INSTALLATION MANUAL
#26
FOR 24 VALVE 5.9L CUMMINS POWERED
DODGE TRUCKS
1998 ½ THROUGH 2002
MODEL RP-100 & RP-150
With New Quick Connect Components!
READ THESE INSTRUCTIONS THOROUGHLY
BEFORE BEGINNING INSTALLATION
PureFlow AirDog
705 MAUSOLEUM ROAD |
|
SHELBYVILLE, IN 46176 |
1-877-421-3187 |
WWW.PUREFLOWAIRDOG.COM
Wire Screen
Insert In Fuel Inlet
To Protect the Gerotor
Fuel Inlet
NOW
On Left Side Adjustable
Regulator
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OVERVIEW
Welcome to the Raptor™ Fuel Pump
The Raptor™ Fuel Pump is a Premium replacement lift pump for the Dodge
Cummins 24 Valve 5.9L diesel engine. A complete installation kit is included.
The output pressure for the 5.9L 24 Valve Cummins engine is factory set at 15/18 PSI.
Pressure and flows are approximate as they will vary with fuel temperature and as the brushes wear in. Also, from variation of vehicle voltage/amp output and fuel line installation.
The RP-100 is recommended for stock and slightly modified 5.9L Cummins Diesels.
The Raptor™ RP-150 is recommended for highly modified 5.9L Cummins Diesels.
The Raptor™, a gerotor fuel pump, features an adjustable pressure regulator.
PureFlow AirDog Products are Manufactured with a Personal Touch,
Unsurpassed Attention to Detail And
The Most Stringent Quality Assurance!
TYPICAL DODGE CUMMINS INSTALLATION LAYOUT!
Figure 1
NOTE: The pictures used in this manual are for example only and may not be exactly the same as your truck.
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QUICK CONNECT COMPONENT OVERVIEW
Provided in this kit is an OE style quick connection system. This system allows a quick, clean, and professional install.
SAE J2044 Quick Connect System
The SAE J2044 quick connect system is the most commonly used system in the automotive industry. The images below show the formation of SAE J2044 connection. To connect the assemblies, simply insert the male end form into the mating female connector. Push firmly until you hear it “click” into place. To disconnect the fittings, press down and hold the blue tabs on the female connector while you firmly pull the assembly apart.
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|
PureFlow AirDog |
Raptor™ 100 & 150 |
1998.5- 2002 Dodge Cummins |
Section 1 |
Table of Contents |
TABLE OF CONTENTS
Section 1…………………………………….…………..…..Table of Contents
Section 2……………………………….…………..…….…..Safety Guidelines
Section 3……………………………….…………………….……..….Parts List
INSTALLATION PROCEDURES
Section 4…………………….…………..……Raptor™ & Mounting Brackets
FUEL LINES
Section 5 A………………………….……….…....Raptor™ To Filter Canister Section 5 B……………………...…………………....……Raptor Suction Line
ELECTRICAL HARNESS
Section 6…..………………………………….…….……….Electrical Harness Section 7..………….…………………….……….…………..Final Check List
Section 8……………………………………..Cleaning Debris From GeRotor
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|
PureFlow AirDog |
Raptor™ 100 & 150 |
1998.5- 2002 Dodge Cummins |
Section 2 |
Safety Guidelines |
Raptor™
MODEL RP-100 & RP-150
The installation of the Raptor™ Fuel Pump can be made relatively easy by following the steps outlined in this manual.
1.Inventory the package components completely. Notify PUREFLOW AIRDOG Immediately of any parts missing or damaged.
2.Read the installation manual and understand how the system operates before beginning installation.
3.The installation recommendations contained herein are suggested installation guidelines only. Individual installations may vary.
4.If any installation procedure is uncertain, contact PUREFLOW AIRDOG. for technical assistance.
5.Should your vehicle be equipped with an in-tank fuel pump, you must bypass it in order for the Raptor™ pump to work properly.
NOTE: Some of the pictures used in this manual are for example only and may not picture a component exactly the same as found in your truck.
SAFETY GUIDELINES!
CAUTION: Proper location of the Raptor™ on the vehicle is essential. Consider hazards presented to the equipment by road debris and the elements.
CAUTION: Chock the vehicle’s tires to prevent rolling.
CAUTION: Disconnect the battery cables to both batteries before proceeding with the
Raptor™ Fuel Pump installation.
CAUTION: Vehicle frame rails should not be drilled into or welded upon.
CAUTION: Wear safety glasses when operating power tools such as drills and grinders or when using a punch or chisel.
CAUTION: Use common sense when routing fuel lines and electrical harnesses. Keep them away from hot exhaust components and/or moving parts. Properly secure lines to prevent chaffing.
Use Good Judgment and Common Sense When Installing the Raptor™!
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