Quikserv CM-1 Service Manual

Service Manual
CM-1
CM-1 Service Manual
Click the Procedure to View
Operation and Maintenance Procedures 2 Doors Are Misaligned 3 Only One Door Operating 3 Roller Strap Adjustment 4 Roller Set Screw Adjustment 4 Replacement of Door Roller Straps 5 Hinge Replacement 5 Replacement Parts 6-7 Warranty Service Policy 8
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1
Service Manual
CM-1
Manual Bi-Fold Units
Operation and Maintenance Procedures
Pre-Operation Procedures:
• Unlock all locking mechanisms and ensure that the doors are free of obstructions.
General Cleaning Guidelines:
• All weather-stripping should be checked and cleaned weekly.
• All glass, aluminum framing, and stainless steel should be kept clean at all times. All
cleaning uids and applicators should be non-
abrasive.
General Maintenance:
• Straps should be checked for fraying and for the correct tension every 6 months.
• Straps noted as frayed or loose should be re­placed or adjusted.
• Bottom hinge bearings should be oiled every 6 months.
• To gain access to the internal components for each window the access panel must be re­moved - see arrows below.
To gain access to the internal compo­nents for each window the access panel must be removed from the exterior of the window - see arrows below.
Please refer to the trouble shooting section in this manual for additional information on the window adjustments or service procedures.
Contact us at (800) 388-8307 for assistance or for information on the nearest service center in your area.
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2
Trouble Probable Cause Probable Solution
1. Roller straps are out of ad
j
ustment
Adujst strap assembly
2. Loose set screw (2) in roller assembl
y
Realign hinge and tighten set screw
3. Defective hinge Replace hinge

Doors are misaligned

Trouble Probable Cause Probable Solution
1. Roller straps are out of ad
j
ustment
Adujst strap assembly
2. Loose set screw (2) in roller assembl
y
Realign hinge and tighten set screw
3. Defective hinge Replace hinge
Trouble Probable Cause Probable Solution
1. Loose roller strap assembly Adjust and tighten
2. Broken roller strap assembly Replace and adjust strap assembly
3. Loose set screw(s) in roller assembly
Realign hinge and tighten set screw(s)
Doors are misaligned

Only one door is operating

Service Manual
Roller Strap Assembly
Part # 5570 - Serial # 26,434 and Lower Part # 5560 - Serial # 26,435 and Higher
CM-1
Roller Assembly
Set Screws - Two (2) each Part # 5588 - Serial # 26,434 and Lower Part # 5587 - Serial # 26,435 and Higher
Hinges
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Service Manual
CM-1
Roller Strap Assembly - G
Part # 5570 - Serial # 26,434 and Lower Part # 5560 - Serial # 26,435 and Higher
Roller Assembly - E
Set Screws - Two (2) each Part # 5588 - Serial # 26,434 and Lower Part # 5587 - Serial # 26,435 and Higher
Adjustment and Replacement Procedures

Roller Strap Adjustment:

1. Loosen both 7/16” nuts on part G.
2. Insert any average size screwdriver through one eyebolt on part G.
3. Hold the other eyebolt on part G between the thumb and forenger; turn turnbuckle clock­wise or counter-clockwise with a 7/16” open­end wrench until the doors are aligned.
4. Tighten locknuts and apply non-permanent thread-lock.
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Roller Set Screw Adjustment:

1. Align both doors to an equally “open” position until you see the roller set screws (Fig.2-E)
2. Remove the set screw(s) with a 3/16” hex head wrench (Note: Rollers may have 2 set screws each).
3. Apply non-permanent thread-lock to the set screw(s) threads.
4. Replace set screw(s), tighten, and close doors.
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Service Manual
CM-1
Roller Strap Assembly - G
Part # 5570 - Serial # 26,434 and Lower Part # 5560 - Serial # 26,435 and Higher
Fig. I

Replacement of Door Roller Straps:

1. Remove frayed or broken strap by loosening
the turnbuckle on part G. Fig. 2. You may rst
need to loosen the opposite strap tension in order to replace the broken strap. Hold the other eyebolt on part G between the thumb
and forenger; turn turnbuckle clockwise or
counter-clockwise with a 7/16” open-end wrench.
2. Install the new strap in the reverse order that the defective set was removed. Once in place, check to make sure that the top strap set is wrapped around the rollers opposite the bot­tom set.
3. Tighten both strap sets by turning turnbuckle bodies about halfway up the threaded eye­bolts. Tighten in sequence until both strap sets are taut and both doors are aligned.
4. Apply non-permanent thread-lock.
Fig. L
Fig. K

Hinge Replacement:

1. Remove hinge screws on Part #5590, 5591, 5593, and 5592 -(Fig. 2-I, J, K, L)
2. Remove door(s).
3. Remove all strap assemblies (see Replace­ment Procedures).
4. Remove Roller set screws (2 per roller).
5. Remove hinge by pulling it out of the roller with upward force. (Note: you may have to use pliers or vise grips).
6. Install new hinge through the top of the base. Hinge will go through the hinge spacer, o-ring, bearing, roller bushing, top retainer washer, roller, bottom retainer washer, roller spacer bushing, and bearing. See parts on Fig. 2.
7. Reinstall the hinge screws. Do not fully tighten. After all screws are installed, align the door(s) so that the door clearance is the same at the top as it is at the bottom. Tighten screws.
8. Reinstall the strap assemblies and apply non­permanent thread-lock (see Replacement Procedures).
Fig. J
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Set of Screws
2 Each
Service Manual
Hardware Details
Key No. Part No. Description
A 5522 Bottom Bearing Bar (Includes Bearings)
B 5523 Upper Bearing Bar (Includes Bearings)
C 1012 Bearing
CM-1
D 1004 Roller Spacer Bushing
E 5588 Aluminum Roller - Set Screws Serial # 26,434 and Lower
E 5587 Aluminum Roller - Set Screws Serial # 26,435 and Higher
F 1013 Rubber O-Ring
G 5570 Roller Strap Assembly Serial # 26,434 and Lower
5560 Roller Strap Assembly Serial # 26,435 and Higher
All left and right designations are shown from the
operator’s point of view, or inside looking out of the
window unit
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Service Manual
Key No. Part No. Description
I 5590 L/H Bottom Hinge Assembly
J 5591 R/H Bottom Hinge Assembly
K 5593 R/H Top Hinge Assembly
CM-1
L 5592 L/H Top Hinge Assembly
M 1007 Top Hinge Bushing
N 3631 Bottom Retainer Washer
O 3643 Top Retainer Washer
P 1915 Hinge Space Bushing
All left and right designations are shown from the
operator’s point of view, or inside looking out of the
window unit
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Service Manual

Warranty Service Policy

CM-1
1. Quikserv Corp. MUST be notied of a war­ranty situation before any work is performed. Otherwise, Quikserv Corp will not be respon­sible to pay for unauthorized work.
2. Quikserv Corp. requires the following on each invoice submitted: an itemized account of work performed detailing hours charged and parts used, along with a short detailed description of the problem noted.
3. Quikserv Corp. will authorize a set dollar amount to be invoiced prior to performing ser­vices that will be rendered. This amount will be determined from the initial call to the ser­vice company as a fair maximum. If additional amounts are to be invoiced, they must be dis­cussed with Quikserv Corp. prior to invoicing.
4. A service technician on a warranty service call needs to call our customer service department at (800) 388-8307 or (713) 849-5882 before leaving the job site.
5. A service company representative needs to call the store where the work is to be per­formed prior to going to that store. Set up a date and approximate time of arrival and if it is foreseen that the agreed upon time cannot be met, contact the store and make other ar­rangements.
7. Quikserv Corp. needs to be notied of any ex­tra parts - either to be sent back or to be kept by the service technician. Any parts that were replaced must be returned to Quikserv Corp. if required verbally or on the service work or­der copy supplied with the parts sent by Qui­kserv Corp. If the parts are not returned, the part cost + mark up will be deducted from the service invoice.
8. A purchase order number will be given either verbally or on the service work order from Quikserv Corp. Please use this on all invoic­ing.
9. Work required on a window unit not covered under Quikserv’s warranty must be reported to Quikserv Corp. before work is begun.
10. Quikserv’s payment terms are net 30. The in­formation above will help us assure the fast-
est and most efcient service possible. For
further information or if you have any ques­tions, please do not hesitate to contact us at (800) 388-8307.
Customer Service Department
6. Warranty parts sent to service companies are parts previously decided on that should cover the necessary repairs. Additional parts will be
sent upon notication to Quikserv Corp.
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