at 50% energy demand Star connection 3(N)AC 400-480V

L3

A1/B1 - A2 Steam / Dampf A1/B1 - B2 Hot Air / Heißluft

0V DC

P

L2

A1/B1

+

-

+

-

A

B

Violet

A2

B2

Orange

C B

12V DC

0V DC

Steam generator safety thermostat 160°C

+

-

+

-

Thermocouple B5

A1/B1

A2

A

B

B2

Black

B5

L1

V02 en, SCC_WE - 32 -

SSR 100% - 50% power at 3AC 200-240V

Control of SSR steam element at 100% energy demand

Delta connection 3AC 200-240V

L3

Violet

A1/B1 - A2 Steam / Dampf A1/B1 - B2 Hot Air / Heißluft

12V DC

0V DC

+

-

+

-

A1/B1

P

L2

A2

A

B

B2

Orange

C B

12V DC

Steam generator

0V DC

safety thermostat 160°C

+

-

+

-

Thermocouple B5

A1/B1

A2

A

B

B2

Black

B5

L1

Control of SSR steam element at 50% energy demand

Delta connection 3AC 200-240V

L3

A1/B1 - A2 Steam / Dampf A1/B1 - B2 Hot Air / Heißluft

0V DC

+

-

+

-

A1/B1

P

L2

A2

A

B

B2

Violet

Orange

C B

12V DC

Steam generator

0V DC

safety thermostat 160°C

+

-

+

-

Thermocouple B5

A1/B1

A2

A

B

B2

Black

B5

L1

- 33 - V02 en, SCC_WE

Control of cooling fan

The supply air cooling fan for units 61 - 102 behind the control panel is controlled by a converter 230V AC - 24V DC. The air filter under the control panel can be replaced by simply unlocking it from the base frame. The cooling air is discharged through the bottom of the unit.

The supply air cooling fan 201-202 on the rear left back panel is controlled by a transformer pri. 230V AC, sek. 12V DC. The air filter can only be changed after dislodging the protection cover and sliding it to the right side. The cooling air is discharged through the top left side of the rear panel.

Both supply air cooling fans are equipped with a temperature sensor (NTC). This sensor measures the temperature at the position of the clima valve Y5. The speed of the cooling fan increases with increasing temperature. This sensor can not be changed separately.

The DC (supply air) cooling fan always runs when either of the following conditions are given: B4 Temperature is above 130°C (266°F) or the CPU temperature is above 60°C (140°F) or any cooking process is selected.

Additional 230V cooling fans distribute the cooling air in the electrical cabinet and cool the SSRs.

If the pcb reaches a temperature of 65°C (149°F) - depending on unit type- , “Change air filter” will be displayed. If a temperature of 80°C (176°F) is reached, any running cooking mode or program will be terminated and error “Service 29” is displayed.

V02 en, SCC_WE - 34 -

Control of drain valve

1

0

When switching on the SCC unit the drain valve automatically starts to initialise, this means it tries to find the correct end position. This end position is the open position of the ball valve (position for cooking). If this doesn‘t work, „Service 26“ will be indicated (see also Basic Setting, t0 and t1, 1/4 and 3/4 turn)

A: Position for cooking

1. Drain valve with motor and limit switch

2. CleanJet Pump

3. Waste water from quenching box

4. CleanJet solution from quenching box

5. Drain of the unit

6. CleanJet solution to cooking cabinet

A

3

2

1

B: Only during CleanJet and Care in certain process steps the drain valve will be closed (position CleanJet and Care)

6

4

5

B

2

In function test it is possible to rotate the drain valve manually clockwise or anti clockwise. This can be necessary if the drain valve is jammed.

- 35 - V02 en, SCC_WE

1

The drain valve is in open position, when the micro switch S12 changes from 0 to 1 when opening in function mode.

The drain valve is in closed position, when the micro switch S12 changes from 0 to 1 when closing in function mode.

CDS

1.Basics

During steam production the concentration of minerals in water of the steam generator increases. These minerals deposit in the steam generator and build up scale. The build up of scale is influenced by the local water hardness and the individual usage of the unit. The SCC unit continuously calculates the scale amount inside the steam generator. This value is also used for calculating the number of indicated rinse tabs in CareControl.

2. Function description

At the end of the SC-automatic the steam generator will be filled. Solenoid valve Y1 opens and water flows into the steam generator via the CDS sensor. During this filling phase S11 (CDS Sensor) creates pulses (1000 Pulses = 1l). When the water reaches the level electrode S2, the filling will be stopped and the measured number of pulses are stored. The unit specific nominal filling volume is stored in the CPU and will be compared with the actual filling volume (calculated from the pulses).

The higher the difference between nominal- and actual filling volume, the more scale has built up in the steam generator and therefore also the number of indicated bars in the Care display increases.

When cleaning the unit regularly as requested, using the „CARE“ tabs the built up of scale in the steam generator will be avoided and the CDS pulses remain constant.

CPU

S2

B5

F3

M4

Y1

S11

V02 en, SCC_WE - 36 -

CareControl

The condition of the indication depends on: a: the use of the unit b: the cleaning behaviour of the customer c: the degree of scale in the steam generator (see information CDS).

Display Care

1: very good care - only one green bar visible. 2: medium care - yellow bars are visible 3: neglected care - red bars are visible The request for Clean+Care has been neglected several times.

Only regular cleaning will reduce the display to one green bar again.

Display Clean Actual dirt status

1: Only green bars visible - no cleaning necessary 2: Yellow bars visible - CleanJet request will show soon 3: red bars visible - Cleaning urgently required

CleanJet request is dependent on the usage pattern of the unit:

- SCC processes

- manual modes

- cooking programs

- duration

- temperatures

Using any of the Cleanjet programs: Quick, Save, Medium or Strong will reset the bars of the Display Clean to 1 green bar (starting with software version 05-00-09).

CleanJet +Care can only be started when the cabinet temperature is below 50°C (122°F).

- 37 - V02 en, SCC_WE

Function during CleanJet+Care

Sequence of Cleanjet Program Light, Medium, Strong

Component test

1. SC pump is activated until level electrode senses low water.

2. Y1 filling solenoid is activated (control by CDS)

3. Y3 moistening solenoid is activated (control by CDS)

4. Y4 Care solenoid is activated (control by CDS)

5. Y1-Y3-Y4: all solenoid valves are switched off, CDS shall not send any pulses.

CleanJet Phase

6. M7 drain valve closes

7. Y3 moistening solenoid brings water into the quenching box (CDS controlled)

(In case the moistening nozzle is blocked water is brought either by quenching solenoid Y2

(time based) or pumped from the steam generator into the quenching box (time based)

- depending on CJ step)

8. M6 Cleanjet pump pumps water through the cabinet (water flow is detected by amp draw of

motor)

9. M7 drain valve opens and dirty water is released.

(steps 6 - 9 are repeated dependent on cleanjet program light, medium or strong)

Care Phase

10. Y4 Care solenoid fills care container twice with water. The water with the dissolved care

chemical is pumped each time into the steam generator with the care pump M12.

11. M7 drain valve closes.

12. Y1 filling solenoid fills the steam generator with water up to the level electrode.

13. M4 SC pump is activated for a few seconds to pump some of the content of the steam

generator into the quenching box.

14. Y1 filling solenoid refills the steam generator higher than the level electrode.

15. Y3 moistening solenoid tops up the quenching box.

16. SSR - water in the steam generator is preheated up to 80°C (176°F)

17. M6 Cleanjet pump pumps water (rinse) through the cabinet.

18. M7 drain valve opens and water is released.

19. M4 SC pump empties steam generator.

20. Steam generator is flushed several times, cabinet will be steamed for a few minutes.

V02 en, SCC_WE - 38 -

CleanJet: Error messages - Abort program

Depending on real steam production time or when the scale deposit inside the steam generator is below 4%, only a small number of Care Tabs is indicated and steps 12, 14, 16 and 19 are skipped (no descaling of steam generator, shorter CleanJet+Care process). The entire content of the steam gen-The entire content of the steam generator is pumped into the quenching box.

Above 4% scale the Descaling tab (starting of descaling program) will be shown under Service. The customer will be informed that soon a descaling will be needed. This information can be quitted.

Reaching 16% the customer will be informed that descaling is urgently needed. This information will be active for 2 minutes

Service

Descaling

Possible error messages during CleanJet +Care

Problem Cancel error indication by:

Step 1: Service 10 SC pump Follow fault tree Step 2: Low water Y1, water tap Solve reason for low water indication (water tap etc) Step 3: Service 41 Y3, moistening blocked (CDS) Rinse without tabs Step 4: Service 42 Y4, care valve blocked (CDS) Rinse program Step 5: Service 43 Y1, Y3, Y4 valve leaking (CDS) Rinse program

Step 12: Service 40 Care pump, Care hose Rinse program Step 13: Service 110 SC pump, level electrode Abort program Step 14: Service 120 Care pump, level electrode Abort program Step 15: Service 44 Steam heating (B1) Rinse program

An interrupt of the CleanJet processes is possible. The duration of the following interrupt program is approximately 27 minutes. The cabinet will be flushed with CleanJet pump M6. Tthe steam generator will be filled with the Care valve Y4. Then the steam generator will be emptied with SC Pump M4 and then overfilled with the solenoid valve filling Y1. Now the steam generator will be emptied once again with SC Pump M4 and then refilled. Finally there is a short steam phase (neutralisation of the steam generator).

CleanJet interrupt program Should a running CleanJet program be interrupted by power failure or the unit has intentionally been switched off, an ABORT program of approx. 27min must be started to bring the unit back into safe operation mode. This ABORT program can not be shortened or aborted again but must be completed successfully.

- 39 - V02 en, SCC_WE

Diagnose - Real Time Data - Start

Function key

Settings

Actual service messages

HACCP

Communication

enter password

Service

Display Configurator

Service Mode

Diagnostic

Basic Settings

Unit data empty Steam generator

descaling (>16%)

Hotline Show mode

Diagnostic

Water, Cleanjet,

Sensors

Clima

Motor, Switch

Q W E R T Z U I O P

A S D F G H J K L

Y X C V B N M

UK _+123 Äöüß

Real Time Data:

In Real Time Data all sensors and actuators are checked for their actual values.

Real Time Data

Function Test

Running Times

Calibration

Service History

V02 en, SCC_WE - 40 -

Components

Modes

Heating

Service error history

Gas error history

Top ign. box

Gas error history

Bottom ign. box

Running times

In Running Times all times of actuators, cooking modes and switches are recorded.

Service Error History In Service Error History the error codes are listed with their

time of rst, last and quantity

of occurance.

Diagnose - Real Time Data - Content

Real time data - Sensors

Act. Temperature Max Tempera-

ture

Cabinet B1

Quenching B2

Humidity B4

Steam Generator B5

Core Temp B3-1 (tip)

Core Temp B3-2

Core Temp B3-3

Core Temp B3-4

Core Temp B3-5

Core Temp B3-6 (shaft)

Temperature PCB

Real time data - Clima

Status Dry Wet combi

Clima Status RPM 1L 500 rpm Dry X Pa Wet X Pa Combi X Pa

Clima Status RPM 1R 500 rpm Dry X Pa Wet X Pa Combi X Pa

Clima Status RPM 2L 1000 rpm Dry X Pa Wet X Pa Combi X Pa

Clima Status RPM 2R 1000 rpm Dry X Pa Wet X Pa Combi X Pa

Clima Status RPM 3L 1450 rpm Dry X Pa Wet X Pa Combi X Pa

Clima Status RPM 3R 1450 rpm Dry X Pa Wet X Pa Combi X Pa

Clima Status RPM 4L 1550 rpm Dry X Pa Wet X Pa Combi X Pa

Clima Status RPM 4R 1550 rpm Dry X Pa Wet X Pa Combi X Pa

Clima valve Y5 "open" or "closed"

Clima Out P1 x.x Volt

Clima Humidity x %

Acvcepted Tolerance

Time max temperature reached

Real time data - Water, CleanJet / Care, Motor / Switch

Status Status Status Status

Filling solenoid Y1 "on" or "off"

Quenching solenoid Y2 "on" or "off"

Moistening solenoid Y3 "on" or "off"

CDS Sensor S11 1000

Level Electrode S2 "water" or "no water"

SC-Automatic Actual X min Run time X sec. Set time X min

Volume Steam generator Norm X l Fill X l Calccheck X l

SC-pump „puls“ or „continuous“

CleanJet Pump M6 "on" or "off"

Drain valve motor M7 "on" or "off"

Micro switch drain valve S12

Care pump M12 "on" or "off"

Solenoid valve care Y4 "on" or "off"

Door Contact S3 "open" or "closed"

Motor Table/Floor M1 L/R X 1/Min

Motor Floor M2 L/R X 1/Min

Hot air 0% or 50% or 100% GAS: X uA

Steam 0% or 50% or 100% GAS: X uA

0 or 1

- 41 - V02 en, SCC_WE

Diagnose - Running times - Start

Function key

Settings

Actual service messages

HACCP

Communication

Service

Display Configurator

Unit data empty Steam generator

descaling (>16%)

Hotline Show mode

enter password

Q W E R T Z U I O P

A S D F G H J K L

Y X C V B N M

UK _+123 Äöüß

Service Mode

Diagnostic

Basic Settings

Function Test

Calibration

Diagnostic

Real Time Data

Running Times

Service History

Components

Modes

Heating

Running times

In Running Times all times of actuators, cooking modes and switches are recorded.

V02 en, SCC_WE - 42 -

Diagnose - Running times - Content

Running times

Components Running times

Door openings S3 Reset XXXX

Ball valve openings S12 Reset XXXX

Solenoid valve filling Y1 Reset XXXX min

Solenoid valve quenching Y2Reset XXXX min

Solenoid valve moistening Y3Reset XXXX min

Solenoid valve care Y4 Reset XXXX min

Clima valve Y5 Reset XXXX

SC pump M4 Reset XXXX min

CleanJet Pump M6 Reset XXXX min

Ball valve motor M7 Reset XXXX min

Care Pump M12 Reset XXXX min

Emergency controler Reset XXXX

Modes Running times

Steam mode XXXX hrs

Hot air mode XXXX hrs

Combi steam mode XXXX hrs

Vario steam mode XXXX hrs

Finishing mode XXXX hrs

Cleanjet "rinse without tabs"

CleanJet "rinse" XXXX hrs

CleanJet "Interim cleaning"

CleanJet „Quick“

CleanJet "Save" XXXX hrs

CleanJet "Medium" XXXX hrs

CleanJet "Strong" XXXX hrs

Cool down XXXX hrs

Total running time unit XXXX hrs

Heating Running times

Steam heating time Reset XXXX hrs

Hot air heating time Reset XXXX hrs

XXXX hrs

- 43 - V02 en, SCC_WE

Diagnose - Service error history - Start

Function key

Settings

Actual service messages

HACCP

Communication

enter password

Service

Display Configurator

Service Mode

Diagnostic

Basic Settings

Unit data empty Steam generator

descaling (>16%)

Hotline Show mode

Diagnostic

Real Time Data

Running Times

Q W E R T Z U I O P

A S D F G H J K L

Y X C V B N M

UK _+123 Äöüß

Function Test

Calibration

Service History

V02 en, SCC_WE - 44 -

Service error history

Gas error history

Top ign. box

Gas error history

Bottom ign. box

Service Error History In Service Error History the error codes are listed with

their time of rst, last and

quantity of occurance.

Diagnose - Service error history - Content

SCC Service Error History first appearence counter last appearance

Service 10

Service 11

Service 12

Service 13

Service 14

Service 16

Service 17

Service 18

Service 19.1

Service 20

Service 23

Service 24

Service 25

Service 26

Service 27

Service 28

Service 29

Service 30

Service 31

Service 32

Service 33

Service 34

Service 35

Service 36

Service 37

Service 40

Service 41

Service 42

Service 43

Service 44

Service 60

Service 63

Service 110

Service 120

SC pump

CDS sensor

CDS sensor without signal

Steam generator is not refilled during steam mode

Level electrode doesn`t recognise water;

Software structure

SD card

SD card.

Thermocouple defective

SSR Steam

SSR Hot air

No water flow detected during CleanJet

Drain valve permanently closed

Drain valve doesn‘t close

Thermocouple B5 a

PCB temperature above 85°C (185°F)

Emergancy humidity control

Core probe faulty

Ignition box faulty

Bus signal

Ultravent

P1 defective

P1 out of range

Care pump

Moistening valve

Care valve

Y1, Y3 or Y4 dleaking

steam heating

ignition box

selftest without water;

SC Pumpe

Level electrode

hr:min:sec dd:mm:yyyy X times time and date

first appearence counter last appearance

hr:min:sec dd:mm:yyyy X times time and date

- 45 - V02 en, SCC_WE

Basic settings - Start

Function key

Settings

HACCP

Communication

Actual service messages

enter password

Service

Display Configurator

Service Mode

Diagnostic

Basic Settings

Function Test

Calibration

Unit data empty Steam generator

descaling (>16%)

Hotline Show mode

Basic Settings

Water

General settings

Ultravent

Self test

Telefon

Gassystem

Basic Settings: In Basic Settings all unit specific data according to unit size, energy and connections are set.

Q W E R T Z U I O P

A S D F G H J K L

Y X C V B N M

UK _+123 Äöüß

Training manual Gas

Gas: G20

RPM Correction 600m(ST) 500m(P1)

Ultravent: Yes / no

Gas blower settings:

Steam: Start Min Max

rpm 2500 1800 5800

default 2500 1800 5800

C02 screw: 4,8mm CO2 min: 8.7% CO2 max: 9.4%

Hot Air top: Start Min Max

rpm 4000 1900 6100

default 4000 1900 6100

C02 screw: 5,5mm CO2 min: 8.6% CO2 max: 9.4%

Hot Air bottom: Start Min Max

rpm

default

C02 screw:

In order to store any changes made the unit must be switched off and on again.

V02 en, SCC_WE - 46 -

Basic settings - Content

Water Status Factory Setting, Detected values

CDS sensor 1000 1000

Volume steam generator new after manual descaling

Volume steam generator new after steam generator replacement

SC pump: set pump duration X sec

SC pump: mode Continuous oder Puls

SC pump: set interval time X min

Quenching temperature hot air XX°C

Quenching temperature steam XX°C

Cleanjet / Care

Drain valve Start t1 XX s, t2 xx s

Steam corrosion control "on" oder "off"

Softwater „on“ oder „off“

Care Control Reset

XX l

Phone numbers, UltraVent, Selftest

Service Phone Setting edit

Chef line phone setting edit

Deactivate UltraVent deact

Selftest off

Deactivate interior light on - off

Gassystem Data

Gas type Nat. H

RPM Correction Selftest - P1 cold - Factory value

Ultravent on / off

Gasblower speed steam Start rpm XXXX (factory XXXX)

Gasblower speed steam Min rpm XXXX (factory XXXX)

Gasblower speed steam Max rpm XXXX (factory XXXX)

Gasblower speed hot air top Start rpm XXXX (factory XXXX)

Gasblower speed hot air top Min rpm XXXX (factory XXXX)

Gasblower speed hot air top Max rpm XXXX (factory XXXX)

Gasblower speed hot air bottom Start rpm XXXX (factory XXXX)

Gasblower speed hot air bottom Min rpm XXXX (factory XXXX)

Gasblower speed hot air bottom Max rpm XXXX (factory XXXX)

- 47 - V02 en, SCC_WE

Function test - Start

Function key

Settings

HACCP

Communication

Actual service messages

enter password

Service

Display Configurator

Service Mode

Diagnostic

Basic Settings

Unit data empty Steam generator

descaling (>16%)

Hotline Show mode

Function Test

Heating / Motor

Water

Q W E R T Z U I O P

A S D F G H J K L

Y X C V B N M

UK _+123 Äöüß

In function test all components can be operated individually to test function and electrical connections.

Heating / Motor All heating elements, fan motor

Water / CleanJet Solenoid valves, pumps

Function Test

Calibration

Motor

Cleanjet

Components

Clima valve, Display, loudspeaker

Gas Burner

Flue Gas Analysis

Ignition box, Gas valve, Gas blower, Burner

Flue Gas Analysis Control of gas burner at specified load setting for 4 minutes max. Please relate to Training Manual Gas.

V02 en, SCC_WE - 48 -

Function test - Content

Heating/Motor Status Values

Steam 50% 0 or 1 B5 = X°C Start

Steam 100% 0 or 1 B5 = X°C Start

Hot air 50% 0 or 1 B1 = X°C Start

Hot air 100% 0 or 1 B1 = X°C Start

Fan Motor top Speed 1R Actual Speed X rpm Start

Fan Motor top Speed 1L Actual Speed X rpm Start

Fan Motor top Speed 3R Actual Speed X rpm Start

Fan Motor top Speed 3L Actual Speed X rpm Start

Fan Motor bottom Speed 1R Actual Speed X rpm Start

Fan Motor bottom Speed 1L Actual Speed X rpm Start

Fan Motor bottom Speed 3R Actual Speed X rpm Start

Fan Motor bottom Speed 3L Actual Speed X rpm Start

Water/CleanJet Status Values

Solenoid valve filling Y1 0 or 1 Level electrode S2: water or low water Start

SC Pump M4 0 or 1 Level electrode S2: water or low water Start

Solenoid valve quenching Y2 0 or 1 B2 = X°C Start

Solenoid valve moistening Y3 0 or 1 Start

Care valve Y4 + Pump M12 0 or 1 Level electrode S2: water or low water Start

Cleanjet Pump M6 0 or 1 Start

Drain valve motor M7 direction1 0 or 1 End switch S12: 0 or 1 Start

Drain valve motor M7 direction2 0 or 1 End switch S12: 0 or 2 Start

Functional Group Test (open)

The following functional groups can be started: a sucessfull sequence will generate „OK“

Care

CleanJet

Steam generator management

Humidity control

Selftest

Components Status

Loudspeaker T2 0 or 1 Start

Interior light 0 or 1 Start

Display test Start

Ultravent 0 or 1 Start

Gas Burner Status Values

Gas steam blower Max 0 or 1 CO2: XX% Flame current: XX uA RPM:XXXX Start

Gas steam blower Start 0 or 1 CO2: XX% Flame current: XX uA RPM:XXXX Start

Gas steam blower Min 0 or 1 CO2: XX% Flame current: XX uA RPM:XXXX Start

Gas hot air blower top Max 0 or 1 CO2: XX% Flame current: XX uA RPM:XXXX Start

Gas hot air blower top Start 0 or 1 CO2: XX% Flame current: XX uA RPM:XXXX Start

Gas hot air blower top Min 0 or 1 CO2: XX% Flame current: XX uA RPM:XXXX Start

Gas hot air blower bottom Max 0 or 1 CO2: XX% Flame current: XX uA RPM:XXXX Start

Gas hot air blower bottom Start 0 or 1 CO2: XX% Flame current: XX uA RPM:XXXX Start

Gas hot air blower bottom Min 0 or 1 CO2: XX% Flame current: XX uA RPM:XXXX Start

- 49 - V02 en, SCC_WE

Calibration - Start

Function key

Settings

HACCP

Communication

Actual service messages

enter password

Service

Display Configurator

Service Modus

Diagnostic

Basic Settings

Function Test

Calibration

Q W E R T Z U I O P

Unit data empty Steam generator

descaling (>16%)

Hotline Show mode

A S D F G H J K L

Y X C V B N M

UK _+123 Äöüß

Calibration: Different food items cook best at their specific humidity level and specific temperature. Vegetables are steamed, but roast is cooked at a specific humidity and mostly above 100°C (212°F)

To be able to achieve this task the unit must have stored specific pressure values for cold and dry (40°C / 104°F), 100% steam and combination e.g. 170°C / 338°F.

This basic information is evaluated during „selftest“ after installation or during manual calibration and stored on the PCB and SD Card.

Manual calibration has to be done when any of the below listed service work has been carried out:

1. removing of fan wheel / motor

2. changing thermocouple B4

3. changing differential pressure sensor P1

4. installation of a Ultravent or extraction hood on top of the unit

5. installation as the lower unit of a Combi Duo after selftest as a single unit

V02 en, SCC_WE - 50 -

Calibration - Sequence

Pre condition before calibration

temperature of cooking cabinet sensor B1 is below 40°C (102°F)

temperature of quenching sensor B2 is below 40°C (102°F)

temperature of humidity sensor B4 is below 40°C (102°F)

door contact closed

heating: OFF

fan motor: OFF left side panel closed, interior cabinet clean, if possible dry; to achieve best calibration values insert a closed 20mm GN container with opening facing down onto the rail closest to the center of the fan wheel (201-202: 2 motors - 2x GN container)

Step Function possible

error message

0 ready fo calibration Any indicated error relates to the corresponding malibration

10 checking calibration

conditions

20 Measuring Offset P1 with

fan motor not turning

100 - 115 pressure measurement cold

table unit 61 - 102

100 - 131 pressure measurement cold

floor unit 201 - 202

200 steam heating up to boiling

point without fan motor

202 steam heating with fan

motor

210 - 225 pressure measurement

steam table unit 61 - 102

210 - 241 pressure measurement

steamfloor unit 201 - 202

300 heating of cabinet to

193°C (380°F) followed by 60 sec. to 170°C (338°F) steady condition

301 - 316 pressure measurement

combi table unit 61 - 102

301 - 332 pressure measurement

combi floor unit 201 - 202

999 calibration sucessfull

10

200

e.g. 302

reason for error - remedy

step.

e.g. error 10 will be indicated, when the condition for calibrations is not given. Reason: B1, B2 or B4 is above 40°C (104°F)

16 steps for each fan motor, (32 steps with floor models), e.g. 100: running fan motor at constant speed „1“ 101: store P1 value at this given speed

e.g. error 200 is indicated, when the steam heating will not reach the necessary 70°C (158°F) to detremine the boiling point in the allocated time. Reason: e.g. SSR (energy optimising) or gas burner is not activated etc.

e.g. error 302 is indicated, if sensor P1 does not give any or any valid value at this time. Reason: P1 defective or hoses to P1 blocked by water.

These errors are indicated during the respective calibration step is running. After solving the problem the Selftest must be started again.

- 51 - V02 en, SCC_WE

V02 en, SCC_WE - 52 -

Setting Show mode - error analysis

Software version from 05-00-07:

In case the unit shall be connected as a show room unit

Selfttest

(exhibition), it must be converted prior of starting the self test.

Your SCC will carry out an automatic

self test and adjust itself perfectly to

the set-up conditions and the altitude.

In the first Sleft test display press Service Start key

Enter password TECLEVEL

Diagnostic

Basic Settings

Function Test

Calibration

1. Press „ Process abort“ key (all service keys will show again)

Show mode

2. Press show mode 10 seconds

3. Switch unit off and on again

In case only diagnostic mode is shown after entering the password the unit was in a running process prior entering into service level. Only at this same time the process abort key is shown.

Press process abort key. Now all components of Service Level are shown. NOTE: Any running process will be terminated automatically!

In case a service error is indicated, e.g. Service 34, the service start key is indicated at the same time. The technician can always enter Diagnostic level via the service start key and password.

- 53 - V02 en, SCC_WE

Error message Service 1 - 25

Display Definition Reason and remedy

Service 10 SC pump

Service 11 CDS sensor

Service 12 CDS sensor wit-

hout signal

Service 13 Steam generator

is not refilled during steam mode

Service 14 Level electrode

doesn`t recognise water;

Service 16 Software structure New software data structure for SD card is older than existing data

Service 17 SD card not initialised

Service 18 SD card SD card defective

Service 19.1 SD card. SD card not inserted

Service 20 -x- Thermocouple

defective Unit in emergancy mode, call service;

Display 30 sec. after switch on Display can be cancelled SC-Automatic without function, water level always high check SC pump and drain hose SC pump.

Display 30 sec. after switch on Display can be cancelled Water level o.k. CDS sensor sends too many pulses Check level electrode and water path to steam generator for leakage

Display 30 sec. after switch on Display can be cancelled Level electrode o.k. no signal from CDS Sensor (blocked?), low water pressure

Steam generator is not refilled during steam mode => foced filling check 0-1 signal of level electrode to PCB

Appears for 30 sec. after switch ON Display can be cancelled by touch Level electrode no water sensing CDS sensor measured enough pulses; Possible reasons: water conductivity too low, osmosis water treatment

structure on SD card.

No function when thermocoule B1 defective. 1=cabinet B1 2=quenching B2 4= humidity B4 8= steam generator B5 (e.g. 20.12 = B4 + B5)

Service 23 SSR Steam

short circuit

Service 24 SSR Hot air

short circuit

Service 25 No water flow

detected during CleanJet

- Display at once when: Temp. B5 rises above 100°C (212°F) for 60sec. without energy demand

- Intermittent buzzer 30 sec

- Unit without function

- Display at once when: Temp. B1 rises by 100°C (appox. 210°F) without energy demand

- Intermittent buzzer 30 sec

- Unit without function

- Display can be cancelled

- Remove container from cabinet

- during CleanJet+Care the fan motor does not an increase in power demand when water hits the fan wheel. - check water pressure, water supply, moisteneing valve and nozzle and CDS sensor.

V02 en, SCC_WE - 54 -

Error message Service 26 - 37

Display Definition Reason and remedy

Service 26 Drain valve

permanently closed

Service 27 Drain valve

doesn‘t close during initialisation

Service 28 Thermocoup-

le B5 above 180°C (356°F)

Service 29 PCB tempe-

rature above 85°C (185°F)

Service 30 Unit running in

emergancy humidity control

Service 31.xx

buzzer soundsca 20x / 5 Sec

Service

32.0-1-2

Service 33.1-2Ignition box

Service 34.xx Bus signal - Indication in case of bus signal problems

Service 35 Connect

Service 36 Differential

Service 37 Differential

Core probe faulty

Ignition box faulty

faulty

Ultravent

pressure sensor P1 defective

pressure sensor P1 no in expected range

- Appears on time when CleanJet is selected

- Cooking not possible - drain closed

- Micro switch drain valve in permanent closed position

- Replace drain valve assembly

- Appears for 30 sec. after switch ON

- Display can be cancelled switch

- drain valve in permanent open position, CleanJet not possible

- Check micro switch drain valve

- Start rinse (abort) program

- Appears if temperature at thermocouple steam generator B5 is above 180°C (356°F)

- Indication goes off when temperature below 110°C (230°F)

- Appears on time after switch ON until temperature is low again

- Temperature PCB above 85°C

- Check air filter, cooling fan and control panel gasket

- Check for external heat sources

- check air escape openings

- Appears for 30 sec. after switch ON

- Display can be cancelled

- Humidity control out of function

- Humidity emergency control active since more than 1 hour

- Display 30 sec. after switch on

- Display can be cancelled

- Combination of faults possible i.e.: 10 -->2+8)

- 1: shaft probe 2- 5th probe (close to shaft)

- 4: 4th probe 8: 3rd probe

- 16: 2nd probe 32: 1st probe in tip

- Internal Ignition box error is existing longer than 30 sec. Change ignition box

- 0: Ignition box top

- 1: Ignition box bottom

- 2: Both Ignition boxes

- Appears after 3x Reset command without positive result

- 1: Ignition box top,

- 2: Ignition box bottom

- Check ignition wire, ignition box gas valve and gas supply.

- Main pcb can not communicate with the following parts

- Combination of faults possible i.e.: 10 -->2+8

- 1: Motor top - 2: Motor bottom

- 4: Ignition module top - 8: Ignition module bottom

- Check bus cable plug and cable for connection and damage

- when installed as a gas unit B13 (with exhaust through chimney) check safety thermostat in draft diverter (Service 34.4, 34.8 or 34.12)

Bus signal can not be processed; Connect UV to mains power,

no signal output

Differential pressure sensor P1 no in expected range, check connection of hoses.

- 55 - V02 en, SCC_WE

Error message Service 40 - 120, blink code motor

Display Definition Reason and remedy

Service 40 Care pump doesn`t

fill enough into steam generator

Service 41 Moistening without

function

Service 42 Care function not

possible, solenoid Y4 defective

Service 43 Y1, Y3 or Y4 do not

close

Service 44 No steam hea-

ting during Cleanjet+Care

Service 55 Blink code motor top see below

Care pump faulty or does not fill enough care solution into steam generator;

- After filling of the care solution into the steam generator the CDS sensor sends too many pulses until the level electrode recognises water. Check if the hose from the care pump outlet is not kinked;

- Cleanjet finishes without care phase;

- Reset error by successful completing rinse program;

- Solenoid valve Y3 defective or moistening valve blocked; CDS does not send any pulses;

- Reset error by successful completing rinse program;

- Solenoid Y4 Care defective or hose to care container blocked or kinked; CDS does not send any pulses;

- Reset error by successful completing rinse program;

- CDS sensor sends always pulses; Solenoid Y1, Y3 or Y4 is passing water

- Reset error by successful completing ABORT program;

- No temperature raise above 60°C recognised by B1 during steaming time while being in Cleanjet phase

- Reset error by successful completing ABORT program;

Service 56 Blink code motor

bottom

Service 60 Initialisation of igniti-

on box incorrect Wrong rpm information for gas blower

Service 63

Service 110 SC Pumpe not

Service 120 Level electrode

The error messages can be seen under Diagnostic, Service history.

Unit had done a selftest without water;

working while care solution is inside steam generator.

without signal while care solution is inside steam generator.

see below

Switch unit off and on again, run SD Repair program

Cool down uinit, make sure B1, B2 and B4 is below 40°C, In basi settings - Selftest set Selftest to ON and switch unit off and on again. Run Selftest

- Malfunction of SC pump during the time when Care solution was inside the steam generator,

- Reset error by successful completing ABORT program;

- After operating care pump M12 (filling care solution into steam generator) and topping up with water the level electrode does not recognise water;

- Care Pump M12 or level electrode defective;

- Display only after twice starting filling solenoid Y1 yet no water is detected;

- Reset error by successful completing ABORT program;

Blink code Motor Reason Remedy

1x Starting error contact Rational, change motor

2x, 4x, 5x, 7x, 9x, 11x, 12x

3x, 6x, volatge error check voltage supply, change motor

8x possible starting error check fan wheel for distortion, change motor

10x only with 3AC motor

V02 en, SCC_WE - 56 -

Motor defective change motor

phase is missing

40.03.514

SCC Software update

Only use the Original Rational USB Stick for Software update of SCC_WE units. (Note: Most of the standard USB sticks can not be used for software update.) The Rational USB Stick can be ordered with service part number: 87.01.084.

Software can only be updated to a higher version.

NOTE: The duration of a complete software update can last up to 10 miunutes!!

Please follow below instructions!

Software update can be done by the customer as follows::

Connect the USB stick with the USB interface at the bottom left hand corner of the control panel.

Funktionstaste

Settings

HACCP

Service

Display configuration

For standard update proceed as follows:

1. Switch unit on

2. Wait unitl the user interface is shown on the display.

3. Connect the USB stick with the latest software version with the USB interface at the bottom left hand corner of the control panel.

Press the key Communication, USB and update.

4. Switch unit off and on again.

The unit will display „Update“

Only remove the USB stick after the display has changed again to the standard SCC display.

Please always make sure your customer has the latest software version on his appliance.

- 57 - V02 en, SCC_WE

SCC Software update

with Login

Service Web Site: https://portal.rational-online.com

Internet connection Download Software.zip file Download SCC Webupdate .exe

Unzip downloaded Software to whiteRATIONAL-USB stick. Stick format: FAT32 The stick shall not contain any other data!

Whe new software becomes available software can be updated on RATIONAL USB by using UPDATE SCC_WE.exe file without login to service web site.

V02 en, SCC_WE - 58 -

Update unit with RATIONAL USB stick.

- 59 - V02 en, SCC_WE

Download of service data

With this function all actual valid service data of the diagnose program can be downloaded onto a stick. This can be done during an active process or also if the unit is in standby (unit must be switched on). To get all data the download should be done during an active process.

The maximum number of download‘s on one SCC is 4 times within one our.

Connect USB Stick to unit interface. If the stick is recognised it will be shown as a blue stick symbol right of the download key.

Funktionstaste

Touch key. During the Download-process the colour of the stick chan-

Einstellungen

HACCP

Kommunikation

Service

Display Konfigurator

ges from blue to red and on the key in the symbol running lines are visible.

The following data can be found on the stick after connecting it to a PC: On the stick the folder „log“ can be found. RAG_xx_yy_SERVICE.txt. xx: Serial number yy: Date of Download

The file contains the service datas which are appropriate at the moment of the download.

The file RAG_xx_yy_SERVICE.txt is partitioned into the following block‘s:

- Common Information

- Basic settings

- Diagnostic Real time data

- Diagnostic-Service History-SCC

- Diagnostic-Service History-Gas

- Diagnostic-Running times

In case your service call is subject to an unknown error and / or the error is sub ject to application problems please always download also the HACCP data!

With the INFO download key complex unit data can be downloaded. These data can only be evaluated by Rational. The data time range for the download can be selected.

V02 en, SCC_WE - 60 -

Download of unit service data

Common Information

------------------

Date and Time.................: 20120515092835

Startup Date and Time.........: undef

Unit type.....................: SCC_62

Energy type...................: E

Unit Serial number............: E62SH12022208034

Software version..............: SCC-05-00-10

Script version................:

SW-update Date and Time.......: undef

CPU-Board Revision............: 0506

CPU-Board Serial number.......: 25233859

CPU-Board Manufacturing date..: 2011-05-19 17:57:58 Burner Control 0 SW-version...: Burner Control 1 SW-version...:

Language......................: german

Basic Settings

--------------

Drain Valve time0......................................: 8.7 s

Drain Valve time1......................................: 26.1 s

Gas type...............................................: 0

.......................................................:

Diagnostic-Real Time Data-Sensors act max lim Time Stamp dim

-------------------------------------------------------------------------------

Cabinet B1.............................: 26.46 307.85 350 C

Quenching B2...........................: 21.40 95.18 300 C

.......................................:

Temperature PCB........................: 35.34 81.11 80 20120514130736 C

RAG_E62SH12022208034_20120515092833_service

Diagnostic-Real Time Data-Clima Status Dry Wet Combi dim__

-------------------------------------------------------------------------------

Clima Status 1-L.......................: 50066444.6882813.0194368.20 Pa

Clima Status 1-R.......................: 50063631.5785711.5992154.87 Pa

.......................................:

Clima Flap Y5..........................: CLOSE

Clima Output P1........................: 0.00 V

Clima Humidity.........................: 4.00 %

Diagnostic-Water, CJ/Care Motor/Switch Status Status Status dim__

-----------------------------------------------------------------------

Filling solenoid Y1....................: OFF

Volume Steam Generator (Norm Fill Calc): 5.48 5.57 4.38 l

CleanJet Pump M6........................: OFF

Door Contact S3........................: OFF

.......................................:

Diagnostic-Service History-SCC First time Quantity Last time

-------------------------------------------------------------------------------

Service 10.............................: 20111210215318 5 20120418135651

Service 34.............................: 20111213084631 5 20120423131943

.......................................:

Diagnostic-Service History-Gas Top-Box First time Quantity Last time

-------------------------------------------------------------------------------

14.....................................: 20120210145254 3 20120516135457

Diagnostic-Running Times-Components Value dim__

---------------------------------------------------------

Door Opening S3........................: 585

Ball Valve Openings S12................: 1381

.......................................:

Diagnostic-Running Times-Modes Value dim__

---------------------------------------------------------

Hot Air Mode...........................: 192 h

- 61 - V02 en, SCC_WE

Download of gas error data

Gas Error Logger Burner Control 0

Indication of the last 14 gas-failures, generated by ignition box top) Gas Error Logger Burner Control 1 Indication of the last 14 gas-failures,

Indication of ignition box error messages (1-32 is shown to the operator as „Reset“):

1 Hot air or Steam no gas, gas valve or electrode defective 14 Hot air gas valve control, change ignition box

19 Hot air no ame because ame current is too low check burner setting, ame current, ignition cable and plug

20 Hot air wrong or no rpm signal from gas blower check gas blower, power supply gas blower and control harness of gas blower

22 Hot air no ame after 5 ignition sequences

no gas, gas valve or electrode defective 24 Steam gas valve control, change ignition box

29 Steam no ame because ame current is too low check burner setting, ame current, ignition cable and plug

30 Steam wrong or no rpm signal from gas blower check gas blower, power supply gas blower and control harness of gas blower

32 Steam no ame after 5 ignition sequences

no gas, gas valve or electrode defective

generated by ignition box

bottom)

Possible failure in case of „Service 32“

33, 36 Change ignition box 35 Check frequency of main

38 CPU does not send any or correct rpm signal to ignition box; Switch unit off and

on or run repair program for SD Card (SCC_WE) or EEPROM (CM_P) 39 Hot air Check burner setting, ignition electrode and distance,

and ame current

40 Hot air Check ignition cable 42 Steam Check burner setting, ignition electrode and distance,

and ame current

43 Steam Check ignition cable

Is shown on display „Change polarity“

34 Change polarity of mains

All other numbers (2-14, 21, 23, 25-28, 31): change ignition box

V02 en, SCC_WE - 62 -

- 63 - V02 en, SCC_WE

Download of HACCP Data

Function key

Basic Settings

Comunication

Service

Display configurator

HACCP Data will be available for approximately 10 days when the unit is used for 16 hours daily. Should the daily usage be less than that the storage time will be extended accordingly.

Normally HACCP data can be downloaded onto any commercial USB memory stick.

- connect USB stick to unit interface

- select desired download period

- press download button

When the green tick mark shows on the writing symbol the download is finished.

V02 en, SCC_WE - 64 -

Format of HACCP Data

HACCP-Data are shown in the following format:

*** H A C C P *** ; ; Ch-nr. >>210<< = batch number (number of stored cooking processes) ; Type >>SCC_61<< = unit type ; Serial nr.>>E61SH11092534567<< = Serial number of the unit ; Version >>SCC - (s/o/C)<< = Software version of the unit

(„C“ indicates, delay of CleanJet request is activated Only chain units: „s“ or „o“ shows unit ran on

(s) Supervisor- or (o) Operator mode.) ; Time >>2011.09.20 12:27:26<< = ; Progr. >>Roast<< = Program name (manual mode was used, if „>><<“ appears ) ; #1 : Gartemp. / cabinet temp. ; #2 : Kerntemp. Soll / core temp. target ; #3 : Kerntemp / core temp.

; #4 : Zeit (Std:Min:Sek) / time (h:min:sec)

; #5 : Temp. Einheit / temp. unit ; #6 : Energie Opt. / energy opt. ; #7 : Energie 1/2 / energy 1/2 ; #1 #2 #3 #4 #5 #6 #7 ; Mode HOT AIR 000:00:00 = used cooking mode 29 - 32 000:00:00 C - ; Mode COMBI 000:00:04 29 - 32 000:00:04 C - ; Mode HOT AIR 000:00:07 29 - 32 000:00:07 C - 29 - 32 000:00:11 C - ; end = End of cooking process

Starting date and time of the cooking process

B) Additional indications: Progr. >>SCC - Universal Roast<< = Indication of selected SCC process Progr. >>SCC - ~ pork<< = Copied SCC process with new name

Door opened or Door closed = during cooking process

Start (power failed) = Power failure longer than 15 minutes end (HOME) = Process terminated with Home key end (RETURN) = Process terminated with arrow back key end (ERROR) = Process terminated because of error start ELC = ELC Process started restart (POWER) = restart after switching off or power fail end = Process finished

- 65 - V02 en, SCC_WE

Circuit diagram 101 Power 3NAC 400-415V

0123456789

33

44

K1:1 / 2.00

K1:3 / 2.00

K1:5 / 2.00

44

33

22

11

X20:3 Gerät EIN

X20:4 Heizungsanforderung

ohne Option

Brücke 2-4

w/o option

Link 2-4

Option

Sicotronic system

3

2

1

N

PE

X0:PE

X0:N

X0:1 Eingang Sicotronic

X0:2 Gerät EIN

X0:3 Heizungsanforderung

X.0

3

2

1

BU

.

W32

X20:1 Nullleiter

X20:2 Eingang Sicotronic

22

11

X18

66

11

55

22

X20

33

44

X75

N

22

BU

11

XM6

WH

22

BU

11

XM4

WH

22

BU

11

XY4

OG

11

BU

22

XM12

BN

W30

11

GY

22

33

XG1

BU

1

SCHD

.

C1

~

M

PE

~

M

M6

M4

A1

A2

Erstellt von

Created by

Datum

05.10.2011

Date

Blatt

Page

Y4

~

M

M12

L1

N

2

G1

22

-

M

11

+

M5

XM5

SCC WE 101E

XM1

M1-F1

M1

33

66

22

55

33

22

M1-F2

6,3A

~

11

M

6,3A

BUS

A2

S1

11

44

X19

22

X21

X7.2

11

22

11

2AT

A2-F2

2AT

A2-F1

A1

22

BU

XY3

11

A1

WH

22

BU

XY2

11

WH

22

BU

XY1

11

WH

Y3

Y2

A2

A1

A2

A1

A2

Y1

BU

BN

2

.

PEX0 1

N/O

K1

Option Pot.-freier Kontakt

Option pot.-free contact

22

BKRD

33 44

XS1

11

1

2F41

BNGYRDBN

2

F3

W17

K1

K1:13 / 3.00

K1:A2 / 3.00

1314

N/O

.00

.03

A1

A2

12

34

56

K1

13 14

3NAC400 V 50/60 Hz

MODUL 1

Leistung/Power

W31

Z1

L1

L2

L3

N

PE

YE/GNYE/GN

BUBU

VTVT

OGOG

BKBK

0

V02 en, SCC_WE - 66 -

1Version

BN

BU

76-00441

F1 6,3A

F2 6,3A

5

6

3

4

1

2

N/O

K1

PE X0 N

L3 L2 L1

W0

Circuit diagram 101 Heating 3NAC 400-415V

0123456789

A2

D2+

D2-

HL1+

HL1-

D1+

D1-

HL2+

HL2-

55

GYGYOG

66

OGOG

77

RDRD

88

BNBN

11

WHWHBK

22

OGOGOG

33

RDRDBK

44

BNBNVT

X24

11

A2

22

(D2)

A- A+

33

XV2

44

B- B+

XV1

A1/B1

11

22

33

44

A1/B1

L3X00

(HL1)

B2

A2

(D1)

A- A+

B- B+

(HL2)

B2

OGOG

V2

BKBK

V1

2

SCHD

05.10.2011

Erstellt von

Created by

Datum

Date

Blatt

Page

11

OG

BK

VT

12

7

8

SCC WE 101E

3NAC400 V 50/60 Hz

3

4

9

10

HL1/HL2

5

1

18kW(6x3kW)

6

2

R4

6

5

4

3

1

D1/D2

9kW(3x3kW)

2

R2

6

OG

BK

VT

5

4

3

1

D1/D2

9kW(3x3kW)

2

R1

MODUL 2

Heizung/Heating

Therm ocouple steam generator

Therm oelement Dampfgenerator

VT

BK

OG

1.08 / K1:1

1.08 / K1:3

1.08 / K1:5

0

- 67 - V02 en, SCC_WE

1Version

76-00441

Circuit diagram 101 Sensor

9876543210

A1

BK

BNYE/GN

BUYE

BN

W11

WH

GY

WH

YE/GN

S11

M7

S2

T2

H1

S3

IN

GND

HALL

Signal

-+

M

S12

Y5

3

66

SCHD

05.10.2011

22 33 44 55

11

X10

1

11

22

.

33

.

44

.

55

.

66

.

22

11

X8

22

11

X13

22

11

X27

33

22

11

X15

88

66 77

44 55

33

22

11

X25

44

33

22

11

X11

11

22

33

44

X12

.

77

Option Thermoelement Sousvide

Option Thermocouple Sousvide

.

X2

W23

11

.

22

OG

.

33

GN

.

44

BU

.

55

BN

.

66

BK

.

77

X2

X6

X5

X4

X3

WH

.

11

GN

22

WH

44 33

11

GN

22

WH

33

44

55

11

GN

22

WH

33

11

GN

22

WH

1

2

3

4

5

6

7

X2.0

X2.1

YE/GN

S6

B7

B3

B5

B4

B2

B1

Erstellt von

Created by

Datum

Date

SCC WE 101E

MODUL 3

Sensoren/Sensors

Blatt

3NAC400 V 50/60 Hz

Page

33

P

P1

22

SignalIN GND

11

XP1

33

GY

22

GY

11

GY

X1

T1-F2

44

33

22

11

X14

5AT

WH

GY

2AT

T1-F1

T1

A2

0

V02 en, SCC_WE - 68 -

N

0

.

200V

.

208V

1

3

.

220V

2

4

.

18V

230V

5

3

.

240V

4

6

.

11,5V

250V

7 2 1

SXT1

PXT1

BN

BU

1.06 / K1:13

1.06 / K1:A2

1Version

76-00441

Circuit diagram Bill of material

Module

Modul

Modul 1

Item description

Artikelbezeichnung

Safety thermostat steam generator Gas: 157°C/

314°F Elec.: 183°C/360°F

Seite 1 von 2

F Elek.:183°C/360°F

Artikelnr.

Item number

Änderungsdatum 30.08.2011 Name SCC WE 101E Dokument-Nr. 78-00722

Positionsliste

Bill of material

Name

-A1 42.00.081 Interface Platine Interface PCB Modul 1

-A2 42.00.160 CPU SCC WE CPU SCC WE Modul 1

-A2-F1/F2 3019.0120 Sicherung A2 - 2AT Fuse A2 - 2AT Modul 1

-A2-F3 3019.0312 Sicherung A2 - 8AT Fuse A2 - 8AT Modul 3

-B1 40.04.096 Thermoelement Garraum Thermocouple interior cabinet Modul 3

-B2 54.01.148 Thermoelement Ablöschung Thermocouple quenching Modul 3

-B3 40.01.604 Thermoelement Kerntemperatur Thermocouple core sensor Modul 3

-B4 40.00.290 Thermoelement Feuchte Thermocouple humidity Modul 3

-B5 40.04.106 Thermoelement Dampfgenerator Thermocouple steam generator Modul 3

-F1/F2 4001.0224 Steuersicherung Control fuse Modul 1

-F3 40.01.329 Sicherheitstemperaturbegrenzer Gas:157°C/314°

-F4 40.01.482 Sicherheitstemperaturbegrenzer 360°C/680°F Safety thermostat interior cabinet 360°C/680°F Modul 1

-G1 40.03.257 Gleichrichter Kühllüfter DC converter cooling fan Modul 1

-H1 3024.0201 Garraumbeleuchtung Interior cabinet light Modul 3

-K1 40.03.696 Hauptschütz Main contactor Modul 1

-M1 40.03.378 Lüftermotor Fan motor Modul 1

-M12 56.00.451 Pumpe Pflegemittel Care pump Modul 1

-M4 44.00.207 SC-Pumpe SC-pump Modul 1

-M5 40.03.428 Kühllüfter Cooling fan Modul 1

-M6 56.00.185 CleanJet Pumpe SCC WE CleanJet pump SCC WE Modul 1

-M7 54.00.357 Kugelhahn Ablauf Drain valve Modul 3

-P1 3017.1011 Differenzdrucksensor Differential pressure sensor Modul 3

Erzeuger ADT Spannung 3NAC400 V 50/60 Hz Version 1

- 69 - V02 en, SCC_WE

Circuit diagram Bill of material

Module

Modul

Modul 1

Item description

Artikelbezeichnung

Y1: Solenoid valve filling / SCC WE Y3:

moistening / Y4: care

Seite 2 von 2

Beschwadung / Y4: Pflegemittel

Artikelnr.

Item number

Name

-R1 44.01.333 Dampfheizkörper Heating element steam Modul 2

-R2 44.01.337 Dampfheizkörper Heating element steam Modul 2

-R4 40.03.294 Heißluftheizkörper Heating element hot air Modul 2

-S1 TEXT Ein/Aus Schalter ON/OFF switch Modul 1

-S11 50.01.523 CDS-Sensor CDS-sensor Modul 3

-S2 44.01.407 Niveauelektrode Water level electrode Modul 3

-S3 40.00.335 Türkontaktschalter Door contact switch Modul 3

-S6 40.00.404 Zentrales Einstellrad Central dial Modul 3

-T1 40.03.348 Steuertrafo Control transformer Modul 3

-T1-F1 3019.0120 Sicherung Steuertrafo T1 2AT Fuse control transformer T1 2AT Modul 3

-T1-F2 3019.0126 Sicherung Steuertrafo T1 5AT Fuse control transformer T1 5AT Modul 3

Positionsliste

Bill of material

-T2 40.04.034 SCC WE: Lautsprecher / CMP: Alarmsummer SCC WE: Speaker / CMP: Buzzer Modul 3

V02 en, SCC_WE - 70 -

-V1-V12 40.01.589 Leistungshalbleiter Solid state relais Modul 2

-W0 8801.0136 Anschlusskabel Cable: power supply Modul 1

-W11 40.03.531 Kabel: Garraumbeleuchtung Cable: interior cabinet light Modul 3

-W17 40.03.446 Kabel: Steuerstamm Cable: control harness Modul 1

-W30 40.02.965 Kabel: Adapterkabel Pumpe Pflegemittel 61-102 Cable: adapter care pump 61-102 Modul 1

-W31 40.03.467 Kabel: Ein/Aus Schalter Cable: ON/OFF switch Modul 1

Änderungsdatum 30.08.2011 Name SCC WE 101E Dokument-Nr. 78-00722

-Y1/Y3/Y4 50.01.050 Y1: Magnetventil Füllen / SCC WE Y3:

-Y2 50.01.146 Magnetventil Ablöschung Solenoid valve quenching Modul 1

-Y5 22.00.725 Klimaventil Clima valve Modul 3

-Z1 40.02.424 Entstörfilter/Varistor Electronic noise filter Modul 1

Erzeuger ADT Spannung 3NAC400 V 50/60 Hz Version 1

0123456789

Circuit diagram 202 Power 3NAC 400-415V

33

44

K1:1 / 2.00

K1:3 / 2.00

K1:5 / 2.00

44

33

22

11

X20:3 Gerät EIN

X20:4 Heizungsanforderung

ohne Option

Brücke 2-4

w/o option

Link 2-4

BUS

Option

Sicotronic system

3

2

1

N

PE

X0:PE

X0:N

X0:1 Eingang Sicotronic

X0:2 Gerät EIN

X0:3 Heizungsanforderung

33

22

XM2

M2-F1

6,3A

M2

33

22

XM1

M1-F1

6,3A

M1

X.0

M2-F2

M1-F2

3

2

1

BU

.

W32

X20:1 Nullleiter

X20:2 Eingang Sicotronic

~

M

11

6,3A

~

11

M

6,3A

A2

S1

22

11

X18

66

11

55

22

X20

44 33

X75

N

33

66

22

55

11

44

X19

22

X21

X7.2

11

22

11

2AT

A2-F2

2AT

A2-F1

A1

55

22

BU

11

XM6

WH

22

BU

11

XM4

WH

22

BU

11

XY4

OG

11

BU

22

XM12

BN

GY

BU

22

BU

XY3

11

WH

22

BU

XY2

11

WH

22

BU

XY1

11

WH

BU

BN

22

BKRD

33 44

XS1

11

BNGYRDBN

W31

1

YE/GN

PE

SCHD

05.10.2011

.

C1

~

M

M6

M

M5

22

M4

Y4

M12

~

M

A1

A2

T4

~

M

PXT4

SXT4

12V

-

230V

240V

250V

7766554433

220V

11

0V

208V

200V

22

Erstellt von

Created by

Datum

Date

Blatt

Page

~

0V

11

N

SCC WE 202E

3NAC400 V 50/60 Hz

K1:13 / 3.00

A1

A2

Y3

A1

A2

Y2

A1

A2

Y1

PE

.

K1

N/O

K1

Option Pot.-freier Kontakt

Option pot.-free contact

1

2F41

W17

2

F3

K1:A2 / 3.00

~

M

1

A2 A1

M14

~

M

1

A2 A1

M13

~

M

1

A2 A1

M11

1314

N/O

.00

.03

A1

A2

12

K1

34

56

13 14

.03

MODUL 1

Leistung/Power

Z1

L1

L2

L3

N

PE

YE/GNYE/GN

BUBU

VTVT

OGOG

BKBK

5

6

3

4

1

2

N/O

K1

0

F1 6,3A

BN

BU

F2 6,3A

PE X0 N

L3 L2 L1

- 71 - V02 en, SCC_WE

1V ersion

76-00446

0123456789

Circuit diagram 202 Heating 3NAC 400-415V

11

GYOG

22

OG

33

RD

XV8

44

BNOG

OGGY

V8

GYBK

OGGY

RDBN

XV7

BN

BKBN

V7

11

GYOGBK

22

OG

33

RD

XV6

44

BNGY

OGGY

V6

XV5

BKBN

V5

11

22

33

XV4

44

OGOG

A2

D2+

D2-

HL1+

HL1-

D1+

D1-

HL2+

HL2-

55

GYGYBK

66

OGOG

77

RDRD

88

BNBN

11

WHWHVT

22

OGOG

33

RDRD

44

BNBN

X24

V4

WHBK

OGOG

RDVT

XV3

BN

BKBK

V3

WHOG

OG

RDBK

XV2

BNOG

OGOG

V2

WHBK

OG

RD

XV1

BN

VT

BK

OG

L3X00

W16

1.08 / K1:1

1.08 / K1:3

1.08 / K1:5

BKBK

V1

A1/B1

11

22

33

44

A1/B1

11

22

33

44

A1/B1

11

22

33

44

A1/B1

11

22

33

44

A1/B1

11

22

33

44

A1/B1

2

A2

(D2)

A- A+

11

7

3

unten

9

5

1

11

7

3

oben

9

5

1

8

12

4

unten

6

10

2

8

12

4

mitte

6

10

2

8

12

4

oben

6

10

2

down

top

down

middle

top

12

8

4

10

6

2

12

8

4

10

6

2

7

11

3

D2

5

9

1

7

11

3

D2

5

9

1

7

11

3

D1

5

9

1

B- B+

(HL1)

BK

B2

A2

VT

(D2)

A- A+

B- B+

(HL1)

B2

R5

OG

A2

(D2)

A- A+

B- B+

(HL1)

VT

BN

B2

A2

(D2)

A- A+

B- B+

(HL1)

B2

R4

BK

OG

A2

(D1)

A- A+

B- B+

(HL2)

R3

B2

A2

(D1)

A- A+

B- B+

(HL2)

B2

A2

(D1)

A- A+

B- B+

(HL2)

R2

VT

B2

A2

(D1)

A- A+

HL2

33kW(6x5,5kW)

HL1

HL2

33kW(6x5,5kW)

HL1

SCHD

05.10.2011

Erstellt von

Created by

Datum

Date

Blatt

Page

.

SCC WE 202E

3NAC400 V 50/60 Hz

18kW(6x3kW)

.

18kW(6x3kW)

MODUL 2

Heizung/Heating

.

1V ersion

R1

B- B+

(HL2)

B2

Thermoelement Dampfgenerator

0

76-00446

Thermocouple steam generator

V02 en, SCC_WE - 72 -

Circuit diagram 202 Sensor

9876543210

BK

BNYE/GN

BUYE

BN

W11

WH

GY

WH

YE/GN

S11

S2

M7

T2

H1

H2

S3

IN

GND

HALL

Signal

-+

M

S12

Y5

A1

3

66

SCHD

05.10.2011

22 33 44 55

11

X10

1

11

22

.

33

.

44

.

55

.

66

.

22

11

X8

22

11

X13

22

11

X27

33

22

11

X15

88

77

66

55

44

33

22

11

X25

44

33

22

11

X11

11

22

33

44

X12

.

77

Option Thermoelement Sousvide

Option Thermocouple Sousvide

.

X2

W23

11

.

22

OG

.

33

GN

.

44

BU

.

55

BN

.

66

BK

.

77

WH

.

X2

11

GN

22

WH

33

44

X6

11

GN

22

WH

33

44

55

X5

11

GN

22

WH

33

X4

11

GN

22

X3

WH

1

2

3

4

5

6

7

X2.0

X2.1

YE/GN

S6

B7

B3

B5

B4

B2

B1

Erstellt von

Created by

Datum

Date

SCC WE 202E

MODUL 3

Sensoren/Sensors

Blatt

3NAC400 V 50/60 Hz

Page

33

P

P1

22

SignalIN GND

11

XP1

33

GY

22

GY

11

GY

X1

T1-F2

44

33

22

11

X14

5AT

WH

GY

2AT

T1-F1

N

0

1

.

200V

2

.

208V

1

3

.

220V

2

4

.

18V

230V

5

3

.

240V

4

6

.

11,5V

250V

7

SXT1

PXT1

BU

BN

1Ver sion

76-00446

T1

A2

1.06 / K1:13

0

1.06 / K1:A2

- 73 - V02 en, SCC_WE

Circuit diagram Bill of material

Module

Modul

Modul 1

Item description

Artikelbezeichnung

Safety thermostat steam generator Gas: 157°C/

314°F Elec.: 183°C/360°F

Seite 1 von 3

F Elek.:183°C/360°F

Artikelnr.

Item number

Name

-A1 42.00.081 Interface Platine Interface PCB Modul 1

-A2 42.00.160 CPU SCC WE CPU SCC WE Modul 1

-A2-F1/F2 3019.0120 Sicherung A2 - 2AT Fuse A2 - 2AT Modul 1

-A2-F3 3019.0312 Sicherung A2 - 8AT Fuse A2 - 8AT Modul 3

-B1 40.03.528 Thermoelement Garraum Thermocouple interior cabinet Modul 3

-B2 54.01.254 Thermoelement Ablöschung Thermocouple quenching Modul 3

-B3 40.02.101 Thermoelement Kerntemperatur Thermocouple core sensor Modul 3

-B4 40.00.399 Thermoelement Feuchte Thermocouple humidity Modul 3

-B5 40.04.107 Thermoelement Dampfgenerator Thermocouple steam generator Modul 3

-F1/F2 4001.0224 Steuersicherung Control fuse Modul 1

Positionsliste

Bill of material

-F3 40.01.329 Sicherheitstemperaturbegrenzer Gas:157°C/314°

V02 en, SCC_WE - 74 -

-F4 40.01.482 Sicherheitstemperaturbegrenzer 360°C/680°F Safety thermostat interior cabinet 360°C/680°F Modul 1

-H1 3024.0201 Garraumbeleuchtung Interior cabinet light Modul 3

-H2 3024.0201 Garraumbeleuchtung Interior cabinet light Modul 3

-K1 40.03.666 Hauptschütz Main contactor Modul 1

-M1 40.03.513 Lüftermotor Fan motor Modul 1

-M11 40.03.425 Kühllüfter Cooling fan Modul 1

-M12 56.00.460 Pumpe Pflegemittel Care pump Modul 1

-M13 40.03.425 Kühllüfter Cooling fan Modul 1

-M14 40.03.425 Kühllüfter Cooling fan Modul 1

-M2 40.03.513 Lüftermotor 201/202 (unten) Fan motor 201/202 (bottom) Modul 1

-M4 44.00.207 SC-Pumpe SC-pump Modul 1

Änderungsdatum 30.08.2011 Name SCC WE 202E Dokument-Nr. 78-00725

Erzeuger ADT Spannung 3NAC400 V 50/60 Hz Version 1

Circuit diagram Bill of material

Module

Modul

Item description

Artikelbezeichnung

Seite 2 von 3

Artikelnr.

Item number

Änderungsdatum 30.08.2011 Name SCC WE 202E Dokument-Nr. 78-00725

Positionsliste

Bill of material

Name

-M5 40.03.948 Kühllüfter Cooling fan Modul 1

-M6 56.00.186 CleanJet Pumpe SCC WE CleanJet pump SCC WE Modul 1

-M7 54.01.291 Kugelhahn Ablauf Drain valve Modul 3

-P1 3017.1011 Differenzdrucksensor Differential pressure sensor Modul 3

-R1 44.01.336 Dampfheizkörper Heating element steam Modul 2

-R2 44.01.340 Dampfheizkörper Heating element steam Modul 2

-R3 44.01.340 Dampfheizkörper Heating element steam Modul 2

-R4 40.03.300 Heißluftheizkörper Heating element hot air Modul 2

-R5 40.03.300 Heißluftheizkörper Heating element hot air Modul 2

-S1 TEXT Ein/Aus Schalter ON/OFF switch Modul 1

-S11 50.01.195 CDS-Sensor CDS-sensor Modul 3

-S2 44.01.408 Niveauelektrode Water level electrode Modul 3

-S3 40.00.454 Türkontaktschalter Door contact switch Modul 3

-S6 40.00.404 Zentrales Einstellrad Central dial Modul 3

-T1 40.03.348 Steuertrafo Control transformer Modul 3

-T1-F1 3019.0120 Sicherung Steuertrafo T1 2AT Fuse control transformer T1 2AT Modul 3

-T1-F2 3019.0126 Sicherung Steuertrafo T1 5AT Fuse control transformer T1 5AT Modul 3

-T2 40.03.989 SCC WE: Lautsprecher / CMP: Alarmsummer SCC WE: Speaker / CMP: Buzzer Modul 3

-T4 40.03.772 Trafo Kühllüfter 201/202 Transformer cooling fan 201/202 Modul 1

-V1-V12 40.01.589 Leistungshalbleiter Solid state relais Modul 2

-W11 40.03.532 Kabel: Garraumbeleuchtung Cable: interior cabinet light Modul 3

-W16 40.03.978 Kabel: Klemmen/Hauptschütz/SSR Cable: terminal/main contactor/SSR Modul 2

-W17 40.03.450 Kabel: Steuerstamm Cable: control harness Modul 1

Erzeuger ADT Spannung 3NAC400 V 50/60 Hz Version 1

- 75 - V02 en, SCC_WE

RTS Contact Germany

Fax: +49 (0)8191-327397 e-mail: [email protected] web: https://portal.rational-online.com

Service Parts: Fax: +49 (0)8191-327408 e-mail: [email protected]

Chef Line: Phone: +49 (0)8191-327300

Please note that any technical information concerning Rational products

must NOT be forwarded to any third party.

80.51.113 - V02 en -SCC - RTS/Sc 02/2012