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CPC101
User Manual
186 pgs3.92 Mb2

Rational CPC101 User Manual

4 (3)
Service part catalogue
Modell CPC 101
E11CD0403
23.07.2020
3 NAC 400V 50-60Hz
Kat-RTS_140922
©Copyright by RATIONAL Technical Service
All Rights reserved
E11CD0403
Overview
23.07.2020
3 NAC 400V 50-60Hz
2
E11CD0403
Overview
Pos. Assembly Page
1 Control panel .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . ............ . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . .
2 Electrical installation .... . . . . . . . . . . .. . . . . . . . . . ............ . . . . . . . .. . . . . . . . . . . . . . . . . . . ... . .
3 Clima Plus ... . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . . . . . . . . . ... . . . . . . . . . ........... . . . . .
4 Steam generator, Bypass . . . . . . . . . . ........... . . . . . . . . .. . . . . . . . . . .. . . . . . . . .. . . . . . . . . . . . .
5 Hot air heating . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . . . . . . . . . ... . . . . . . . . . ........... . . . . .
6 Motor and fan wheel ..... . . . . . . . . . .. . . . . . . . . . ............ . . . . . . . . . .. . . . . . . . . . ............
7 Interior cabinet . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . .. . . . . . . . . . . . .
8 Door . . . . . . ... . . . . . . . . . . . . . . . . . . ... . . . . . . . .. . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . .. . . . . .
9 Water supply, quenching box . . . . . .. . . . . . . . . . . . . . . . . . . ... . . . . . . . . . ........... . . . . . . . . . . . .
10 Hand shower . . . . ............ . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . ............ . . . . . . . . .
11 CleanJet .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . ............ . . . . . . . . . . . . . . . . . . ... . . . . . . . .. . . . . . . .
13 Exterior cabinet . . . . . . . . . ... . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .
14 Miscellaneous . . . . . . . . . . . . . . . . . .. . . . . . . . ... . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . .. . . . . .
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3 NAC 400V 50-60Hz
4.. . . . . . . . . . .
16.. . . . . . . . .
36.. . . . . . . . .
48.. . . . . . . . .
62.. . . . . . . . .
66.. . . . . . . . .
72.. . . . . . . . .
90.. . . . . . . . .
118.. . . . . . . .
126.. . . . . . . .
128.. . . . . . . .
146.. . . . . . . .
172.. . . . . . . .
3
E11CD0403
Control panel
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3 NAC 400V 50-60Hz
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E11CD0403
Control panel
Pos. Part no. Description Qty.
2 2750.1334 Protective grating plastic for filter
3 3040.0308 Spacer sleeve for connector Sub-D
4 3040.0309 Locking screw for D-SUB
5 5012.0565 O-ring inlet filter
6 8720.1326 Control panel insert with overlay
7 8817.1040 Interface cable for RS232
8 3040.0304 Protection cover for RS232 connection
9 8455.1377 Air inlet filter
B Panel insert DOT-Matrix
B Panel insert
C 8700.0324 Cover for front panel insert, lockable
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E11CD0403
Panel insert
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E11CD0403
Panel insert
Pos. Part no. Description Qty.
1 1106.0160 Hex nut M6
2 1206.0120 Tooth lock washer A6,4
A Panel insert
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3 NAC 400V 50-60Hz
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E11CD0403
Panel insert
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E11CD0403
Panel insert
Pos. Part no. Description Qty.
1 1104.0121 Hex nut M4 self locking
2 1304.0160 Washer A4,3
3 1306.0218 Washer A4,3
4 2039.0326 Spacer for pcb
5 2039.0350 Puls generator pressure setting gasket
6 2052.1180 Sticker name trade sign Rational
7 2760.1368 Spacer f. pulse generator
8 3006.0107 Buzzer
9 3013.0355 Dial for pulse generator
10 3040.3020 Operator pcb
12 4005.0101 Tie rap 145 mm
13 5100.1011 Gasket
14 5110.1028 Gasket poti hot air, core temperature
15 8720.1300 Bus cable CPU - operator pcb
16 8817.1303 Pulse generator
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E11CD0403
Panel insert DOT-Matrix
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E11CD0403
Panel insert DOT-Matrix
Pos. Part no. Description Qty.
1 1106.0160 Hex nut M6
2 1206.0120 Tooth lock washer A6,4
A Panel insert
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E11CD0403
Panel insert
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E11CD0403
Panel insert
Pos. Part no. Description Qty.
1 1104.0121 Hex nut M4 self locking
2 1304.0160 Washer A4,3
3 1306.0218 Washer A4,3
4 2039.0326 Spacer for pcb
5 2039.0350 Puls generator pressure setting gasket
6 2052.1180 Sticker name trade sign Rational
7 2760.1368 Spacer f. pulse generator
8 3006.0107 Buzzer
9 3013.0355 Dial for pulse generator
11 3040.3030 Operator pcb DOT-matrix
12 4005.0103 Tie rap black
12 4005.0101 Tie rap 145 mm
13 5100.1011 Gasket
14 5110.1028 Gasket poti hot air, core temperature
15 8720.1300 Bus cable CPU - operator pcb
16 8817.1303 Pulse generator
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E11CD0403
Cover for front panel insert, lockable
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E11CD0403
Cover for front panel insert, lockable
Pos. Part no. Description Qty.
1 1106.0160 Hex nut M6
2 1306.0120 Washer A6,4
3 2016.1352 Lock for panel cover
4 2039.0339 Plastic knop for door drip tray
5 5006.0212 Silicone tube E127, 310 ml silver
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3 NAC 400V 50-60Hz
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E11CD0403
Electrical installation
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E11CD0403
Electrical installation
Pos. Part no. Description Qty.
3 3040.0313 E-Prom XS5.06SW Metos
3 3040.0311 E-Prom XS5.06S
3 3040.0314 E-Prom XS5.06IT
3 3040.0315 E-Prom DXS5.06
3 3040.0312 E-Prom XS5.06NL
4 4004.0114 Wire end sleeve 0,75 mm² blue insulated
B Contactor assembly 214
B Contactor assembly ship
B Contactor assembly 12/01
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E11CD0403
Contactor assembly 12/01
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E11CD0403
Contactor assembly 12/01
Pos. Part no. Description Qty.
1 1004.0660 Allen screw M4x10
2 1004.2161 Hex self tapping screw 4,2x13
3 1006.0761 Hex screw M6x12
6 1106.0160 Hex nut M6
7 1107.0103 Star lock ø3
9 1204.0120 Tooth lock washer A4,3
9 1206.0120 Tooth lock washer A6,4
10 1304.0160 Washer A4,3
10 1306.0120 Washer A6,4
10 1306.0222 Washer A6,4x15x1,5
16 3038.0315 Cover for terminal box
17 3040.0262 Multipoint connector left 10pin, 3.5
18 3040.3001 Main pcb
19 3040.3040 Motor control for fan motor
A Power connection box
B Contactor assembly
C SSR assembly
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E11CD0403
Power connection box
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E11CD0403
Power connection box
Pos. Part no. Description Qty.
1 4001.1202 Terminal block 16mm² grey
2 4001.1210 Earth terminal 16mm² yellow/green
3 4001.1250 Terminal block 16mm² blue
4 3038.0313 Terminal box M32 without cover
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E11CD0403
Contactor assembly
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E11CD0403
Contactor assembly
Pos. Part no. Description Qty.
3 1004.2161 Hex self tapping screw 4,2x13
6 1104.0122 Hex combination nut M4 galv
8 1112.0220 Hex nut M12 flat
9 1212.0160 Tooth lock washer A12,5
12 2039.0370 Spacer 12x1,6
15 3001.0455 Electronic noise filter
16 3014.0300 Dry up protector 257°F/135°C
17 3014.0302 Hex nut M10 for dry-up protector
17 3014.0327 Hex nut M10x1,0
19 3014.0326 Safety temperature limiter 365°C,
21 3017.1011 Pressure sensor Huba 401
24 3028.0569 Contactor GE CL02A400
27 3028.0560 Auxilliary contact BCLF10 N/O
28 3035.0485 Relay for CleanJet
28 3035.0490 Relay for CleanJet 49.52
29 3035.0491 Relay for CleanJet 49.31
30 3037.0240 Control transformer
38 4001.0224 Fuse 6.35x32mm
40 4001.1203 End plate for mounting rail
45 4001.1295 Fuse holder e 1003Si/1DS
46 4001.1298 Sicotronic-Terminal 7poles
48 5013.0100 Edge protection profile
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E11CD0403
Contactor assembly
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E11CD0403
Contactor assembly
Pos. Part no. Description Qty.
3 1004.2161 Hex self tapping screw 4,2x13
6 1104.0122 Hex combination nut M4 galv
8 1112.0220 Hex nut M12 flat
9 1212.0160 Tooth lock washer A12,5
12 2039.0370 Spacer 12x1,6
15 3001.0455 Electronic noise filter
16 3014.0300 Dry up protector 257°F/135°C
17 3014.0302 Hex nut M10 for dry-up protector
17 3014.0327 Hex nut M10x1,0
19 3014.0326 Safety temperature limiter 365°C,
21 3017.1011 Pressure sensor Huba 401
24 3028.0569 Contactor GE CL02A400
27 3028.0560 Auxilliary contact BCLF10 N/O
28 3035.0485 Relay for CleanJet
28 3035.0490 Relay for CleanJet 49.52
29 3035.0491 Relay for CleanJet 49.31
30 3037.0240 Control transformer
38 4001.0224 Fuse 6.35x32mm
40 4001.1203 End plate for mounting rail
45 4001.1295 Fuse holder e 1003Si/1DS
46 4001.1298 Sicotronic-Terminal 7poles
48 5013.0100 Edge protection profile
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E11CD0403
SSR assembly
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E11CD0403
SSR assembly
Pos. Part no. Description Qty.
1 1004.0500 Raised countersunk metal screw M4x8 oval head
2 1004.0662 Allen screw M4x25
3 1104.0120 Hex nut M4
4 1104.0122 Hex combination nut M4 galv
5 1204.0120 Tooth lock washer A4,3
6 1306.0218 Washer A4,3
7 2930.1302 Cooling plate solid state relay
8 3014.0325 Bimetall switch 110°,SSR
10 3028.0533 Solid state relais
11 3101.1008 Cooling fan
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E11CD0403
Contactor assembly ship
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E11CD0403
Contactor assembly ship
Pos. Part no. Description Qty.
1 1004.0660 Allen screw M4x10
2 1004.2161 Hex self tapping screw 4,2x13
3 1006.0761 Hex screw M6x12
5 1106.0160 Hex nut M6
6 1107.0103 Star lock ø3
7 1206.0120 Tooth lock washer A6,4
7 1204.0120 Tooth lock washer A4,3
8 1304.0160 Washer A4,3
8 1306.0120 Washer A6,4
8 1306.0222 Washer A6,4x15x1,5
10 3038.0315 Cover for terminal box
11 3040.0262 Multipoint connector left 10pin, 3.5
12 3040.3001 Main pcb
13 3040.3040 Motor control for fan motor
A Power connection box
B Contactor assembly ship
C SSR assembly
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E11CD0403
Contactor assembly ship
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