Proline PFL1165W-U Service Manual

Page 1
SERVICE MANUL
PFL1165W-U
SERVICE MANUAL
MODEL: PFL1165W-U
Washing Machine
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It dose not contain warnings and cautions to advice non-technical individuals of potential dangers in attempting to service a product. Product powered by electricity should by serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
WARNING
Order No. FL0911S002V1.1
Page 2
SERVICE MANUL
PFL1165W-U
Contents
Chapter 1 General Information ________________________________________________
1-1. General Guidelines_____________________________________________________
1-2. Caution and Warning symbols ____________________________________________
1-3. Function indication symbols ______________________________________________
Chapter 2 Product Feature ___________________________________________________
2-1. Features _____________________________________________________________
2-2. Specification __________________________________________________________
Chapter 3 Matters needing attention ___________________________________________
3-1. Safety _______________________________________________________________
3-2. During Use ___________________________________________________________
Chapter 4 Operational Guidance ____________________________________________
Chapter 5 Program Introduction_____________________________________________
Chapter 6 Washing Mathods________________________________________________ 13
6-1. Loading____________________________________________________________ 13
6-2. Adding detergent ____________________________________________________ 13
6-3. Selecting washing program ____________________________________________ 13
Chapter 7 Appearance brief introduction _____________________________________ 14
7-1. Name of parts _______________________________________________________ 14
7-2. Net dimension_______________________________________________________ 15
Chapter 8 Disassembly and Installation ______________________________________ 16
8-1. Remove packing materials _____________________________________________ 16
8-2. Dismantle packing bolts _______________________________________________ 16
Page 3
SERVICE MANUL
PFL1165W-U
8-3. Adjusting the washing machine _________________________________________ 16
8-4. Joining the Inlet Hose to the Washing Machine _____________________________ 17
8-5. Drainage Hose ______________________________________________________ 17
8-6. Connecting to the Power Supply ________________________________________ 17
Chapter 9 Wiring circuit and Self check ______________________________________
9-1. Wiring circuit ________________________________________________________ 18
9-2. Self check __________________________________________________________ 19
Chapter 10 Error Display and troubleshooting _________________________________
10-1. Error Display_______________________________________________________ 20
10-2. Examination & Troubleshooting ________________________________________ 24
10-2-1. Display nothing__________________________________________________ 24
10-2-2. No water inletting ________________________________________________ 24
10-2-3. No draining _____________________________________________________ 25
10-2-4. Abnormal noise and vibration_______________________________________ 25
10-2-5. Water leaking ___________________________________________________ 26
Chapter 11 Maintenance ___________________________________________________
Page 4
SERVICE MANUL
PFL1165W-U
Chapter 1 General Information
1-1. General Guidelines
When servicing,observe the original lead dress.If a short circuit is found, replace all parts which are
overheated or damaged by the short circuit.After servicing ,see to it that all the protective devices such as
insulation barriers ,insulation papers shields are properly installed .Confirm that the screws,parts and wiring
which were removed in order to service are put in the original positions, or whether there are the portions
which are deteriorated around the service places serviced or not. And be sure safety of that.
1-2. Caution and Warning symbols
(You will see them in “Matters needing attention”)
Any instructions in this service manual with this “Warning “sign must be followed strictly.
To prevent damage to the washing machine, any instructions in this manual with this “Stop “sign
must be followed strictly.
1-3. Function indication symbols
(You will see them in the specification table)
Signify the washing machine has this function.
Signify the washing machine doesn’t have this function.
Page 5
SERVICE MANUL
PFL1165W-U
Chapter 2 Product Feature
2-1. Features
(1). 300mm diameter porthole, door may be open at a 180 degrees.
Facilitate view of wash process, facilitate unloading and easy to use with large port.
(2). Class A energy-saving
Scientific design for tub can reduce the use of water heavy during washing, consequently upgrade the
energy efficiency class to A,also use scientific washing
(3). Multi-gear speed controller
According to different costumingyou can select corresponding spin speedfrom 0 to 1000 rpm.
(4). Unique gasket design featuring no residual water hidden inside.
By the unique gasketwashing machine can left no residual water hidden between outer drum and front
board.
(5). Delay time adjustive.
According to different costumingyou can select delay timefrom 1h to 24h.
Page 6
SERVICE MANUL
PFL1165W-U
2-2. Specification
washing machines
PFL1165W-U
Product identification
Description of appliance Washing machine Type of appliance(FS = standing, BI = built-in) FS Supplier own brand
Supplier bar code ( Europe
EAN
Commercial Brand / Model
1.
Commercial bar code EAN
Key-Features
Energy efficiency class A Washing performance class B Spin efficiency class C Programs 11 Capacity Kg 5 Spin speed (max.) rpm 1000
Noise level ( sound pressure level
dB(A) 71 Energy consumption per wash circle kWh 0.95 Water consumption per wash cycle l <49 Annual average energy consumption * kWh 190 Annual average water consumption* l 10800 Residual dampness (spin result) % 56% Adjustable thermostat ( water temp. adjust from - to ) °C
80 - Drum capacity dry laundry / water kg / l 5/49 Auto water level adjust (depending on volume of filled in laundry)
AWL
Washing time (max.) min 202(TBC) Washing temperatures (program-controlled) °C 30/40/ 60 /80 Certification's ( CE ) CE/ISO 9001 Approvals (VDE/GS / TÜV/GS / IMQ) TÜV/GS (Rhl.)
2.
* per average 200 wash cycles (EN50242) T= COLD
3.
Basics data
Unit dimensions (H x W x D) cm 85*53.5*59.5 Net weight kg 64 Voltage/frequency V/Hz 220-240V~/50Hz Input power / main fuse (intensity) W / A 2100/10 Work top / removable / Control M = electromechanical, E = electronic, F = fuzzy E Drum S = stainless steel / Z = zinc coated S Tub P = Polyprop./ S = stainless steel P
Door:
aesthetic ( R = round, Y = big eye, Q = square) R Diameter cm 30 Outer door frame S = stainless steel / M = metal / P = plastic
P Inner door G = glass / P = plastic G Detergent compartments 3 Removable compartment for liquid detergent - Delay timer (from - to) h 0.5-24 Self cleaning suds pump ­Water inlet hose cold water / hot water
/-
Water drain hose / -support
/
Adjustable feet 4
Safety systems
Auto door lock
ADL
Motor overheating protection
MOP
4.
No heating without water
NHW
Page 7
SERVICE MANUL
PFL1165W-U
Auto water cool-down (before drain 90°C boiled water)
AWC
Water overflow protection
WRP
Acqua Stop kit
-
Child protection
Programs
1) Strong action /cotton cycles (90°C/60°C/40°C/30°C/)
 /
2) Normal action / synthetics (90°C/60°C/40°C/30°C/)
 /
3) Delicate action / wool or cashmere cycles (60°C/40°C/30°C/)
 /
4) Delicates silk (40°C/30°C/)
5) Speedy (40°C/30°C/※,29min)
6) Sport
-
7) Hand wash
-
8) Underwear
-
9) Jeans
-
10) Duvet
-
11) Special programs
4
Single Rinse
Single Spin
Single Drain
Single Wash
Optional function keys (additional program settings) ON/OFF
Start / Pause
Delay
Extra Rinse
-
Rinse Hold (or Soak)
-
Eco Time
-
Spin Select
Temperature Select
Baby Care
-
hsaw dloC
-
Super Wash
-
Pre-wash
-
5.
Easy ironing
-
Packing dimensions & loadability
065*056*098 mc mm )D x W x H( snoisnemid gnikcaP
Gross weight kg 66
6.
40' Container load pcs 220
Logistic / recicling information
RS
Packing weight kg 2
Packing materials / Recycling symbols
Carton (weight) gr Shrink package Polistyren (weight) gr 1800 Polyetylene foil (weight) gr 100 Other packing materials (weight) gr 100
7.
Wood (weight) kg
-
Service RS
User instruction (languages)
8.
Max. failure rate (12 Months after sales to end customer) %
9.
Delivery Time of First Batch Available
Page 8
SERVICE MANUL
PFL1165W-U
Chapter 3 Matters needing attention
3-1. Safety
Page 9
SERVICE MANUL
PFL1165W-U
3-2. During Use
Page 10
SERVICE MANUL
PFL1165W-U
10
Chapter 4 Operational Guidance
PP
PROG.
PP
Delay
Spin
Temperature
Delay
Temperature Spin
Start/Pause
On/Off
Prewash
Cotton
Synthetic
Wool
Delicate
Silk
Quick
Wash
Rinse
Spin
Drain
Page 11
SERVICE MANUL
PFL1165W-U
11
Page 12
SERVICE MANUL
PFL1165W-U
12
Chapter 5 Program Introduction
90
90
Page 13
SERVICE MANUL
PFL1165W-U
13
Chapter 6 Washing Mathods
6-1. Loading
6-2. Adding detergent
6-3. Selecting washing program
Page 14
SERVICE MANUL
PFL1165W-U
14
Chapter 7 Appearance brief introduction
7-1. Name of parts
Page 15
SERVICE MANUL
PFL1165W-U
15
7-2. Net dimension
height:850mm / width:595mm / depth:535mm
595
850
535
PP
PROG.
PP
Delay
Spin
Temperature
Delay
Temperature Spin
Start/Pause
On/Off
Prewash
Cotton
Synthetic
Wool
Delicate
Silk
Quick
Wash
Rinse
Spin
Drain
Page 16
SERVICE MANUL
PFL1165W-U
16
Chapter 8 Disassembly and Installation
8-1. Remove packing materials
8-2. Dismantle packing bolts
8-3. Adjusting the washing machine
Page 17
SERVICE MANUL
PFL1165W-U
17
8-4. Joining the Inlet Hose to the Washing Machine
8-5. Drainage Hose
8-6. Connecting to the Power Supply
13A
Page 18
SERVICE MANUL
PFL1165W-U
18
Chapter 9 Wiring circuit and Self check
9-1. Wiring circuit
PCB-Printed Circuit Board NTC-Temperature Sensor
FA-Interference Suppresser MR-Door Lock
Switch-Power Switch EVP,EVF-Water Inlet Magnetic Valve
P- Pressure Switch B1-Drainage Pump
R-Heating element M-Motor
Page 19
SERVICE MANUL
PFL1165W-U
19
9-2. Self check
softy
softy
the drain pump runs for about 1 mins,55:55 will be displayed
the motro runs for 10 secs with the spin speed 400rpm,then for ten secs with the spin speed 1000rpm,44:44 will be displayed.
softy
Herter runs for ten secs,66:66 will be displayed
Press the “temperature”and “delay”button at the same timethen switch on the power ,wait for about 3 secs ,the led will display “TEST”,now you can press “start/pause”to let washing maching start test function
Model selection
1.Press the temperature button and the power button at the same time for 4 seconds, and it will enter the model-selection mode.
2.The default display shows 1460. Press the speed button to choose 1460/1450/1260/1250/1060/1050/960/950/860/850/760/750 till the needed model.Then press the reservation key and the model can be stored. The model can not be changed after storage.
3.If you want to change the model again after storage, you can cut off the NTC and do the cycle adjustment.
Page 20
SERVICE MANUL
PFL1165W-U
20
Chapter 10 Error Display and troubleshooting
10-1. Error Display
Error message:Door is not properly shut 20s after program is started.
Troubleshooting:
Error message: Drainage error, water not emptied within 4 min.
Troubleshooting:
Pushing the door to Check Whether Door is properly shut or not
Y
Shut the door properly
Door lock is broken and need replacing,
then make sure wire is connected properly.
N
Check the voltage between brown wire and blue wire of PCB, is it between AC 220-240V?
Check if drain pump acts by touching
pump position
Y
Check if drain pump or drain pipe is jammed, And open the filter and clean
N
Cut off the power and choose spin program to start ,then check the import voltage of drain pump, is it between AC 220-2240 V?
Replace drain pump
N
Cut off power and pull out water level pressure switch wire connection. Set spin program to start. Check the export voltage to drain pump, is it between AC
-
Replace PCB
Cut off the power and then turn on again. Check the voltage between brown wire and blue wire of door lock, is it between AC 220-240V?
N
Y
Replace PCB
N
Connect the wire properly
Check if the wire connecting door lock
and PCB is loose
N
Y
Check if water is emptied
Y
Cut off power and water level pressure switch wire connection, measure the resistance of 1 and 3 pin, is it infinite? If not, it is water level pressure switch failure and replaces it. If it is, then repair and check PCB and wire as followed.
N
Y
The wire between PCB and drain pump is not connected properly. Replace the wire.
Y
N
Page 21
SERVICE MANUL
PFL1165W-U
21
Error message:Temperature sensor is not properly connected or damaged
Troubleshooting:
Error message:The heater may be broken
Troubleshooting:
N
NTC exist open circuit. Replace it
Y
Cut off power, check the resistance of two pins of heater element by multimeter, is it between 32-35Ω?
Heater element must
be broken, please replace it
Y
Check if NTC is connected properly
Cut off power and measure the resistance
of temperature sensor by
multimeter, is
it between 5-14kΩ ?
Y
N
Connect NTC well
N
N
The control wire may be broken, Otherwise the PCB must be broken; Please replace the broken.
N
Replace PCB
Check the white wire and black wire of NTC, are they connected well?
Connect all wires well
Disconnect the white wire and black wire from PCB, and measure if the resistance between white wire and black wire of PCB, is it infinite?
Y
N
Y
Replace wire
Check if overload laundry. Reduce the laundry
Y
Page 22
SERVICE MANUL
PFL1165W-U
22
Error message: The required water level is not reached within 8 min
Troubleshooting:
N
Check if inlet valve is jammed
Clean inlet valve
N
Draw out the dispenser and check if water is entering
Observe if the height of drain pipe not reach 80 cm. If water level pressure switch and the hose is leaking gas
Electromagnetic valve must be broken, please replace it.
N
Check if tap is closed or water
pressure is too low (usual between0.2 -1 MPa)
Open the tap or wait for normal water pressure to use
The wire connected PCB and inlet valve is not properly. Please reconnect it or replace it.
Y
Y
Y
Y
Y
Check if water is leaking from washer
bottom. Inlet pipe. drain pipe or other pipe connection
Y
Replace PCB
Check if export voltage from PCB to electromagnetic valve, is it between AC 220-240V?
N
N
Connect it well.
N
Turn on power, and set pre-wash mode, then start. Check the import voltage of electromagnetic valve by multimeter is it between AC
220-240V?
Page 23
SERVICE MANUL
PFL1165W-U
23
Error message. Motor overheat protection or is damaged.
Troubleshooting:
Error message. Water level exceeds protection value.
Troubleshooting:
Y
Cut off power and check if motor wires are connected well
Reconnect well
Y
Measure if the resistance of motor binding by multimeter, is it as followed? 1-2(between white and white)5 ; 3-5(between brown and red)4 ; 7-8(between gray and black)40 ;
N
Check if water switch hose and air collector
are jammed
Clean water switch hose and air collector
N
Pull out water switch inserts and turn on power, then set wash mode. while water is entering at the position of 1/4 glass window, check the resistance between
and , is it 0 ? Check the resistance between
and ③ ,is it infinite?
Replace water pressure switch
N
N
Y
Y
Without starting but electrifying, measure
the import voltage of inlet valve, is it between AC 220-240V?
Replace PCB
Y
Y
Put the motor in normal temperature
about ten minutes, and then test again. If the resistance is natural, it is caused by overheated protection. Then check and deal with overload, abnormal voltage. If not, please replace motor
N
Without power ,connect inlet pipe to inlet valve, then open the tap and observe if water is entering in dispenser
Y
Replace inlet valve
Repair wires
Pull out the wire connection of motor and driving computer board. Then check if circuit is open by multimeter
Page 24
SERVICE MANUL
PFL1165W-U
24
10-2. Examination & Troubleshooting
10-2-1. Display nothing
Troubleshooting:
10-2-2. No water inletting
Troubleshooting:
Measure the power supply ,is it exists
220V-240V AC voltage
Y
Repair power supply
N
Press the power switch
N
Check if power plug exists 220V-240V AC voltage at the import pin
Is the tap shut off or the water pressure too low?
Y
Open tap or wait for normal water pressure
N
Check if water is leaking from washer connection, especially between inlet pipe and tap. to make sure of no bends.
Reconnect inlet pipe.
N
Check if filter of electromagnetic valve is jammed
Clean filter
Choose pre-wash program and start then check if there is 220-240V at ex
p
ort pin of electromagnetic valve
Is power switch on?
Y
Y
N
Insert the plug well and test
N
Press power switch and check the voltage between two pins of power switch. Is there 220-240V AC volta
g
e?
N
Make sure power supply cable assembly is connected well and then replace power switch.
Cut off power and check if plugs are connected well by pulling the plug of PCB.
Y
N
Y
Replace PCB
Y
Choose pre-wash program and start Check if there is 220-240V at import pin of electromagnetic valve
Is there open circuit between electromagnetic valve and PCB?
Y
N
Replace electromagnetic valve
Reconnect the wire
Replace PCB
N
N
Y
Page 25
SERVICE MANUL
PFL1165W-U
25
10-2-3. No draining
Troubleshooting:
10-2-4. Abnormal noise and vibration
Troubleshooting:
Turn filter anticlockwise open and
check if filter is jammed
Clean and tighten filter clockwise.
Y
Is the pack screws dismantled?
Dismantle the screws
Clean
N
Is the height of drain pipe too high?
N
Adjust the height of drainpipe to 80-100 cm
Y
Y
Arrange hose and clean
Adjust adjustable feet
Is washer in balance?
Y
Turn on power and set spin program, then startcheck if there is different noise from motor
Check if hose-connecting cylinder to
pump is bent or jammed
Turn on power and choose spin program to start. Measure if import voltage of drain pump is 220-240V
Cut off and check if the connection between drain pump and PCB is open
Replace drain pump
Replace the wire .
N
Replace PCB
Is belt loose or worn?
Remove belt and turn belt pulley by hand, and then check if there is different noise
Y
Y
Replace it
Dismantle triangle and
check the bearing. If it is broken, replace it.
Replace motor
N
N
N
N
Is there foreign material in the washer ?
N
N
Y
Y
Y
N
Y
N
Y
Turn on and select spin program to start, Measure export voltage of PCB to the drain pump, is it 220-240V?
N
Page 26
SERVICE MANUL
PFL1165W-U
26
N
10-2-5. Water leaking
Troubleshooting:
Y
Is drain pipe broken
Readjust it
Is cushion of sight window broken?
Replace drainpipe
Reassemble or repair
Is water leaking from outer cylinder?
Remove clothes
Y
Y
Check if water is leaking from the inlet pipe or the tap
N
Check if there is foreign material nipped between cushion of sight window and sight window
Check if all tubes and tie-in is leaking water, including the connecting of tube and valve, dispenser, tube and dispenser, outer cylinder-cushion of sight
-
Y
Y
Replace outer cylinder
N
N
N
Page 27
SERVICE MANUL
PFL1165W-U
27
Chapter 11 Maintenance
Page 28
SERVICE MANUL
PFL1165W-U
28
Page 29
SERVICE MANUL
PFL1165W-U
29
Sincere Forever
Loading...