Quantum SUPERLOADER 3 RAIL User Manual

Quantum SuperLoader 3
Rail Installation and Rack
Mounting Instructions
Rail Installation and Rack Mounting Instructions 3
General Preparation for Rack Mounting................................................................4
Stationary Rack Mount Installation ........................................................................4
Installing and Removing the Optional V-Rail Kit 9
Accessory Pieces ......................................................................................................11
Installation in a .375 Square Hole Rack ................................................................11
Installation in a .280 Diameter Thru-Hole Rack..................................................12
Installation in a 10-32 Threaded Hole Rack.........................................................13
Chassis-Mounted Rails ...........................................................................................14
Document 81-81316-01, B01, October 2005 1
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions Document 81-81316-01, B01 October 2005
Made in the USA.
Quantum Corporation provides this publication “as is” without warranty of any kind, either express or implied, including but not limited to the implied warranties of merchantability or fitness for a particular purpose. Quantum Corporation may revise this publication from time to time without notice.
COPYRIGHT STATEMENT
© Copyright 2005 by Quantum Corporation. All rights reserved.
Your right to copy this document is limited by copyright law. Making copies or adaptations without prior written authorization of Quantum Corporation is prohibited by law and constitutes a punishable violation of the law.
TRADEMARK STATEMENT
Quantum, the Quantum logo, and SuperLoader are trademarks of Quantum Corporation, registered in the U.S.A. and other countries. DLTtape and Super DLTtape are registered trademarks of Quantum Corporation. Products mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective companies.
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Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions
Document 81-81316-01 B01
October 2005

Rail Installation and Rack Mounting Instructions 0

The autoloader can be rack mounted in two ways:
Attached directly to the cabinet rails (stationary)
Attached to an optional V-Rail kit
Both installations are included in this manual.
Figure 1 Clearance Requirements for Rack Mounting
Clearance to door inside a rack
2.0” [51 mm]
Minimum side clearance (both sides)
1.0” [25 mm]
Minimum clearance to load or unload a magazine from the system
27.0” [686 mm]
Minimum clearance to load a tape via the mailslot
6.0” [152 mm]
FRONT
Minimum clearance between the rear of the SuperLoader and the inside of the rack (using standard mounting brackets adjusted to their closest setting)
REAR
3.4” [86 mm]
Rail Installation and Rack Mounting Instructions 3
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions Document 81-81316-01 B01 October 2005

General Preparation for Rack Mounting

Take the following general safety steps before beginning either rack mount
0
installation.
1 Lower the cabinet feet.
2 Extend the cabinet anti-tip device, if available.
An anti-tip device may be extendable legs or similar equipment used to stabilize the cabinet. This ant-tip equipment is to help avoid over­balancing the cabinet when installing or removing equipment.
3 Ensure that the cabinet and all rack mounted equipment have a reliable
ground connection.
4 Verify that the total current of all rack mounted components (including
the SuperLoader) will not exceed the current rating of the power distribution unit or outlet receptacles.
5 Secure the help of at least one other person. At least two people are
required to safely install the SuperLoader into a rack cabinet.
Warning: Failure to take these safety steps may result in personal
injury or equipment damage.
Caution: Do not remove the top cover of the autoloader during the
installation process. Removing the top cover could result in damage to the autoloader.

Stationary Rack Mount Installation

This section describes the steps for attaching the autoloader directly to the
0
rails of a rack.
1 Make sure you have the following tools and parts:
#2 PHILLIPS
®
screwdriver
Level
The following autoloader accessory kit parts (see figure 2
):
Four autoloader brackets (two long and two short to accommodate different rack depths)
Use the short autoloader brackets (74-60604-03) unless the distance from the front mounting rail to the rear mounting rail is less than 30.25 in. (76.84 cm).
Two support brackets (74-60605-01)
Eight 10-32 x 1/4 inch button head screws for the support brackets (four per support bracket)
The following parts shipped with the rack:
Eight clip nuts
•Eight screws
4 Rail Installation and Rack Mounting Instructions
Figure 2 Required Parts for Installation
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions
Document 81-81316-01 B01
October 2005
Support brackets
Short autoloader brackets (74-60604-03)
Long autoloader brackets (74-60604-01)
Support bracket screws
(74-60605-01)
2 Install two clip nuts, 1.75 in. (44.45 mm) apart, onto each of the four rails
of the rack, making sure that you install each pair of clip nuts at exactly the same level (see figure 3
).
Figure 3 Installing Two Clip Nuts
Rail
Outer covers of the rack
Rail
Clip nut
1.75 in (44.45 mm)
Rail
Clip nut
3 Select the long or short autoloader brackets (depending on the depth of
the rack), and then attach them to the rear of the autoloader (see figure 4
Rail Installation and Rack Mounting Instructions 5
).
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions Document 81-81316-01 B01 October 2005
Figure 4 Attaching Autoloader Brackets
Autoloader
Screws (10-32 x 1/4 only)
Autoloader bracket
4 Using rack screws, attach a support bracket to the clip nuts on each rear
rail (see figure 5
.)
Note: Be sure to attach the support brackets correctly; the side of the
bracket with only two holes should be secured to the rail.
Tighten the screws just enough to hold the support brackets firmly against the rail while still allowing the support bracket to be slightly shifted by hand. This shifting will help facilitate the engagement of autoloader brackets as the autoloader is installed in the rack. You will fully tighten the screws in step 8
.
6 Rail Installation and Rack Mounting Instructions
Figure 5 Attaching Support Brackets
Outer cover of rack
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions
Document 81-81316-01 B01
October 2005
Support bracket
Clip nuts
Rack screws
Rear rail in rack
Figure 6 Sliding Autoloader into Rack
5 With the help of a second installer, insert the autoloader into the rack so
that the autoloader brackets slide into corresponding support brackets on the rear rails and the tabs at the front of the autoloader align flush with the clip nuts on the front rails (see figure 6
).
Caution: Do not release the front end of the autoloader until it can
be secured to the rack.
Autoloader bracket
Support bracket
Rail Installation and Rack Mounting Instructions 7
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions Document 81-81316-01 B01 October 2005
6 While the other installer holds the front end of the autoloader, secure the
autoloader in the rack by doing the following:
a Secure the front end of the autoloader to the rack using four rack
screws (two per tab) as shown in figure 7 enough to secure the autoloader to the front rails.
Figure 7 Front Alignment
Front rail
Rack screws
Tab (one per side)
. Tighten the screws just
Autoloader (front)
Figure 8 Connecting Support Brackets
b Install four screws (two per side) to secure the support brackets to the
autoloader brackets (see figure 8
Screws
).
Support bracket
Autoloader bracket
7 Verify that the autoloader is level. Adjust as needed.
8 When the autoloader is level, tighten all screws securing the autoloader to
the rack. This includes the following:
Four screws securing the autoloader tabs to the front rails.
Four screws securing the support brackets to the rear rails.
Four screws securing the autoloader brackets to the support brackets.
8 Rail Installation and Rack Mounting Instructions
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions
Document 81-81316-01 B01
October 2005

Installing and Removing the Optional V-Rail Kit 0

The V-Rail is a set of rails, plates, and mounting hardware to use as a stationary mounting unit allowing the autoloader to be contained within a rack. This is not a slide rail kit, but allows some movement from the rack cabinet for easier access or removal or the autoloader.

Requirements 0 The V-Rail can be used in many rack cabinet structures.

Front to rear rail spacing range is 25.75 – 34.50 inches (654.05 – 876.30 mm). This range accommodates varying cabinet depths. The vertical rail thickness is either 0.080 inch (2.03 mm) or .105 inch (7.14 mm).
Figure 9 Left Rail Assembly
Vertical Rail Hole Types
The V-Rail can be used with the following rack hole types:
.375 inch (9.53 mm) square through-holes
.281 inch (7.14 mm) diameter through-holes
10-32 UNF-2B threaded holes
M6–1-6H threaded holes
0
Installing and Removing the Optional V-Rail Kit 9
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions Document 81-81316-01 B01 October 2005
Figure 10 Right Rail Assembly
Figure 11 Front Mount Features
Figure 12 Rear Mount Features
10 Installing and Removing the Optional V-Rail Kit
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions
Document 81-81316-01 B01
October 2005

Accessory Pieces 0 Besides the rail parts themselves, there are two plates included with the rail

kit. These plates are used for various rack mountings. The front cover plate is used on all rack rails. The 10-32 inside nut plate is used on the .375 inch square rail, the .280 diameter rail, and the M6 rails.
Figure 13 Front Cover Plate and 10-32 Nut Plates

Installation in a .375 Square Hole Rack

Front cover plate used on all rack rails
10-32 inside nut plate used on .375 square hole rail and .280 and M6 rails
To install the rail in a .375 square hole rack:
0
1 Identify the correct mounting holes on the vertical rail, making sure that
the selected holes are on the same level.
Installing and Removing the Optional V-Rail Kit 11
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions Document 81-81316-01 B01 October 2005
Figure 14 .375 Square Hole Rack Installation

Installation in a .280 Diameter Thru-Hole Rack

2 Mount the front cover plate to the vertical rail in the identified holes by
using 10-32 x .625 bolts in the center two holes of the plate.
3 Mount the tab of the autoloader to the upper and lower holes in the front
cover plate using 10-32 x .625 bolts.
To install the rail in a .280 diameter thru-hole rack:
0
1 Identify the correct mounting holes on the vertical rail, making sure that
the selected holes are on the same level.
12 Installing and Removing the Optional V-Rail Kit
Figure 15 .280 Diameter Thru-Hole Rack Installation
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions
Document 81-81316-01 B01
October 2005

Installation in a 10-32 Threaded Hole Rack

2 Mount the front cover plate to the vertical rail in the identified holes by
using M6 (.200”) threaded bolts in the center two holes of the plate.
Note: The upper and lower tabs of the inside plate will not enter the
holes of the rack. They will deform when secured.
3 Mount the side tab of the autoloader to the upper and lower holes in the
front cover plate using M6 (.200”) threaded bolts.
To install the rail in a 10-32 threaded hole rack:
0
1 Identify the correct mounting holes on the vertical rail, making sure that
the selected holes are on the same level.
Installing and Removing the Optional V-Rail Kit 13
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions Document 81-81316-01 B01 October 2005
Figure 16 10-32 Threaded Hole Rack Installation

Chassis-Mounted Rails

2 Mount the front cover plate to the vertical rail in the identified holes by
using 10-32 x .625 bolts in the center two holes of the plate.
3 Mount the tab of the autoloader to the upper and lower holes in the front
cover plate using 10-32 x .625 bolts.
The following illustrations show various views of the chassis-mounted rail
0
system.
14 Installing and Removing the Optional V-Rail Kit
Figure 17 Chassis Rail Parts
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions
Document 81-81316-01 B01
October 2005
Figure 18 Rail Installed on Chassis
Installing and Removing the Optional V-Rail Kit 15
Quantum SuperLoader 3 Rail Installation and Rack Mounting Instructions Document 81-81316-01 B01 October 2005
Figure 19 Close up of Chassis Rail
16 Installing and Removing the Optional V-Rail Kit
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