Rain Bird C+ SERIES Operation And Maintenance Manual

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C+ SERIES
SELF CLEANING WATER FILTER
OPERATION & MAINTENANCE MANUAL
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CONTENTS
1
Installation Requirements
Flush Line 2
Hydraulic Piston 3
Couplings 2
Hydraulic Connections 3
2
Filter Performance
Backwash Cycle 4
Normal Operation 3
3
Flow & Pressure Requirements
5
Maintenance & Spare Parts
Shutdown 6 Periodic Maintenance 6 Spare Parts 7 Particle Remover 7 Hydraulic Piston 8
Startup 5
5
Installation & Wiring
2x C+ Series Filters in Parallel 10
C+ Series Filter 9
9
Warranty
11
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Filter Basics
The Rain Bird C+ Series is a self cleaning screen water filter. The major components include the Filter Housing (1), Coarse Screen Pre-Filter (11), Fine Screen Filter Element (2), Particle Remover (3), Hydraulic Piston (8), and Backwash Valve (12).
C+ SERIES FILTER - GENERAL LAYOUT
N3
SCREEN
SERVICE AREA
10 x 11.5
K3
SCREEN
SERVICE AREA
12 x 11.5
K1
N1
N1
INLET
N2
OUTLET
N3
FLUSH OUTLET
K1
HYD CONNECTION
K2
HYD CONNECTION
K3
HYD CONNECTION
K2
N2
C+ SERIES FILTER - ASSEMBLED VIEW
C+ SERIES FILTER - EXPLODED VIEW
1
11
4
5
1. FILTER HOUSING
2. FINE SCREEN
3. PARTICLE REMOVER
4. BUSHING
5. HOUSING SEAL
1
7
2
3
6
5
6
10
1
8
6. SCREEN O-RING
7. SPACER
8. HYDRAULIC PISTON
10. HOUSING CLAMP
11. COARSE SCREEN
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Installation Requirements
C+ Series filters may be mounted directly on the inlet (N1) and outlet (N2) flanges, and positioned in any orientation. Isolation valves should be installed at the inlet and outlet, and a bypass valve should be installed between the flanges. This will allow the filter to be taken offline without disruption to water flow.
C+ SERIES FILTER - INSTALLATION LAYOUT
FLUSH
Filter
Differential
Pressure
Gauge
INLET
Isolation
Valve
Bypass
Valve
Isolation
Valve
OUTLET
There should be adequate clearance around the filter to allow for easy maintenance access, including a minimum of 24” from the back (piston side). The minimum clearance on the front (cover) depends on the model. There must be enough room to remove the coarse screen and fine screen periodically.
FLUSH LINE The piping for the flush valve must have no backpressure. It is strongly recommended to use oversized piping to accommodate this requirement. For a 1” valve, 1.5” or 2” pipe must be used.
To minimize backpressure on the flush line, it is also important to avoid elevation gain in the flush line. Even a small elevation gain can reduce the filter’s ability to perform an effective backwash cycle. If flush water must be transported to higher elevation, it is recommended to pipe the flush line to a storage tank first, and then pump out to higher elevation.
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HYDRAULIC CONNECTIONS Each flanged connection nozzle (N1 & N2) on the C+ filter has two ¼” threaded couplings. One may be used to install a pressure gauge or other sensor equipment. The other ¼” coupling will be used to connect hydraulic tubing from the differential pressure switch to the filter. The high pressure line is fitted to the inlet, and low pressure fitted to the outlet.
HYDRAULIC PISTON The piston (8) is mounted on the flush end of the filter. ¼” tubing must be installed from the fitting located on the back of the piston to the hydraulic connection (K3) on the flush outlet (N3). A filter is installed on the hydraulic tubing to protect the piston.
Filter Performance
NORMAL OPERATION During normal operation of the filter, dirty water enters through the inlet and passes through the coarse screen. Any abnormally large debris is caught here and prevented from possibly damaging the fine screen or particle remover.
Water then travels down the center of the filter and is strained across the fine screen. As water passes from inside the screen to outside, suspended particles are trapped on the fine screen and continue to buildup, eventually creating a drop in pressure at the outlet of the filter.
C+ SERIES FILTER - NORMAL OPERATION
This drop in outlet pressure is monitored by the differential pressure gauge, which at seven PSID (pounds per square inch differential) sends a signal to the controller to initiate a backwash cycle.
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BACKWASH CYCLE The controller opens the flush valve, which causes a drop in pressure in the hydraulic motor chamber. This creates a low pressure path inside the particle remover, which acts as a vacuum at the end of the suction nozzles, removing the built up debris from the inside of the fine screen.
C+ SERIES FILTER - BACKWASH CYCLE
FLUSH
INTERIOR OF FILTER
(HIGH PRESSURE)
HYDRAULIC MOTOR CHAMBER (LOW PRESSURE)
Water flows through the suction nozzles, down the interior of the particle remover, and out the hydraulic motor. The motor rotates the particle remover, enabling each suction nozzle to cover a radial strip of screen. The pressure difference between the interior of the filter and the hydraulic motor chamber drives the particle remover toward the hydraulic piston.
The piston depressurizes during the backwash cycle, and expels the volume of water from its chamber. This acts as a timer, gradually allowing the particle remover to drive the piston rod into the piston, assuring that the suction nozzles cover the entire surface of the fine screen. When the piston reaches the end of its stroke, the backwash cycle is complete, and the flush valve closes. Pressure inside the hydraulic motor chamber normalizes, and the piston pushes the particle remover back to its original position.
After the piston and particle remover move back to their original positions, the filter returns to normal operation. During the entire backwash cycle, the main flow through the filter is never disrupted.
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Flow & Pressure Requirements
Rain Bird C+ Series filters have a minimum pressure requirement of 15 PSI. This includes any pressure loss incurred during the backwash cycle. Therefore the pump performance is a crucial component in determining whether the filter will perform correctly.
Pump manufacturers will provide the performance data in the form of a pump curve. This is a graph that plots pressure vs. flow rate. A pump is considered adequate for an application if it can maintain a minimum of 15 PSI while pumping the normal system flow AND the additional flow required during backwash. The additional flow depends on the filter model and what valve is used.
C+ SERIES FILTERS
VALVE FLOW RATES
Valve Flow Rate
1" 40 gpm
1.5" 100 gpm 2" 220 gpm
Maintenance & Spare Parts
STARTUP
When pumping water through the Rain Bird C+ Series for the first time or after it has been emptied, it is important to follow a correct sequence of valve actuation in order to prevent damage to the filter components.
With both isolation valves closed and the bypass valve open, the correct sequence is:
1. Slowly open the inlet isolation valve letting water flow into the filter. If
2. Close the bypass valve.
3. Open the outlet isolation valve.
If it is not possible to close the bypass valve momentarily before opening the outlet valve, then both may be actuated simultaneously.
installed, bleed the air through a valve on the top of the filter body. Let the entire filter fill with water before moving to the next step.
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SHUTDOWN
To remove the filter from operation, reverse the steps used for startup.
1. Close the outlet valve.
2. Open the bypass valve
3. Close the inlet valve, and slowly open the drain valve on the bottom of the filter housing. There will be residual pressure in the tank still, so use caution when draining.
If it is not possible to close the outlet valve momentarily before opening the bypass, then both may be actuated simultaneously.
PERIODIC MAINTENANCE
Every six months to a year, or during scheduled down-time it is recommended to open the filter and inspect the components. Access to the internal components is through the front cover and hydraulic motor chamber.
Remove the piston from the back filter and drain the water from the hydraulic motor chamber. Verify that the piston rod is moving smoothly in and out, and inspect the piston tip for wear.
C+ SERIES FILTER - PERIODIC INSECTION
Remove the hydraulic motor from the rest of the particle remover by accessing it through the piston-side cover.
Remove the screen and particle remover, using the piston-side cover for access. Separate the two items and inspect them carefully. The screen mesh and bushing should be inspected for wear, as well as the particle remover rod and suction nozzles.
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SPARE PARTS Spare parts for maintenance for two years include:
Screen O-rings (6) Cover Seal (5) Suction Nozzles (3.5) Bushing (4) Differential Pressure Gauge (18) Piston Shaft Tip (8.9) Piston Seal Kit (8K) Mini-Filter (16) Valve (p/n 12) Fine Screen (2) Particle Remover (3) Spacer (7)
PARTICLE REMOVER - PART LIST
ITEM
Particle Remover
Rod
Counter-Nut
Casing
Rotating Sprinkler
Nozzles
Insert 3.6
PART NUMBER
3
3.1
3.2
3.3
3.4
3.5
3.1
3.2
3.3
3.6
3.4
7
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8-C+
8.01-C+
8.02-C+
8.03-C+
8.05-C+
8.08-C+
8.10-C+
8.11-C+
8.12-C+
8.14-C+
8.15-C+
8.06-C+
PART NUMBER
8.16-C+
ITEM
Shaft
Snap Ring
Head Ring
Shaft U-cup
Head O-ring
Hydraulic Piston
Piston Pin
Shaft O-Ring
8.16
Casing
Casing Cap
U-cup Holder
Casing U-cup
Piston Head
8.05
8.03
8.02
8.01
8.10
8.03
8.08
C+ SERIES PISTON
8.11
8.12
8.15
8
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F2-110/220
FLUSH
W R W
Valve Connections Red-----------W(left) Black-------W(right) White---------------1
Filter
PD DWELL 1 2 ALARM
MANUAL START/ ADVANCE
COUNTER RESET
ALARM RESET
POWER
OFF
ON
W R W 1C PDAM2
1
C
P
OFF
E
1/4
24
R
18
1/2
I O
1
12
D I
2
8
C
346
(HOURS)
BACKWASH
F
2
L
5
COUNT
180
U
150
10
S H
15
120
20
90
60
30
45
(SEC)
D
0
W
2
90
E
75
5
L L
10
60
50
15
203040
(SEC)
PDAM2
INLET
Isolation
Valve
Bypass
Valve
Isolation
Valve
OUTLET
Differential
Pressure
Gauge
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F2-110/220
OFF
ON
POWER
MANUAL START/ ADVANCE
COUNTER RESET
ALARM RESET
Y
OR
PD DWELL 1 2 ALARM
Y 1
P
OFF
E
1/4
24
R
18
1/2
I O
1
12
D I
2
8
C
346
(HOURS)
BACKWASH
F
2
L
5
COUNT
180
U
150
10
S H
15
120
20
90
304560
(SEC)
D
0
W
2
90
E
75
5
L L
10
60
50
15
203040
(SEC)
PDAM2
C
INLET
Isolation
Valve
Bypass
Valve
FLUSH
Isolation
Valve
OUTLET
W R W 1
C
Valve Connections Red-----------W(left) Black-------W(right) White---------------1
Filter
Differential
Pressure
Gauge
PDAM2
Valve
Isolation
Valve
Isolation
FLUSH
Filter
Valve Connections Red-----------W(left) Black-------W(right) White---------------2
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WARRANTY
Rain Bird Corporation guarantees all self cleaning water filters, components, and accessories free of defects for one year from the date of installation, or 18 months from the date of original shipment. Rain Bird will replace any part found defective during the warranty period, provided the equipment in question was handled, installed, and operated in accordance with the operation and maintenance manual and sound engineering practices. Rain Bird assumes no liability for incidental or consequential damage resulting from the use of its products, services, or data. Liability is limited to replacement or repair of products provide by Rain Bird , and no agent or sales representative has authority to extend the warranty period without the express written consent of Rain Bird . Shipping charges for returned equipment will be at the expense of the purchaser, and all returned equipment must be sent to Rain Bird Corporation.
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Rain Bird Corporation
6991 E. Southpoint Road Tucson, AZ 85756 Phone: (520) 741-6100 Fax: (520) 741-6522
Filter Support
1-877-648-9532 (U.S. and Canada) lters@rainbird.com
Rain Bird Corporation
970 West Sierra Madre Avenue Azusa, CA 91702 Phone: (626) 812-3400 Fax: (626) 812-3411
www.rainbird.com
Rain Bird International, Inc.
1000 West Sierra Madre Azusa, CA 91702 Phone: (626) 963-9311 Fax: (626) 852-7343
® Registered Trademark of Rain Bird Corporation
© 2016 Rain Bird Corporation 11/16
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