Page 1
Para obtener un ejemplar en Español de este
Manual del propietario, visite www.heatnglo.com.
Model:
Expression 36 (QV36A-FB)
Pour demander un exemplaire en français de ce Manuel
du propriétaire, visitez www.heatnglo.com.
R
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency , or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer’s instructions and
the manufactured home construction and safety standard, Title
24 CFR, Part 3280 or Standard for Installation in Mobile Homes,
CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
• Read, understand and follow
these instructions for safe
installation and operation.
DO NOT
DISCARD
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
1Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 2
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Quadra-Fire gas appliance
—an elegant and clean alternative to wood burning
appliances. The Quadra-Fire gas appliance you have
selected is designed to provide the utmost in safety,
reliability, and effi ciency.
As the owner of a new appliance, you’ll want to read and
carefully follow all of the instructions contained in this
Owner’s Manual. Pay special attention to all Cautions and
Warnings.
Homeowner Reference Information
This Owner’s Manual should be retained for future
reference. We suggest that you keep it with your other
important documents and product manuals.
The information contained in this Owner’s Manual, unless
Noted otherwise, applies to all models and gas control
systems.
Y our new Quadra-Fire gas appliance will give you years of
durable use and trouble-free enjoyment. Welcome to the
Quadra-Fire family of appliance products!
We recommend that you record the following pertinent
information about your appliance.
Model Name: ___________________________________________ Date purchased/installed: __________________
Serial Number: __________________________________________ Location on appliance: ____________________
Dealership purchased from: _______________________________ Dealer Phone: __________________________
Notes: _______________________________________________________________________________________
_____________________________________________________________________________________________
Listing Label Information/Location
This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States)
4593510,4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356,5341794, 5347983, 5429495,
5452708,5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485,5931661, 5941237, 594711 2,5996575,6006743, 6019099, 6048195,
6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2,
6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou
autresbrevetsamericainsetetrangersenattente).
Type of Gas
Not for use with solid fuel .
(Ne doit pas entre utilise avec un combustible solide).
Ty pe of Gas (Sorte De Gaz) :
NATURA L GAS
Gas and Electric
Information
Minimum Permissible
Approved Minimum (De Gaz) Acceptabl e 0. 0 in w. c. (Po. Col. d’eau)
Maximum Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau)
Maximum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau)
Minimum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau)
T o tal Electrical Requirements: 000V ac, 00Hz., less than 00 Ampere s
AL TI TUDE : 0-0000 FT . 0000-0000FT .
MAX. INPU T BTUH: 00,000 00,000
MIN. INPU T BTUH: 00,000 00,000
ORIFICE SIZE: #XXXXX #XXXXX
The model information regarding your specifi c appliance can be found on
the rating plate usually located in the control area of the appliance.
R
Quadra-Fire, a brand of Hearth & Home Technologies, Inc.
7571 215th Street West, Lakeville, MN 55044
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1
in the USA or CAN/CG A B149 installation codes. (Installer l’ appa re il selon les codes ou regl emen ts
lo caux ou , en l’absence de tels reglements, selon les codes d’in stallation CAN/CGA-B149.)
Gas Supply for Purpos es of Input Adjustment .
ANSI Z21X X-XXXX · CS A 2.XX-MXX · UL307B
IN CANADA
Mode l:
(Modele):
Serial
(Serie):
XXXXXXXX
XXXXXXXX
MADE IN US A
Model Number
Serial Number
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/102
Page 3
Table of Contents
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 4
E. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 4
F. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
G. Requirements for the Commonwealth of Massachusetts . . 5
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 6
D. Inspect Firebox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 8
B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . . 9
C. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . .11
5 Vent Information and Diagrams
A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
D. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 18
B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 18
C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 19
9 Gas Information
A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10 Electrical Information
A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . . . . 31
B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 31
C. IntelliFire Ignition System Wiring . . . . . . . . . . . . . . . . . . . 31
D. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 32
11 Finishing
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
12 Appliance Setup
A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 34
B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
E. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
F. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
G. Burner Removal (Only for Servicing) . . . . . . . . . . . . . . . . 38
H. Grilles and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
13 Operating Instructions
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 40
B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
C. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 42
14 Troubleshooting
A. IntelliFire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 43
7 Appliance Preparation
A. Removing Non-combustible Facing Material Assembly . . 20
B. Installing the Optional Heat-Zone-Gas Kit . . . . . . . . . . . . 20
C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 21
D. Installing Non-combustible Facing Material . . . . . . . . . . . 22
8 Installing Vent Pipe
A. Assembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Disassembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . 25
C. Installing Heat Shield and Horizontal Termination Cap . . 26
D. Installing Roof Flashing and Vertical Termination Cap . . . 27
15 Maintaining and Servicing Appliance
A. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
16 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 47
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 48
C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 54
E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Î = Contains updated information.
3Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 4
1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: QV36A-FB
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Direct Vent Gas Appliance Heater
STANDARD: ANSI Z21.88-2002 • CSA2.33-M02 • UL307B
This product is listed to ANSI standards for “Vented Gas
Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and
Recreational Vehicles”, and “Gas Fired Appliances for
Use at High Altitudes”.
NOT INTENDED FOR USE AS A PRIMAR Y HEAT SOURCE.
This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be
factored as primary heat in residential heating calculations.
Note: This installation must conform with local codes. In the
absence of local c odes you must comply w ith the National
Fuel Gas Code, ANSI Z223.1 -latest edition in the U.S.A. and
the CAN/CGA B149 Installation Codes in Canada.
B. BTU Specifi cations
Expression 36
(QV36A-FB)
(NG)
(2000-4500 FT)
(LP)
(2000-4500 FT)
US
(0-2000 FT)
CANADA
US
(0-2000 FT)
Maximum
BTUH
37,000 24,000 32
33,300 21,600 33
36,000 26,000 50
32,400 23,400 51
Input
Minimum
Input
BTUH
Orifi ce
Size
(DMS)
C. High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in
the U.S.A. and Canada.
When installing this appliance at an elevation above 2000
feet, it may be necessary to decrease the input rating
by changing the existing burner orifi ce to a smaller size.
Input rate should be reduced by 4% for each 1000 feet
above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the
heating value of the gas has been reduced, these rules
do not apply . To identify the proper orifi ce size, check with
the local gas utility.
If installing this appliance at an elevation above 4500 feet
(in Canada), check with local authorities.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
D. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnace at 750ºC, shall be considered
non-combustible materials.
E. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or other material that can ig-
nite and burn, whether fl ame proofed or not, or whether
plastered or unplastered shall be considered combustible
materials.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/104
F. Electrical Codes
NOTICE: This appliance must be electrically wired and
grounded in accordance with local codes or, in the absence
of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA
C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance
with the applicable electrical codes, when it is installed in
locations such as in bathrooms or near sinks.
Page 5
Note: The following requirements reference various
Massachuset ts and national codes not contained in this
document.
G. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7)
feet above fi nished grade in the area of the venting, in-
cluding but not limited to decks and porches, the following
requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas fi tter
shall observe that a hard wired carbon monoxide detector
with an alarm and battery back-up is installed on the fl oor
level where the gas equipment is to be installed. In addition, the installing plumber or gas fi tter shall observe that
a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of
the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services
of qualifi ed licensed professionals for the installation of
hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
fl oor level.
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equip-
ment Not Required To Be Vented” in the most current
edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure separate from the dwelling, building or structure used in
whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting
system design or venting system components with the
equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system
shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall
horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identifi es
“special venting systems”, the following requirements
shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA
720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent-
ly mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
• The referenced “special venting system” instructions
shall be included with the appliance or equipment installation instructions; and
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that system shall include a parts list and detailed installation
instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
5Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 6
2
2
Getting Started
A. Design and Installation Considerations
Quadra-Fire direct vent gas appliances are designed to
operate with all combustion air siphoned from outside of
the building and all exhaust gases expelled to the outside.
No additional outside air source is required.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdic-
tion about restrictions, installation inspection, and permits.
When planning an appliance installation, it’s necessary to
determine the following information before installing:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
C. Inspect Appliance and Components
WARNING
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
• Carefully remove the appliance and components from
the packaging.
• The vent system components and trim doors are shipped
in separate packages.
• The gas logs may be packaged separately and must be
fi eld installed.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the installation. Follow these instructions carefully during the
installation to ensure maximum safety and benefi t.
WARNING
WARNING
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Reciprocating saw Framing material
Pliers High temperature caulking material
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits (1/4 in.)
Plumb line Safety glasses
Level 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws
Manometer Voltmeter
Tape measure Noncorrosive leak check solution
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be voided
by, the following actions:
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/106
Page 7
D. Inspect Firebox
Surface cracking or crazing of fi rebrick material is normal
and expected. The following types of cracks are acceptable
and do not require replacement of the unit or the fi rebox:
• Cracks that do not propagate entirely through the
material.
• Light fracture lines or “spider-webbing” on the surface of
the material.
• Cracks that are less than 1/32 in. wide and less than 3
in. long.
• If cosmetically unacceptable, such cracks may be
repaired with the SRV-PACK service kit. See Service
Parts List.
Cracks that are unacceptable:
• Cracks greater than 1/32 in. wide and 3 in. long are at
risk of growing.
• Cracks that penetrate entirely through the firebrick
material.
Inspection for cracking should be run when the appliance
is cool. Cracks tend to close as the appliance heats up.
7Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 8
3
3
Framing and Clearances
Note:
• Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to
consider the required clearances to walls (see fi gure 3.1).
F
WARNING
Fire Risk
Provide adequate clearance:
• Around air openings
• To combustibles
• For service access
Locate appliance away from traffi c areas.
Note: For actual appliance dimensions refer to Section 16.
B
A
In addition to these framing dimensions, also reference the following sections:
• Clearances and Mantel Projections (Sections 3.C and 3.D)
• Vent Clearances and Framing (Section 6).
F
E
D
C
1/2 in.
Expression 36
(QV36A-FB)
Figure 3.1 Appliance Locations
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/108
Model A B C D E F
Inches 41-1/2 17-1/4 32 45-1/4 64 12
Millimeters 1054 439 813 1150 1626 305
Page 9
B. Constructing the Appliance Chase
A chase is a vertical boxlike structure built to enclose the
gas appliance and/or its vent system. Vertical vents that
run on the outside of a building may be, but are not required to be, installed inside a chase.
Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST
be checked.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building
envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase
should be insulated. Vapor and air infi ltration barriers
should be installed in the chase as per regional codes for
the rest of the home. Additionally, in regions where cold
air infi ltration may be an issue, the inside surfaces may be
sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling
fi restops should be caulked with high temperature caulk
to seal gaps. Gas line holes and other openings should
be caulked with high temperature caulk or stuffed with
unfaced insulation. If the appliance is being installed on a
cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
C. Mantel Projections
3 IN. MIN.
D. Clearances
Fire Risk.
Odor Risk.
• Install appliance on hard metal or wood surfaces
extending full width and depth of appliance.
• Do NOT install appliance directly on carpeting,
vinyl, tile or any combustible material other than
wood.
Fire Risk.
• Construct chase to all clearance specifi cations
in manual.
• Locate and install appliance to all clearance
specifi cations in manual.
Note: Dimensions
shown in inches.
WARNING
WARNING
4
3
2
1
1/2
5
1
2
4
6
8
23 IN.
14 IN.
Figure 3.2 Clearances to Mantels or Other Combustibles
Above Appliance
12 IN. MAX.
1 IN. MAX.
12 IN. MIN.
Figure 3.3 Clearances to Mantel Legs or Wall Projections
(Acceptable on both sides of opening.)
18 IN. MIN.
9Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 10
A
E
B
C
D
F
J
H
G
Note: Framing should be constructed of 2 X 4 lumber
or heavier. The framing headers may rest on the appliance stand-offs.
I
Clearance to Combustibles
ABCDE F GHI J
Rough
Opening
(Vent Pipe)
Inches 10 52 17-1/4 41-1/2 32-1/2 0 0 1 1/2 36
Millimeters 254 1321 438 1054 825 0 0 25 13 914
Rough
Opening
(Height)
Rough
Opening
(Depth)
NON-COMBUSTIBLE ZONE IS DEFINED BY 3 INCHES
ABOVE THE ELBOW FOR THE ENTIRE WIDTH AND
DEPTH (BEHIND THE FRONT HEADER) OF THE FIREBOX.
WALL STUD
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
Sides of
Appliance
Front of
Appliance
Figure 3.4 Clearances to Combustibles
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1010
3 IN.
Page 11
4
4
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk.
Explosion Risk.
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may
ignite.
• Restricted air fl ow affects burner operation.
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other
materials.
Failure to keep insulation or other materials
away from vent pipe may cause fi re.
Measure vertical clearances from this surface.
HORIZONTAL
OVERHANG
2 FT.
MIN.
GAS DIRECT VENT
TERMINATION CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 4.2 Minimum height from roof to lowest discharge
opening
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WALL
IS X/ 12
Figure 4.2 specifi es minimum vent heights for various
pitched roofs.
6in.(minimum)upto20in.
AB
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Measure horizontal clearances from this surface.
(See Figure 4.4 for specifi c clearances)
Figure 4.1
Gas, Wood or Fuel Oil
Termination Cap
B
A*
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the
decorative cap cover.
In a staggered installation with both gas and wood terminations, the
**
wood termination cap must be higher than the gas termination cap.
Figure 4.3 Multiple Vertical Termination
11Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 12
O
V
N
P
E
C
V
B
J
V
B
V
i
D
V
A
V
B
V
A
F
U.S
(3 FT.)
M
G
X
V
H or i
R
Q
(See Note 2)
Measure vertical clearances from this surface.
T
S
S
Electrical
V
Service
V
D*
V
Measure horizontal clearances from this surface.
= VENT TERMINAL
V
X
A = 12 inches.................clearances above grade, veranda,
(See Note 1)
porch, deck or balcony
B = 12 inches.................clearances to window or door
that may be opened, or to permanently closed window. (Glass)
C = 18 inches.................vertical clearance to unventilated
soffi t or to ventilated soffi t located
above the terminal
30 inches .................for vinyl clad soffi ts and below
electrical service
D = 9 inches...................clearance to outside corner
E = 6 inches...................clearance to inside corner
F = 3 ft. (Canada) ..........not to be installed above a gas
meter/regulator assembly within 3
feet (90 cm) horizontally from the
center-line of the regulator
G = 3 ft ...........................clearance to gas service regulator
vent outlet
H = 9 inches (U.S.A.)
12 inches (Canada) clearance to non-mechanical
(See Note 2)
air supply inlet to building or the
combustion air inlet to any other
appliance
i = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (pow-
(See Note 2)
** a vent shall not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both
dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on a
minimum of 2 sides beneath the fl oor, or meets Note 2.
Note 1: On private property where termination is less than 7 feet above a
sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap
shield is suggested. (See vents components page)
Note 2: T ermination in a covered alcove space (spaces open only on one
side and with an overhang) are permitted with the dimensions specifi ed
for vinyl or non-vinyl siding and soffi ts. 1. There must be 3 feet minimum
between termination caps. 2. All mechanical air intakes within 10 feet
of a termination cap must be a minimum of 3 feet below the termination
cap. 3. All gravity air intakes within 3 feet of a termination cap must be
a minimum of 1 foot below the termination cap.
Figure 4.4 Minimum Clearances for Termination
ered) air supply inlet
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1012
= AIR SUPPLY INLET
= AREA WHERE TERMINAL IS NOT PERMITTED
J** = 7 ft. ......................... clearance above paved
(See Note 1)
sidewalk or a paved driveway
located on public property
K = 6 inches................. clearance from sides of electri-
(See Note 5)
cal service
L = 12 inches................ clearance above electrical
(See Note 5)
service
Covered Alcove Applications
M*** = 18 inches .............clearance under veranda, porch,
42 inches ......... vinyl
N = 6 inches ........... non-vinyl sidewalls
12 inches ......... vinyl sidewalls
O = 18 inches ......... non-vinyl soffi t and overhang
42 inches ......... vinyl soffi t and overhang
P = 8 ft.
1 cap 3 feet 2 x Q
2 caps 6 feet 1 x Q
3 caps 9 feet 2/3 x Q
4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
Note 3: Local codes or regulations may require different
clearances.
Note 4: Termination caps may be hot. Consider their proximity to
doors or other traffi c areas.
Note 5: Location of the vent termination must not interfere with
access to the electrical service.
In the U.S and Canada: Vent system termination is NOT permitted
in screened porches.
Vent system termination is permitted in porch areas with two or more
sides open. You must follow all side walls, overhang and ground
clearances as stated in the instructions.
Heat & Glo assumes no responsibility for the improper performance
of the appliance when the venting system does not meet these
requirements.
deck, balcony or overhang
Q
MIN
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
Page 13
5
5
Vent Information and Diagrams
A. Vent Table Key
The abbreviations listed in this vent table key are used in
the vent diagrams.
Symbol Description
V
First section (closest to appliance) of vertical length
1
Vertical
V
H
H
Second section of vertical length
2
First section (closest to appliance) of horizontal length
1
Second section of horizontal length
2
WARNING
Fire Hazard.
Explosion Risk.
Asphyxiation Risk.
Do NOT connect this gas appliance to a chimney
fl ue serving a separate solid-fuel or gas burning
appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance.
May impair safe operation of this appliance or
other appliances connected to the fl ue.
B. Use of Elbows
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to these specifi cations.
• Appliance performance will suffer if specifi cations are not
followed.
12 in.
8-1/2 in.
8-1/2 in.
Horizontal
Figure 5.1
C. Measuring Standards
Vertical and horizontal measurements listed in the vent
diagrams were made using the following standards.
1. Pipe measurements are shown using the effective length
of pipe (see Figure 5.2).
2. Measurements are made from the appliance outer wrap,
not from the standoffs.
3. Horizontal terminations are measured to the outside
mounting surface (fl ange of termination cap) (see
Figure 4.1).
4. Vertical terminations are measured to bottom of termination cap.
5. Horizontal pipe installed level with no rise.
Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the
vertical aspect and the run for the horizontal aspect (see
Figure 5.1).
Two 45º elbows may be used in place of one 90º elbow . On
45º runs, one foot of diagonal is equal to 8-1/2 (216 mm)
inches horizontal run and 8-1/2 (216 mm) inches vertical
run. A length of straight pipe is allowed between two 45º
elbows (see Figure 5.1).
Effective
Height/Length
DVP12MI 3 to 12 76 to 305
DVP24MI 3 to 24 76 to 610
Figure 5.2 DVP Pipe Effective Length
Pipe
DVP4 4 102
DVP6 6 152
DVP12 12 305
DVP24 24 610
DVP36 36 914
DVP48 48 1219
DVP6A 3 to 6 76 to 152
DVP12A 3 to 12 76 to 305
Effective Length
Inches Millimeters
13Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 14
D. Vent Diagrams
Fire Risk. Explosion Risk.
Do NOT pack insulation or other combustibles between ceiling fi restops.
• ALWAYS maintain specifi ed clearances around venting and fi restop systems.
• Install wall shield and ceiling fi restops as specifi ed.
Failure to keep insulation or other material away from vent pipe may cause fi re.
1. Top Vent - Horizontal Termination
WARNING
One Elbow
Figure 5.3
Two Elbows
H
1
Note: Must have a 12 inches minimum
vertical vent before attaching a 90° elbow
to the unit.
H
2
V1 Minimum H1 Maximum
1 ft. 305 mm 3 ft 924 mm
2-1/2 ft. 762 mm 6 ft 1.8 m
3-1/2 ft. 1.7 m 9 ft 2.7 m
4 ft. 1.2 m 10 ft 3.1 m
4-1/2 ft. 1.4 m 12 ft 3.7 m
5-1/2 ft. 1.7 m 15 ft 4.6 m
6-1/2 ft. 2 m 18 ft 5.5 m
V
1
7-1/2 ft. 2.3 m 21 ft 6.4 m
H
= 21 ft. (6.4 m) Maximum
1
= 40 ft. (12.2 m) Maximum
V
1
V1 + H1 = 30 ft. (9.1 m) Maximum*
Note: Must have a 12 inch minimum
vertical vent before attaching a 90° elbow
to the unit.
* If the horizontal component is less than
5 feet then the total vent run can be
extended to 40 feet.
V1 Minimum H1 + H2 Maximum
1 ft. 305 mm 3 ft 924 mm
2-1/2 ft. 762 mm 6 ft 1.8 m
3-1/2 ft. 1.7 m 9 ft 2.7 m
4 ft. 1.2 m 10 ft 3.1 m
4-1/2 ft. 1.4 m 12 ft 3.7 m
5-1/2 ft. 1.7 m 15 ft 4.6 m
6-1/2 ft. 2 m 18 ft 5.5 m
7-1/2 ft. 2.3 m 21 ft 6.4 m
V
= 40 ft. (12.2 m) Maximum
1
H1 + H2 = 21 ft. (6.4 m) Maximum
+ H1 + H2= 30 ft. (9.1 m) Maximum*
V
V
1
H
1
1
* If the horizontal component is less than
5 feet then the total vent run can be
extended to 40 feet.
INSTALLED
HORIZONTALLY
Figure 5.4
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1014
Page 15
1. Top Vent - Horizontal Termination - (continued)
Three Elbows
VT Min. HT Max.
1 ft. 6 in. 3 ft.
2 ft. 6 in. 6 ft.
3 ft. 6 in. 9 ft.
4 ft. 10 ft.
4 ft. 6 in. 12 ft.
5 ft. 6 in. 15 ft.
6 ft. 6 in. 18 ft.
7 ft. 6 in. 21 ft.
= 21 ft. Max
H
T
V
= 40 ft. Max
T
VT + HT = 30 ft. Max*
H
Note: A section of vert ic al pipe (12 inches minimum)
MUST be installed prior to attaching a 90° elbow.
* If the horizontal component is less than
5 feet then the total vent run can be
extended to 40 feet.
T
H
V
T
V
2
2
H
1
V
1
Figure 5.5
15Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 16
2. Top Vent - Vertical Termination
No Elbow
Figure 5.6
V1 = 40 ft. Max. (12.2 m)
V
1
Two Elbows
Note: A section of vert ic al pipe (12 inches minimum)
MUST be installed prior to attaching a 90° elbow.
V
T
H
T
V
Min. HT Max.
T
1 ft. 6 in. 3 ft.
2 ft. 6 in. 6 ft.
3 ft. 6 in. 9 ft.
4 ft. 10 ft.
4 ft. 6 in. 12 ft.
5 ft. 6 in. 15 ft.
6 ft. 6 in. 18 ft.
7 ft. 6 in. 21 ft.
= 21 ft. Max
H
T
VT = 40 ft. Max
+ HT = 30 ft. Max*
V
T
* If the horizontal component is less than
5 feet then the total vent run can be
extended to 40 feet.
Figure 5.7
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1016
Page 17
2. Top Vent - Vertical Termination - (continued)
Three Elbows
Note: A section of vert ic al pipe (12 inches minimum)
MUST be installed prior to attaching a 90° elbow.
VT Min. HT Max.
1 ft. 6 in. 3 ft.
2 ft. 6 in. 6 ft.
3 ft. 6 in. 9 ft.
4 ft. 10 ft.
4 ft. 6 in. 12 ft.
5 ft. 6 in. 15 ft.
6 ft. 6 in. 18 ft.
7 ft. 6 in. 21 ft.
H
= 21 ft. Max
T
V
= 40 ft. Max
T
VT + HT = 30 ft. Max*
* If the horizontal component is less than
5 feet then the total vent run can be
extended to 40 feet.
V
2
V
T
H
T
H
1
H
2
V
1
INSTALLED
HORIZONTALLY
Figure 5.8
17Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 18
6
6
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or
other materials.
Failure to keep insulation or other materials
away from vent pipe may cause fi re.
3 in. TOP
CLEARANCE
1 in. CLEARANCE
AROUND VERTICAL
SECTIONS
1 in. SIDE AND
BOTTOM CLEARANCE
B. Wall Penetration Framing
Combustible Wall Penetration
Frame a hole in a combustible wall for an interior wall
shield fi restop, (Figure 6.2) whenever a wall is penetrated.
Use same size framing materials as those used in the wall
construction. The wall shield fi restop maintains minimum
clearances and prevents cold air infi ltration.
Non-Combustible Wall Penetration
If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one
inch greater than the pipe is acceptable.
Whenever a non-combustible wall is penetrated, the wall
shield fi restop is only required on one side and no heat
shield is necessary.
If your local inspector requires the wall shield fi restop on
both sides, then both wall shield fi restops must have a heat
shield attached to them.
Figure 6.1 Pipe Clearances
Note: The top standoff is fl at on top of the unit for shipping
purposes. The t wo pieces should be folded up as shown
and connected tog ether by interlocking tabs and slots on
each piece.
VENT FRAMING HOLE*
(Do NOT pack with
Insulation)
53-3/4 in.
1365 mm
54-3/4 in.
1391 mm
* Shows center of vent framing hole for top venting.
The center of the hole is one (1) inch (25.4 mm)
above the center of the horizontal vent pipe.
Figure 6.2 Exterior Wall Hole
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1018
Page 19
C. Vertical Penetration Framing
WARNING
Fire Hazard
Keep loose materials or blown
insulation from touching the
vent pipe.
• National building codes recommend
using attic shield to keep loose materials/
blown insulation from contacting vent.
• Hearth & Home Technologies requires
the use of an attic shield.
Installing the Ceiling Firestop
• Frame an opening 10 inches by 10 inches
whenever the vent system penetrates a
ceiling/fl oor (see Figure 6.3).
• Frame the area with the same sized
lumber as used in ceiling/fl oor joist.
• When installing a top vent vertical
termination appliance the hole should be
directly above the appliance, unless the
fl ue is offset.
• Do not pack insulation around the vent.
Insulation must be kept away from the
pipe.
ATTIC ABOVE
10 IN. (254 MM)
10 IN.
(254 MM)
HOLE SHOULD MEASURE
10 IN. X 10 IN.
(254 MM X 254 MM)
INSIDE TO INSIDE
Installing Attic Shield
Note: An additional ceiling fi restop is not
required if attic shield is used.
• Frame opening for attic shield.
• Attic shield may be installed above or
below ceiling (see Figure 6.4).
• Secure with three fasteners on each
side.
• Fold tabs at top of attic shield in toward
vent pipe. Tabs must keep vent pipe
centered within shield.
• Field construct additional shield height if
insulation is deeper than height of attic
shield.
Figure 6.3
BEND TABS IN
AROUND PIPE
3 FASTENERS
ATTIC SHIELD INSTALLED
BELOW CEILING
Figure 6.4 Installing the Attic Shield
PER SIDE
ATTIC SHIELD INSTALLED
ABOVE CEILING
19Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 20
7
7
Appliance Preparation
A. Removing Non-combustible Facing Mate-
rial Assembly
The non-combustible assembly is located on the back
side of appliance.
CAUTION
Handle with care
• Non-combustible material may be damaged if dropped.
CUT LINE
BEND TABS UP
• Hold non-combustible pieces in place.
• Remove and save two screws from upper bracket.
• Remove non-combustible pieces.
• Remove and save three screws from lower bracket.
• Discard brackets.
• Replace screws in holes where brackets were attached
to appliance.
B. Installing the Optional Heat-Zone-Gas Kit
Before installing fi nishing materials, use these instructions to
attach the Heat-Zone-Gas kit to the top of the QV36A-FB.
CAUTION
Sharp Edges
• Wear protective gloves and safety
glasses during installation.
1. Remove the four screws that attach the Heat Zone
Cover Plate to the top of the appliance.
Figure 7.2. Bend Tabs and Cut Insulation.
3. Discard the Heat Zone cover plate and insulation
piece that was cut out. See Figure 7.3. With a selftapping screw or drill bit, drill out the three holes on the
cover plate of the appliance. This will make it easier to
mount the Heat-Zone-Gas collar.
COVER PLATE HOLES
REMOVE SCREWS
Figure 7.1. Remove Screws.
2. Bend the four pre-cut tabs up to expose the top of the
appliance. Place the Heat Zone cover plate on the
insulation inside the unit centered between the three
pre-cut tabs that are the same size as shown in Figure
7.2. Use the Heat Zone cover plate as a template and
cut around it carefully with a utility knife.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1020
Figure 7.3.
4. Remove the four screws securing the cover plate to
the inside of the appliance and discard them along
with the cover plate. See Figure 7.4.
Figure 7.4.
Page 21
5. Attach the collar that is included with the Heat-ZoneGas Kit.
Figure 7.5. Heat-Zone-Gas Collar Installed.
6. Attach the insulated fl ex that is included in the Heat-
Zone-Gas kit with the provided hose clamp.
C. Securing and Leveling the Appliance
WARNING
Fire Risk.
• Prevent contact with sagging, loose insulation.
• Do NOT install against combustible materials
such as exposed insulation, plastic and insulation
backer.
The diagram shows how to properly position, level, and
secure the appliance (see Figure 7.8). Nailing tabs are provided to secure the appliance to the framing members.
• Venting - refer to V ent Clearances and Framing (Section
6) for hole location.
• Place the appliance into position.
• Level the appliance from side to side and front to back.
• Shim the appliance as necessary . It is acceptable to use
wood shims.
• Bend out nailing tabs on each side.
• Keep nailing tabs fl ush with the framing.
• Secure the appliance to the framing by using nails or
screws through the nailing tabs.
Figure 7.6. Install Insulated Flex.
7. Close the top of the appliance by bending the four precut tabs back to their original orientation as shown in
Figure 7.7.
WARNING
Fire Risk.
• ALWAYS maintain specifi ed
clearances around the appliance.
• Do NOT notch into the framing around the appliance spacers.
Failure to keep insulation, framing or other material away from
the appliance may cause fi re.
COVER PLATES
Figure 7.7. Bend Pre-cut Tabs Down.
STEEL BACK
SUPPORT
Figure 7.8 Proper positioning, leveling and securing of an
appliance
21Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 22
NON-COMBUSTIBLE
FACING MATERIAL
(SUPPLIED ATTACHED
TO BACK OF APPLIANCE).
APPLY FASTENERS FROM
FASTENER PACKET IN
THESE AREAS
Figure 7.9 Attaching Non-combustible Facing Material
STEEL BACK SUPPORT
(SUPPLIED ATTACHED TO
TOP OF APPLIANCE).
D. Installing Non-combustible Facing Material
WARNING
Fire Risk.
• Follow these instructions exactly.
• Facing materials must be installed properly to
prevent fi re.
• No materials may be substituted without
authorization by Hearth & Home Technologies.
• Center and attach two top boards to the framing
members. See Figure 7.10.
• Use fasteners from fastener packet (in manual bag) in
shaded areas.
• Use regular sheetrock screws in non-shaded areas.
• Use a wet or dry towel or soft brush to remove dust or
dirt from facing material.
• Apply a non-combustible adhesive to attach tile,
stone or other non-combustible fi nishing materials per
manufacturer’s instructions.
44 in.
1117 mm
Non-combustible
Zone
Figure 7.10 Complete Installation of Non-combustible
Facing Material
18-1/4 in.
463 mm
34-5/8 in.
879 mm
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1022
Page 23
8
8
Installing Vent Pipe
A. Assembly of Vent Sections
WARNING
Do not mix pipe, fi ttings or joining
methods from different manufacturers.
WARNING
Fire Risk
Exhaust Fumes Risk
Impaired Performance of Appliance
• Overlap pipe slip sections at least 1-1/2
inches.
• Use pilot holes for screws.
• Screws must not exceed one inch long.
• Pipe may separate if not properly joined.
Attaching Vent to the Firebox Assembly
T o attach the fi rst pipe section to the collars, slide the male
end of the inner vent of the pipe section over the inner collar
on the fi rebox assembly. At the same time, slide the outer
fl ue over the outer collar on the appliance. Push the pipe
section into the appliance collar until all the lances (see
Figure 8.2) have snapped in place. Tug slightly on the section to confi rm it has completely locked into place.
Make sure that the fi berglass rope ring supplied in the
manual bag seals between the fi rst vent component and
the outer appliance wrap (see Figure 8.1)
Assembling Pipe Sections
Insert the inner fl ue of section A into the fl ared inner fl ue of
section B.
Start the outer fl ue of section A over the outer fl ue of section
B (see Figure 8.3). Note: The end of the pipe sections with
the lances/tabs on it will face towards the appliance. Once
both inner and outer fl ues are started, press section A onto
section B fi rmly until all lances have snapped into place.
Check to make sure they have snapped together (see Figure 8.4) and the seams are not aligned (see Figure 8.5).
Tug slightly on section A to confi rm it has completely locked
into place. It is acceptable to use screws no longer than
1 inch to hold outer pipe sections together. If predrilling
holes, do NOT penetrate inner pipe.
For 90° and 45° elbows that are changing the vent direction
from horizontal to vertical, one screw minimum should be
put in the outer fl ue at the horizontal elbow joint to prevent
the elbow from rotating. Use screws no longer than 1 inch.
If predrilling screw holes, do NOT penetrate inner pipe.
FIRST VENT COMPONENT
FIBERGLASS ROPE RING
Commercial, Multi-family (Multi-level exceeding two
stories), & High-Rise Applications
For Installation into Commercial, multi-family (multi-level exceeding two stories) or high-rise applications: All pipe joints
must be sealed with high temperature silicone, including the
slip section that connects directly to the horizontal termination cap.
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections. See Figure 8.2
• Only outer pipes are sealed. Do not seal the inner fl ue.
All unit collar, pipe, slip section, elbow and cap outer fl ues
shall be sealed in this manner, unless otherwise stated.
Note: The end of the pipe sections with the lances/tabs on
it will face toward the appliance.
WARNING
Fire Risk
Explosion Risk
If slip section seals are broken during the
removal of the termination cap, gas will leak and
a fi re or explosion may occur.
Do not break silicone seals on slip sections.
Figure 8.1 Fiberglass Rope Ring
High Temperature Silicone Sealant
Commercial, Multi-family (multi-level exceeding two
stories), or High-rise Applications only
Figure 8.2 Lances
23Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 24
A
B
Figure 8.3
Note: Make sure that the seams are not aligned to prevent
unintentional disconnection.
Figure 8.4
Assembling DVP-12A Slip Sections
The outer fl ue of the slip section should slide over the outer
fl ue of the pipe section and into (inner fl ue) the last pipe
section (see Figure 8.7) .
Slide together to the desired length, making sure that a
1-1/2 inch outer fl ue overlap is maintained between the
pipe section and slip section.
The pipe and slip section need to be secured by driving
two screws through the overlapping portions of the outer
fl ues using the pilot holes (see Figure 8.8).
This will secure the slip section to the desired length and
prevent it from separating. The slip section can then be
attached to the next pipe section.
If the slip section is too long, the inner and outer fl ues of
the slip section can be cut to the desired length.
Cut from this end
(outer)
CORRECT
Figure 8.5 Seams
INCORRECT
Assembling Minimum Installations (MI) Sections
MI sections are non-unitized so that they can be cut to a
certain length. Cut these sections to length from the nonexpanded end (see Figure 8.6).
They can then be attached by fi rst connecting the expanded
end of the MI inner fl ue with the inner pipe from the adjacent
pipe section and securing with three screws. The expanded
portion of the MI inner fl ue must overlap completely with
the unexpanded end of the adjacent pipe section.
(inner)
Figure 8.6
Figure 8.7 Slip Section Pilot Holes
Cut from this end
Pilot hole
The outer fl ue can then be inserted into the adjacent outer
fl ue expanded end and attached to the next pipe section
with three screws. The other end of the MI pipe section can
then be attached by fi tting another pipe section to it and
snapping it together, as normal.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1024
Figure 8.8 Screws into Slip Section
Page 25
Securing the Vent Sections
Vertical Sections
Vertical sections of pipe must be supported every 8 feet
after the 25 foot maximum unsupported rise. The vent support or plumber’s strap (spaced 120° apart) may be used
to do this (see Figure 8.9).
B. Disassembly of Vent Sections
T o disassemble any two pieces of pipe, rotate either section
(see Figure 8.1 1), so that the seams on both pipe sections
are aligned (see Figure 8.12). They can then be carefully
pulled apart.
Horizontal Sections
Horizontal sections of vent must be supported every 5 feet
with a vent support or plumber’s strap.
Figure 8.9 Securing Vertical Pipe Sections
WARNING
Fire Risk.
Explosion Risk.
Combustion Fume Risk.
Use vent run supports per installation
instructions.
Connect vent sections per installation
instructions.
• Maintain all clearances to combustibles.
• Do NOT allow vent to sag below
connection point to appliance.
Improper support may allow vent to sag or separate.
Figure 8.10 Securing Horizontal Pipe Sections
Figure 8.11 Rotate Seams for Disassembly
Figure 8.12 Align and Disassemble Vent Sections
25Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 26
C. Installing Heat Shield and Horizontal Termination Cap
Installing the Horizontal Termination Cap
WARNING
Fire Hazard
Impaired performance of appliance
• Telescoping flue section of termination cap
MUST be used when connecting pipe section
to termination cap.
• Maintain a 1-1/2 inch minimum overlap on
telescoping fl ue section of termination cap.
Vent termination must not be recessed in the wall. Siding
may be brought to the edge of the cap base.
Flash and seal as appropriate for siding material at outside
edges of cap.
When installing a horizontal termination cap, follow the cap
location guidelines as prescribed by current ANSI Z223.1
and CAN/CGA-B149 installation codes.
WARNING
WARNING
Fire Risk
Exhaust Fumes Risk
Impaired Performance of Appliance
• Overlap pipe slip sections at least 1-1/2 inches.
• Use pilot holes for screws.
• Screws must not exceed 1 inch long.
• Pipe may separate if not properly joined.
Heat Shield Requirements for Horizontal Termination
For all horizontally vented appliances, a heat shield MUST
be placed one inch above the top of the vent between the
wall shield fi restop and the base of the termination cap.
There are two sections of the heat shield. One section
is factory-attached to the wall shield fi restop. The other
section is factory-attached to the cap. See Figure 8.13.
If the wall thickness does not allow the required 1-1/2 inch
(38 mm) heat shield overlap when installed, an extended
heat shield (DVP-HSM-B) must be used.
Important Notice: Heat shields may not be fi eld constructed.
Burn Risk
• Local codes may require installation of a cap
shield to prevent anything or anyone from
touching the hot cap.
HEAT SHIELD OR
EXTENDED
HEAT SHIELD
WALL SHIELD FIRESTOP
INNER VENT
INTERIOR
OUTER VENT
HEAT SHIELD EXTENSION NOT SHOWN.
Figure 8.13 Venting through the Wall
SHEATHING
REAR VENT
HEAT SHIELD
1-1/2 IN. (38 MM) MIN.
OVERLAP
EXTERIOR
The extended heat shield (DVP-HSM-B) may need to
be cut to length. You will attach the cut heat shield to
the existing cap heat shield or wall shield fi restop heat
shield (refer to Figure 8.13) using the supplied screws.
You MUST maintain a 1-1/2 in. (38 mm) overlap of the
extended heat shield and the existing shields (both ends
of the heat shield). The small leg on the extended heat
shield should rest on the top of the vent (pipe section) to
properly space it from the pipe section.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1026
NOTE: Where required, an exterior wall fl ashing is available.
When penetrating a brick wall, a brick extension kit is available
for framing the brick.
Page 27
D. Installing Roof Flashing and Vertical Ter-
mination Cap
For installation of vertical termination cap see minimum
vent heights for various pitched roofs (see Figure 8.14).
HORIZONTAL
OVERHANG
2 FT.
MIN.
GAS DIRECT VENT
TERMINATION CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12........................................1.0*
Over 6/12 to 7/12 ............................1.25*
Over 7/12 to 8/12 ..............................1.5*
Over 8/12 to 9/12 ..............................2.0*
Over 9/12 to 10/12 ............................. 2.5
Over 10/12 to 11/12 ......................... 3.25
Over 11/12 to 12/12 ........................... 4.0
Over 12/12 to 14/12 ........................... 5.0
Over 14/12 to 16/12 ........................... 6.0
Over 16/12 to 18/12 ........................... 7.0
Over 18/12 to 20/12 ........................... 7.5
Over 20/12 to 21/12 ........................... 8.0
* 3 foot minimum in snow regions
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
IS X/ 12
VERTICAL
WALL
Caulk the gap between the roof fl ashing and the outside
diameter of the pipe. Also caulk the perimeter of fl ashing
that contacts roof surface as shown in Figure 8.16.
To attach the vertical termination cap, slide the inner collar of the cap into the inner fl ue of the pipe section and
place the outer collar of the cap over the outer fl ue of the
pipe section.
Secure with three screws into the outer fl ue. Secure the cap
by driving the three self-tapping screws (supplied) through
the pilot holes in the outer collar of the cap into the outer
fl ue of the pipe (see Figure 8.15).
TERMINATION CAP
(1 of 3)
STORM
COLLAR
SCREWS
CAULK
Figure 8.15
Figure 8.14 Minimum height from roof to lowest discharge
opening
WARNING
Fire Risk.
Explosion Risk.
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may
ignite.
• Restricted air fl ow affects burner operation.
CAULK
Figure 8.16
27Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 28
Assembling and Installing Storm Collar
CAUTION
Sharp Edges
• Wear protective gloves and safety
glasses during installation.
Connect both halves of the storm collar with two screws
(see Figure 8.17).
Wrap the storm collar around the exposed pipe section
and align brackets. Insert a bolt (provided) through the
brackets and tighten nut to complete storm collar assembly (see Figure 8.18).
Slide the assembled storm collar down the pipe section
until it rests on the roof fl ashing.
Caulk around the top of the storm collar (see Figure 8.15).
Figure 8.18 Assembling the Storm Collar Around the Pipe
Figure 8.17 Assembling the Storm Collar
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1028
Page 29
9
9
Gas Information
A. Fuel Conversions
Before making gas connections ensure that appliance being installed is compatible with the available gas type.
Any natural or propane gas conversions necessary to
meet the appliance and locality needs must be made by
a qualifi ed technician using Hearth & Home Technologies
specifi ed and approved parts.
B. Gas Pressures
Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to
be made following NFPA54.
WARNING
Fire Risk.
Explosion Hazard.
High pressure will damage valve.
• Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
• Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
C. Gas Connection
Note: Have the gas supply line installed in accordance
with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a qualifi ed installer
approved and/or licensed as required by the locality. (In
the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter).
Note: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm) T-handle manual shut-of f valve and
fl exible gas connector are connected to the 1/2 inch (13 mm)
control valve inlet.
• If substituting for these components, please consult
local codes for compliance.
Refer to Reference Section 16 for location of gas line
access in appliance.
Note: Gas line may be run from either side of the appliance
provided the hole in th e outer w rap d oe s NOT exceed 2-1/2
inches in diameter and does not penetrate the fi rebox.
WARNING
WARNING
Verify inlet pressures.
• High pressure may cause overfi re condition.
• Low pressure may cause explosion.
• Verify minimum pressures when other
household gas appliances are operating.
Install regulator upstream of valve if line
pressure is greater than 1/2 psig.
Pressure requirements for appliance are shown in the
table below. Minimum pressures must be met when other
household gas appliances are operating.
Pressure Natural Gas Propane
Minimum inlet pressure
Maximum inlet gas pressure
Manifold pressure
5.0 inches
w.c.
14.0 inches
w.c.
3.5 inches
w.c.
11.0 inches
w.c.
14.0 inches
w.c.
10.0 inches
w.c.
Gas Leak Risk
• Support control when attaching pipe to
prevent bending gas line.
Note: The gap between supply piping and gas access hole
may be caulked with high temperature c aulk o r stu ffed with
non-combustible, unfaced insulation to prevent cold air
infi ltration.
29Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 30
• Ensure that gas line does not come in contact with outer
wrap of appliance. Follow local codes.
• Incoming gas line should be piped into the valve
compartment and connected to the 1/2 inch connection
on the manual shutoff valve.
WARNING
Fire or Explosion Hazard
• Gas buildup during line purge may ignite.
• Purge should be performed by qualifi ed technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as
sparks or open fl ames.
• A small amount of air will be in the gas supply lines.
When fi rst lighting appliance it will take a short time for
air to purge from lines. When purging is complete the
appliance will light and operate normally.
WARNING
CHECK FOR GAS LEAKS
Explosion Risk
Fire Risk
Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
• After the gas line installation is complete, all
connections must be tightened and checked
for leaks with a commercially-available,
non-corrosive leak check solution. Be sure
to rinse off all leak check solution following
testing.
Fittings and connections may have loosened
during shipping and handling.
HIGH AL TITUDE INST ALLATIONS
U.L. Listed gas appliances are tested and approved without
requiring changes for elevations from 0 to 2000 feet in the
U.S.A. and Canada.
When installing this appliance at an elevation above 2000 feet,
it may be necessary to decrease the input rating by changing
the existing burner orifi ce to a smaller size. Input rate should
be reduced by 4% for each 1000 feet above a 2000 foot
elevation in the U.S.A., or 10% for elevations between 2000
and 4500 feet in Canada. If the heating value of the gas has
been reduced, these rules do not apply . T o identify the proper
orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in
Canada), check with local authorities.
WARNING
Fire hazard.
Do NOT change the valve settings.
• This valve has been preset at the factory.
• Changing valve settings may result in fi re
hazard or bodily injury.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1030
Page 31
10
10
Electrical Information
A. Recommendation for Wire
This appliance requires 110-120 VAC be wired to the
junction box either for use of optional accessories or for
proper operation of the appliance.
Note: This appliance must be electrically wired and grounded
in accordance with local codes or, in the absence of local
codes, with National Electric Code ANSI/NFPA 70-latest
edition or the Canadian Electric Code, CSA C221.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in
compliance with the applicable electrical codes, when it is
installed in locations such as in bathrooms or near sinks.
B. Connecting to the Appliance
WARNING
Wire 110V to electrical junction box.
Do NOT wire 110V to valve.
Do NOT wire 110V to wall switch.
• Incorrect wiring will damage millivolt valves.
• Uninterrupted or continuous power is required
at all times in IPI system EXCEPT when using
battery back-up.
• Incorrect wiring will override IPI safety lockout and may
cause explosion.
C. IntelliFire Ignition System Wiring
This appliance requires a 1 10 V AC supply to the appliance
junction box for operation. A wiring diagram is shown in
Figure 10.1.
This appliance is equipped with an IntelliFire control valve
which operates on a 3 volt system.
This appliance is supplied with a battery pack and a 3 volt
AC transformer, which requires the installation of the supplied junction box. It is highly recommended that the junction box be installed at this time to avoid reconstruction.
The battery pack requires two D cell batteries (not included). Batteries cannot be placed in the battery pack while
using the 3 volt AC transformer. Conversely, the transformer must be unplugged if the battery pack is used.
CAUTION
Battery polarity must be correct or module damage will
occur.
WIRES WITH LABEL “FOR USE WITH REMOTE OR WALL SWITCH ONLY”
(LOCATED UNDER FIREPLACE)
ORANGE
IPI
VALVE
FLAME
SOLENOID
ADAPTER WIRES
GROUND
BLACK
RED
(FEMALE/MALE)
FIREBOX LIGHTS
BLACK
WHITE
GROUND
CONTINUOUS
110VAC
SUPPLY
GREEN
IPI
MODULE
RED
(MALE/FEMALE)
FLAME ON
FLAME HIGH/LOW
Figure 10.1 IntelliFire Pilot Ignition (IPI) Wiring Diagram
1
2
3
4
5
6
7
8
RED
RED
AC
PLUG
BROWN
BROWN
3V DC
AUX
CONNECTION
HOT
NEUTRAL
BLACK
IPI PILOT
BLACK
TRANS
RED
BLACK
BROWN
BROWN
RED
BLACK
ORANGE
ORANGE
BLACK
GROUND
PIGTAIL
GREEN
REM/AUX
BATTERIES
BATTERY
RED
FAN
YELLOW (HNG)
WHITE (HTL)
G Y R
RED
GREEN
YELLOW
YELLOW
FAN THERMOSTAT
REAR VIEW
RYG
FRONT VIEW
FACTORY
CONNECTED
TOGETHER
FAN
CONNECTION
Note 1: Ignition module, valve, pilot
and wall switch operate on 3 volts.
Note 2: Plug QWSK-MLT wall switch
kit into the REM/AUX outlet o n the
junction box.
31Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 32
Optional Accessories Requirements
Wiring for optional accessories should be done now to
avoid reconstruction.
D. Junction Box Installation
If the box is being wired from the OUTSIDE of the appliance:
CAUTION
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
WARNING
Shock hazard.
• Replace damaged wire with type 105º C rated
wire.
• Wire must have high temperature insulation.
Wall Switch
This appliance comes with a QWSK-MLT wall switch kit
to control all the functions of the appliance. The wiring
instructions are included in the manual bag as a separate
addendum and included with the wall switch kit. Follow
the instructions to install the wall switch kit.
This appliance has standard fi rebox lighting. The 20 watt
halogen bulbs are not factory installed. The lights are accessible from under the fi rebox in the valve area.
To Replace a Light Bulb:
The lights are shipped in boxes in the light enclosures.
Reach behind the valve and locate the light boxes. Cut
the rubber band and slide out the back of the light box.
Remove the light bulb from the box and install it in the
socket. Replace the back of the enclosure.
• Remove the cover plate located on the outer shell - right
side (see Figure 10.3).
• Install the supplied Romex™ connector in the cover
plate.
• Feed the necessary length of wire through the
connector.
• Make all necessary wire connections and reattach the
cover plate to the outer shell.
If the box is being wired from the INSIDE of the appliance:
• Remove the screw attaching the junction box/receptacle
to the outer shell, rotate the junction box inward to
disengage it from the outer shell (see Figure 10.3).
• Pull the electrical wires from outside the appliance
through this opening into the valve compartment.
• Feed the necessary length of wire through the
connector.
• Make all necessary wire connections to the junction box/
receptacle and reassemble the junction box/receptacle
to the outer shell.
Romex
Connector
14/2WG
Cover Plate
outside firebox
Figure 10.2 Light enclosure
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1032
WHT
BLK
WHT
BLK
GRN wire
inside box
Figure 10.3 Junction Box Detail
Copper
ground attached
to GRN screw with
GRN wire
Note: Do NOT wire
110VAC to wall switch.
Page 33
11
11
Finishing
A. Mantel Projections
Figure 11.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels
or other combustible projections above the top front edge
of the appliance.
3 IN. MIN.
12 IN. MAX.
23 IN.
14 IN.
Figure 11.1 Clearances to mantels or other combustibles
above appliance
1/2
Note: All measurements in inches.
Figure 11.2 Mantel leg or Wall projections
(Acceptable on both sides of opening.)
1 IN. MAX.
18 IN. MIN.
12 IN. MIN.
5
4
3
2
1
1
2
4
6
8
44 in.
1117 mm
NON-COMBUSTIBLE
ZONE
Figure 11.3 Noncombustible Facing
18-1/4 in.
463 mm
WARNING
Risk of Fire
• Non-combustible clearances
MUST be maintained.
• Sheetrock, wood or other combustibles must NOT be used
as sheathing or facing in the non-combustible zone.
• See Section 11 for proper clearances.
• See Section 1 for combustible/non-combustible defi nitions.
Facing Requirements
This appliance requires the supplied non-combustible facing material from the top of the appliance face up 18-1/4
inches and extending across from framing stud to framing
stud (see Figure 11.3).
Combustible fi nishing materials may be used along the
sides of the appliance face but may not overlap the face.
Non-combustible materials can overlap the black metal
face of the unit on the sides, top and bottom, but must never overlap or obstruct the appliance opening or louvers.
Fronts
Remington Avenue fronts are attached to the appliance
with carriage bolts and overlap the face of the appliance.
Tile or other non-combustible materials may be tucked
behind the Remington Avenue front on the top and sides.
Other front options fi t inside the appliance.
B. Facing Material
WARNING
Fire Risk.
Do NOT obstruct air inlet or outlet grilles.
Do NOT modify grilles.
• Modifying or covering grilles could cause
temperature rise and fi re hazard.
Finishing materials must not interfere with:
• Air fl ow through grilles or louvers.
• Operation of louvers or doors.
• Access for service.
WARNING
Fire Risk.
Finish all edges and fronts to clearances and
specifi cations listed in manual.
• Black metal appliance front may be covered with
noncombustible material only.
• Do NOT overlap combustible materials onto appliance front.
• Install combustible materials only up to specifi ed clearances
on top, front and side.
• Seal joints between the fi nished wall and appliance top and
sides using only a 300º F minimum sealant.
33Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 34
12
12
Appliance Setup
A. Remove Shipping Materials
Remove shipping materials from inside or underneath the
fi rebox.
B. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated
inside the fi rebox or underneath in the control cavity.
C. Accessories
Install approved accessories per instructions included
with accessories. See Service Parts List for appropriate
accessories. Refer to Section 16.
WARNING
Shock or fi re risk.
Use ONLY optional accessories approved for
this appliance.
• Using non-listed accessories voids warranty.
• Using non-listed accessories may result in a
safety hazard.
• Only Hearth & Home Technologies approved
accessories may be used safely.
D. Ember Placement
WARNING
Explosion Risk.
• Follow ember placement instructions in manual.
• Do NOT place embers directly over burner ports.
• Replace ember material annually.
Improperly placed embers interferes with proper burner
operation.
Placing the Ember Material
Ember material is shipped with this gas appliance. T o place
the ember material:
• Embers CANNOT be placed directly over ports. Care
should be taken not to cover the lighting trail of ports
(from back to front).
• When placing Glowing Embers
should be taken so that the ports are not covered. Place
the dime-size ember pieces just in front of the port trail,
but not on or in between the ports. Failure to follow
this procedure will likely cause lighting and sooting
problems.
• Place Mystic Embers on areas of base refractory away
from port holes. Use this material to give the appliance
a realistic ash bed.
• Save the remaining ember materials for use during
appliance servicing. The embers provided should be
enough for 3 to 5 applications.
®
onto the burner care
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1034
Page 35
E. Positioning the Logs
1
6
5
4
3
2
Carefully remove the logs from the packaging.
CAUTION: Logs are fragile!
Log Assembly: LOGS-2062
1
4
6
5
Carefully remove the grate from the foam supports and then remove the foam supports from
around the burner.
Place grate on the base of the fi rebox surround-
ing the burner. The grate should be centered on
the burner and pushed back until it contacts the
burner.
Figure 12.1
Figure 12.2
3
AIR
BAFFLE
2
Figure 12.3
35Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 36
LOG #1: (SRV2062-701)
1
1
2
2
1
3
Place log #1 on the back of burner. Rest log on
back of the grate. The notches located on the bottom of the log should rest over the back corners
of burner.
LOG #2: (SRV2062-702)
Place log #2 on the burner so that the bottom of
the log conforms with the contour of the burner.
The outside of the log should rest on the grate. The
front of the log will rest against the right andiron.
Figure 12.4
1
1
LOG #3: (SRV2062-703)
Place log #3 on the burner in the same way but
on the left front of the burner.
Figure 12.5
3
1
2
2
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1036
Figure 12.6
Page 37
1
LOG #4: (SRV330-706)
2
3
4
1
2
3
4
5
1
2
3
4
5
6
Nest log #4 in the cut-out area on the right side of
log #1. The thinnest “arm” of log #4 rests on top
of log #2.
1
4
LOG #5: (SRV330-704)
Place the “Y” end of log #5 against the corresponding bump on log #3. The other end of the
log should rest in the second smooth cut-out area
on top of log #1.
Figure 12.7
3
3
5
1
4
2
2
LOG #6: (SRV340-705)
Rest log #6 on the left smooth cut-out area on top
of log #1 and place the lower end on log #3. The
notch on the bottom of log #6 should rest on the
wedge shape on the end of log #3.
Figure 12.8
Figure 12.9
6
3
5
1
4
2
37Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 38
F. Glass Assembly
Wing nut
Orifi ce Holder
Shutter Sleeve
Burner Neck
Open Closed
WARNING
Handle glass doors with care.
• Inspect the gasket to ensure it is undamaged.
• Inspect the glass for cracks, chips or scratches.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door removed,
cracked, broken or scratched.
• Replace glass door assembly as a complete appliance.
Removing Glass Assembly
Unlatch the two latches at the bottom of the glass door.
Carefully pull the bottom of the door away from the unit
and lower the top tabs on the door out of the top latches
as tension is relieved.
Replacing Glass Assembly
Angle the top of the glass door in toward the appliance and
insert the tabs on top of the glass frame into the top latches.
Rotate the bottom of the glass door toward the fi rebox with
slight upward pressure. Latch the bottom spring latches
securely onto the bottom glass door tabs.
Figure 12.11
Slide the burner to the right while angling the right side of
the burner forward until the burner is free of the shutter
sleeve, then lift out burner (see Figure 12.12).
G. Burner Removal (Only for Servicing)
Loosen the shutter adjustment wing nut and move the
shutter to the closed position (see Figure 12.10).
Open Closed
Figure 12.10
Remove the air baffl e by removing the two screws at-
taching it to the burner. Remove the two screws holding
the pilot and the one screw from the front of the burner
(see Figure 12.11).
Wing nut
Figure 12.12
Using a 3/8” nut driver or wrench, remove the natural gas
orifi ce and replace it with the LP orifi ce provided in this kit
(see Figure 12.13).
Burner Neck
Orifi ce Holder
Figure 12.13
Shutter Sleeve
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1038
Page 39
Replace the burner by fi rst tipping the front of the burner
up to get the burner neck started into the shutter sleeve
(see Figure 12.14).
Figure 12.14
Once the neck is in the sleeve, slide the burner all the way
to the left until the orifi ce goes into the burner neck and the
neck contacts the orifi ce holder, and all the way back until
the neck contacts the burner support.
While sliding the burner into position, make sure the pilot
is not pushed aside and it is lined up for reattaching to the
burner (see Figure 12.15).
H. Grilles and Trim
Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other noncombustible
materials can be used to cover up the gap between the
sheet rock and the appliance.
Do not obstruct or modify the air inlet/outlet grilles. When
overlapping on both sides, leave enough space so that the
bottom grille can be lowered and the trim door removed.
I. Air Shutter Setting
This appliance has an adjustable air shutter (which controls the primary air) factory set for the minimum vertical
vent run (see Figure 12.10). If your installation has more
than the minimum required vertical vent length, adjustment of the air shutter may be necessary to obtain optimal
fl ame appearance. This should be adjusted by a quali-
fi ed installer at the time of installation.
By sliding the air shutter handle to the right, you will be
closing the air shutter. To adjust loosen the wing nut. Care
should be taken when adjusting the air shutter so as not
to cause the appliance to soot. If sooting occurs the air
shutter will need to be opened by sliding the handle to the
left. When fi nished tighten wing nut.
Figure 12.15
Replace the screw in front of the burner to the burner
bracket. Reattach the pilot assembly with two screws.
Reattach the air baffl e, sliding it back to contact the
back of the fi rebox and replacing two screws (see Figure
12.11).
Move the air shutter to the open position and tighten the
wing nut to secure it (see Figure 12.10).
39Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 40
13
13
Operating Instructions
A. Before Lighting Appliance
This appliance has an IntelliFire ignition system.
CAUTION
If installing IntelliFire ignition battery backup:
• Do not install batteries if the backup mode may not be
used for extended time.
• Batteries may leak.
• Install batteries only when needed for power outage.
Before operating this appliance have a qualifi ed tech-
nician:
• Remove all shipping materials from inside and/or
underneath the fi rebox.
• Review proper placement of logs, rockwool, lava rock,
and vermiculite.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper
position.
• Ensure that the fl ow of combustion and ventilation air is
not obstructed (front grilles and vent caps).
WARNING
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
the owner’s information manual provided with this appliance.
For assistance or additional information consult a qualifi ed
installer, service agency or the gas supplier.
Glass door must be in place when
appliance is operating.
Risk of:
• Combustion Fumes
• Fire
Do NOT operate appliance with glass
door removed.
• Open viewing glass for servicing only.
• Glass door MUST be in place and sealed before operating
appliance.
• Only use glass door certifi ed for use with appliance.
• Glass replacement should be done by qualifi ed technician.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1040
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
Page 41
Î
B. Lighting Appliance
IPI Ignition
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fi re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device
which automatically lights the burner. DO NOT try to light the burner by
hand.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to
smell next to the fl oor because some
gas is heavier than air and will settle
on the fl oor.
WHA T TO DO IF YOU SMELL GAS
• DO NOT try to light any appliance.
• DO NOT touch any electric switch; do
not use any phone in your building.
WARNING:
DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240
V AC) TO THE CONTROL VALVE.
Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to the owner’s information manual
provided with this appliance.
This appliance needs fresh air for
safe operation and must be installed
so there are provisions for adequate
combustion and ventilation air.
If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could
expose you to substances in fuel or
fuel combustion which are known to the
State of California to cause cancer, birth
defects, or other reproductive harm.
Keep burner and control compartment
clean. See installation and operating
instructions accompanying appliance.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
C. DO NOT use this appliance if any
part has been under water. Immediately call a qualifi ed service tech-
nician to inspect the appliance and
to replace any part of the control
system and any gas control which
has been under water.
CAUTION:
Hot while in operation. DO NOT touch.
Keep children, clothing, furniture, gasoline and other liquids having fl ammable
vapors away.
DO NOT operate the appliance with
fi xed glass assembly removed, cracked
or broken. Replacement of the fi xed
glass assembly should be done by a
licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane.
A conversion kit, as supplied by the
manufacturer, shall be used to convert
this appliance to the alternate fuel.
Also Certifi ed for Installation in a
Bedroom or a Bedsitting Room.
For assistance or additional information, consult a qualifi ed installer, ser-
vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS (IPI)
1. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
GAS
VALVE
2. Wait fi ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If
you smell gas, STOP! Follow “B” in the Safety
Information located on the left side of this label. If you do not smell gas, go to next step.
3. To light the burner:
Equipped with wall switch: Turn ON/OFF switch
to ON.
Equipped with remote or wall control: Press
ON or FLAME button.
Equipped with thermostat: Set temperature to
desired setting.
4. If the appliance does not light after three tries,
call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Equipped with wall switch: Turn ON/OFF switch
to OFF.
Equipped with remote or wall control: Press
OFF button.
Equipped with thermostat: Set temperature to
lowest setting.
2. Service technician should turn off electric
power to the control when performing service.
593-913G
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
For additional information on operating your
Final inspection by
41Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 42
C. After Appliance is Lit
Initial Break-in Procedure
When you light the appliance, you may notice that it produces heat which does have an associated odor or smell.
If you feel this odor is excessive it may require the initial
three to four hour continuous burn on high followed by a
second burn up to 12 hours to fully drive off any odor from
paint and lubricants used in the manufacturing process.
Condensation of the glass is normal.
CAUTION
• Prevent accidental appliance operation when not
attended.
• Unplug or remove batteries from remote control if absent
or if appliance will not be used for an extended period of
time.
• Property damage possible from elevated temperatures.
Note: The appliance should be run three to four hours
on the initial start-up. Turn it off and let it cool completely.
Remove and clean the glass. Replace the glass and run
the appliance for an additional 12 hours. This will help to
cure the products used in the paint and logs.
During this break-in period it is recommended that some
windows in the house be opened for air circulation. This will
help avoid setting off smoke detectors, and help eliminate any
odors associated with the appliance’s initial burning.
WARNING
Fire Risk.
High Temperatures.
Keep combustible household items away from
appliance.
Do NOT obstruct combustion and ventilation air.
• Do NOT place combustible items on top of or
in front of appliance.
• Keep furniture, draperies away from
appliance.
CAUTION
Smoke and odors released during initial operation.
• Open windows for air circulation.
• Leave room during initial operation.
• Smoke may set off smoke detectors.
Smoke and odors may be irritating to sensitive
individuals.
WARNING
Fire Hazard.
Keep combustible materials, gasoline and
other fl ammable vapors and liquids clear of
appliance.
• Do NOT store fl ammable materials in the
appliance’s vicinity.
• Do NOT use gasoline, lantern fuel, kerosene,
charcoal lighter fl uid or similar liquids in this
appliance.
• Combustible materials may ignite.
D. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue fl ames
Odor from appliance
Film on the glass
Metallic noise
Is it normal to see the pilot fl ame burn
continually?
This is a result of gas combustion and temperature variations. As the appliance warms, this
condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appliance is al-
lowed to burn for 20 to 40 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the
appliance.
This is a normal result of the curing process of the paint and logs. Glass should be cleaned
within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing
process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See
your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the appliance.
In an intermittent pilot ignition system (IPI), the pilot fl ame should turn off when appliance is
turned off. Some optional control systems available with IPI models may allow pilot fl ame to
remain lit.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1042
Page 43
14
14
Troubleshooting
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the
corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.
A. IntelliFire Ignition System
Symptom Possible Cause Corrective Action
1. The ignitor/module
makes noise, but no
spark.
2. Pilot won’t light,
there is no noise or
spark.
a. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor
are connected to correct terminals on module and pilot assembly.
Reversed wires at the module may cause system to make sparking
noise, but spark may not be present at pilot hood.
b. Loose connections or electrical
shorts in the wiring.
c. Ignitor gap is too large. Verify gap of igniter to pilot hood. The gap should be approximately
d. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove
a. Transformer installed correctly. Verify that transformer is installed and plugged into module. Check
b. A shorted or loose connection in wiring confi guration or wiring harness.
Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Rod closest to pilot hood should be ignitor.
Verify connections underneath pilot assembly are tight; also verify
connections are not grounding out to metal chassis, pilot burner,
pilot enclosure, mesh screen if present, or any other metal object.
.17 inch or 1/8 inch.
ignitor wire “I” from module. Place ON/OFF Rocker switch or wall
switch in ON position. Hold ground wire about 3/16 inch away from
“I” terminal on module. If there is no spark at “I” terminal module
must be replaced. If there is a spark at “I” terminal, module is fi ne.
Inspect pilot assembly for shorted sparker wire or cracked insulator
around electrode.
voltage of transformer under load at spade connection on module
with ON/OFF switch in ON position. Acceptable readings of a good
transformer are between 3.2 and 2.8 volts AC.
Remove and reinstall the wiring harness that plugs into module.
Verify there is a tight fi t. Verify pilot assembly wiring to module.
Remove and verify continuity of each wire in wiring harness.
c. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box.
d. Module not grounded. Verify black ground wire from module wire harness is grounded to
e. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove
3. Pilot lights but continues to spark, and
main burner will not ignite. (If the pilot continues to spark after the
pilot fl ame has been lit,
fl ame rectifi cation has
not occurred.)
a. A shorted or loose connection in
sensor rod.
b. Poor fl ame rectifi cation or contami-
nated sensor rod.
metal chassis of appliance.
ignitor wire “I” from module. Place ON/OFF Rocker switch or wall
switch in ON position. Hold ground wire about 3/16 inch away from
“I” terminal on module. If there is no spark at “I” terminal module
must be replaced. If there is a spark at “I” terminal, module is fi ne.
Inspect pilot assembly for shorted sparker wire or cracked insulator
around electrode.
Verify all connections to wiring diagram in manual. Verify connec-
tions underneath pilot assembly are tight. Verify connections are
not grounding out to metal chassis, pilot burner, pilot enclosure or
screen if present, or any other metal object.
Verify that fl ame is engulfi ng sensor rod. If the pilot assembly does
not have a ground strap, consider installing one to increase fl ame
rectifi cation. Verify correct pilot orifi ce is installed and inlet gas
specifi cations. Flame carries rectifi cation current, not the gas. If
fl ame lifts from pilot hood, the circuit is broken. A wrong orifi ce or
too high an inlet pressure can cause pilot fl ame to lift. The sensor
rod may be contaminated. Clean sensor rod with emery cloth.
43Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 44
IntelliFire Ignition System - (continued)
Symptom Possible Cause Corrective Action
3. (Continued) Pilot lights
but continues to spark,
and main burner will not
ignite. (If the pilot continues to spark after the pilot
fl ame has been lit, fl ame
rectifi cation has not oc-
curred.)
4. Pilot sparks, but Pilot
will not light.
c. Module is not grounded. Verify that module is securely grounded to metal chassis
of appliance. Verify that wire harness is fi rmly connected to
module.
d. Damaged pilot assembly or dirty sensor
rod.
e. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF posi-
a. Correct gas supply. Verify that incoming gas line ball valve is “open”. Verify that
b. Ignitor gap is too large. Verify that spark gap from ignitor to pilot hood is .17 in. or
c. Module is not grounded. Verify module is securely grounded to metal chassis of
Verify that ceramic insulator around the sensor rod is not
cracked, damaged, or loose. Verify connection from sensor
rod to white sensor wire. Clean sensor rod with emery cloth
to remove any contaminants that may have accumulated
on sensor rod. Verify continuity with a multimeter with
ohms set at lowest range.
tion. Remove ignitor wire “I” from module. Place ON/OFF
Rocker switch or wall switch in ON position. Hold ground
wire about 3/16 inch away from “I” terminal on module. If
there is no spark at “I” terminal module must be replaced.
If there is a spark at “I” terminal, module is fi ne. Inspect
pilot assembly for shorted sparker wire or cracked insulator
around electrode.
inlet pressure reading is within acceptable limits.
1/8 in.
appliance.
d. Module voltage output / Valve/Pilot
solenoid ohms readings.
Verify battery voltage is at least 2.7 volts. Replace batteries
if voltage is below 2.7.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1044
Page 45
15
15
Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed
service technician should perform an appliance checkup at the beginning of each heating season.
Maintaining and Servicing Appliance
WARNING
Risk of injury or property damage.
Before servicing:
• Turn off gas.
• Turn off electricity to appliance.
• Disable remote control, if one is present.
• Ensure appliance is completely cooled.
After servicing:
• Replace any screen or barrier that was removed.
• Reseal and reinstall any venting removed for servicing.
WARNING
Annual inspection by qualifi ed technician recommended.
Check:
• Condition of doors, surrounds and fronts.
• Condition of glass, glass assembly and glass seal.
• Obstructions of combustion and ventilation air.
• Condition of logs.
• Condition of fi rebox.
• Burner ignition and operation.
• Burner air shutter adjustment
• Gas connections and fi ttings.
• Obstructions of termination cap.
Clean:
• Glass
• Air passageways, grilles,
control compartment
• Burner, burner ports
Risk of:
• Fire
• Delayed ignition or explosion
• Exposure to combustion fumes
• Odors
CAUTION
Handle glass assembly with care.
Note: Clean glass after initial 3-4 hours operation.
Longer operation without cleaning glass may
cause a permanent white fi lm on glass.
When cleaning glass door:
• Avoid striking, scratching or slamming glass.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Do NOT clean glass when hot.
• Turn off appliance after 3-4 hours of operation and
ALLOW TO COOL.
• Remove and clean glass assembly.
• Replace glass assembly and operate appliance for
additional 12 hours.
Refer to maintenance instructions.
WARNING
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may ignite.
• Restricted air fl ow affects burner operation.
45Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 46
A. Maintenance Tasks
Inspect Maintenance Tasks
Doors, Surrounds
and Fronts
Gasket Seal, Glass
Assembly and Glass
Valve Compartment
and Firebox Top
Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.
Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.
Burner Ignition and
Operation
Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.
Remote controls 1. Verify operation of remote.
Light Bulbs 1.Replace as needed. See Section 10 for instructions.
1. Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present.
2. Inspect for scratches, dents or other damage and repair as necessary.
3. Verify no obstructions to airfl ow through the louvers.
4. Verify maintenance of proper clearance to combustible household objects.
1. Inspect gasket seal and its condition.
2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.
3. Confi rm there is no damage to glass or glass frame. Replace as necessary.
4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are
intact and operating properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw
tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
2. Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
2. Replace appliance if fi rebox has been perforated.
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting or other fl ame problems.
6. Verify air shutter is clear of dust and debris.
7. Inspect orifi ce for soot, dirt or corrosion.
8. Verify manifold and inlet pressures. Adjust regulator as required.
9. Inspect pilot fl ame strength. Clean or replace orifi ce as necessary.
10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery
cloth or replace as required.
11. Verify millivolt output. Replace as necessary.
2. Confi rm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or
sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and fl ashing remains intact.
6. Inspect draft shield to verify it is not bent, damaged or missing.
2. Replace batteries in remote transmitters and battery-powered receivers.
3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure
or leaking.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1046
Page 47
16
16
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.
C
A
B
G
GAS
LINE
ACCESS
H
L
I
J
K
O
M
P
F
ø
E
Q
R
D
ELECTRICAL
ACCESS
S
V
T
U
Location Inches Millimeters
A 17-1/4 437
B1 24
C 31-3/8 798
D 16-1/4 413
E 9-3/8 238
F 8 202
G 20-1/2 521
H 53-3/4 1365
I 2-1/8 54
J 7 177
K 2-5/8 67
Figure 16.1 Appliance Dimensions
Location Inches Millimeters
L 37-1/4 945
M 8-3/8 212
N 30-1/2 776
O 36-1/8 916
P 41 1043
Q 17-7/8 455
R 33-1/2 852
S 52 1321
T 2-1/4 56
U 5 126
V 34-1/2 876
47Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 48
B. Vent Components Diagrams
Î
Effective
Height/Length
DVP Pipe (see chart)
Assembled
Height: 24 in./610 mm
Diameter: 10 in./254 mm
10 in.
(254 mm)
Pipe
DVP4 4 102
DVP6 6 152
DVP12 12 305
DVP24 24 610
DVP36 36 914
DVP48 48 1219
DVP6A 3 to 6 76 to 152
DVP12A 3 to 12 76 to 305
DVP12MI 3 to 12 76 to 305
DVP24MI 3 to 24 76 to 610
Effective Length
Inches Millimeters
10 in.
(254 mm)
1 in.
(25 mm)
10-1/2 in.
(267 mm)
4-7/8 in.
( 276 mm)
9-1/4 in.
(235 mm)
13-1/4 in.
(337 mm)
10-7/8 in.
(276 mm)
DVP45 (45º Elbow)
11-3/8 in.
(289 mm)
7-3/8 in.
(187 mm)
1-1/4 in. (32 mm)
1/2 in.
TYP
(13 mm)
45
°
DVP-AS2
10 in.
(254 mm)
UP
5 in.
(127 mm)
DVP-HVS (Vent Support)
Figure 16.2 DVP vent components
DVP-FS (Ceiling Firestop)
1- 1/2 in.
(38 mm)
12 in.
(305 mm)
14 in.
(356 mm)
DVP90ST (90° Elbow)
12 in.
(305 mm)
6 in.
(152 mm)
DVP-WS (Wall Shield Firestop)
1 in.
(25 mm)
8 in.
(203 mm)
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1048
Page 49
B. Vent Components Diagrams (continued)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be
used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the
existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B
will be required.
8 in.
(203 mm)
15-1/8 in.
(384 mm)
Heat
Shield
12 in.
(305 mm)
DVP-TRAP
Horizontal Termination Cap
DVP-TRAP1
Max
Effective
Length
Term Cap
Trap1
Trap2
DVP-TRAP2
Minimum
Effective Length
3-1/8 in. 4-5/8 in.
79 mm 117 mm
5-3/8 in. 9-3/8 in.
137 mm 238 mm
Effective Length
Maximum
DVP-TRAPK1
Figure 16.3 DVP vent components
DVP-TRAPK2
49Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 50
B. Vent Components Diagrams (continued)
7-1/4 in.
(184 mm)
5-1/4 in.
(133 mm)
12-1/2 in.
(318 mm)
13-1/4 in.
(367 mm)
24-5/8 in.
(625 mm)
13-3/4 in.
(349 mm)
VerticalTermination Cap (Highwind)
RF6M
Roof Flashing Multi-pak
13-3/4 in.
(349 mm)
27-1/2 in.
(127 mm)
5 in.
(127 mm)
DVP-TVHW
24-5/8 in.
(625 mm)
Roof Flashing Multi-pak
31 in.
(787 mm)
13-1/4 in.
(367 mm)
RF12M
Trap Cap Brick Extension
DVP-HSM-B
Extended Heat Shield
Figure 16.4 DVP vent components
BEK
7-1/8 in.
(181 mm)
11-5/8 in.
(295 mm)
5-3/4 in.
(146 mm)
12-1/8 in.
(308 mm)
COOL-ADD
Cap Shield
14 in.
(356 mm)
13-7/8 in.
(352 mm)
DRC-RADIUS
DVP-TRAPFL
9-1/2 in.
(241 mm)
Cap Shield
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1050
Page 51
R
C. Service Parts
QV36A-FB
Service Parts Diagram
8
Beginning Manufacturing Date: April 2004
Ending Manufacturing Date:______
7
11
10
12
9
15
16
Log Set Assembly
14
13
4
6
1
5
Part number list on following page.
3
2
51Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 52
C. Service Parts List QV36A-FB
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Log Set Assembly
1 Log 1
2 Log 2
3 Log 3
4 Log 4
5 Log 5
6 Log 6
7 Kapton Lens
Burner NG Pre Feb 2006 SRV2062-004-NG
Î
8
9
10 Light Assembly
1 1 Grate Assembly
12 Glass Door Assembly
13 Blower
14 Control Module
15 Shutter Arm Bottom
16 Access Plate
If ordering SRV must also order Log SRV2062-701 Post Feb 2006 2062-004
Burner LP Pre Feb 2006 SRV2062-004-LP
If ordering SRV must also order Log SRV2062-701 Post Feb 2006 2062-004
Light Bulb Pre Sept 2007 700-540
Ember Bulb 20W
Pre 002618815 2062-149
Post 002618815 2062-252
Post Sept 2007 2088-136
Pre Sept 2007 2062-073
Post Sept 2007 2141-041
LOGS-2062
SRV2062-701
SRV2062-702
SRV2062-703
SRV330-706
SRV330-704
SRV340-705
2062-080
GLA-2062
GFK-160A
593-592
2062-133
2062-156
Stocked
at Depot
Y
Y
Y
Y
Y
y
Y
Y
Y
Battery Pack
Fiberglass Rope 060-455
Glass Latch Assembly
Junction Box
Multi Fucntion Wall Switch Kit QWSK-MLT
Non-combustible Board
On/Off Rocker Switch
Patch Kit
Surround
Vermiculite Embers MYSTIC-EMBERS
Wire Assembly
Additional service part numbers appear on following page.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1052
593-594A
386-122A
4021-013
2062-085
060-521A
SRV-PACK
2026-108
593-590A
Y
Y
Y
Y
Y
Page 53
R
C. Service Parts
QV36A-FB
Valve Assembly Parts List
2
3
1
Beginning Manufacturing Date: April 2004
Ending Manufacturing Date:______
4
IPI Valve Assembly
9
5
6
8
7
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for
your appliance please provide model number and serial number. All parts listed in this manual may
be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Pilot Assembly NG
1
Pilot Assembly LP
2 Burner Support 2062-130
Orifi ce NG (#32C) 582-832
3
Orifi ce LP (#50C) 582-850
4 Shutter Arm 2062-132
Flexible Gas Connector 383-302A
5
Flex Ball Valve Assembly 302-320A
6
Valve NG 750-500
7
Valve LP 750-501
8 Valve Bracket 2062-152
9 Shutter Bracket Assembly 319-316A
Wire Harness 20” 107-559A
Temp Sensor 107-531
Conversion Kit NG NGK-2062
Conversion Kit LP LPK-2062
Pilot Orifi ce NG
Pilot Orifi ce LP
Regulator NG NGK-DXV
Regulator LP LPK-DXV
Pre Feb 2006 4021-025
Post Feb 2006 2090-012
Pre Feb 2006 4021-026
Post Feb 2006 2090-013
Pre Feb 2006 446-505
Post Feb 2006 593-528
Pre Feb 2006 446-517
Post Feb 2006 593-527
Stocked
at Depot
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
53Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 54
D. Limited Lifetime Warranty
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1054
Page 55
D. Limited Lifetime Warranty (continued)
55Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/10
Page 56
E. Contact Information
R
Quadra-Fire, a brand of Hearth & Home Technologies Inc.
7571 215
th
Street West, Lakeville, MN 55044
www.quadrafi re.com
Please contact your Quadra-Fire dealer with any questions or concerns.
For the location of your nearest Quadra-Fire dealer,
please visit www.quadrafi re.com.
- Notes -
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions included.
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609,
5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568,
5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474,
6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942,
6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436;
(Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
• Read, understand and follow
these instructions for safe
installation and operation.
• Leave this manual with
party responsible for use
and operation.
Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. Q • 2/1056
Printed in U.S.A. - Copyright 2010
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