Rain Bird PT5002 User Manual
Industrial Flow Computer
PT5002 Flow Monitor
User Manual
Industrial Flow Computer, PT5002 Flow Monitor
CONTENTS
Scope of This Manual 4 Unpacking and Inspection 4 Safety Considerations 4 Terminology and Symbols 4 Safety Instructions 5 Safety Rules and Precautionary Measures 5 Description 6 Functions and Features 6 Flow Meter Input 6 Digital Inputs 6 Relay Control Outputs 6 Power Supply 7 Configuring the Unit 7 Display Information 7 Installing the PT5002 7 Mounting Options 8
Installation Overview 11 Wiring the PT5002 16 Terminal Connector Descriptions 17 Operator Interface 22 Keypad and Soft Keys 22 Scrolling 22 Control Panel Keys 22 Icon Functionality 23 Numeric Editing 24 Alpha-Numeric Editing 24 Selection/Enumeration Editing 25 Confirmation Screen 25 Navigating the Menus 26 Menu Structure 27 Info/Sensor Data 28 System Information 29 Basic Setup 30 Display 30 Resets 30 Passcode Setup 31
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User Manual
Units 32 Advanced Setup 34 Configuring a Flow Meter 34 Configuring Outputs 35 Configuring Digital I/O 38 Configuring BACnet Communications 39 BACnet Map 39 Troubleshooting 40 Specifications 42 Standards and Certifications 45 Agency Approval/Standards 45 EMI/EMC Compliance 45 Enclosure Protection 45 APPENDIX A 46 For Rain Bird Tee Type Flow Sensors and Anemometer 46 APPENDIX B 47 For Rain Bird Insert Type Flow Sensors. 47 Rain Bird’s Professional Customer Satisfaction Policy 52
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Scope of This Manual
SCOPE OF THIS MANUAL
This manual describes how to install and program the PT5002.
IMPORTANT
Read this manual carefully before attempting any installation or operation. Keep the manual in an accessible location for future reference.
UNPACKING AND INSPECTION
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.
NOTE: If damage is found, request an inspection by the carrier’s agent within
48 hours of delivery and file a claim with the carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
SAFETY CONSIDERATIONS
Terminology and Symbols
Indicates a hazardous situation, which, if not avoided, will result in death or serious personal injury.
WARNING |
Indicates a hazardous situation, which, if not avoided, could result in death or |
serious personal injury. |
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate personal injury or damage to property.
Please consult the user manual in all cases where this symbol is used in order to find out the nature of potential hazards, and any actions which have to be taken to avoid them.
This symbol signifies that the PT5002 may be powered by a DC power supply. Acceptable DC input voltage range is: 10…40V DC.
This symbol signifies that the PT5002 may be powered by an AC power supply. Acceptable AC input voltage range is:
9…28V AC RMS (50…60 Hz).
•Operating temperature is 32…130° F (0…55° C) with a maximum humidity of 85% non-condensing. Always select a mounting location with proper ventilation and environmental protection.
•Maximum operating altitude: 2000 meters (6561 feet)
•Pollution Degree 2: Only non-conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is to be expected
•Over-Voltage Rating: CAT II
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Safety Considerations
Safety Instructions
WARNING
•LIFE SUPPORT APPLICATIONS: THE PT5002 IS NOT DESIGNED FOR USE IN LIFE SUPPORT APPLIANCES, DEVICES, OR SYSTEMS WHERE MALFUNCTION OF THE PRODUCT CAN REASONABLY BE EXPECTED TO RESULT IN A PERSONAL INJURY. CUSTOMERS USING OR SELLING THESE PRODUCTS FOR USE IN SUCH APPLICATIONS DO SO AT THEIR OWN RISK AND AGREE TO FULLY INDEMNIFY THE MANUFACTURER AND SUPPLIER FOR ANY DAMAGES RESULTING FROM SUCH IMPROPER USE OR SALE.
•ELECTROSTATIC DISCHARGE INFLICTS IRREPARABLE DAMAGE TO ELECTRONICS. BEFORE INSTALLING OR OPENING THE UNIT, INSTALLERS MUST DISCHARGE THEMSELVES BY TOUCHING A WELL-GROUNDED OBJECT.
•THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH THE EMC (ELECTROMAGNETIC COMPATIBILITY) GUIDELINES.
Safety Rules and Precautionary Measures
The manufacturer accepts no responsibility whatsoever if the following safety rules and precaution instructions and the procedures as described in this manual are not followed.
•Modifications of the PT5002 implemented without preceding written consent from the manufacturer will result in the immediate termination of product liability and warranty period.
•Installation, use, maintenance, and servicing of this equipment must be carried out by authorized technicians.
•Check the mains voltage and information on the manufacturer’s nameplate before installing the unit.
•Check all connections, settings and technical specifications of the various peripheral devices with the PT5002 supplied.
•Never open the enclosure.
•Never touch the electronic components (ESD sensitivity).
•Never expose the system to heavier conditions than allowed according to the casing classification (see manufacturer’s nameplate).
•If the operator detects errors or dangers, or disagrees with the safety precautions taken, then inform the owner or the principal responsible.
•Adhere to the local labor and safety laws and regulations.
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Description
DESCRIPTION
The PT5002 is a microprocessor-driven device that is designed for flow and wind speed monitoring. This manual was written for firmware version 1.3.3.683
Functions and Features
This product is designed with a focus on:
•Large display for easy viewing
•Ease-of-use with softkeys and a full numeric keypad
•Ruggedness for its application with a robust enclosure, keypad and mechanical relays
•Info/Sensor Data Screen—view raw and calculated data, both to and from the unit, including flow data and output statuses
•User-friendly installation with quality plug-and-play terminals
•A wide range of outputs and functions for a broad fulfillment in many applications
•User defined relay triggers for flow rates and totals
Flow Meter Input
The PT5002 accepts a passive or active signal output. The input circuit supports low and high frequency (0.5…3500 Hz) flow meters. A 12V DC exitation terminal is available for flow meter sensors that require power.
Digital Inputs
The PT5002 control inputs allow the following functions:
•Unlatch Relays
•Reset Totalizers
•Unlatch Relays and Reset Totalizers
Relay Control Outputs
The PT5002 has two independent relay outputs, a mechanical Form C switch and a solid state form A switch. All control functions are always available by dedicated relay outputs. Unneeded outputs may be left disconnected or disabled within the firmware.
Relays in general, can be used for alarm indication or as a totalizing output.
Form-C
•Can be powered directly from mains circuits rated up to 240V.
•Must be powered through circuits that are insulated from mains by at least basic insulation.
•Connected sources of power need to be limited to 240V AC and fused at 5A or less.
•Not suitable for connection to external circuits that are insulated from mains by at least double insulation (SELV).
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Installing the PT5002
Form A
•Located on TB4 and recommended to use, if configured as a high-rate, totalizing output.
•Relay energizes (contact closes) with a minimum input current of 3 mA through the input LED.
•The relay turns off (contact opens) with an input voltage of 0.8V or less.
Power Supply
The power supply used must be isolated from mains by double or reinforced insulation (for instance, SELV power supply).
The PT5002 operates on 10…40V DC or 9…28V AC supplied by any suitable source that also meets the requirement listed above. A pre-wired wall wart power supply is included with the device, as well as several adapters for different kinds of power outlets.
A power supply not sourced from the factory must be capable of supplying a minimum of 8 Watts.
Configuring the Unit
The PT5002 is designed for many types of applications. See “Advanced Setup” on page 34 for instructions on configuring your
PT5002 to your specific requirements.
All information is stored in EEPROM memory and will not be lost in the event of power failure.
Display Information
The PT5002 has a large transflective LCD with a bright LED backlight that displays symbols and digits for measuring units, status information and keyword messages. See “Units” on page 32.
INSTALLING THE PT5002
MOUNTING, ELECTRICAL INSTALLATION, STARTUP AND MAINTENANCE OF THIS INSTRUMENT MAY ONLY BE CARRIED OUT BY TRAINED PERSONNEL AUTHORIZED BY THE OPERATOR OF THE FACILITY. PERSONNEL MUST READ AND UNDERSTAND THIS OPERATING MANUAL BEFORE CARRYING OUT ITS INSTRUCTIONS.
THE PT5002 MAY ONLY BE OPERATED BY PERSONNEL WHO ARE AUTHORIZED AND TRAINED BY THE OPERATOR OF THE FACILITY. OBSERVE ALL INSTRUCTIONS IN THIS MANUAL.
OBEY ALL SAFETY PRECAUTIONS IN “SAFETY CONSIDERATIONS” ON PAGE 4.
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Installing the PT5002
Mounting Options
The PT5002 can be mounted on a wall, shelf or instrumentation panel. Wall-mount units are shipped in a NEMA 4X enclosure, ready to mount.
Panel-Mount Installations
NOTE: Mounting clips can accommodate a maximum panel thickness of 1.5 in. (38.1 mm).
5.40 in.
(137.16 mm)
2.65 in.
(67.31 mm)
Panel Cutout
Figure 1: Panel cutout
3.07 in.
(78.00 mm) 
5.38 in.
(136.65 mm)
3.50 in.
(89.00 mm)
2.54 in.
(64.52 mm)
6.22 in.
(158.00 mm)
Figure 2: Mounting dimensions
To install:
1.Measure and cut a mounting hole to the dimensions shown in Figure 1.
2.Verify that the gasket is secure inside the mounting bezel.
3.Insert the unit through the panel cutout.
4.Secure the unit to the panel with the provided mounting clips (see page 9).
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Installing the PT5002
NEMA Installation
A.
B.
C.
D.
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Width |
9.38 in. (238.25 mm) |
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Distance between mounting holes |
6.00 in. (152.40 mm) |
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C. |
Total depth |
4.88 in. (123.95 mm) |
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D. |
Height |
9.65 in. (245.11 mm) |
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Wall-Mount Installations
To install the PT5002 cabinet on a wall, secure the enclosure to the wall with four mounting screws (customer-supplied).
MOUNTING THE PT5002
When mounting the PT5002 to a Panel, or to the NEMA enclosure, place the PT5002 through the cabinet's front panel, and hold against the outer surface. Slide the mounting hardware firmly into the shallow undercut on the left and right sides of the monitor, pulling away from the panel surface. Firmly tighten the screw clockwise, to compress the rubber seal against the outer surface. Do not overtighten.
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Installing the PT5002
Installation Materials |
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Wire Strippers |
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10 AWG Wire |
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Wire Cutters |
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#18 AWG Wire |
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Thin blade screwdriver |
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Wire Nuts |
4.PE-39 #19 AWG Wire (for Anemometer Instillation)
Wiring Instructions |
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Remove compression nut |
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Snap connector into back panel |
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Remove Rubber bushing and |
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Press rubber bushing into |
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rubber plug |
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housing seat |
3. |
Discard Rubber Plug |
8. |
Tighten compression nut |
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Thread the wire through the |
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compression nut, rubber bushing |
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and housing |
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5.Install connector (see wiring instructions p. 16 – 21)
Connector
Rubber Bushing 
Rubber Plug
Compression Nut
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Installation Overview
INSTALLATION OVERVIEW
The PT5002 scales the flow sensor or Anemometer wind sensor output for input into Maxicom and SiteControl Satellite Controller Systems. It can also be used with the Anemometer wind sensor for high wind shutdown for ESP-LX Controllers. When connecting to Flow Sensors or Anemometers, a surge kit may be required to protect the components. When connecting to various controllers, a decoder may be required. Please check the following pages in this manual as well as the Tech Specs for each controller on the Rain Bird website www.rainbird.com.
Flow Sensor |
Anemometer |
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Control a Valve
Surge
Protection
FSSURGEKIT
Transformer
Power
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PT5002 |
Start Relay |
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ESP-LXME/ LXMEF |
Sensor |
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Decoder |
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Pulse |
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Sensor |
SD210TURF |
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Input |
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Decoder |
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DECPULLR |
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LXIVMSEN |
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ESP-LXIVM |
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Maxicom or SiteControl |
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ESP-SAT Link Satellite |
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and Maxicom ESP-SITE |
ESP-LXD |
Satellite |
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ESP-SAT Two-Wire |
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Satellite |
•PT5002 required for Anemometer use with LXD, LXIVM, and LXME/F
•PT5002 not required for Flow Sensing with LXD, LXIVM, and LXME/F
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Installation Overview
PT5002 Terminal Connections for Flow Sensor or Anemometer for Maxicom and SiteControl ESP-SAT Two-Wire Satellite Systems
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Decoder |
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Flow Sensor |
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Maxicom and |
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SiteControl ESP- |
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SAT Two-Wire |
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Satellite Systems |
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Power Supply |
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PT5002 Terminal Connections for Flow Sensor or Anemometer for Maxicom and SiteControl ESP-SAT Link Satellites and Maxicom ESP-SITE Satellite Systems
Anemometer
or
Flow Sensor
Maxicom and
SiteControl ESP-SAT
Link Satellite and
Maxicom ESP-SITE
Satellite Systems
Power Supply
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Installation Overview
PT5002 Terminal Connections for Anemometer for 2-Wire Sensor LXD or LXIVM Controllers
ESP-LXIVM
Sensor Input
LXIVMSEN
Anemometer
OR
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Sensor Decoder |
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Power Supply |
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SD210TURF |
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ESP-LXD
ESP-LXMEF with 1 Flow Sensor, 1 Master Valve, and a Pump Start Relay controlled by a PT5002 Flow Monitor used to control a Booster Pump
ESP-LXME |
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FSMLXME Flow |
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Smart Module |
Master Valve |
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CST
Sharing
Flow Sensor
PSR Universal
Pump Start
Relay
Power Supply
Power Supply
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Installation Overview
ANEMOMETER Wiring to PT5002 Relay & ESP-LXME/-LXMEF Controller
Anemometer
ESP-LXME/F
Controller
Weather Sensor
Input
Power Supply
Anemeometer to PT5002 Relay & ESP-LXD or ESP-LXIVM Controller
Anemometer
ESP-LXD or
ESP-LXIVM/P
Controller Local
Weather Sensor
Input
Power Supply
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Installation Overview
PT5002 Controlling a Master Valve or Pump Start Relay at a Preset Flow Rate
Master Valve
Flow Sensor
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PSR Universal |
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24VAC Power |
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Pump Start |
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Supply |
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Relay |
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Power Supply
June 2020 |
Page 15 |
Wiring the PT5002
WIRING THE PT5002
At installation, be sure to comply with the following requirements:
•Disconnect power to the unit before attempting any connection or service to the unit.
•Avoid using machine power service for AC power. When possible, use a dedicated circuit or a lighting circuit.
•Observe all local electrical codes.
•The unit must be wired with wires and/or cables with a minimum temperature rating of 167° F (75° C).
TO PREVENT ACCIDENTS, DO NOT APPLY POWER UNTIL ALL OTHER CONNECTIONS HAVE BEEN COMPLETED.
Figure 3: One sensor input, analog output
THE PT5002 IS MICROPROCESSOR CONTROLLED. IT IS VERY IMPORTANT THAT THE POWER SUPPLY BE FREE OF ELECTRICAL NOISE. AVOID USING POWER LINES THAT FEED HEAVY LOAD ELECTRICAL DEVICES SUCH AS PUMPS AND MOTORS.
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