Ransburg 77359, 76110, 77140 User Manual

Ransburg

REA AUTOMATIC APPLICATORS

SERVICE MANUAL

AA-99-02.5

(Replaces AA-99-02.4) April - 2013

900A

9000W

(Not FM Approved)

9000R

MODELS: 77359 and 76110 77140 (Not FM Approved)

IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Service Manual for future reference.

Service Manual Price: $50.00 (U.S.)

Ransburg

NOTE: This manual has been changed from revision AA-99-02.4 to revision AA-99-02.5. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual.

REA Automatic Applicators

AA-99-02.5

REA Automatic Applicators - Contents

CONTENTS

SAFETY:

Ransburg

PAGE

1-5

SAFETY PRECAUTIONS..........................................................................................................

HAZARDS / SAFEGUARDS.....................................................................................................

ATEX

EUROPEAN ATEX DIRECTIVE.................................................................................................

EUROPEAN ATEX LABELS.......................................................................................................

INTRODUCTION:

DESCRIPTIONS.......................................................................................................................

SPECIFICATIONS

9000R...................................................................................................................................

9000W..................................................................................................................................

900A.....................................................................................................................................

INSTALLATION:

TYPICAL REA AUTOMATIC APPLICATOR INSTALLATION.................................................

ATOMIZER ASSEMBLY SELECTION TABLES......................................................................

MAINTENANCE:

ROUTINE SCHEDULE..............................................................................................................

ATOMIZER ASSEMBLY CLEANING PROCEDURE...............................................................

FLUSHING PROCEDURES......................................................................................................

TROUBLESHOOTING GUIDE.................................................................................................

SERVICE - REA 9000W SERIES:

EQUIPMENT REQUIRED.............................................................................................

REPLACEMENT PROCEDURE...................................................................................

TO REMOVE APPLICATOR FROM THE WORKSITE................................................

NOZZLE AND ELECTRODE CLEANING / REPLACEMENT.....................................

BARREL ASSEMBLY REMOVAL.................................................................................

BARREL DISASSEMBLY..............................................................................................

BARREL REASSEMBLY...............................................................................................

BARREL TO BODY ASSEMBLY..................................................................................

HIGH VOLTAGE MODULE ASSEMBLY REPLACEMENT (9000W Only).................

LOW VOLTAGE CABLE REPLACEMENT (900A Only)..............................................

VALVE BODY SERVICE...............................................................................................

AIR VALVE BODY DISASSEMBLY..............................................................................

RETURN THE SPRAY APPLICATOR TO THE WORK SITE.....................................

SERVICE - REA 9000R AND 900A SERIES:

BARREL ASSEMBLY REMOVAL.................................................................................

NOZZLE AND ELECTRODE CLEANING OR REPLACEMENT.................................

BARREL DISASSEMBLY..............................................................................................

BARREL REASSEMBLY...............................................................................................

(Continued On Next Page)

1 2-5

6-7

6 7

8-14

8-13

14 14 15

16-19

16-19 19

20-40

20-21 22 23 24-25

26 26 26 27-28 29 29 30 31 31 31-32 32 32 32

33 33-34 34-35 35-36

AA-99-02.5

Ransburg

Contents (Cont.)

REA Automatic Applicators - Contents

PAGE

MAINTENANCE (Cont.):

P-EXTENSION REMOVAL (REA 9000R Only) ...........................................................

P-EXTENSION REPLACEMENT (9000R Only) ..........................................................

AIR BUSHING / BODY DISASSEMBLY.......................................................................

AIR BUSHING / BODY ASSEMBLY.............................................................................

TRANSFORMER ASSEMBLY REPLACEMENT (REA 9000R AND 900A)............................

LOW VOLTAGE CABLE REPLACEMENT (9000R Only)........................................................

LOW VOLTAGE CABLE CONNECTOR ASSEMBLY (9000R Only).......................................

LOW VOLTAGE CABLE PLUG ASSEMBLY (9000R Only).....................................................

PARTS IDENTIFICATION:

REA 9000R SOLVENTBORNE ASSEMBLY............................................................................

REA 9000R REAR MOUNTING PLATE ASSEMBLY...............................................................

REA 9000R SOLVENTBORNE PARTS LIST...........................................................................

REA 9000R SPARE PARTS IN KIT / RECOMMENDED SPARE PARTS................................

REA 9000W WATERBORNE ASSEMBLY ...............................................................................

REA 9000W WATERBORNE PARTS LIST..............................................................................

REA 9000W SPARE PARTS IN KIT / RECOMMENDED SPARE PARTS................................

REA 900A SOLVENTBORNE ASSEMBLY...............................................................................

REA 900A SOLVENTBORNE PARTS LIST.............................................................................

REA 900A SPARE PARTS IN KIT / RECOMMENDED SPARE PARTS...................................

MISCELLANEOUS KITS............................................................................................................

20-40

36 36 37 37-38 39 39 39-40 40

41-60

41 42 43-45 46-47 48 49-51 51 52 53-55 56-57 58-59

WARRANTIY POLICIES:

LIMITED WARRANTY................................................................................................................

60

AA-99-02.5

REA Automatic Applicators - Safety

SAFETY

Ransburg

SAFETY PRECAUTIONS

Before operating, maintaining or servicing any Ransburg electrostatic coating system, read and understand all of the technical and safety literature for your Ransburg products. This manual contains information that is important for you to know and understand. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please pay particular attention to these sections.

A WARNING! states information to alert you to a situation that might cause serious injury if instructions are not followed.

A CAUTION! states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury.

A NOTE is information relevant to the procedure in progress.

W A R N I N G

!

 The user MUST read and be familiar with the

Safety Secon in this manual and the Ransburg safety literature therein idened.

 This manual MUST be read and thoroughly

understood by ALL personnel who operate, clean or maintain this equipment! Special care should be taken to ensure that the WARNINGS and

safety requirements for operang and servicing

the equipment are followed. The user should be

aware of and adhere to ALL local building and re

codes and ordinances as well as NFPA-33 SAFETY STANDARD, LATEST EDITION, prior to installing,

operang, and/or servicing this equipment.

W A R N I N G

!

While this manual lists standard specications

and service procedures, some minor deviations may be found between this literature and your equipment. Differences in local codes and plant requirements, material delivery requirements, etc., make such variations inevitable. Compare this manual with your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences.

Careful study and continued use of this manual will provide a better understanding of the equipment

and process, resulting in more efcient operation,

longer trouble-free service and faster, easier troubleshooting. If you do not have the manuals and safety literature for your Ransburg system, contact your local Ransburg representative or Ransburg.

 The hazards shown on the following pages

may occur during the normal use of this equipment. Please read the hazard chart beginning on page 2.

1

AA-99-02.5

Ransburg

REA Automatic Applicators - Safety

AREA

Tells where hazards may occur.

Spray Area

HAZARD

Tells what the hazard is.

Fire Hazard

Improper or inadequate operation and maintenance

procedures will cause a re

hazard.

Protection against inadvertent arcing that is capable of

causing re or explosion is

lost if any safety interlocks are disabled during operation. Frequent Power Supply or Controller shutdown indicates a problem in the system requiring correction.

SAFEGUARDS

Tells how to avoid the hazard.

Fire extinguishing equipment must be present in

the spray area and tested periodically.

Spray areas must be kept clean to prevent the accumulation of combustible residues.

Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must be turned off prior to cleaning, ushing or maintenance.

When using solvents for cleaning:

• Those used for equipment ushing should

have ash points equal to or higher than

those of the coating material.

• Those used for general cleaning must have

ash points above 100°F (37.8°C).

Spray booth ventilation must be kept at the rates required by NFPA-33, OSHA, country, and local codes. In addition, ventilation must be maintained during cleaning operations using ammable or combustible solvents.

Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the parts being coated and the applicator. A distance of 1 inch for every 10KV of output voltage is required at all times.

Test only in areas free of combustible material. Testing may require high voltage to be on, but only as instructed.

Non-factory replacement parts or unautho-

rized equipment modications may cause re or

injury.

If used, the key switch bypass is intended for use only during setup operations. Production should never be done with safety interlocks disabled.

Never use equipment intended for use in waterborne installations to spray solvent based materials.

The paint process and equipment should be set up and operated in accordance with NFPA33, NEC, OSHA, local, country, and European Health and Safety Norms.

AA-99-02.5

2

REA Automatic Applicators - Safety

Ransburg

AREA

Tells where hazards may occur.

Spray Area

HAZARD

Tells what the hazard is.

Explosion Hazard

Improper or inadequate operation and maintenance proce-

dures will cause a re hazard.

Protection against inadvertent arcing that is capable of caus-

ing re or explosion is lost if

any safety interlocks are disabled during operation.

Frequent Power Supply or Controller shutdown indicates a problem in the system requiring correction.

SAFEGUARDS

Tells how to avoid the hazard.

Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the parts being coated and the applicator. A distance of 1 inch for every 10KV of output voltage is required at all times.

Unless specically approved for use in hazardous locations, all electrical equipment must be located outside Class I or II, Division 1 or 2 hazardous areas, in accordance with NFPA-33.

Test only in areas free of ammable or combustible materials.

The current overload sensitivity (if equipped) MUST be set as described in the corresponding section of the equipment manual. Protection against inadvertent arcing that is capable

of causing re or explosion is lost if the current

overload sensitivity is not properly set. Frequent power supply shutdown indicates a problem in the system which requires correction.

General Use and Maintenance

Improper operation or maintenance may create a hazard.

Personnel must be properly trained in the use of this equipment.

Always turn the control panel power off prior to

ushing, cleaning, or working on spray system

equipment.

Before turning high voltage on, make sure no objects are within the safe sparking distance.

Ensure that the control panel is interlocked with the ventilation system and conveyor in accordance with NFPA-33, EN 50176.

Have re extinguishing equipment readily available and tested periodically.

Personnel must be given training in accordance with the requirements of NFPA-33, EN 60079-0.

Instructions and safety precautions must be read and understood prior to using this equipment.

Comply with appropriate local, state, and national codes governing ventilation, re protection, operation maintenance, and housekeeping. Reference OSHA, NFPA-33, EN Norms and your insurance company requirements.

3

AA-99-02.5

Ransburg

REA Automatic Applicators - Safety

AREA

Tells where hazards may occur.

Spray Area / High Voltage Equipment

HAZARD

Tells what the hazard is.

Electrical Discharge

There is a high voltage device that can induce an electrical charge on ungrounded objects which is capable of igniting coating materials.

Inadequate grounding will cause a spark hazard. A spark can ignite many coating

materials and cause a re or explosion.

SAFEGUARDS

Tells how to avoid the hazard.

Parts being sprayed and operators in the spray area must be properly grounded.

Parts being sprayed must be supported on conveyors or hangers that are properly grounded. The resistance between the part and earth

ground must not exceed 1 meg ohm. (Refer to

NFPA-33.)

Operators must be grounded. Rubber soled insulating shoes should not be worn. Grounding straps on wrists or legs may be used to assure adequate ground contact.

Operators must not be wearing or carrying any ungrounded metal objects.

When using an electrostatic handgun, operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm section cut out.

NOTE: REFER TO NFPA-33 OR SPECIFIC COUNTRY SAFETY CODES REGARDING PROPER OPERATOR GROUNDING.

All electrically conductive objects in the spray area, with the exception of those objects required by the process to be at high voltage, must

be grounded. Grounded conductive ooring

must be provided in the spray area.

Always turn off the power supply prior to ushing, cleaning, or working on spray system equipment.

Unless specically approved for use in hazardous locations, all electrical equipment must be located outside Class I or II, Division 1 or 2 hazardous areas, in accordance with NFPA-33.

AA-99-02.5

4

REA Automatic Applicators - Safety

Ransburg

AREA

Tells where hazards may occur.

Electrical Equipment

HAZARD

Tells what the hazard is.

Electrical Discharge

High voltage equipment is utilized in the process. Arcing

in the vicinity of ammable or

combustible materials may oc-

cur. Personnel are exposed to

high voltage during operation and maintenance.

Protection against inadvertent

arcing that may cause a re or explosion is lost if safety circuits

are disabled during operation.

Frequent power supply shutdown indicates a problem in the system which requires correction.

An electrical arc can ignite coat-

ing materials and cause a re or explosion.

SAFEGUARDS

Tells how to avoid the hazard.

Unless specically approved for use in hazardous locations, the power supply, control cabinet, and all other electrical equipment must be located outside Class I or II, Division 1 and 2 hazardous areas in accordance with NFPA-33 and EN

50176.

Turn the power supply OFF before working on the equipment.

Test only in areas free of ammable or combustible material.

Testing may require high voltage to be on, but only as instructed.

Production should never be done with the safety circuits disabled.

Before turning the high voltage on, make sure no objects are within the sparking distance.

Toxic Substances

Spray Area

Certain material may be harmful if inhaled, or if there is contact with the skin.

Explosion Hazard – Incompatible Materials

Halogenated hydrocarbon sol-

vents for example: methylene

chloride and 1,1,1,-Trichloroethane are not chemically compatible with the aluminum that might be used in many system components. The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to

an equipment explosion.

Follow the requirements of the Material Safety Data Sheet supplied by coating material manufacturer.

Adequate exhaust must be provided to keep the air free of accumulations of toxic materials.

Use a mask or respirator whenever there is a chance of inhaling sprayed materials. The mask must be compatible with the material being sprayed and its concentration. Equipment must be as prescribed by an industrial hygienist or

safety expert, and be NIOSH approved.

Aluminum is widely used in other spray application equipment - such as material pumps, regulators, triggering valves, etc. Halogenated hydrocarbon solvents must never be used with

aluminum equipment during spraying, ushing,

or cleaning. Read the label or data sheet for the material you intend to spray. If in doubt as to whether or not a coating or cleaning material is compatible, contact your coating supplier. Any other type of solvent may be used with aluminum equipment.

5

AA-99-02.5

Ransburg

REA Automatic Applicators - Atex

EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6

The following instructions apply to equipment

covered by certicate number Sira 08ATEX5040X:

1. The equipment may be used with ammable

gases and vapors with apparatus groups II and with temperature class T6.

2. The equipment is only certied for use in ambient temperatures in the range +12.8°C to +40°C

and should not be used outside this range.

3. Installation shall be carried out by suitably trained personnel in accordance with the applicable code of practice e.g. EN 60079-14:1997.

4. Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e.g. EN 60079-17.

5. Repair of this equipment shall be carried out by suitable trained personnel in accordance with the applicable code of practice e.g. EN 60079-19.

6. Putting into service, use, assembling, and

adjustment of the equipment shall be tted by

suitably trained personnel in accordance with the manufacturer's documentation.

Refer to the "Table of Contents" of this service manual: a. Installation b. Operation c. Maintenance

d. Parts Identication

7. Components to be incorporated into or used as

replacement parts of the equipment shall be tted

by suitably trained personnel in accordance with the manufacturer's documentation.

8. The certication of this equipment relies upon

the following materials used in its construction:

If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection provided by the equipment is not compromised.

Aggressive substances: e.g. acidic liquids or gases that may attack metals, or solvents that may affect polymeric materials.

Suitable precautions: e.g. regular checks as part of routine inspections or establishing from the material's data sheets that it is resistant to

specic chemicals.

Refer to "Specications" in the "Introduction"

section:

a. All uid passages contain stainless steel or nylon ttings.

b. High voltage cascade is encapsulated with

a solvent resistant epoxy.

9. A recapitulation of the certication marking is detailed in the "Atex" section, on the next page,

drawing numbers: 72562, 76858, 78974, and

79648.

10. The characteristics of the equipment shall be detailed e.g. electrical, pressure, and voltage parameters.

The manufacturer should note that, on being put into service, the equipment must be accompanied by a translation of the instructions in the language or languages of the country in which the equipment is to be used and by the instructions in the original language.

AA-99-02.5

6

REA Automatic Applicators - Atex

Ransburg

REA 900 and 9000 Automatic Applicators 77539 and 76110 ATEX

Product Marking Denitions

Ex Certicate Number: Sira 08ATEX5040X

Sira = Notied Body performing EC-type exam-

ination

08 = Year of certication

ATEX = Reference to ATEX Directive 5 = Protection Concept Code (code 5 is titled Encapsulation) 040 = Document serial number X = Special conditions for safe use apply

Special conditions for safe use: The REA 77359 and 76110 Automatic Applicators shall only be used with associated 76580-XX Control Unit.

Product Marking

II 2 G

Label 76858

Label 78974

Ex = Specic marking of explosive protection

II = Equipment Group hazardous area characteristics 2 = Equipment Category

G = Type of explosive atmosphere (gases, vapors,

or mists)

EEx 0.24mJ = The REA Automatic Applicators 77359 and 76110 are suitable for use in automatic spraying installations complying with EN 50 050 as they are a Type A class with a discharge energy limit of 0.24mJ.

Label 72562

Label 79648

7

AA-99-02.5

Ransburg

INTRODUCTION

REA Automatic Applicators - Introduction

DESCRIPTIONS

The REA Automatic processes are an air atomized method for electrostatically applying coatings to objects. The REA Automatics apply a high voltage DC charge to the applicator electrode, creating an

electrostatic eld between the atomizer and the

target object. The target is electrically grounded through its support which may be either stationary or moving.

A regulated pressure uid system delivers material

to the atomizer. At the time of triggering the applicator’s fan and atomization air is applied which atomizes the material forming a spray mist. The

mist under the inuence of the electrostatic eld,

becomes electrically charged. The charged particles of material are attracted to, and deposited on, the target. The forces between the charged

particles and the grounded target are sufcient to

turn most normal overspray around and deposit it on the back surface of the target. Therefore, a high percentage of the spray is deposited on the target.

One of the many features of the REA Applicator Automatic System is the electrical discharge which is available from the resistive charging electrode is

limited to the optimum level of safety and efciency.

As the applicator electrode approaches ground, the control unit and applicator circuitry shut down the high voltage and current to the applicator. The control unit must then be reset to continue to spray electrostatically.

The REA Automatic Electrostatic Spray Applicators are transformable between air spray and HVLP spray technology. By changing a select few parts, the applicator may be transformed to be operated in either spray mode. (See “Spray Technology Conversion Procedure” in the “Installation” section for details.)

The REA 900A Applicator is designed with a mov- ing trigger (shaft), so no forward mounted trigger valve is required. The dump valve is mounted on the rear bulkhead plate for ease of maintenance.

All uid connections in this applicator use “AN” style ttings to eliminate “dead spots” in the uid path for superior ushing.

The REA 9000R is a robot-mounted applicator for hollow wrist robots produced by either FANUC or ABB. The advantage of the REA 9000R applicator is that it can be removed quickly and easily from the robot mounting plate with the use of a threaded retaining ring.

The REA 9000R incorporates two important safety

features. The rst being a break-away design

that will shear two (2) nylon mounting bolts if the applicator comes in contact with the object being sprayed. The second is the discharge which is available from the resistive charging electrode is

limited to the optimum level of safety and efciency.

The REA 9000W (Not FM Approved) is an external

charge probe applicator designed to spray water-

borne coatings in systems utilizing a grounded uid

supply. Applicator features include: Probe Shroud Air and Electrode Shroud Air. Low pressure air

exiting around the probe body and electrode wire

aid in keeping these components clean during op-

eration. These features help to maintain maximum efciency of the applicators over a longer period

of time. The REA 9000W applicator also offers conventional “classiC” high voltage technology.

The REA 9000R and 900A Series of applicators apply -85kV DC charge to the coating materials at the point of atomization. This series of applicators is intended for use with grounded solventborne coating systems. The REA 9000W Series of applicators applies -70kV DC Charge. This elec-

trostatic charge allows a more efcient, uniform

application of coating material to the front, edges, sides, and back of products. It is highly suitable

AA-99-02.5

8

REA Automatic Applicators - Introduction

Ransburg

for applying coatings to a variety of surface con-

gurations: large targets, small parts, tubular

wares, concave and recessed parts, etc. keeping these components clean during operation. These

features help to maintain maximum efciency of

the applicators over a longer period of time.

These series of applicators include the automatic applicator, low or high voltage cable, control unit,

uid hose, and air tubing.

The control unit provides voltage output to the applicator and contains controls for AC on/off, high voltage adjust, kV/microamp meter and triple setpooint or analog input control.

NOTES

9

AA-99-02.5

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REA Automatic Applicators - Introduction

Figure 1a: REA 9000R Solventborne Electrostatic Spray Applicator

AA-99-02.5

Figure 1b: View of Mounting Plate Assembly

10

REA Automatic Applicators - Introduction

NOTE

> To allow for ease of conguration,

operation, and modication of robot

teach patterns, the following X/Y verticles are provided (refer to Figure 2 for

explanation of coordinates). Optimum

spray pattern is achieved at a distance of 10 - 14 inches from tip.

76110 REA 9000R 60 76110 REA 9000R 90

X Y

o

12.25 6.50

o

10.00 7.50

Ransburg

11

Figure 2: Applicator Tool-Point Representation REA 9000R Automatic

For use with Fanuc P-200 Robots, the following adapter plates must be used:

EO-3150-121-014 is for 100o wrist. EO-3461-127-001 is for 140o wrist.

AA-99-02.5

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REA Automatic Applicators - Introduction

Figure 3a: REA 9000W Waterborne Electrostatic Spray Applicator

AA-99-02.5

Figure 3b: View of Back Plate

12

REA Automatic Applicators - Introduction

Figure 4a: REA 900A Solventborne Electrostatic Spray Applicator

Ransburg

13

Figure 4b: View of Back Plate

AA-99-02.5

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REA Automatic Applicators - Introduction

SPECIFICATIONS SOLVENTBORNE REA 9000R

Electrical / Physical

Operating Voltage: 85kV DC [-] max. Current Output: 120 microamperes max. Weight: 41 oz. (1,162g) Applicator Height: 6.5-inch (33.66cm) Applicator Length: 13.25-inch (33.66cm) Applicator Width: 2-inch (5.08cm)

Cable Lengths: 36-ft.

Atomizer Assembly: 4904-65R

4907-45

HVLP 75600-01 HVLP 75601-00

Fluid Flow Rate: Variable to 1,000 cc/min. Operating Pressure (Air Spray): Atomizing Air 0-100 psig (6.8 bar)

Fan Air 0-100 psig (6.8 bar) Trigger Air 40 psig min. (2.7 bar)

100 psig max. (6.8 bar)

Fluid 0-100 psig (6.8 bar)

Operating Pressure (HVLP Spray):

Atomizing Air 0-100 psig (6.8 bar)

Fan Air 0-100 psig (6.8 bar)

Trigger Air 40 psig min. (2.7 bar) 100 psig max. (6.8 bar) Fluid 0-100 psig (6.8 bar)

Piston Air Inlet Size: 3/16” ODT

Atomization Air Inlet Size: 3/8” ODT Fan Air Inlet Size: 3/8” ODT Fluid Inlet Size: 1/4” ODT Paint Resistance*:

*(Ransburg Meter)

*( Ransburg Meter)

(Optional: 50, 75, and 100 ft.)

.1 MΩ to ∞

SPECIFICATIONS WATERBORNE REA 9000W

Electrical / Physical

Operating Voltage: 70kV DC [-] max. Current Output: 120 microamperes

max. (Classic)

Weight: 82 oz. (2,325g) Bulkhead Diameter: 6.69-inch (16.9cm) Max Applicator Height: 7.90-inch (20.0cm) Applicator Length: 16.51-inch (33.0cm)

Center Distance from Mount to:

Probe End 15.23-inch (38.6cm) Nozzle End 11.80-inch (29.9cm)

Center Line of Nozzle 1.90-inch (4.8cm) Center Line of Probe 5.92-inch (15.0cm)

Cable Lengths:

Classic Version 100 ft. max.

(SSW-1064 HVCable)

Atomizer Assembly: 4904-65R

4907-45

HVLP 75600-01 HVLP 75601-00

Fluid Flow Rate: Variable to 1,000 cc/min. Operating Pressure (Air Spray):

Fluid 0-100 psi (6.8 bar) Air 0-100 psi (6.8 bar) Consumption 16 SCFM @ 50 psig

Operating Pressure (HVLP Spray):

Fluid 0-100 psig (6.8 bar) Air 0-100 psig (6.8 bar) Consumption 22 SCFM @ 50 psig

(input) for 10 psig nozzle output

Atomization Air Inlet Size: 3/8” NPT (F) 1/4” NPT

(F) 3/8” ODT

Fan Air InletSize: 3/8” NPT (F) 1/4” NPT

(F) 3/8” ODT

Fluid Inlet Size: 1/4” AN (F) 1/4” ODT Dump Outlet Size: 1/4” AN(F) 3/8” ODT Trigger Actuation: 1/4” ODT - 1/8” NPT (F) Dump Actuation: 1/4” ODT - 1/8” NPT (F) Probe Shroud/Knife Air: 1/4” ODT - 1/8” NPT (F) Shroud/Applicator Cover Purge Air: 1/4” ODT - 1/8” NPT (F) Applicator Mounting Stud Diameter: .98” - 1.00” Mount Woodruf Key Size: 1/4” Nominal

AA-99-02.5

14

REA Automatic Applicators - Introduction

Ransburg

SPECIFICATIONS SOLVENTBORNE REA 900A

Electrical / Physical

Operating Voltage: 85kV DC [-] max. Current Output: 120 microamperes max. Weight: 84 oz. (2,100g) Applicator Diameter: 5.50-inch (13.9cm) Applicator Length: 14.85-inch (37.6cm)

Center Distance from Mount to: Nozzle End 13.00-inch (32.9cm)

Center Line of Nozzle 1.90-inch (4.8cm) Cable Lengths: 36 ft.(std) (Optional: 50, 75, and

100ft.)

Atomizer Assembly: 4904-65R

4907-45

HVLP 75600-01 HVLP 75601-00

Fluid Flow Rate: Operating Pressure (Air Spray): Fluid 0-100 psig (6.8 bar)

Air 0-100 psig (6.8 bar) Consumption 16 SCFM @ 50 psig

Operating Pressure (HVLP Spray):

Fluid 0-100 psi (6.8 bar) Air 0-100 psi (6.8 bar) Consumption 22 SCFM @ 50 psig

(input) for 10 psig nozzle output

Atomization Air Inlet Size: 1/4” NPT (F) 1/2” ODT Fan Air Inlet Size: 1/4” NPT (F) 1/2” ODT Fluid Inlet Size: 1/4” AN (F) 1/4” ODT Dump Outlet Size: 1/4” AN (F) 3/8” ODT Trigger Actuation: 1/8” NPT (F) 1/4” ODT Dump Actuation: 1/8” NPT (F) 1/4” ODT Shroud Purge Air: 1/8” NPT (F) 1/4” ODT Gun Mounting Stud Diameter: .98” - 1.00” Mount Woodruf Key Size: 1/4” Nominal Paint Resistance*:

Variable to 1,000 cc/min

.1 MΩ to ∞

NOTES

.

15

AA-99-02.5

Ransburg

INSTALLATION

REA Automatic Applicators - Installation

W A R N I N G

!

> Install and route the hoses and cables so

they are NOT exposed to temperatures in ex- cess of 120 bends are NOT less than a 6-inch (15 cm) radius. Failure to comply with these parameters could cause equipment malfunctions that might create HAZARDOUS CONDITIONS!

°F and so that all hose and cable

TYPICAL REA AUTOMATIC APPLICATOR INSTALLATION

Connect the voltage cable to the control unit voltage socket. Gently hand tighten the cable retaining nut. Connect the other end of the voltage cable to the receptacle at the rear mounting plate of the applicator, using a wrench to tighten.

W A R N I N G

!

> The 9000W is is intended for use with

waterborne coating formulations only!

W A R N I N G

!

> The control unit MUST be located at least three feet outside of the spray area. Install units in accordance with the code requirements (see NFPA-33, OSHA, and local codes).

W A R N I N G

!

> The electrical discharge which is available

from the charging electrode must not exceed

0.25 mJ of energy. To achieve this limit, any

ow of energy from the paint supply through

the paint line to the applicator electrode MUST BE prevented by grounding the paint line at the inlet.

!

> DO NOT overtighten voltage cable con- nection to applicator, as damage to plastic parts may occur.

The control unit of cascade style applicators MAY be connected through conduit with an ex- plosion-proof terminal on or near the spray booth where it will be convenient, or may be connected with a line cord depending upon application requirement.

C A U T I O N

NOTE

> Refer to the Control Unit Service

manual for the “Circuit Diagram and Instructions to Connect the Control Unit”.

> Verify that the paint inlet is actually ground-

ed BEFORE operating it! This is done with a fully connected and operational system by placing one lead of an ohmmeter to the inlet

tting and the other to the building electrical

ground (cold water pipe, building structure, etc.). The reading should be essentially zero.

> If a greater reading is obtained, check that

the control unit is grounded. (See the Control Unit manual for “Grounding Procedure”).

AA-99-02.5

16

REA Automatic Applicators - Installation

Ransburg

To Install the REA 9000W or REA 900A

1. Mount the applicator to the reciprocator bar. It is recommended to use a keyed bar with 1/4” Woodruff key. The applicator may be mounted on bars from the size .98-inch diam. (25 mm) to

1.00-inch diam. (27 mm). Tighten the ve (5)

mounting screws securely.

2. Run 1/4-inch ODT air line to the trigger line

tting.

NOTE

> All ttings may be replaced with

alternate ttings, depending on your

installation. (See “Specifications” previously discussed in the “Introduction” section, for female thread size.

C A U T I O N

!

> Failure to connect the shroud purge air line

on the REA 900A Gun can allow excessive

corona to build up within the shroud and cause premature failure of the barrel and transformer assemblies.

6. Install 1/4-inch ODT air line for dump actuation.

7. Install 3/8-inch ODT uid line to dump out.

C A U T I O N

!

> Failure to use dump line will degrade color change time and applicator performance.

W A R N I N G

!

> Whenever the applicator is in the dump

or ush mode, the electrostatics must be off.

W A R N I N G

!

> ALL ttings used must be noncon- ductive. The use of electrical conductive

tting may cause injury or re.

3. Run 3/8-inch ODT or 1/2-inch ODT uid line to

the applicator.

4. Connect atomization air and fan air lines. Depending upon atomization technology used, size the line accordingly.

NOTE

> The atomization and fan air line should

always lead the trigger signal when the applicator is on, and lag the trigger signal when the applicator is off. Failure to follow this procedure will cause applicator spits.

Filters

NOTE

> For optimum nish quality use clean,

dry ltered air.

1. Install a uid lter on the output of uid supply,

as shown in Figure 5.

2. Detail depends on whether pressure tank, pump unit, recirculating system, etc., is used. The

lter must be installed vertically with drain valve down and arrow pointing in direction of ow.

17

5. Install 1/4” ODT air line to shroud or probe purge air. Set pressure between 5-10 psig.

Figure 5: Typical Fluid Filter Installation

AA-99-02.5

Ransburg

REA Automatic Applicators - Installation

Paint Preparation

A proper paint mixture is essential to electrostatic

operation. Paint test equipment may be obtained through your Ransburg representative. Consult Ransburg “Paint Related Information for REA and REM Applicators” manual, for paint formulation information. For further paint formu-lation and testing procedures, consult your Ransburg representative and/or your paint supplier.

Spray Technology Conversion Procedure

Remove existing retaining ring and air cap from end of applicator. Remove uid nozzle using

applicator wrench 19749-00.

C A U T I O N

!

> To avoid damage to the uid nozzle and

electrode, the paint pressure and trigger return spring tension MUST be released by triggering

the applicator prior to removing the uid nozzle.

Atomizer Assembly Selection

The “Atomizer Assembly Selection Chart” is provided to give you a comparison of the air caps

and uid nozzles. THE CHOICE OF ATOMIZER ASSEMBLY SHOULD DEPEND ON QUALITIES DESIRED AND MUST BE VERIFIED BY ACTUAL TRIAL. See your authorized Ransburg electro-

static distributor for atomizer demonstration.

Spray Pattern Adjustment

The spray pattern of fan atomizers is adjustable from a small circle to an elongated oval, approximately 10 to 18-inches across the usable long

axis at 8 to 12-inches from the target. The swirl

atomizer assemblies produce a round pattern from 5 to 9-inches in diameter. To adjust pattern

size, increasing fan air pressure will expand the

pattern, a reduction will decrease it. To change

the spray pattern axis of fan atomizers from

horizontal to vertical, loosen retainer ring, rotate the air cap clockwise to the desired position and gently tighten the ring.

> The applicator MUST be tilted front down to

remove the uid nozzle. Failure to do so may

allow paint to enter the air passages, thereby

reducing air ow and damaging the applicator

barrel or cause electrical shorting. Applicators

may be ushed in lieu of tilting, but they MUST be either ushed or tilted BEFORE removing the uid nozzle!

With a bladed screwdriver, remove pressure reducers by turning counter-clockwise from barrel. Install the desired pressure reducer. Apply suitable liquid pipe thread sealant to threads.

Install appropriate uid nozzle, gently tightening

into place using the applicator wrench 19749-00. Reinstall appropriate air cap and retaining ring. (See “Nozzle Selection Chart” later in this section,

for proper combination of air caps, uid nozzles

and pressure reducers).

For remote HVLP fan air applications fan control, air pressure should not exceed 10 psi. Fan control pressure should be adjusted depending upon pattern size desired.

C A U T I O N

!

> A counter-clockwise turn of the air cap may

loosen the uid nozzle and cause air to get

into the paint or paint to cross over into the air passages.

Applicator To Target Distance

Mount the applicator 6 to 12-inches maximum

from the target for best operation. (A higher

transfer efciency will be achieved at the closer

target distance).

AA-99-02.5

18

REA Automatic Applicators - Installation

Ransburg

Wiring The Unit

The REA 9000R comes with a complete cable from the mounting plate.

W A R N I N G

!

> If the REA 9000R cable must be terminated

at the robot, it must be done within a suitable

explosion proof enclosure.

ATOMIZER ASSEMBLY SELECTION

REA NOZZLES (Conventional Spray)

Air Cap Part

Number

Fluid Nozzle Part

Number

Oriface

The cable from the control unit of the REA 9000R should be run through suitable conduit and con-

nected at the robot explosion proof enclosure, if

necessary.

Pressure

Reducer

(Black)

ID

Separate

Retaining Ring

70899-00 70898-00 Swirl 4903-00 74963-02 LREA0002 LREA0003 Round 73569-00 74963-02 4904-65R 4907-44 .055 73569-00 74963-02 4904-65R 4907-45 .070 73569-00 74963-02 4904-65R 4907-46 .042 73569-00 74963-02 4904-65R 4907-47 .028 73569-00 74963-02 4904-65R 4907-48 .047 73569-00 74963-02 4904-63 4907-44 .055 73569-00 74963-02 4904-63 4907-45 .070 73569-00 74963-02 4904-63 4907-46 .042 73569-00 74963-02 4904-63 4907-47 .028 73569-00 74963-02 4904-63 4907-48 .047 73569-00 74963-02 4904-98 4907-44 .055 73569-00 74963-02 4904-98 4907-45 .070 73569-00 74963-02 4904-98 4907-46 .042 73569-00 74963-02 4904-98 4907-47 .028 73569-00 74963-02 4904-98 4907-48 .047 73569-00 74963-02

REA NOZZLES (HVLP)

Air Cap

Part Number

Fluid Nozzle Part Number

Oriface ID

Separate

Retaining

Ring

Pressure

Reducer

(White)

19

75601-00 75600-01 .055 73569-00 74963-03 75601-00 75600-02 .070 73569-00 74963-03 75601-00 75600-03 .086 73569-00 74963-03

AA-99-02.5

Ransburg

MAINTENANCE

REA Automatic Applicators - Maintenance

W A R N I N G

!

> The user MUST read and be familiar with the SAFETY INSTRUCTIONS in this manual.

> If compressed air is used in cleaning, REMEMBER THAT HIGH PRESSURE AIR CAN BE DANGEROUS AND SHOULD NEVER BE USED AGAINST THE BODY. It can blind,

deafen and may even penetrate the skin. If used for cleaning equipment, the users should wear safety glasses.

> ALWAYS turn the control unit power off prior to cleaning or servicing equipment.

> Be SURE the power is OFF and the system is grounded BEFORE using solvent to clean ANY of the equipment.

> DO NOT OPERATE A FAULTY APPLICATOR!

C A U T I O N

!

> NEVER remove the uid nozzle assembly while paint is in the gun or paint may clog the air passages. Clogged air passages will cause poor atomization and electrical shorting. Air passages which are clogged with conductive

material may lead to excessive current output

levels and consequent low operating voltage and long range electrical damage. Before undertaking any atomizer assembly procedure, see “Atomizer Assembly Cleaning Procedure”.

> The applicator MUST be tilted front down

to remove the air cap and/or uid nozzle.

Failure to do so may allow paint to enter the

air passages, thereby reducing air ow and

damaging the applicator barrel/cascade.

Applicators may be ushed in lieu of tilting. However, they must be either ushed or tilted

down!

> When using cleaning solvent, standard

health and safety precautions should apply.

ROUTINE SCHEDULE

Follow these maintenance steps to extend the life of the applicator and ensure efcient operation.

Several Times Daily

• Turn the control unit power to OFF!

• Inspect the air cap for paint accumulation.

Clean as frequently as necessary with a soft bristled brush and a suitable solvent, and blow clean.

• Clean all insulating surfaces in the system.

Remove paint accumulation from the exteriorof

the applicator, low voltage cable and air lines with a solvent dampened cloth. Use only non-polar (non-conductive) solvent.

W A R N I N G

!

> NEVER soak or submerge the electrical

components of the applicator (i.e. barrel, transformer, cable). Damage and failure may occur.

Daily (at the start of each shift)

• Verify that ALL solvent safety containers are

grounded!

• Check within 20 feet of the point of operation (of the applicator) and remove or ground ALL loose or ungrounded objects.

AA-99-02.5

20

REA Automatic Applicators - Maintenance

Ransburg

• Inspect workholders for accumulated coating materials, removing such accumulations.

• Check that atomizer assembly is clean and undamaged.

• Straighten the applicator electrode if necessary.

C A U T I O N

!

> When straightening the electrode, be

careful not to distort the uid nozzle orice.

• Clean the uid lter, if used.

• Turn the control unit power ON. The

applicatorred transformer light should light when triggered.

• Run a current/voltage output test.

Electrical Current Output Test

1. Turn the paint supply OFF.

2. Turn high voltage on at applicator.

3. Slowly approach the applicator electrode to any grounded object and make contact.

4. Monitor the current output reading on the voltage supply meter. As applicator approaches, ground current should increase near 100 mA overload current should “trip,” shutting “off” high voltage. Overload indication should come on.

5. Release the trigger and turn the control unit power OFF.

If the control unit does not trip, DO NOT use the applicator until the problem has been corrected. (See the “Troubleshooting Guide” in the “Maintenance” section of this manual).

Shut-Down (and at the end of each shift)

1. Turn the control unit power OFF.

2. Turn the paint supply OFF.

3. Turn the atomizing air and fan air OFF.

4. Wipe the applicator, cable and hoses with a rag and a suitable non-polar (non-conductive) solvent.

5. Flush the lines and allow the solvent to remain in the lines unpressured. (See “Flushing Procedures” in the “Maintenance” section of this manual).

NOTE

> If the shutdown is to be short, the lines

may not require ushing, depending on

the coating material being used. If the solids in the material settle slowly, the

lines will not need to be ushed as soon

after shut-down as with fast settling solids. The paint being used and the length of time that the lines will be shutdown will determine the need for ushing. Metallic paint and primer will require

ushing sooner than some other kinds

of coating materials.

C A U T I O N

!

> If the coating material is fast settling and

if the lines are not ushed soon enough, the applicator’s uid passages as well as the lines may become clogged and cause excessive

down time and/or service and repair.

Weekly

• Check the entire system for damage, leaks

and paint accumulation.

21

• Clean the atomizer assembly.

AA-99-02.5

Ransburg

REA Automatic Applicators - Maintenance

ATOMIZER ASSEMBLY CLEANING PROCEDURE

Routine Cleaning Equipment Needed

• An appropriate non-polar (non-conductive)

solvent.

• A solvent safety container (grounded).

• A small soft-bristled brush.

• The Ransburg 19749-00 special Multi-

Purpose Wrench from the Installation Kit.

C A U T I O N

!

> To avoid damage to the uid nozzle, nee- dle/electrode, the paint pressure MUST be released by triggering the applicator prior to removing the tip.

W A R N I N G

!

> NEVER wrap the applicator in plastic to keep

it clean. A surface charge may build-up on the plastic surface and discharge to the nearest

grounded object. Efciency of the applicator

will also be reduced and damage or failure of the applicator components may occur. WRAP-

PING THE APPLICATOR IN PLASTIC WILL VOID WARRANTY.

Proceed as follows:

1. Turn the control unit power OFF.

2. Release the trigger.

3. Turn the paint ow OFF.

4. See “Disassmbly Procedure” in the ”Maintenance” section.

> The applicator MUST be tilted front down

to remove the air cap and/or uid nozzle.

Failure to do so may allow paint to enter the

air passages, thereby reducing air ow and

damaging the applicator barrel/cascade. Ap-

plicators may be ushed in lieu of removing nozzles. However, they must be either ushed

prior to, or tilted down during nozzle removal!

> The control unit power MUST always be off when removing the nozzles or any other service to the applicator.

> Using any tool other than the Ransburg 19749-00 wrench to remove or reinstall

the uid nozzle may distort or damage it.

For efcient operation, keep the applicator’s exte-

rior and the voltage cable clean and free of paint accumulation and dirt. This prevents the loss of voltage to ground with a resulting reduction in electrostatic effect. Paint accumulation at the air cap orices reduces atomization quality and increases the potential for paint spits. Clean the air cap with a brush and solvent as often as needed to ensure good atomization.

W A R N I N G

!

> Any damage to the gun may result in UNSAFE operating.

5. Clean the removed parts with a soft brush and suitable solvent.

C A U T I O N

!

> Metal tools and wire brushes must NEVER be used. NEVER use a cleaning tool that is harder than the plastic parts. If a deposit cannot be removed with solvent and a rag or soft brush, soak the part in the solvent ONLY until the deposit can be removed! NEVER

SOAK THE APPLICATOR BODY, BARREL, OR TRANSFORMER!

AA-99-02.5

22

REA Automatic Applicators - Maintenance

Ransburg

FLUSHING PROCEDURES

1. Turn the control unit power OFF.

2. Turn the paint supply OFF.

3. Turn the atomizing air supply OFF.

4. Activate dump air and ush with solvent until

it is clear of paint. Air purge the dump line.

5. De-activate dump air and activate trigger air

until the applicator uid passage is clear.

6. Disconnect the solvent supply.

7. Activate the trigger valve until it is clear of solvent. After the preceding steps are complete, the applicator is ready for color change, storage or service.

NOTES

23

AA-99-02.5

Ransburg

REA Automatic Applicators - Maintenance

TROUBLESHOOTING GUIDE

General Problem Possible Cause Solution

DEFECTIVE SPRAY PATTERN

Pattern will not shape

Pattern heavy at one end

Extremely heavy spitting or severely deformed pattern.

DEFECTIVE DELIVERY

Air

Fluid

1. Clogged or faulty fan valve remote fan air line

2. Air passages in applicator or air feed lines clogged

3. Worn, faulty or clogged air cap

1. Clogged or faulty air cap

2. Clogged or faulty uid nozzle

1. Wrong air cap/uid nozzle

combination

2. Timing of uid on and air on is not

adjusted

1. Air passages in applicator or air feed lines clogged

2. Decient source air

3. Paint in air passage

1. Clogged or faulty uid nozzle

2. Clogged passages in applicator uid tube or uid feed lines

3. Insufcient needle/electrode travel

4. Low source pressure

5. Clogged uid lter

6. Clogged or obstructed ball valve or

uid regulator

1. Clean, replace or repair.

2. Blow out.

3. Clean or replace.

1. Clean or replace.

2. Clean or replace.

1. Ensure proper uid nozzle/air

nozzle pressure reducer combinations (see chart).

2. Check programming se quence.

1. Blow out.

2. Increase.

3. Clean and blow out.

1. Flush or replace.

2. Flush.

3. Adjust (see “Trigger Nut Adjustment”).

4. Increase.

5. Clean or replace.

6. Clean as required.

AA-99-02.5

LEAKAGE

Air

Fluid (at rear of barrel)

Fluid (sight at nozzle

when trigger is released)

1. Loose or defective ttings

1. Packing, chevron seals and/or needle /electrode shaft defective

1. Nozzle not secure

2. Trigger valve closing before uid

nozzle valve

1. Tighten or replace.

1. Tighten needle or replace.

1. Tighten.

2. Check programming sequence.

24

REA Automatic Applicators - Maintenance

TROUBLESHOOTING GUIDE (Cont.)

General Problem Possible Cause Solution

LEAKAGE (Cont.)

Ransburg

Fluid (constant at nozzle)

ELECTRICAL

Wrap Back

Improper or No HV

1. Worn or damaged uid nozzle seat

2. Worn or damaged needle/electrode

3. Nozzle not secure

4. Trigger valve needle seat

1. Improper target ground

2. Improper booth exhaust

3. Excessive atomizing air

1. Faulty cable connections

2. Faulty transformer assembly

3. Improper or no ground

4. Faulty barrel/cascade assembly

5. Faulty low voltage cable

6. Faulty high voltage cable

7. Faulty control unit

8. Check fuses

9. > IS THE POWER TURNED ON? > IS THE ATOMIZING AIR TURNED ON? > IS THE (RED LIGHT) TRANS FORMER ON? >

IS THE PAINT TOO CONDUCTIVE?

10. Paint in air passages

1. Replace uid nozzle.

2. Replace.

3. Tighten.

4. Rebuild valve.

1. Trace and correct.

2. Trace and correct.

3. Reduce fan and atomization pressure.

1. Check and secure at the applicator and at the control unit.

2. Replace.

3. Trace and correct.

4. Replace.

5. Replace.

6. Replace.

7. See the Control Unit manual.

8. Replace.

9.

10.Clean passages with soft bristled brush

25

High Current Draw 1. Paint in air passages

2. Dirty dump line

3. Paint in dump line

4. Dirty applicator exterior

1. Clean passages with soft bristled brush

2. Clean or replace dump line; always use lines.

3. Review air push cycle

4. Clean with appropriate sol vent and install new applicator cover.

AA-99-02.5

Ransburg

SERVICE - REA 9000W SERIES

REA Automatic Applicators - Maintenance

All repairs should be made on a clean, at surface. If a vise is used to hold parts during service or repair, DO NOT clamp onto plastic parts and always pad the vise jaws!

The following parts should be thoroughly packed with LSCH0009-00 dielectric grease leaving NO air space or voids when assembling.

• All o-rings (o-rings do not need lubrication),

chevron seals and all internal and external

threads.

C A U T I O N

!

> Failure to pack the needle electrode/electrode shaft assembly and packing tube MAY CAUSE lower electrical output of the applicator.

• Needle shaft LREA4005-00

• Transformer assembly LREA4004-00

REPLACEMENT PROCEDURE

(REA 9000R, 9000W and 900A)

C A U T I O N

!

> ALWAYS remove the applicator from the work site for service or repair! DO NOT USE any silicone lubricants in order to avoid paint defects.

W A R N I N G

!

> PRIOR to performing a applicator removal, be sure ALL power to the control unit is turned off.

TO REMOVE THE APPLICATOR FROM THE

EQUIPMENT REQUIRED

(REA 9000R, 9000W and 900A)

• 19749-00 spanner (nozzle) wrench (3 in 1)

for barrel nut, uid nozzle, and

needle shaft assembly

• Screwdriver (broad)

• Dielectric grease (59972-00) or

LSCH0009-00

• 1/2-inch (13mm) nut driver

• 9/16-inch socket and handle

• Adjustable wrenches

WORK SITE

1. Turn the control unit power OFF.

2. Detach voltage cable from applicator.

3. Turn the paint supply OFF.

4. Turn the atomizing air supply OFF.

5. Properly ush the applicator.

6. Remove air actuation ttings.

7. Remove uid in and out lines.

8. Remove the applicator from the work site (and voltage cable, if necessary).

AA-99-02.5

26

REA Automatic Applicators - Maintenance

Ransburg

NOZZLE AND ELECTRODE CLEANING OR REPLACEMENT

(REA 9000W)

C A U T I O N

!

> NEVER bend the electrode!

NOTE

> See “Atomizer Assembly Cleaning

Procedure” previously discussed in this section.

W A R N I N G

!

> NEVER shorten the electrode wire.

Air Cap

1. Unscrew retaining ring, remove air cap from barrel and clean using proper method or replace it.

Fluid Nozzle

C A U T I O N

!

> To avoid damage to the uid nozzle, needle/

electrode, the paint pressure MUST be released by triggering the applicator prior to removing the tip.

> The applicator MUST be tilted front down to

remove the air cap and/or uid nozzle. Failure

to do so may allow paint to enter the air passag-

es, thereby reducing air ow and damaging the

applicator barrel/cascade. Applicators may be

ushed in lieu of removing nozzles. However,

they MUST be either ushed or tilted down BEFORE removing the uid nozzle!

> The control unit power MUST always be off

when removing the nozzles.

C A U T I O N

!

> Using any tool other than the Ransburg 19749-00 wrench to remove or reinstall the

uid nozzle may distort or damage it.

> Over-tightening of plastic parts may cause breakage.

2. Replace air cap and tighten retaining ring back onto the barrel.

27

1. Remove air cap and retaining ring from barrel and clean or replace it.

2. With the nozzle wrench on wrench ats, remove uid nozzle from barrel.

3. Clean or replace uid nozzle using appropri-

ate cleaning method.

4. Screw the cleaned or new uid nozzle into

barrel and secure with the nozzle wrench.

5. Screw retaining ring over the air cap onto barrel.

AA-99-02.5

Ransburg

REA Automatic Applicators - Maintenance

NOTE

> If the uid nozzle is replaced, there is

a good chance that the needle/electrode assembly will need to be replaced, too.

Needle / Electrode - REA 9000W Only

1. Unscrew probe retaining nut and pull probe straight out of the probe holder body.

2. Unscrew the rear plastic plunger nut of the probe assembly and remove.

3. Gently tap the probe body against your hand until the needle assembly falls loose. Pull the needle assembly out of the probe body.

4. By hand, unscrew (counter-clockwise) or where necessary gently use needle nose pliers on the needle/electrode ridges to remove it from the needle shaft assembly. Clean as necessary using appropriate cleaning procedure.

To Test - (REA 9000W)

1. Install electrode on front end of an available 18865-04 needle shaft. Be sure that electrode is completely seated for proper contact between metal shaft and conductive threaded insert in rear of resistor.

2. Using a VOM meter that will read 15 megohms accurately, connect one meter lead to the metal needle shaft and the other lead to the wire at front of electrode. Electrode should be 14.5 to 19 megohms (nominal 15 megohms at 9 volts or 11 to 17 megohms at 1000 volts). Electrodes outside this range must be replaced (see Figure 6).

5. Inspect needle assembly components for signs of high voltage arcing. Replace if necessary.

C A U T I O N

!

> DO NOT use dielectric grease inside the

probe assembly. Air must be able to ow freely

through this assembly.

6. If LREA4001 Resistive Electrode is being replaced, it must be trimmed to the proper length. Reassemble the probe with the new electrode. Trim the electrode wire 1/16-inch from the end of the probe body.

Figure 6: Testing Resistive Electrode

AA-99-02.5

28

REA Automatic Applicators - Maintenance

Ransburg

BARREL ASSEMBLY REMOVAL

(REA 9000W)

1. Remove air cap retaining ring.

2. Pull shroud or applicator cover straight off the

applicator exposing the trigger/dump and barrel

assemblies.

3. REA 9000W ONLY- remove the high voltage module to barrel mounting bracket.

4. Loosen barrel nut with spanner wrench.

5. Pull barrel and automatic body STRAIGHT

apart. Take extra care in handling barrel assembly

to prevent damage.

6. Remove the color valve manifold assembly by turning the nut counter-clockwise until loose, then pull the manifold straight out of the barrel.

7. Remove the trigger valve. Remove the ferruled

connector for the uid tube. Remove the coiled uid tube by removing the ferruled connector at

the trigger valve manifold.

BARREL DISASSEMBLY

(REA 9000W)

1. Remove needle shaft assembly from rear of the barrel with the 19749-00 spanner wrench.

2. Firmly pull the needle/electrode shaft assembly out of the packing chamber.

C A U T I O N

!

> During this operation, be CAREFUL that the interior surface of packing chamber is NOT damaged (marred or scratched)! This chamber is a seal area and the barrel assembly will have to be replaced if it is damaged.

3. Unscrew needle/electrode from shaft and slide parts off of the shaft (see Figure 7).

4. Inspect and replace parts as necessary. Since the needle shaft in the REA 9000W does not move, the packing wear should be minimal.

Rear

29

NOTE

> There is no need to remove retaining

ring or barrel nut from barrel unless they are damaged. If they are to be removed, lift one end of ring out of its groove and spiral it off of the end of the barrel. The nut can be removed. To replace them on the barrel, slide nut onto the barrel, place ring against the back of the barrel, lift one end of it onto the barrel and spiral it on and into its groove.

C A U T I O N

!

> Firmly spreading the retaining ring may break it!

Front

Conductive

Retainer

Figure 7: Chevron Seal Assembly

AA-99-02.5

Ransburg

REA Automatic Applicators - Maintenance

BARREL REASSEMBLY

(REA 9000W)

• Clean all parts with a suitable non-polar

(non-conductive) solvent.

• If the electrode wire is bent, straighten it CARE-

FULLY by hand or use needle nose pliers.

• Check all parts for damage or wear. Replace

those that are damaged or worn with new parts.

• Replace chevron seals with new parts.

• From time to time it is desirable to test the

electrical integrity of the LREA4001-00 resistive electrode (see “To Test“ in the “Service for 9000W” in the “Maintenance” section).

3. Place male nonconductive chevron adaptor

onto shaft with the convex end rearward.

NOTE

> The chevron adaptors and chevron

seals should seat together to form an unbroken seal.

4. Screw needle/electrode onto shaft and hand tighten.

5. When replacing the needle/electrode on the needle shaft of the REA 9000W applicator ONLY, the electrode wire MUST be trimmed OFF ush with the electrode body. Failure to do so may

allow the uid supplylLine to become charged, thus reducing available voltage at the external

probe electrode.

C A U T I O N

!

> To avoid damage to the chevron seals, they MUST be installed from the rear of the barrel.

1. Place conductive female chevron adaptor onto the front of shaft with the concave side toward the front.

2. Screw the four (4) new chevron seals onto shaft, concave sides forward.

C A U T I O N

!

> DO NOT push the chevron seals straight onto the shaft. The shaft threads may damage the chevron bore and cause the applicator to

leak uid.

> Inspect needle/electrode shaft sealing surface for wear. If it is rough or uneven, replace it.

NOTE

> Apply a coating of dielectric grease

to the chevron seals and needle shaft.

C A U T I O N

!

> FAILURE to coat the needle shaft assem- bly MAY CAUSE lower electrical output of the applicator.

6. Insert the assembled items through the rear barrel packing chamber of the barrel/cascade assembly.

C A U T I O N

!

> DO NOT over-tighten. Over-tightening may result in stripped threads or cracked barrel.

AA-99-02.5

30

REA Automatic Applicators - Maintenance

Ransburg

BARREL TO BODY ASSEMBLY

(REA 9000W)

1. Slide gasket over the rear end of the barrel assembly. Lightly coat cascade high voltage connections with LSCH0009-00 dielectric grease.

2. Tighten retaining ring with 19749-00 spanner wrench.

C A U T I O N

!

> Nut should be secured hand tight only.

NEVER apply more than 10 lb•ft torque.

HIGH VOLTAGE MODULE ASSEMBLY

4. Remove module retaining screw from the top of the module.

5. Remove the two (2) 1/4-20 screws that attach the rear bulkhead plate to the high voltage module. These screws are accessed through holes in the sides of the bulkhead plate.

6. Pull the high voltage module STRAIGHT out through the bulkhead plate.

7. Install new high voltage module and assembly in reverse order.

NOTE

> Generously lubricate probe body metal plunger and high voltage module contact bore with LSCH0009-00 dieletic grease.

REPLACEMENT

(REA 9000W Only)

W A R N I N G

!

> Turn OFF all power, air and uid at the source.

C A U T I O N

!

> The voltage cable MUST be removed before removing the high voltage module.

1. Remove the voltage cable from the rear of the high voltage module assembly.

2. Remove the high voltage module to barrel mounting bracket.

3. Remove the four (4) 1/4-20 at head screws

in the top of the probe holder body assembly. Remove the probe AND body as ONE assembly.

LOW VOLTAGE CABLE REPLACEMENT

(REA 900A Only)

W A R N I N G

!

> Ensure control unit power is OFF before dis- connecting cable from applicator or control unit.

Disassembly:

1. Using wrench on connector ats, disconnect

low voltage cable from connector assembly.

2. Disconnect other end of low voltage cable from control unit and remove cable from system.

31

AA-99-02.5

Ransburg

REA Automatic Applicators - Maintenance

Assembly:

1. Connect low voltage cable to control unit; hand tighten.

2. Connect other end of low voltage cable to connector assembly using a wrench on the connector

ats to tighten.

C A U T I O N

!

> DO NOT overtighten low voltage cable con- nection to spray applicator as damage to plastic parts may occur.

VALVE BODY SERVICE

(REA 9000W)

When service is performed on any of the body elements, it is best to remove the barrel and high voltage module / transformer assembly to avoid damage to the nozzle, electrode or any of the plastic parts.

TO RETURN THE SPRAY APPLICATOR TO THE WORK SITE

1. Attach applicator to mounting bar and secure screws.

2. Attach the air line to applicator air ttings.

3. Attach uid hose to uid hose tting.

4. Attach and secure the low/high voltage cable to the spray applicator.

5. Turn the power, air and uid on at the source

and return the applicator to service.

After the disassembly of any body element:

• Clean all parts with a suitable clean solvent.

• Check all parts for damage or wear. Replace those that are damaged or worn with new parts.

AIR VALVE BODY DISASSEMBLY

(REA 9000W)

1. Remove barrel assembly (see “Barrel Removal for the 9000W”, previously discussed in this section).

2. Remove high voltage module/transformer assembly (see “Transformer Assembly Replace-ment, for the 9000W”, previously discussed in this section).

3. Remove two (2) back plate screws.

AA-99-02.5

32

REA Automatic Applicators - Maintenance

SERVICE - REA 9000R AND REA 900A SERIES

Ransburg

BARREL ASSEMBLY REMOVAL

(REA 9000R & 900A)

C A U T I O N

!

> Firmly spreading the retaining ring may break it!

1. REA 900A ONLY - Remove pneumatic and

uid lines from the front of the bulkhead plate.

Remove the bulkhead plate.

2. Remove rear housing and two (2) springs.

3. Using an adjustable wrench on the ats of the valve rod extension, remove the air valve adjusting,

and air valve lock nut.

4. Disconnect coiled uid tube at the uid inlet tting.

NOZZLE AND ELECTRODE CLEANING OR REPLACEMENT

(REA 9000R & 900A)

C A U T I O N

!

> NEVER bend the electrode!

NOTE

> See “Atomizer Assembly Cleaning

Procedure” previously discussed in this section.

W A R N I N G

!

> NEVER shorten the electrode wire.

5. Loosen barrel nut with 19749-00 spanner wrench.

6. Pull the barrel and automatic body STRAIGHT

apart. Take extra care in handling barrel assembly to prevent bending of the extension valve rod.

NOTE

> There is no need to remove retaining ring or barrel nut from barrel unless they are damaged. If they are to be removed, lift one end of ring out of its groove and spiral it off of the end of the barrel, then barrel nut can be removed. To replace them on the barrel, slide nut onto the barrel, place ring against the back of the barrel, lift one end of it onto the barrel and spiral it on and into its groove.

Air Cap

1. Unscrew retaining ring, remove air cap from barrel, and clean using proper method or replace it.

2. Replace air cap and tighten retaining ring back onto the barrel.

33

AA-99-02.5

Ransburg

REA Automatic Applicators - Maintenance

Fluid Nozzle

C A U T I O N

!

> To avoid damage to the uid nozzle, needle/

electrode, the paint pressure MUST be released by triggering the applicator prior to removing the tip.

> The applicator MUST be tilted front down to

remove the air cap and/or uid nozzle. Failure

to do so may allow paint to enter the air passag-

es, thereby reducing air ow and damaging the

applicator barrel/cascade. Applicators may be

ushed in lieu of removing nozzles. However,

they MUST be either ushed or tilted down BEFORE removing the uid nozzle!

> The control unit power MUST always be off

when removing the nozzles.

5. Screw the cleaned or new uid nozzle into barrel

and secure with the nozzle wrench.

6. Screw retaining ring over the air cap onto barrel.

NOTE

> If the uid nozzle is replaced, there is

a good chance that the needle/electrode assembly will need to be replaced, too.

BARREL DISASSEMBLY

(REA 9000R and 900A)

1. Remove packing nut from rear of the barrel with the 19749-00 spanner wrench.

C A U T I O N

!

> Using any tool other than the Ransburg 19749-00 wrench to remove or reinstall the

uid nozzle may distort or damage it.

> Over-tightening of plastic parts may cause breakage.

1. Remove air cap and retaining ring from barrel and clean or replace it.

2. Prior to removing the uid nozzle from the

applicator barrel, the trigger must be actuated by applying air pressure to the trigger port or by removing the rear piston housing and pulling back on the needle shaft assembly. This will prevent

damage to the inside sealing surface of the uid

nozzle or the sealing taper of the electrode.

2. Firmly pull the needle/electrode shaft as-

sembly using the extension valve rod out of the

packing chamber:

• Resistive Electrode Accessory

• Male Chevron Adapter

• Chevron Seals (4 required)

• Female Chevron Adapter (conductive)

• Needle/Electrode Shaft

• Packing Tube

• O-Ring

• Rear Seal Retainer

• U-Cup (spring loaded)

• Spacer and (Belville) Spring Washers (6 required)

3. Remove extension valve rod and adjustin nut

with two (2) 3/8” wrenches.

• Check all parts for damage or wear. Replace those that are damaged or worn with new parts.

3. With the nozzle wrench on wrench ats, remove uid nozzle from barrel.

4. Clean or replace uid nozzle using appropri-

ate cleaning method.

AA-99-02.5

• Replace chevron seals, o-ring and u-cup with new parts.

34

REA Automatic Applicators - Maintenance

Ransburg

• From time to time it is desirable to test the electrical integrity of the 70430-00 resistive electrode (see “To Test” in the “Service for 9000W”, previously discussed in the “Maintenance” section of this manual).

C A U T I O N

!

> To avoid damage to the chevron seals, they

MUST be installed from the rear of the barrel.

BARREL REASSEMBLY

(REA 9000R and 900A)

1. Place conductive female chevron adaptor onto the front of shaft with the concave side toward the front.

2. Screw the four (4) new chevron seals onto shaft, concave sides forward.

4. Screw needle/electrode onto shaft hand- tighten.

NOTE

> Apply a light coating of dielectric grease to the chevron seals. The packing tube 18842-02 should be thoroughly packed with LSCH0009-00 dielectric grease leaving no air space or voids when assembling.

C A U T I O N

!

> Failure to pack the needle electrode/electrode shaft assembly and packing tube may cause lower electrical output of the applicator.

5. Place packing tube over the end of shaft.

C A U T I O N

!

> DO NOT push the chevron seals straight onto the shaft. The shaft threads may damage the chevron bore and cause the

applicator to leak uid.

> Inspect needle/electrode shaft sealing surface for wear. If it is rough or uneven, replace it.

3. Place male non-conductive chevron adaptor

onto shaft with the convex end rearward.

NOTE

> The chevron adaptors and chevron

seals should seat together to form an unbroken seal.

6. Place the new u-cup into rear retainer with the open side out.

NOTE

> Seat the u-cup into the rear retainer very carefully with the eraser end of a pencil or a wood or plastic dowel rod.

7. Place new o-ring onto rear retainer.

8. Place rear retainer over shaft with the open end toward the rear.

9. Place the spacer over shaft, anged end rst.

10. Place the six (6) (Belville) spring washers onto shaft with the rst, third, and fth ones with the

cupped side facing the electrode (front of shaft),

and the second, fourth and sixth ones with the

cupped side facing the rear of shaft (see Figure 8).

35

AA-99-02.5

Ransburg

REA Automatic Applicators - Maintenance

C A U T I O N

!

> There MUST be six (6) spring washer (alternately faced) or the applicator will malfunction!

Figure 8: Spring Washer Assembly

11. Place packing nut onto shaft.

16. Place the extension valve rod onto shaft and

align the nuts.

17. To adjust 3/8-inch hex nut and extension

valve rod: a. Push shaft fully forward until needle/

electrode seats in the uid nozzle.

b. Screw nut clockwise until it runs out of thread on end of needle shaft.

c. Screw the valve extension rod until the

faces of the nuts are seated against each other.

P-EXTENSION REMOVAL

(REA 9000R)

1. Remove transformer connecting screw and remove plug from transformer.

2. Remove two (2) P-extension screws from bottom mounting plate. Pull P-extension away.

12. Place adjustment nut onto shaft.

13. Insert uid nozzle into front of barrel and secure it rmly with the 19749-00 spanner (nozzle) wrench.

C A U T I O N

!

> DO NOT over-tighten. Over-tightening may result in stripped threads or cracked barrel.

14. Insert the assembled items through the rear packing chamber of the barrel/cascade assembly.

15. Screw packing nut into rear of barrel and secure it with the 19749-00 Spanner Wrench.

NOTE

> The packing nut should be tight enough that the needle shaft moves in

and out with rm resistance.

3. Remove two (2) nylon screws from body.

4. Gently pull P-extension from body locating

the two (2) spacers.

P-EXTENSION REPLACEMENT

(REA 9000R)

1. Locate two (2) spacers in the counter bores of the body.

2. Locate the two (2) spacers in counter bores of

the P-extension.

3. Secure the two (2) nylon screws in the body.

4. Locate the P-extension into the bottom plate

and fasten using two (2) screws.

5. Reinstall P-extension plug in transformer

using screw.

AA-99-02.5

36

REA Automatic Applicators - Maintenance

AIR BUSHING / BODY DISASSEMBLY

C A U T I O N

!

> The piston housing is spring loaded. Use care in disassembly.

(REA 9000R and 900A)

1. Remove piston housing from body.

2. Remove adjustment hex nut and air valve adjustment nut from extension rod.

3. Remove retaining ring from body and pull the

Ransburg

AIR BUSHING / BODY ASSEMBLY

(REA 9000R and 900A)

1. Insert a new o-ring into the valve seal retaining nut.

2. Using a 3/8” nut driver, tighten the valve seal retaining nut into the body.

3. Insert a new o-ring into the groove on the front of the bushing.

4. Place a new o-ring onto the o-ring groove on the outside of the bushing.

5. Insert the bushing into the rear of the body

and rmly press into position.

C A U T I O N

!

> Pull barrel STRAIGHT out from body or

bending of extension vale rod may occur.

barrel STRAIGHT out.

4. Using pliers, grab the piston nut and pull the piston o-ring, shaft valve piston, piston washer, packing cup, piston and hex nut STRAIGHT out of the body.

5. Using the 20049-00 special wrench, remove the bushing nut.

6. Remove the extension rod from the needle shaft or use an extra extension rod. Insert the hex end of the extension rod into a slot of the

bushing and pull straight out.

7. Using a 3/8-inch nut driver, remove the valve seal retaining nut and o-ring.

NOTE

> The bushing has a locator pin pressed into the front. This pin must align with the receptacle hole in the body (see Figure 9).

Figure 9: View of Rear Body

37

AA-99-02.5

Ransburg

REA Automatic Applicators - Maintenance

6. Insert the bushing nut into the rear of the body. Using the 20049-00 Spanner Wrench securely tighten the bushing nut into the body.

7. Pull the needle shaft back into an actuated position. Screw the trigger adjustment nut onto the needle shaft until there are no more threads.

8. Screw the extension rod on the needle shaft until the hex of the extension rod is ush against the hex of the trigger adjustment screw. (Using

T-Shaped Gauge on 19749-00, adjust to the

11/16-inch maximum dimension shown in Figure

10.)

9. Using two (2) 3/8” wrenches, tighten the two

(2) hexes against each other to prevent movement

of the parts.

10. Lubricate the piston assembly with LSCH000900 dielectric grease.

17. Push the extension rod fully forward to seat the electrode into the uid nozzle.

18. Screw onto the extension rod jam nut and the

air valve adjusting nut.

19. Position the jam nut 1/16-inch from the end of the piston assembly.

20. Tighten the nuts against each other to prevent movement (see Figure 11).

21. If the extension rod rotates while you are tightening the nuts, hold it using an adjustable wrench

on the ats.

NOTE

> The hex nut and air valve adjust nut control your air before uid adjustment.

11. Insert the piston assembly into the rear of the body, through the bushing nut.

12. Slide the gasket onto the barrel assembly.

13. Place the barrel assembly onto the front of

the body. Making sure that the extension rod slides

STRAIGHT through the body.

14. Tighten the retaining ring to the body using the 19749-00 Spanner Wrench.

22. Install the two (2) springs.

23. Install the rear piston housing.

Figure 11: Air Before Fluid Adaptor

(Piston Housing not shown for clarity)

AA-99-02.5

Figure 10: Rod and Trigger Adjustment Nuts

(Do not exceed the 11/16 maximum dimension

shown in this gure)

38

REA Automatic Applicators - Maintenance

Ransburg

TRANSFORMER ASSEMBLY REPLACEMENT

(REA 9000R AND 900A)

W A R N I N G

!

> Turn OFF all power, air, and uid at the

source.

C A U T I O N

!

> The low voltage cable MUST be removed before removing the transformer assembly.

1. Remove the low voltage cable connector from the transformer by removing the scew and pull STRAIGHT out of the chamber.

8. Install low voltage cable connector by matching the hole on the connector and the transformer, and pushing the connector straight into the chamber.

9. Secure in place with screw.

LOW VOLTAGE CABLE REPLACEMENT

(REA 9000R)

1. Remove applicator from robot.

2. Remove rear mounting plate from fobot.

3. Using a wrench on connector ats, disconnect

low voltage cable from connector assembly.

4. Replace cable in robot arm.

5. Connect new cable to connector assembly

using a wrench on the connector ats to tighten.

2. Remove the barrel/cascade assembly. (See “Barrel Assembly Removal” in the “Maintenance” section.)

3. Remove the berglass screw.

4. Slide transformer backward and upward out of body channel.

NOTE

> Generously lubricate transformer assembly base and body channel with LSCH0009-00 dielectric grease.

5. Slide replacement transformer into channel of automatic body.

6. Place gasket in position.

C A U T I O N

!

> DO NOT overtighten low voltage cable connection to spray applicator, as damage to plastic parts may occur.

LOW VOLTAGE CABLE CONNECTOR ASSEMBLY

(REA 9000R)

1. Remove applicator from robot.

2. Remove rear mounting plate from fobot.

3. Using a wrench on connector ats, disconnect

low voltage cable from connector assembly.

4. Remove screw from rear mounting plate.

7. Replace the barrel/cascade assembly. (See “Barrel Assembly Removal in the “Maintenance” section.)

39

5. Pull connector assembly out of mounting plate.

AA-99-02.5

Ransburg

REA Automatic Applicators - Maintenance

6. Install new connector assembly in rear mounting plate and secure with screw.

7. Reconnect low voltage cable to connector

assembly using a wrench on connector ats to

tighten.

8. Reinstall mounting plate and applicator to robot.

LOW VOLTAGE CABLE PLUG ASSEMBLY

(REA 9000R)

1. Remove applicator from robot.

2. Thread screws into threaded hole in plug assembly.

3. Pull on screw to remove plug assembly from

P-extension.

NOTES

4. Insert female end of new plug assembly into P-extensions. Push plug assembly in until completely seated.

NOTE

> It does not matter which receptacle of the plug assembly is connected to which

pin of the P-extension.

5. Reinstall applicator to robot.

AA-99-02.5

40

REA Automatic Applicators - Parts Identication

PARTS IDENTIFICATION

Ransburg

41

Figure 12: REA 9000R Solventborne Assembly

AA-99-02.5

Ransburg

REA Automatic Applicators - Parts Identication

AA-99-02.5

Figure 13: REA 9000R Rear Mounting Plate Assembly

42

REA Automatic Applicators - Parts Identication

REA 9000R SOLVENTBORNE - PARTS LIST (Model No. 76110) (Figures 12 and 13)

Item # Description Part #

REA 9000 Robot: REA 9000 Robot:

1 2

3

4

5

6

7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

30A

Complete Assembly (Air Spray) Complete Assembly (HVLP) Retaining Ring Air Cap: Flat Pattern (Air Spray) (Standard) Flat Pattern (HVLP) (Standard) Fluid Nozzle: Flat Pattern (Air Spray) (Standard) Flat Pattern (HVLP) (Standard) Standard Pressure Reducer HVLP Pressure Reducer Barrel Replacement Kit [Includes the Following:] (1) Barrel (1) HVLP Pressure Reducer (1) Standard Pressure Reducer (1) Male Chevron Adapter (4) Chevron Seals (1) Packing Tube (1) Dielectic Grease (1) Spray Technology Instruction Sheet (1) Delta Series Instruction Sheet Shroud:

o

60

o

90

Screw, #8 - 32” x .5” (2 Required)

Retaining Pins (5 Required) Coiled Fluid Tube Barrel Retaining Ring Barrel Snap Ring Electrode Male Chevron Adapter Chevron Seal (4 Required) Female Chevron Adapter, Conductive

Tubing, 1/8” ID x 3/16” OD Fitting, 1/8” T x 1/8” NPT Barb

Valve Assembly [Includes Items 19 - 29:] Valve Cap Clamping Nut Piston Cup Piston Nut Valve Spring Spring Washer Needle Seal Valve Body

O-Ring, .426” ID x .070” CS, Solvent Proof

Needle Seat Valve Needle

Fitting, 5/16” T x 5/16” AN

Ransburg

76110S-XXXX1

76110L-XXXX1 73569-00

4904-65R 75601-00

4907-45 75600-01 74963-02 74963-03 75038-06

N/A 74963-03 74963-02 74653-00 14323-00 18842-01 LSCH0009-00 75739-00 74956-00

76363-00 76396-00 8350-16C 76650-01 LREA0023-00 LREA0021-00 75326-00 70430-00 74653-00 14323-00 18821-00 75949-01 75951-02 76917-00 76925-00 76926-00 VA-246 76919-00 76928-00 76927-00 76920-00 76918-00 SSG-8136 75960-00 76921-00 LSFI0022-05

43

AA-99-02.5

Ransburg

REA Automatic Applicators - Parts Identication

REA 9000R SOLVENTBORNE - PARTS LIST (Model No. 76110) (Cont.) (Figures 12 and 13)

Item # Description Part #

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

Fitting, 1/4” T x 1/4” AN

Manifold

O-Ring, .364” ID x .070” CS, Solvent Proof

Ferrule Nut Needle Shaft Assembly Packing Tube Rear Retainer

O-Ring .301” ID x .070” CS, Solvent Resistent

U-Cup Seal Spacer Spring Washer (6 Required) Packing Nut Gasket Nut

Valve Rod Extension Fitting, 3/8” T x 1/4” NPT

Tubing, 3/8” OD Tubing, 3/16” OD

Fitting, 3/16” T x 1/8” NPT

Body

Screw, 5/16-18 x 1.50” LG (2 Required)

Retaining Nut

O-Ring, .239” ID x .070” CS, Solvent Proof Elbow, 3/8” T x 1/4” NPT

Screw, #10 Transformer

O-Ring, .551” ID x .070” CS, Solvent Resistent

Screws, M5

O-Ring .426” ID x .070” CS, Solvent Proof O-Ring, .614” ID x .070” CS, Solvent Resistent

Bushing

O-Ring, .801” ID x .070 CS, Solvent Resistent

Bushing Retainer

O-Ring, .487” ID x .103” CS, Solvent Resistent O-Ring, .299” ID x .103” CS, Solvent Resistent

Piston Shaft Piston Washer Piston Cup Piston Nut Spring Nut Air Valve Adjustment Nut Spring Piston Housing Spacer (2 Required)

LSFI0022-04

76922-02 SSG-8137 18844-00 18843-00 18865-04 18842-01 18836-00 7554-08 10051-05 18837-00 17390-04 18838-00 72360-00 18859-00 76215-00 LSF10025-21 H-2338 SSP-5014 LSF10025-09 76231-00 76198-48C 20053-00 13076-10 14157-03 LSFA0027-00 LREA4004-00 7554-12 73490-01 13076-13 7554-42 76216-00 7554-33 76200-00 7554-28 7554-111 76220-00 20057-00 7723-06 20056-00 7733-44 9334-00 7733-07 76199-00 17615-00 76217-00 76219-00

AA-99-02.5

44

REA Automatic Applicators - Parts Identication

REA 9000R SOLVENTBORNE - PARTS LIST

(Model No. 76110) (Cont.) (Figures 12 and 13)

Item # Description Part #

Ransburg

45

77

78 79 80 81 82 83 84 85 86

87

88 89 90 91 92 93 94 95 96 97 98

98A

99

100

P-Extension: 60° 90°

Retaining Ring

Fitting, 3/16” T x 1/8” NPT Fitting, 1/8” T x 1/8” NPT (2 Required)

Rear Plate Screw, 5/16”

O-Ring, .208” ID x .070” CS, Solvent Proof (3 Required) O-Ring, .426” ID x .070” CS, Solvent Proof (2 Required) O-Ring, .301” ID x .070” CS, Solvent Proof (2 Required)

Fitting (2 Required) (All Parts are Required to Make a Complete Fitting)

Fitting, 3/8” T x 1/4” NPT (2 Required)

Rear Mounting Plate Assembly (Includes Items 89-100:) 36 Ft. of Cable and Hoses, Polyethylene Tube 50 Ft. of Cable and Hoses, Polyethylene Tube 75 Ft. of Cable and Hoses, Polyethylene Tube 100 Ft. of Cable and Hoses, Polyethylene Tube 36 Ft. of Cable and Hoses, Tube 50 Ft. of Cable and Hoses, Tube 75 Ft. of Cable and Hoses, Tube 100 Ft. of Cable and Hoses, Tube DR1 Regulator Rear Plate Barbed Fitting (3 Required)

Fitting, 1/4” T x 1/4” AN Fitting, 3/8” T x 1/4” NPT (2 Required)

Tubing, 3/16” OD

Fitting, 5/16” T x 5/16” AN

Tubing, 1/4” OD Tubing, 5/16” OD

O-Ring, 551” ID x .070” CS, Solvent Resistent

Plut Connector (Includes Items 97 & 99) Low Voltage Plug

Extension Assembly Screw, M5

Screw, M5 Low Voltage Cable Assembly: Cable (36 Ft.) Cable (50 Ft.) Cable (75 Ft.) Cable (100 Ft.) O-Ring Kit for Rear Plate Dielectric Grease (1 oz.) Dielectric Grease (4 oz.) Special Multi-Purpose Wrench Spanner Wrench

76232-01

76232-02 76224-00 LSF10025-09 75951-02 76229-00 LSFA0028-01 SSG-8163 SSG-8134 SSG-8134 (1) EMF-201 (1) EMF-202 (1) EMF-203 (1) 76223-00 (1) SSG-8162 LSF10025-21

76222-36 76222-50 76222-75 76222-100 76222-36A 76222-50A 76222-75A 76222-100A 76607-02 76197-00 EMF-82-1 LSF10033-03 77947-00 SSP-5014 LSF10033-02 SSP-5012 SSP-5011 7554-12 76873-01 76871-00 73490-01

78084-36 78084-50 78084-75 78084-100 76527-00 LSCH0009-00 59972-00 19749-00 20049-00

AA-99-02.5

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REA Automatic Applicators - Parts Identication

REA 9000R Spare Parts In Kit Form (Model No. 76110)

Item # Description Part #

Rebuild Kits:

For Dump Valve Only (76917-00) (Includes the Following:)

(1) Needle Seat (1) Valve Needle

(1) O-Ring, .426” ID x .070” CS, Solvent Resistent

(1) Needle Seal (1) Valve Spring (1) Piston Seal

Soft Parts for the Applicator (Includes the Following:)

(1) Male Chevron Adapter (4) Chevron Seal (1) Female Chevron Adapter

(1) O-Ring, .301” ID x .070” CS, Solvent Resistent

(1) U-Cup

(1) O-Ring, .364” ID x .070” CS, Solvent Resistent

(1) Gasket, Barrel

(1) O-Ring, .239” ID x .070” CS, Solvent Proof (1) O-Ring, .426” ID x .070” CS, Solvent Proof (1) .614” ID x .070” CS, Solvent Resistent (1) O-Ring, .299” ID x .103” CS, Solvent Resistent

(1) Packing, Cup (1) Dielectic Grease (1 oz.)

(1) O-Ring, .801” ID x .070” CS, Solvent Resistent

For DR1 Regulator (Includes the Following:) (1) Diaphragm

(1) Diaphragm (1) Diaphragm

(3) O-Ring, .489” ID x .070” CS, Solvent Resitent

For DR1 Regulator (Needle and Seat) Needle Shaft Assembly (Completely Assembled Needle Shaft, Less Grease)

(1) Electorde (1) Needle Shaft (1) Male Chevron Adapter (4) Chevron Seals (1) Female Chevron Adapter (1) Packing Tube (1) Retainer

(1) O-Ring, .301” ID x .070” CS, Solvent Resistent

(1) Spacer (1) Packing Nut (2) Nut (1) U-Cup Seal (6) Belville Washer

76931-00

75960-00 76921-00 7554-10 76920-00 76928-00 VA-246 76526-00

74653-00 14323-00 18821-00 7554-08 10051-05 7554-09 72360-00 13076-10 13076-13 7554-42 7554-111 7723-06 LSCH0009-00 7554-33 73913-00 74157-03 74157-04 74273-00 7554-11 74160-00 75732-01

70130-00 18865-04 74653-00 14323-00 18821-00 18842-00 18836-00 7554-08 18837-00 18838-00 18859-00 10051-05 17390-04

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46

REA Automatic Applicators - Parts Identication

REA 9000R Recommended Spare Parts (Model No. 76110)

Description Part # No. of Applicators Notes 1-2 3-4 5-6 7-8

Rebuild Kit (Applicator Only) 76526-00 1 2 3 4

Rebuild Kit (Cartridge Valve Only) 76931-00 1 2 3 4 Regulator Rebuild Kit 73913-00 1 1 2 2 Only if DR1 Fluid Regulator is

used. O-Ring Mounting Plate Kit 76527-00 1 2 3 4 O-Ring SSG-8163 3 6 9 12 O-Ring SSG-8134 2 4 6 8 O-Ring SSG-8162 2 4 6 8 O-Ring SSG-8136 2 4 6 8 Electrode 70430-00 2 2 4 4 Needle Shaft 18865-04 1 1 2 2 Packing Tube 18842-01 1 1 2 2 Cartridge Valve 76917-00 1 1 2 2 Transformer LREA4004-00 1 1 1 1 Barrel Assembly 75038-06 1 1 2 2 Cable Assembly 76876-XX 1 1 2 2 XX must be replaced with desired length of 36’, 50’, 75’, or 100’. Screw 73490-00 1 2 2 3 Wrench 19749-00 2 2 4 4 Fluid Nozzle 4907-XX 2 2 4 4 Replace XX with 44, 45, 46, 47, or 48. Air Cap 4904-XX 2 2 4 4 Replace XX with 63, 98, or 65R. Cap Retaining Ring 73569-00 1 1 2 2 High Voltage Test Probe Kit 76652-01 1 1 1 1 For Troubleshooting Complete Assembly.

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AA-99-02.5

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REA Automatic Applicators - Parts Identication

AA-99-02.5

Figure 14: REA 9000W Waterborne Assembly

48

REA Automatic Applicators - Parts Identication

REA 9000W WATERBORNE - PARTS LIST (Model No. 77140) (Figure 14)

Item # Description Part #

REA 9000W Complete Assembly 77140-01

High Voltage Probe Assembly 77156-03 (includes items 1-13:) 1 High Voltage Probe Body 77157-03 2 Air Knife 77172-00 3 Electrode LREA4001-01 4 High Voltage Probe Needle Shaft 77167-03

5 Tubing, 1/4” OD x 3/16” ID, 4.25”, Poly 9704-02

6 Coupling 77175-00 7 Compression Spring 75840-00 8 Contact Plug A10123-00 9 Retaining Plug 75836-01 10 Compression Spring 75831-03

11 Retaining Ring, External 75832-05

12 Contact Pin 75833-02 13 Retaining Cap 75835-00 14 Retaining Nut 75847-01

15 Screw, 1/4-20 x 2” (4 Required) 9141-64C

High Voltage Probe Holder Assembly 77177-00 (includes items 16-21:) 16 Probe Holder Body 77158-00 17 Contact Rod 75830-02 18 Compression Spring 75831-03 19 Retaining Ring 75832-05 20 Contact Plunger 77163-00 20A Retaining Cap 75884-00

21 O-Ring, .551” ID x .070” CS, Solvent Resistent LSOR0007-05

High Voltage Module Assembly 77301-01 (includes items 22, 24-28) 22 Module Shell 77155-01

23 Screw, #10-32 x 2.0” 77302-65F

24 Cable Adapter 77168-01 25 Contact Assembly 77173-00 26 Nut 77170-01 27 Connector Body 18687-00 28 Tube Fitting Nut, 3/8” T 3587-03

29 Fitting, 3/8” T x 1/4” NPT (2 Required) LSFI0025-21 30 Bushing, 3/8” NPT x 1/4” NPT (2 Required) LSFI0069-00

31 Applicator Body LREA0015-00 32 Mounting Bracket, Upper LREA0019-00 33 Mounting Bracket, Lower LREA0018-00

34 Screw, 5/1-18 x 1.50” (5 Required) LSFA0028-01 35 Screw, 5/16-18 x 1” (2 Required) LSFA0028-02 36 Fitting, 1/4” T x 1/4” AN LSFI0022-04 37 Screw, 1/4-20 x 1.5” (2 Required) LSFA0004-48C 38 Fitting, 1/4” T x 1/8” AN (4 Required) LSFI0025-12 39 Fitting, 3/8” T x 1/4” AN (2 Required) LSFI0022-06

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REA 9000W WATERBORNE - PARTS LIST (Model No. 77140)

(Cont.) (Figure 14)

Item # Description Part #

REA Automatic Applicators - Parts Identication

40 Rear Bulkhead 77171-00

42 Tubing, 3/8” OD x 1/4” ID, FEP (12” Required) SSP-5020 43 Screw, 8-32 x .5” (2 Required) LSFA0026-00

44 Gasket 18872-00

45 Fitting, 1/4” T x 1/8” NPT LSFI0025-12 46 Fitting, 1/4” AN x 1/4” OD LSFI0022-04

47 Tubing, 1/4” OD 9704-02

48 Elbow, 1/4” T x 1/8” NPT 14057-04

49 Female Chevron Adapter 18821-00 50 Chevron Seal (4 Required) 14323-00 51 Fluid Spacer 76797-00 52 Electrode 70430-00 53 Retaining Ring 75325-00 54 Barrel Nut LREA0021-00 55 High Voltage Module Bracket 77159-00

56 Screw, 10-32 x .5” (4 Required) 77302-16F

57 Barrel Replacement Kit 75038-06 (includes the following:) (1) Barrel N/A (1) HVLP Pressure Reducer 74963-03 (1) Standard Pressure Reducer 74963-02 (1) Male Chevron Adapter 74653-00 (4) Chevron Seals 14323-00 (1) Packing Tube 18842-01 (1) Dielectic Grease (1 oz.) LSCH0009-00 (1) Spray Technology Instruction Sheet 75739-00 (1) Delta Series Instruction Sheet 74956-00 58 Fluid Nozzle 4907-45 59 Air Cap 4904-65R 60 Air Cap Retaining Ring 73569-00 61 Pressure Reducer (Standard) 74963-02 62 Ferrule 18844-00 63 Nut 18843-00

64 O-Ring, .364” I D x .070” CS, Solvent Proof SSG-8137

65 Trigger/Dump Manifold 76929-00

66 Fitting, 1/4” T x 1/4” AN LSFI0022-04 67 Fitting, 3/8” T x 1/4” AN LSFI0022-06

68 Valve Assembly 76917-00 (includes items 69-79:) 69 Valve Needle 76921-00 70 Needle Seat 75960-00

71 O-Ring, .426” ID x .070” CS, Solvent Proof SSG-8136

72 Valve Body 76918-00 73 Needle Seal 76920-00 74 Spring Washer 76927-00 75 Valve Spring 76928-00 76 Piston Nut 76919-00 77 Piston Cup VA-246

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50

REA Automatic Applicators - Parts Identication

REA 9000W WATERBORNE PARTS LIST (Model No. 77140) (Cont.)

Item # Description Part #

78 Clamping Nut 76926-00 79 Valve Cap 76925-00

80 Elbow, 1/8 NPT x 3/16 T 14157-08 81 Fitting, 1/8 NPT x 3/16 T (2 Required) LSFI0025-09

82 Tubing, 3/16 O.D. (20” Required) SSP-5014 Dielectric Grease (1 oz.) LSCH0009-00 Dielectric Grease (4 oz.) 59972-00 Special Multi-Purpose Wrench 19749-00 Applicator Cover 77342-00

REA 9000W SPARE PARTS IN KIT FORM (Model No. 77140)

Item # Description Part # Rebuild Kit for Trigger and Dump Valves 76931-00

Kit includes: (1) Piston Cup VA-246 (1) Needle Seal 76920-00 (1) O-Ring 7554-10 (1) Valve Spring 76928-00 (1) Needle Seat 75960-00 (1) Valve Spring 76928-00 (1) Needle 76921-00 (1) Instruction Sheet 76924-00 (1) O-Ring SSG-8136

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RECOMMENDED SPARE PARTS FOR REA 9000W (Model No. 77140)

Description Part # No. of Applicators Notes 1-2 3-4 5-6 7-8

Rebuild Kit (Cartridge Valve Only) 76931-00 1 2 3 4 High Voltage Probe Assy. 75156-03 1 1 2 2 Electrode LREA4001-01 1 2 3 4 Trim at assembly Probe Holder O-Ring LSOR0007-05 2 2 4 4 Fluid Manifold O-Ring SSG-8137 2 2 4 4 Needle Shaft LREA4005-00 1 1 2 2 Fluid Cartridge Valve 76917-00 1 1 2 2 Cartridge Valve O-Ring SSG-8136 2 2 4 4 High Voltage Module 77301-01 1 1 1 1 Applicator Barrel Kit 75038-01 1 1 2 2 High Voltage Cable SSW-1064 Order Per Foot Fluid Nozzle 4907-XX 2 2 4 4 Replace XX with 44, 45, 46,

47 or 48 Air Cap 4904-XX 2 2 4 4 Replace XX with 63, 98, or 65R Air Cap Retaining Ring 73569-00 1 1 2 2 Disposable Applicator Covers 77342-00 1 1 2 2 Package of 5 Multi Tool Applicator Wrench 19749-00 2 2 4 4 High Voltage Test Probe Kit 76652-01 1 1 1 1 For Troubleshooting

complete assembly.

51

AA-99-02.5

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REA Automatic Applicators - Parts Identication

AA-99-02.5

Figure 15: REA 900A Solventborne Assembly

52

REA Automatic Applicators - Parts Identication

REA 900A SOLVENTBORNE - PARTS LIST (Model No. 77359) (Figure 15)

Item # Description Part #

REA 900A Automatic (Air Spray): Assembly, Complete without Dump Valve 77359S-BB111 Assembly, Complete with Dump Valve 77359S-BB221 Assembly, Complete with Dump Valve 77359S-BB331 REA 900A Automatic (HVLP): Assembly, Complete without Dump Valve 77359L-BB111 Assembly, Complete with Dump Valve 7359L-BB221 Assembly, Complete with Dump Valve 77359L-BB3311 1 Air Nozzle Retaining Ring 76936-00 2 Air Cap: Flat Pattern (Air Spray) (Standard) 4904-65R Flat Pattern (HVLP) (Standard) 75601-00 3 Fluid Nozzle: Flat Pattern (Air Spray) (Standard) 4907-45 Flat Pattern (HVLP) (Standard) 75600-01 4 Seal Nut 76935-00

5 O-Ring, 1.612” ID x .103” CS, Solvent Resistent 7554-85

6 Shroud 77554-00 7 Coiled Fluid Tube (route on right side) LREA0023-00 8 Barrel Replacement Kit 75038-06 (includes the following:) (1) Barrel N/A (1) HVLP Pressure Reducer 74963-03 (1) Standard Pressure Reducer 74963-02 (1) Male Chevron Adapter 74653-00 (4) Chevron Seals 14324-00 (1) Packing Tube 18842-01 (1) Dielectic Grease (1 oz.) LSCH0009-00 (1) Spray Technology Instruction Sheet 75739-00 (1) Delta Series Instruction Sheet 74956-00 9 Barrel Nut LREA0021-00 10 Retaining Ring 75326-00 11 Needle Electrode 70430-00 12 Male Chevron Adapter 74653-00 13 Chevron Seal (4 Required) 14323-00 14 Female Chevron Adapter 18821-00

15 Fitting, 1/4 T x 1/4 AN LSF1022-04

16 Adapter Fitting 77556-00

17 O-Ring, .364” ID x .070” CS, Solvent Proof SSG-8137

18 Standard Pressure Reducer 74963-02 HVLP Pressure Reducer 74963-03 19 Needle Assembly 18865-04 20 Packing Tube 18842-01 21 Rear Needle Retainer 18836-00

22 O-Ring, .301” ID x .070” CS, Solvent Resistent 7554-08

23 Spring Loaded U-Cup Seal 10051-05 24 Seal and Spring Spacer 18837-00

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REA Automatic Applicators - Parts Identication

REA 900A SOLVENTBORNE - PARTS LIST (Model No. 77359) (Cont.) (Figure 15)

23 Spring Loaded U-Cup Seal 10051-05

Item # Description Part #

24 Seal & Spring Spacer 18837-00 25 Spring Washer (6 Required) 17390-04 26 Packing Nut 18838-00 27 Barrel Gasket 72360-00 28 Trigger Adjust Lock Nut 8859-00

29 Valve Rod Extension 76215-00

30 Valve Seal Retaining Nut 20053-00

31 O-Ring, .239” ID x .070” CS, Solvent Proof 13076-10 32 Elbow, 1/4” NPT x 3/8” T (2 Required) 14157-03

33 Transformer Assembly LREA4004-01

34 Screw, #10-32 x 1.5” LSFA0027-00 35 O-Ring, .551” ID x .070” CS, Solvent Resistent 7554-12

36 Low Voltage Cable Plug Assembly (Includes item 35) 74191-01 37 Screw, M5 73490-01 38 Low Voltage Cable Assembly: Cable (36 ft.) 78084-36 Cable (50 ft.) 78084-50 Cable (75 ft.) 78084-75 Cable (100 ft.) 78084-100 39 Applicator Body Assembly 76231-00

40 Fitting, 3/16” T x 1/8” NPT LSF10025-09 41 Screw, 5/16-18 x 1.50” LG (2 Required) 76198-48C 42 O-Ring, .426” ID x .070” CS, Solvent Proof 13076-13 43 O-Ring, .614” ID x .070” CS, Solvent Resistent 7554-42

44 Bushing Assembly 76216-00 45 Bushing Retainer 76200-00

46 O-Ring, .487” ID x .103” CS, Solvent Resistent 7554-28 47 O-Ring, .299” ID x .103” CS,Solvent Resistent 7554-111

48 Piston Shaft 76220-00 49 Piston Washer 20057-00 50 Packing Cup 7723-06 51 Piston 20056-00 52 Jam Nut 3/8-24 7733-44 53 Spring 9334-00

54 Hex Nut 10-32 7733-07

55 Air Valve Adjust Nut 76199-00 56 Spring 17615-00 57 Piston Housing 76217-00

58 Fitting, 1/8” NPT x 1/4” T LSFI0025-12

59 Valve Assembly 76917-00 (Includes items 60-70:) 60 Valve Cap 76925-00 61 Clamping Nut 76926-00 62 Piston Cup VA-246 63 Piston Nut 76919-00 64 Valve Spring 76928-00

AA-99-02.5

54

REA Automatic Applicators - Parts Identication

REA 900A SOLVENTBORNE - PARTS LIST (Model No. 77359) (Cont.) (Figure 15)

Item # Description Part #

65 Spring Washer 76927-00

66 Needle Seal 76920-00 67 Valve Body 76918-00

68 O-Ring, .426” ID x .070” CS, Solvent Proof SSG-8136

69 Needle Seat 75960-00 70 Valve Needle 76921-00

71 SS Male Connector, 3/8” Tube x 1/4” NPT 41-FTC-1002 72 Tubing, 3/8” OD x 1/4” ID (6ft. Required), FEP SSP-5020

Label, Grounded Fluid Supply (2 Required) 77557-00

73 Fitting, 1/4” AN x 3/8” T LSFI0022-06

74 Screw for use with: Assembly Without Dump Valve (2 Required) LSFA0004-40C Assembly With Dump Manifold (4 Required) LSFA0004-64C

75 Fitting, 1/4” AN x 3/8” T LSFI0022-06

76 Manifold Assembly Without Dump Valve 77550-01 Manifold Assembly with Dump Manifold 77550-02 Manifold Assembly with Dump Manifold 77550-03 77 Rear Bulkhead Plate 77553-00

78 Fitting, 1/4” AN x 1/4” T LSFI0022-04 79 Screw, 3/8-16 x .75” LG LSFA0021-24C 80 Tubing, 3/8” OD x 1/4” ID (7.25” Required) H-2338 81 Tube Fitting, 1/4” NPT x 3/8” OD (2 Required) LSFI0025-21 82 Tubing, 3/16” OD x .025” Wall (10.5” Required) SSP-5014 83 Tube Fitting, 1/8” NPT x 3/16” OD LSF10025-09 84 Tube Fitting, 1/4” NPT x 1/2” OD (2 Required) LSFI0025-26 85 Tube Fitting, 1/8” NPT x 1/4” OD (2 Required) LSFI0025-12

86 Applicator Bar Bracket (Upper) 77161-02

87 Screw, 5/16-18 x 1.50” LG (5 Required) LSFA0028-01

88 Applicator Bar Bracket (Lower) LREA0018-00 Dielectric Grease (1 oz.) LSCH0009-00 Dielectric Grease (4 oz.) 59972-00 Special Multi-Purpose Wrench 19749-00 Spanner Wrench 20049-00 Nut Tool 77558-00

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REA Automatic Applicators - Parts Identication

REA 900A SPARE PARTS IN KIT FORM (Model No. 77359)

Item # Description Part #

Rebuild Kit for Trigger and Dump Valves 76931-00

(Includes the following:) (1) Piston Cup VA-246 (1) Needle Seal 76920-00 (1) O-Ring 7554-10 (1) Needle Seat 75960-00 (1) Valve Spring 76928-00 (1) Needle 76921-00 (1) Instruction Sheet 76924-00 (1) O-Ring SSG-8136 Soft Parts for the Applicator 76526-00 (Includes the following:) (1) Male Chevron Adapter 74653-00 (4) Chevron Seal 14323-00 (1) Female Chevron Adapter 18821-00 (1) O-Ring 7554-08 (1) U-Cup 10051-05

(1) O-Ring 7554-09 (1) Gasket, Barrel 72360-00 (1) O-Ring 13076-10 (1) O-Ring 13076-13 (1) O-Ring 7554-42 (1) O-Ring 7554-111 (1) Packing, Cup 7723-06 (1) Dielectic Grease (1 oz.) LSCH0009-00 (1) O-Ring 7554-33 Needle Shaft Assembly 75732-01 (Completely Assembled Needle Shaft, Less Grease)

(1) Electrode 70130-00 (1) Needle Shaft 18865-04 (1) Male Chevron Adapter 74653-00 (4) Chevron Seals 14323-00 (1) Female Chevron Adapter 18821-00 (1) Packing Tube 18842-00 (1) Retainer 18836-00 (1) O-Ring 7554-08 (1) Spacer 18837-00 (1) Packing Nut 18838-00 (2) Nut 18859-00 (1) U-Cup Seal 10051-05 (6) Belville Washer 17390-04

AA-99-02.5

56

REA Automatic Applicators - Parts Identication

RECOMMENDED SPARE PARTS FOR REA 900A (Model No. 77359)

Ransburg

Description Part #

No. of Applicators

Notes

1-2 3-4 5-6 7-8

Rebuild Kit (Applicator Only) 75778-00 1 2 3 4 Rebuild Kit (Cartridge Valve Only) 76931-00 1 2 3 4 Electrode 70430-00 2 2 4 4 Needle Shaft 18865-04 1 1 2 2 Packing Tube 18842-01 1 1 2 2 Cartridge Valve 76917-00 1 1 2 2 Transformer LREA4004-00 1 1 1 1 Barrel Replacement Kit 75038-06 1 1 2 2 Cable Assembly 76876-XX 1 1 2 2

length of 36, 50 or 75.

Screw 73490-01 1 2 2 3 Wrench 19749-00 2 2 4 4 Fluid Nozzle 4907-XX 2 2 4 4 Replace XX with 44, 45, 46, 47, or 48. Air Cap 4904-XX 2 2 4 4 Replace XX with 63, 98 or 65R. Cap Retaining Ring 73569-00 1 1 2 2 High Voltage Test Probe Kit 76652-01 1 1 1 1 For Troubleshooting Complete Assembly. Nozzle Nut Tool 77558-00 2 2 4 4

XX must be replaced with desired

57

AA-99-02.5

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MISCELLANEOUS KITS FOR REA 9000R, REA 9000W AND REA 900A

Part # Description

REA Automatic Applicators - Parts Identication

Part # Description

74035-10 Air Cap Test Kit for #63 Air Cap

Includes the following items: EMF-126 (2)Gages EMF-127 (1) Bracket 7113-09 (16”) Tubing 1/8” OD SSP-8201 (2) Fittings

74061-10 (1) #63 Air Cap Modied

73569-00 (1) Retaining Ring

74035-11 Air Cap Test Kit for #65R Air Cap Includes the following items: EMF-126 (2) Gages EMF-127 (1) Bracket 7113-09 (16”) Tubing 1/8” OD SSP-8201 (2) Fittings

74061-12 (1) #65R Air Cap Modied

73569-00 (1) Retaining Ring

74035-12 Air Cap Test Kit for #98 Air Cap Includes the following items: EMF-126 (2) Gages EMF-127 (1) Bracket 7113-09 (16”) Tubing 1/8” OD SSP-8201 (2) Fittings

74061-13 (1) #98 Air Cap Modied

73569-00 (1) Retaining Ring

76816-01 Atomization Kit Includes the following items: 4904-65R (1) Air Cap 4907-44 (1) Fluid Nozzle 70430-00 (1) Electrode

76816-05 Atomization Kit Includes the following items: 4904-63 (1) Air Cap 4907-45 (1) Fluid Nozzle 70430-00 (1) Electrode

76816-06 Atomization Kit Includes the following items: 4904-63 (1) Air Cap 4907-46 (1) Fluid Nozzle 70430-00 (1) Electrode

76816-07 Atomization Kit Includes the following items: 4904-98 (1) Air Cap 4907-44 (1) Fluid Nozzle 70430-00 (1) Electrode

76816-08 Atomization Kit Includes the following items: 4904-98 (1) Air Cap 4907-45 (1) Fluid Nozzle 70430-00 (1) Electrode

76816-09 Atomization Kit Includes the following items: 4904-98 (1) Air Cap 4907-46 (1) Fluid Nozzle 70430-00 (1) Electrode

AA-99-02.5

76816-02 Atomization Kit Includes the following items: 4904-65R (1) Air Cap 4907-45 (1) Fluid Nozzle 70430-00 (1) Electrode

76816-03 Atomization Kit Includes the following items: 4904-65R (1) Air Cap 4907-46 (1) Fluid Nozzle 70430-00 (1) Electrode

76816-04 Atomization Kit Includes the following items: 4904-63 (1) Air Cap 4907-44 (1) Fluid Nozzle 70430-00 (1) Electrode

58

REA Automatic Applicators - Parts Identication

Miscellaneous Kits for REA 9000R, REA 9000W and REA 900A

Part # Description

73570-01 Conversion Kit

Includes the following items: 4904-65R (1) Air Cap 4907-44 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-02 Conversion Kit Includes the following items: 4904-65R (1) Air Cap 4907-45 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-03 Conversion Kit Includes the following items: 4904-65R (1) Air Cap 4907-46 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-04 Conversion Kit Includes the following items: 4904-65R (1) Air Cap 4907-47 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-05 Conversion Kit Includes the following items: 4904-65R (1) Air Cap 4907-48 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-06 Conversion Kit Includes the following items: 4904-98 (1) Air Cap 4907-44 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-07 Conversion Kit Includes the following items: 4904-98 (1) Air Cap 4907-45 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-08 Conversion Kit Includes the following items: 4904-98 (1) Air Cap 4907-46 (1) Fluid Nozzle 73569-00 (1) Retaining Ring

73570-09 Conversion Kit Includes the following items: 4904-98 (1) Air Cap 4907-47 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-10 Conversion Kit Includes the following items: 4904-98 (1) Air Cap 4907-48 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-11 Conversion Kit Includes the following items: 4904-63 (1) Air Cap 4907-44 (1) Fluid Nozzle 73569-00 (1) Retaining Ring 73570-12 Conversion Kit Includes the following items: 4904-63 (1) Air Cap 4907-45 (1) Fluid Nozzle 73569-00 (1) Retaining Ring

73570-13 Conversion Kit Includes the following items:

4904-63 (1) Air Cap 4907-46 (1) Fluid Nozzle 73569-00 (1) Retaining Ring

73570-14 Conversion Kit Includes the following items:

4904-63 (1) Air Cap 4907-47 (1) Fluid Nozzle 73569-00 (1) Retaining Ring

73570-15 Conversion Kit

Includes the following items: 4904-63 (1) Air Cap 4907-48 (1) Fluid Nozzle 73569-00 (1) Retaining Ring

73571-00 Conversion Kit [HVLP] Includes the following items:

75601-00 (1) Air Cap 75600-01 (1) Fluid Nozzle 73569-00 (1) Retaining Ring

Ransburg

Part # Description

59

AA-99-02.5

Ransburg

WARRANTY POLICIES

REA Automatic Applicators - Warranty Policies

LIMITED WARRANTY

Ransburg will replace or repair without charge any

part and/or equipment that falls within the specied

time (see below) because of faulty workmanship or material, provided that the equipment has been used and maintained in accordance with Ransburg's written safety and operating instructions, and has been used under normal operating con-

ditions. Normal wear items are excluded.

THE USE OF OTHER THAN RANSBURG APPROVED PARTS, VOID ALL WARRANTIES.

SPARE PARTS: One hundred and eighty (180)

days from date of purchase, except for rebuilt

parts (any part number ending in "R") for which the warranty period is ninety (90) days.

EQUIPMENT: When purchased as a complete unit, (i.e., guns, power supplies, control units, etc.), is one (1) year from date of purchase. WRAPPING

THE APPLICATOR, ASSOCIATED VALVES AND TUBING, AND SUPPORTING HARDWARE IN PLASTIC, SHRINK-WRAP, OR ANY OTHER NON-APPROVED COVERING, WILL VOID THIS WARRANTY.

RANSBURG'S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MATERIALS. THERE ARE NO IMPLIED WARRANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. RANSBURG ASSUMES NO LIABILITY FOR INJURY, DAMAGE TO PROPERTY OR FOR CONSEQUENTIAL DAMAGES FOR LOSS OF GOODWILL OR PRODUCTION OR INCOME, WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS.

EXCLUSIONS:

If, in Ransburg's opinion the warranty item in question, or other items damaged by this part was improperly installed, operated or maintained, Ransburg will assume no responsibility for repair or replacement of the item or items. The purchaser, therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable.

AA-99-02.5

60

REA Automatic Applicators - Manual Change Summary

MANUAL CHANGE SUMMARY

This manual was published to replace Service Manual AA-99-02.4 REA Automatic Applicators, to make the following changes:

1. Change logo.

Ransburg

61

AA-99-02.5

Service Manual Price: $50.00 (U.S.)

Manufacturing

1910 North Wayne Street Angola, Indiana 46703-9100 Telephone: 260/665-8800

Fax: 260/665-8516

Technical/Service Assistance

Telephone: 800/ 233-3366

Fax: 419/ 470-2071

www.ransburg.com

Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.

Models and specications subject to change without notice.

Form No. AA-99-02.5 Litho in U.S.A 04/13

Ransburg 77359, 76110, 77140 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual