Ransburg 77359, 76110, 77140 User Manual
Ransburg
REA AUTOMATIC APPLICATORS
SERVICE MANUAL
AA-99-02.5
(Replaces AA-99-02.4)
April - 2013
900A
9000W
(Not FM Approved)
9000R
MODELS: 77359 and 76110
77140 (Not FM Approved)
IMPORTANT: Before using this equipment,
carefully read SAFETY PRECAUTIONS, starting
on page 1, and all instructions in this manual.
Keep this Service Manual for future reference.
Service Manual Price: $50.00 (U.S.)
Ransburg
NOTE: This manual has been changed from revision AA-99-02.4 to revision AA-99-02.5.
Reasons for this change are noted under “Manual Change Summary” inside the back
cover of this manual.
REA Automatic Applicators
AA-99-02.5
REA Automatic Applicators - Contents
CONTENTS
SAFETY:
Ransburg
PAGE
1-5
SAFETY PRECAUTIONS..........................................................................................................
HAZARDS / SAFEGUARDS.....................................................................................................
ATEX
EUROPEAN ATEX DIRECTIVE.................................................................................................
EUROPEAN ATEX LABELS.......................................................................................................
INTRODUCTION:
DESCRIPTIONS.......................................................................................................................
SPECIFICATIONS
9000R...................................................................................................................................
9000W..................................................................................................................................
900A.....................................................................................................................................
INSTALLATION:
TYPICAL REA AUTOMATIC APPLICATOR INSTALLATION.................................................
ATOMIZER ASSEMBLY SELECTION TABLES......................................................................
MAINTENANCE:
ROUTINE SCHEDULE..............................................................................................................
ATOMIZER ASSEMBLY CLEANING PROCEDURE...............................................................
FLUSHING PROCEDURES......................................................................................................
TROUBLESHOOTING GUIDE.................................................................................................
SERVICE - REA 9000W SERIES:
EQUIPMENT REQUIRED.............................................................................................
REPLACEMENT PROCEDURE...................................................................................
TO REMOVE APPLICATOR FROM THE WORKSITE................................................
NOZZLE AND ELECTRODE CLEANING / REPLACEMENT.....................................
BARREL ASSEMBLY REMOVAL.................................................................................
BARREL DISASSEMBLY..............................................................................................
BARREL REASSEMBLY...............................................................................................
BARREL TO BODY ASSEMBLY..................................................................................
HIGH VOLTAGE MODULE ASSEMBLY REPLACEMENT (9000W Only).................
LOW VOLTAGE CABLE REPLACEMENT (900A Only)..............................................
VALVE BODY SERVICE...............................................................................................
AIR VALVE BODY DISASSEMBLY..............................................................................
RETURN THE SPRAY APPLICATOR TO THE WORK SITE.....................................
SERVICE - REA 9000R AND 900A SERIES:
BARREL ASSEMBLY REMOVAL.................................................................................
NOZZLE AND ELECTRODE CLEANING OR REPLACEMENT.................................
BARREL DISASSEMBLY..............................................................................................
BARREL REASSEMBLY...............................................................................................
(Continued On Next Page)
1
2-5
6-7
6
7
8-14
8-13
14
14
15
16-19
16-19
19
20-40
20-21
22
23
24-25
26
26
26
27-28
29
29
30
31
31
31-32
32
32
32
33
33-34
34-35
35-36
AA-99-02.5
Ransburg
Contents (Cont.)
REA Automatic Applicators - Contents
PAGE
MAINTENANCE (Cont.):
P-EXTENSION REMOVAL (REA 9000R Only) ...........................................................
P-EXTENSION REPLACEMENT (9000R Only) ..........................................................
AIR BUSHING / BODY DISASSEMBLY.......................................................................
AIR BUSHING / BODY ASSEMBLY.............................................................................
TRANSFORMER ASSEMBLY REPLACEMENT (REA 9000R AND 900A)............................
LOW VOLTAGE CABLE REPLACEMENT (9000R Only)........................................................
LOW VOLTAGE CABLE CONNECTOR ASSEMBLY (9000R Only).......................................
LOW VOLTAGE CABLE PLUG ASSEMBLY (9000R Only).....................................................
PARTS IDENTIFICATION:
REA 9000R SOLVENTBORNE ASSEMBLY............................................................................
REA 9000R REAR MOUNTING PLATE ASSEMBLY...............................................................
REA 9000R SOLVENTBORNE PARTS LIST...........................................................................
REA 9000R SPARE PARTS IN KIT / RECOMMENDED SPARE PARTS................................
REA 9000W WATERBORNE ASSEMBLY ...............................................................................
REA 9000W WATERBORNE PARTS LIST..............................................................................
REA 9000W SPARE PARTS IN KIT / RECOMMENDED SPARE PARTS................................
REA 900A SOLVENTBORNE ASSEMBLY...............................................................................
REA 900A SOLVENTBORNE PARTS LIST.............................................................................
REA 900A SPARE PARTS IN KIT / RECOMMENDED SPARE PARTS...................................
MISCELLANEOUS KITS............................................................................................................
20-40
36
36
37
37-38
39
39
39-40
40
41-60
41
42
43-45
46-47
48
49-51
51
52
53-55
56-57
58-59
WARRANTIY POLICIES:
LIMITED WARRANTY................................................................................................................
60
60
AA-99-02.5
REA Automatic Applicators - Safety
SAFETY
Ransburg
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any
Ransburg electrostatic coating system, read and
understand all of the technical and safety literature for your Ransburg products. This manual
contains information that is important for you to
know and understand. This information relates to
USER SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this information, we use the following symbols. Please pay
particular attention to these sections.
A WARNING! states information to alert you
to a situation that might cause serious injury
if instructions are not followed.
A CAUTION! states information that tells how
to prevent damage to equipment or how to
avoid a situation that might cause minor injury.
A NOTE is information relevant to the procedure in progress.
W A R N I N G
!
The user MUST read and be familiar with the
Safety Secon in this manual and the Ransburg
safety literature therein idened.
This manual MUST be read and thoroughly
understood by ALL personnel who operate, clean
or maintain this equipment! Special care should
be taken to ensure that the WARNINGS and
safety requirements for operang and servicing
the equipment are followed. The user should be
aware of and adhere to ALL local building and re
codes and ordinances as well as NFPA-33 SAFETY
STANDARD, LATEST EDITION, prior to installing,
operang, and/or servicing this equipment.
W A R N I N G
!
While this manual lists standard specications
and service procedures, some minor deviations
may be found between this literature and your
equipment. Differences in local codes and plant
requirements, material delivery requirements,
etc., make such variations inevitable. Compare
this manual with your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences.
Careful study and continued use of this manual will
provide a better understanding of the equipment
and process, resulting in more efcient operation,
longer trouble-free service and faster, easier
troubleshooting. If you do not have the manuals
and safety literature for your Ransburg system,
contact your local Ransburg representative or
Ransburg.
The hazards shown on the following pages
may occur during the normal use of this equipment. Please read the hazard chart beginning on
page 2.
1
AA-99-02.5
Ransburg
REA Automatic Applicators - Safety
AREA
Tells where hazards
may occur.
Spray Area
HAZARD
Tells what the hazard is.
Fire Hazard
Improper or inadequate
operation and maintenance
procedures will cause a re
hazard.
Protection against inadvertent arcing that is capable of
causing re or explosion is
lost if any safety interlocks
are disabled during operation. Frequent Power Supply
or Controller shutdown indicates a problem in the system
requiring correction.
SAFEGUARDS
Tells how to avoid the hazard.
Fire extinguishing equipment must be present in
the spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray
area.
The high voltage supplied to the atomizer must
be turned off prior to cleaning, ushing or maintenance.
When using solvents for cleaning:
• Those used for equipment ushing should
have ash points equal to or higher than
those of the coating material.
• Those used for general cleaning must have
ash points above 100°F (37.8°C).
Spray booth ventilation must be kept at the rates
required by NFPA-33, OSHA, country, and local
codes. In addition, ventilation must be maintained during cleaning operations using ammable or combustible solvents.
Electrostatic arcing must be prevented. Safe
sparking distance must be maintained between
the parts being coated and the applicator. A distance of 1 inch for every 10KV of output voltage
is required at all times.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but
only as instructed.
Non-factory replacement parts or unautho-
rized equipment modications may cause re or
injury.
If used, the key switch bypass is intended for
use only during setup operations. Production
should never be done with safety interlocks disabled.
Never use equipment intended for use in waterborne installations to spray solvent based materials.
The paint process and equipment should be
set up and operated in accordance with NFPA33, NEC, OSHA, local, country, and European
Health and Safety Norms.
AA-99-02.5
2
REA Automatic Applicators - Safety
Ransburg
AREA
Tells where hazards
may occur.
Spray Area
HAZARD
Tells what the hazard is.
Explosion Hazard
Improper or inadequate operation and maintenance proce-
dures will cause a re hazard.
Protection against inadvertent
arcing that is capable of caus-
ing re or explosion is lost if
any safety interlocks are disabled during operation.
Frequent Power Supply or
Controller shutdown indicates
a problem in the system requiring correction.
SAFEGUARDS
Tells how to avoid the hazard.
Electrostatic arcing must be prevented. Safe
sparking distance must be maintained between
the parts being coated and the applicator. A distance of 1 inch for every 10KV of output voltage
is required at all times.
Unless specically approved for use in hazardous locations, all electrical equipment must be
located outside Class I or II, Division 1 or 2
hazardous areas, in accordance with NFPA-33.
Test only in areas free of ammable or combustible materials.
The current overload sensitivity (if equipped)
MUST be set as described in the corresponding section of the equipment manual. Protection against inadvertent arcing that is capable
of causing re or explosion is lost if the current
overload sensitivity is not properly set. Frequent power supply shutdown indicates a problem in the system which requires correction.
General Use and
Maintenance
Improper operation or maintenance may create a hazard.
Personnel must be properly
trained in the use of this equipment.
Always turn the control panel power off prior to
ushing, cleaning, or working on spray system
equipment.
Before turning high voltage on, make sure no
objects are within the safe sparking distance.
Ensure that the control panel is interlocked with
the ventilation system and conveyor in accordance with NFPA-33, EN 50176.
Have re extinguishing equipment readily available and tested periodically.
Personnel must be given training in accordance
with the requirements of NFPA-33, EN 60079-0.
Instructions and safety precautions must be
read and understood prior to using this equipment.
Comply with appropriate local, state, and national codes governing ventilation, re protection, operation maintenance, and housekeeping. Reference OSHA, NFPA-33, EN Norms
and your insurance company requirements.
3
AA-99-02.5
Ransburg
REA Automatic Applicators - Safety
AREA
Tells where hazards
may occur.
Spray Area /
High Voltage
Equipment
HAZARD
Tells what the hazard is.
Electrical Discharge
There is a high voltage device
that can induce an electrical
charge on ungrounded objects
which is capable of igniting
coating materials.
Inadequate grounding will
cause a spark hazard. A
spark can ignite many coating
materials and cause a re or
explosion.
SAFEGUARDS
Tells how to avoid the hazard.
Parts being sprayed and operators in the spray
area must be properly grounded.
Parts being sprayed must be supported on conveyors or hangers that are properly grounded. The resistance between the part and earth
ground must not exceed 1 meg ohm. (Refer to
NFPA-33.)
Operators must be grounded. Rubber soled insulating shoes should not be worn. Grounding
straps on wrists or legs may be used to assure
adequate ground contact.
Operators must not be wearing or carrying any
ungrounded metal objects.
When using an electrostatic handgun, operators
must assure contact with the handle of the applicator via conductive gloves or gloves with the
palm section cut out.
NOTE: REFER TO NFPA-33 OR SPECIFIC
COUNTRY SAFETY CODES REGARDING
PROPER OPERATOR GROUNDING.
All electrically conductive objects in the spray
area, with the exception of those objects required by the process to be at high voltage, must
be grounded. Grounded conductive ooring
must be provided in the spray area.
Always turn off the power supply prior to ushing, cleaning, or working on spray system equipment.
Unless specically approved for use in hazardous locations, all electrical equipment must be
located outside Class I or II, Division 1 or 2 hazardous areas, in accordance with NFPA-33.
AA-99-02.5
4
REA Automatic Applicators - Safety
Ransburg
AREA
Tells where hazards
may occur.
Electrical
Equipment
HAZARD
Tells what the hazard is.
Electrical Discharge
High voltage equipment is utilized in the process. Arcing
in the vicinity of ammable or
combustible materials may oc-
cur. Personnel are exposed to
high voltage during operation
and maintenance.
Protection against inadvertent
arcing that may cause a re or
explosion is lost if safety circuits
are disabled during operation.
Frequent power supply shutdown indicates a problem in the
system which requires correction.
An electrical arc can ignite coat-
ing materials and cause a re or
explosion.
SAFEGUARDS
Tells how to avoid the hazard.
Unless specically approved for use in hazardous locations, the power supply, control cabinet,
and all other electrical equipment must be located outside Class I or II, Division 1 and 2 hazardous areas in accordance with NFPA-33 and EN
50176.
Turn the power supply OFF before working on
the equipment.
Test only in areas free of ammable or combustible material.
Testing may require high voltage to be on, but
only as instructed.
Production should never be done with the safety
circuits disabled.
Before turning the high voltage on, make sure no
objects are within the sparking distance.
Toxic Substances
Spray Area
Certain material may be harmful
if inhaled, or if there is contact
with the skin.
Explosion Hazard –
Incompatible Materials
Halogenated hydrocarbon sol-
vents for example: methylene
chloride and 1,1,1,-Trichloroethane are not chemically
compatible with the aluminum
that might be used in many system components. The chemical
reaction caused by these solvents reacting with aluminum
can become violent and lead to
an equipment explosion.
Follow the requirements of the Material Safety
Data Sheet supplied by coating material manufacturer.
Adequate exhaust must be provided to keep the
air free of accumulations of toxic materials.
Use a mask or respirator whenever there is a
chance of inhaling sprayed materials. The mask
must be compatible with the material being
sprayed and its concentration. Equipment must
be as prescribed by an industrial hygienist or
safety expert, and be NIOSH approved.
Aluminum is widely used in other spray application equipment - such as material pumps,
regulators, triggering valves, etc. Halogenated
hydrocarbon solvents must never be used with
aluminum equipment during spraying, ushing,
or cleaning. Read the label or data sheet for the
material you intend to spray. If in doubt as to
whether or not a coating or cleaning material is
compatible, contact your coating supplier. Any
other type of solvent may be used with aluminum
equipment.
5
AA-99-02.5
Ransburg
REA Automatic Applicators - Atex
EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6
The following instructions apply to equipment
covered by certicate number Sira 08ATEX5040X:
1. The equipment may be used with ammable
gases and vapors with apparatus groups II and
with temperature class T6.
2. The equipment is only certied for use in ambient temperatures in the range +12.8°C to +40°C
and should not be used outside this range.
3. Installation shall be carried out by suitably trained
personnel in accordance with the applicable code
of practice e.g. EN 60079-14:1997.
4. Inspection and maintenance of this equipment
shall be carried out by suitably trained personnel
in accordance with the applicable code of practice
e.g. EN 60079-17.
5. Repair of this equipment shall be carried out by
suitable trained personnel in accordance with the
applicable code of practice e.g. EN 60079-19.
6. Putting into service, use, assembling, and
adjustment of the equipment shall be tted by
suitably trained personnel in accordance with the
manufacturer's documentation.
Refer to the "Table of Contents" of this service
manual:
a. Installation
b. Operation
c. Maintenance
d. Parts Identication
7. Components to be incorporated into or used as
replacement parts of the equipment shall be tted
by suitably trained personnel in accordance with
the manufacturer's documentation.
8. The certication of this equipment relies upon
the following materials used in its construction:
If the equipment is likely to come into contact with
aggressive substances, then it is the responsibility
of the user to take suitable precautions that prevent
it from being adversely affected, thus ensuring that
the type of protection provided by the equipment
is not compromised.
Aggressive substances: e.g. acidic liquids or
gases that may attack metals, or solvents that
may affect polymeric materials.
Suitable precautions: e.g. regular checks as
part of routine inspections or establishing from
the material's data sheets that it is resistant to
specic chemicals.
Refer to "Specications" in the "Introduction"
section:
a. All uid passages contain stainless steel
or nylon ttings.
b. High voltage cascade is encapsulated with
a solvent resistant epoxy.
9. A recapitulation of the certication marking is
detailed in the "Atex" section, on the next page,
drawing numbers: 72562, 76858, 78974, and
79648.
10. The characteristics of the equipment shall
be detailed e.g. electrical, pressure, and voltage
parameters.
The manufacturer should note that, on being
put into service, the equipment must be accompanied by a translation of the instructions
in the language or languages of the country in
which the equipment is to be used and by the
instructions in the original language.
AA-99-02.5
6
REA Automatic Applicators - Atex
Ransburg
REA 900 and 9000 Automatic
Applicators 77539 and 76110 ATEX
Product Marking Denitions
Ex Certicate Number: Sira 08ATEX5040X
Sira = Notied Body performing EC-type exam-
ination
08 = Year of certication
ATEX = Reference to ATEX Directive
5 = Protection Concept Code (code 5 is titled
Encapsulation)
040 = Document serial number
X = Special conditions for safe use apply
Special conditions for safe use: The REA 77359
and 76110 Automatic Applicators shall only be
used with associated 76580-XX Control Unit.
Product Marking
II 2 G
Label 76858
Label 78974
Ex = Specic marking of explosive protection
II = Equipment Group hazardous area characteristics
2 = Equipment Category
G = Type of explosive atmosphere (gases, vapors,
or mists)
EEx 0.24mJ = The REA Automatic Applicators
77359 and 76110 are suitable for use in automatic
spraying installations complying with EN 50 050 as
they are a Type A class with a discharge energy
limit of 0.24mJ.
Label 72562
Label 79648
7
AA-99-02.5
Ransburg
INTRODUCTION
REA Automatic Applicators - Introduction
DESCRIPTIONS
The REA Automatic processes are an air atomized
method for electrostatically applying coatings to
objects. The REA Automatics apply a high voltage
DC charge to the applicator electrode, creating an
electrostatic eld between the atomizer and the
target object. The target is electrically grounded
through its support which may be either stationary
or moving.
A regulated pressure uid system delivers material
to the atomizer. At the time of triggering the applicator’s fan and atomization air is applied which
atomizes the material forming a spray mist. The
mist under the inuence of the electrostatic eld,
becomes electrically charged. The charged particles of material are attracted to, and deposited
on, the target. The forces between the charged
particles and the grounded target are sufcient to
turn most normal overspray around and deposit
it on the back surface of the target. Therefore,
a high percentage of the spray is deposited on
the target.
One of the many features of the REA Applicator
Automatic System is the electrical discharge which
is available from the resistive charging electrode is
limited to the optimum level of safety and efciency.
As the applicator electrode approaches ground,
the control unit and applicator circuitry shut down
the high voltage and current to the applicator. The
control unit must then be reset to continue to spray
electrostatically.
The REA Automatic Electrostatic Spray Applicators
are transformable between air spray and HVLP
spray technology. By changing a select few parts,
the applicator may be transformed to be operated
in either spray mode. (See “Spray Technology
Conversion Procedure” in the “Installation” section
for details.)
The REA 900A Applicator is designed with a mov-
ing trigger (shaft), so no forward mounted trigger
valve is required. The dump valve is mounted on
the rear bulkhead plate for ease of maintenance.
All uid connections in this applicator use “AN”
style ttings to eliminate “dead spots” in the uid
path for superior ushing.
The REA 9000R is a robot-mounted applicator for
hollow wrist robots produced by either FANUC or
ABB. The advantage of the REA 9000R applicator
is that it can be removed quickly and easily from
the robot mounting plate with the use of a threaded
retaining ring.
The REA 9000R incorporates two important safety
features. The rst being a break-away design
that will shear two (2) nylon mounting bolts if the
applicator comes in contact with the object being
sprayed. The second is the discharge which is
available from the resistive charging electrode is
limited to the optimum level of safety and efciency.
The REA 9000W (Not FM Approved) is an external
charge probe applicator designed to spray water-
borne coatings in systems utilizing a grounded uid
supply. Applicator features include: Probe Shroud
Air and Electrode Shroud Air. Low pressure air
exiting around the probe body and electrode wire
aid in keeping these components clean during op-
eration. These features help to maintain maximum
efciency of the applicators over a longer period
of time. The REA 9000W applicator also offers
conventional “classiC” high voltage technology.
The REA 9000R and 900A Series of applicators
apply -85kV DC charge to the coating materials at
the point of atomization. This series of applicators
is intended for use with grounded solventborne
coating systems. The REA 9000W Series of
applicators applies -70kV DC Charge. This elec-
trostatic charge allows a more efcient, uniform
application of coating material to the front, edges,
sides, and back of products. It is highly suitable
AA-99-02.5
8
REA Automatic Applicators - Introduction
Ransburg
for applying coatings to a variety of surface con-
gurations: large targets, small parts, tubular
wares, concave and recessed parts, etc. keeping
these components clean during operation. These
features help to maintain maximum efciency of
the applicators over a longer period of time.
These series of applicators include the automatic
applicator, low or high voltage cable, control unit,
uid hose, and air tubing.
The control unit provides voltage output to the
applicator and contains controls for AC on/off,
high voltage adjust, kV/microamp meter and triple
setpooint or analog input control.
NOTES
9
AA-99-02.5
Ransburg
REA Automatic Applicators - Introduction
Figure 1a: REA 9000R Solventborne Electrostatic Spray Applicator
AA-99-02.5
Figure 1b: View of Mounting Plate Assembly
10
REA Automatic Applicators - Introduction
NOTE
> To allow for ease of conguration,
operation, and modication of robot
teach patterns, the following X/Y verticles are provided (refer to Figure 2 for
explanation of coordinates). Optimum
spray pattern is achieved at a distance
of 10 - 14 inches from tip.
76110 REA 9000R 60
76110 REA 9000R 90
X Y
o
12.25 6.50
o
10.00 7.50
Ransburg
11
Figure 2: Applicator Tool-Point Representation REA 9000R Automatic
For use with Fanuc P-200 Robots, the following adapter plates must be used:
EO-3150-121-014 is for 100o wrist.
EO-3461-127-001 is for 140o wrist.
AA-99-02.5
Ransburg
REA Automatic Applicators - Introduction
Figure 3a: REA 9000W Waterborne Electrostatic Spray Applicator
AA-99-02.5
Figure 3b: View of Back Plate
12
REA Automatic Applicators - Introduction
Figure 4a: REA 900A Solventborne Electrostatic Spray Applicator
Ransburg
13
Figure 4b: View of Back Plate
AA-99-02.5
Ransburg
REA Automatic Applicators - Introduction
SPECIFICATIONS SOLVENTBORNE REA 9000R
Electrical / Physical
Operating Voltage: 85kV DC [-] max.
Current Output: 120 microamperes max.
Weight: 41 oz. (1,162g)
Applicator Height: 6.5-inch (33.66cm)
Applicator Length: 13.25-inch (33.66cm)
Applicator Width: 2-inch (5.08cm)
Cable Lengths: 36-ft.
Atomizer Assembly: 4904-65R
4907-45
HVLP 75600-01
HVLP 75601-00
Fluid Flow Rate: Variable to 1,000 cc/min.
Operating Pressure (Air Spray):
Atomizing Air 0-100 psig (6.8 bar)
Fan Air 0-100 psig (6.8 bar)
Trigger Air 40 psig min. (2.7 bar)
100 psig max. (6.8 bar)
Fluid 0-100 psig (6.8 bar)
Operating Pressure (HVLP Spray):
Atomizing Air 0-100 psig (6.8 bar)
Fan Air 0-100 psig (6.8 bar)
Trigger Air 40 psig min. (2.7 bar)
100 psig max. (6.8 bar)
Fluid 0-100 psig (6.8 bar)
Piston Air Inlet
Size: 3/16” ODT
Atomization Air Inlet
Size: 3/8” ODT
Fan Air Inlet Size: 3/8” ODT
Fluid Inlet Size: 1/4” ODT
Paint Resistance*:
*(Ransburg Meter)
*( Ransburg Meter)
(Optional: 50, 75, and 100 ft.)
.1 MΩ to ∞
SPECIFICATIONS WATERBORNE REA 9000W
Electrical / Physical
Operating Voltage: 70kV DC [-] max.
Current Output: 120 microamperes
max. (Classic)
Weight: 82 oz. (2,325g)
Bulkhead Diameter: 6.69-inch (16.9cm)
Max Applicator Height: 7.90-inch (20.0cm)
Applicator Length: 16.51-inch (33.0cm)
Center Distance from Mount to:
Probe End 15.23-inch (38.6cm)
Nozzle End 11.80-inch (29.9cm)
Center Line of Nozzle 1.90-inch (4.8cm)
Center Line of Probe 5.92-inch (15.0cm)
Cable Lengths:
Classic Version 100 ft. max.
(SSW-1064 HVCable)
Atomizer Assembly: 4904-65R
4907-45
HVLP 75600-01
HVLP 75601-00
Fluid Flow Rate: Variable to 1,000 cc/min.
Operating Pressure (Air Spray):
Fluid 0-100 psi (6.8 bar)
Air 0-100 psi (6.8 bar)
Consumption 16 SCFM @ 50 psig
Operating Pressure (HVLP Spray):
Fluid 0-100 psig (6.8 bar)
Air 0-100 psig (6.8 bar)
Consumption 22 SCFM @ 50 psig
(input) for 10 psig
nozzle output
Atomization Air Inlet
Size: 3/8” NPT (F) 1/4” NPT
(F) 3/8” ODT
Fan Air InletSize: 3/8” NPT (F) 1/4” NPT
(F) 3/8” ODT
Fluid Inlet Size: 1/4” AN (F) 1/4” ODT
Dump Outlet Size: 1/4” AN(F) 3/8” ODT
Trigger Actuation: 1/4” ODT - 1/8” NPT (F)
Dump Actuation: 1/4” ODT - 1/8” NPT (F)
Probe Shroud/Knife
Air: 1/4” ODT - 1/8” NPT (F)
Shroud/Applicator
Cover Purge Air: 1/4” ODT - 1/8” NPT (F)
Applicator Mounting
Stud Diameter: .98” - 1.00”
Mount Woodruf Key Size: 1/4” Nominal
AA-99-02.5
14
REA Automatic Applicators - Introduction
Ransburg
SPECIFICATIONS SOLVENTBORNE REA 900A
Electrical / Physical
Operating Voltage: 85kV DC [-] max.
Current Output: 120 microamperes max.
Weight: 84 oz. (2,100g)
Applicator Diameter: 5.50-inch (13.9cm)
Applicator Length: 14.85-inch (37.6cm)
Center Distance from Mount to:
Nozzle End 13.00-inch (32.9cm)
Center Line of
Nozzle 1.90-inch (4.8cm)
Cable Lengths: 36 ft.(std)
(Optional: 50, 75, and
100ft.)
Atomizer Assembly: 4904-65R
4907-45
HVLP 75600-01
HVLP 75601-00
Fluid Flow Rate:
Operating Pressure (Air Spray):
Fluid 0-100 psig (6.8 bar)
Air 0-100 psig (6.8 bar)
Consumption 16 SCFM @ 50 psig
Operating Pressure (HVLP Spray):
Fluid 0-100 psi (6.8 bar)
Air 0-100 psi (6.8 bar)
Consumption 22 SCFM @ 50 psig
(input) for 10 psig
nozzle output
Atomization Air Inlet
Size: 1/4” NPT (F) 1/2” ODT
Fan Air Inlet
Size: 1/4” NPT (F) 1/2” ODT
Fluid Inlet Size: 1/4” AN (F) 1/4” ODT
Dump Outlet Size: 1/4” AN (F) 3/8” ODT
Trigger Actuation: 1/8” NPT (F) 1/4” ODT
Dump Actuation: 1/8” NPT (F) 1/4” ODT
Shroud Purge Air: 1/8” NPT (F) 1/4” ODT
Gun Mounting Stud
Diameter: .98” - 1.00”
Mount Woodruf Key
Size: 1/4” Nominal
Paint Resistance*:
Variable to 1,000 cc/min
.1 MΩ to ∞
NOTES
.
15
AA-99-02.5
Ransburg
INSTALLATION
REA Automatic Applicators - Installation
W A R N I N G
!
> Install and route the hoses and cables so
they are NOT exposed to temperatures in ex-
cess of 120
bends are NOT less than a 6-inch (15 cm)
radius. Failure to comply with these parameters could cause equipment malfunctions that
might create HAZARDOUS CONDITIONS!
°F and so that all hose and cable
TYPICAL REA
AUTOMATIC
APPLICATOR
INSTALLATION
Connect the voltage cable to the control unit voltage
socket. Gently hand tighten the cable retaining
nut. Connect the other end of the voltage cable
to the receptacle at the rear mounting plate of the
applicator, using a wrench to tighten.
W A R N I N G
!
> The 9000W is is intended for use with
waterborne coating formulations only!
W A R N I N G
!
> The control unit MUST be located at least
three feet outside of the spray area. Install
units in accordance with the code requirements (see NFPA-33, OSHA, and local codes).
W A R N I N G
!
> The electrical discharge which is available
from the charging electrode must not exceed
0.25 mJ of energy. To achieve this limit, any
ow of energy from the paint supply through
the paint line to the applicator electrode
MUST BE prevented by grounding the paint
line at the inlet.
!
> DO NOT overtighten voltage cable con-
nection to applicator, as damage to plastic
parts may occur.
The control unit of cascade style applicators
MAY be connected through conduit with an ex-
plosion-proof terminal on or near the spray booth
where it will be convenient, or may be connected
with a line cord depending upon application requirement.
C A U T I O N
NOTE
> Refer to the Control Unit Service
manual for the “Circuit Diagram and
Instructions to Connect the Control Unit”.
> Verify that the paint inlet is actually ground-
ed BEFORE operating it! This is done with a
fully connected and operational system by
placing one lead of an ohmmeter to the inlet
tting and the other to the building electrical
ground (cold water pipe, building structure,
etc.). The reading should be essentially zero.
> If a greater reading is obtained, check that
the control unit is grounded. (See the Control
Unit manual for “Grounding Procedure”).
AA-99-02.5
16
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