INSTALLATION MANUAL
#36
FOR 24 VALVE 5.9L CUMMINS POWERED
DODGE TRUCKS
1998 ½ THROUGH 2002
MODEL FRRP-100
FACTORY REPLACEMENT RAPTOR PUMP
READ THESE INSTRUCTIONS THOROUGHLY
BEFORE BEGINNING INSTALLATION
PureFlow AirDog
705 MAUSOLEUM ROAD |
|
SHELBYVILLE, IN 46176 |
1-877-421-3187 |
WWW.PUREFLOWAIRDOG.COM
Adjustable
Regulator
MOUNTS IN THE SAME LOCATION AS THE OE TRANSFER PUMP
2
OVERVIEW
Welcome to the Raptor™ FRRP Fuel Pump
The Raptor™ FRRP-100 Fuel Pump is a Premium replacement lift pump for the Dodge Cummins 24 Valve 5.9L diesel engine. A complete installation kit is included.
The output pressure for the 5.9L 24 Valve Cummins engine is factory set at 14/16 PSI.
Pressure and flows are approximate as they will vary with fuel temperature and as the brushes wear in.
The FRRP-100 is for stock 5.9L Cummins Diesels.
The Raptor™ FRRP-100, a gerotor fuel pump, features an adjustable pressure regulator
SAFETY GUIDELINES!
The installation of the Raptor™ FRRP Fuel Pump can be made easy by following the steps outlined in this manual.
1.Inventory the package components completely. Notify PUREFLOW AIRDOG immediately of any parts missing or damaged.
2.Read the installation manual and understand how the system operates before beginning installation.
3.If any installation procedure is uncertain, contact PUREFLOW AIRDOG for technical assistance.
NOTE: SOME OF THE PICTURES USED IN THIS MANUAL ARE FOR EXAMPLE ONLY AND MAY NOT PICTURE A COMPONENT EXACTLY THE SAME AS FOUND IN YOUR TRUCK.
CAUTION: Chock the vehicle’s tires to prevent rolling.
CAUTION: Disconnect the battery cables to both batteries before proceeding with the Raptor™ Fuel Pump installation.
CAUTION: Wear safety glasses when operating power tools such as drills and grinders or when using a punch or chisel.
Use Good Judgment and Common Sense
When Installing the Raptor™ FRRP-100
3
Parts List
QTY |
DESCRIPTION |
Part Number |
IMAGE |
1 |
RAPTOR™ FRRP FUEL PUMP |
FRRP-100 |
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1 |
Mounting Hardware Kit |
901-61-0102-FRRP |
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1 |
Customer Service Oring Replacement Kit |
906-05-0100 |
|
1 |
¾”-16 Oring Boss X -8 JIC Fitting |
4A-1-02-08-08-S |
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1 |
Fitting, ½” Push Lock X -8 Female JIC |
4A-1-09-08-08-B |
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Swivel |
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1 |
Fitting, -8 Male JIC x -8 Female JIC |
4A-2-04-08-08-S |
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Swivel, 90° Elbow |
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1 |
Output Hose Assembly |
WAP122-8-90 |
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1 |
12mm X ½” Male SAE J2044 Quick |
WAP 102 |
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Connect Fitting |
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3 |
Sealing Washer (installs on WAP102 |
1P-5-DS |
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fitting and factory inlet banjo) |
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4
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