Progressive International Electronics RLM User Manual

© Copyright 1998

Progressive International Electronics

RLM Remote Line Monitor System

INSTALLATION GUIDE

CONTENTS

System Installation ........................................ 1

System Warnings ...................................... 1

System Evaluation ..................................... 2

System Installation Checklist ............................. 3

System Installation Requirements .......................... 4

Description of RLM Components ......................... 5

RLM General Installation ............................... 6

RLM (Electronic) .................................. 6

Diagram: RLM (Electronic) Connector/Jumper Layout ...8

Diagram: RLM (Electronic) Multi Board 485 Link ...... 9

Diagram: RLM (Elec.) Board 1 in RS232/RS485 Link .. 10

Diagram: RLM (Electronic) 485 Linked Boards ....... 11

Table: RLM (Electronic) Jumper Settings ............ 12

RLM General Installation .............................. 13

RLM (Mechanical) ................................ 13

Diagram: RLM (Mech.) Connector/Jumper Layout .....15

Diagram: Pulser/MR Circuit ...................... 16

Pump Specific Installation .............................. 17

RLM-G for Gilbarco Electronic Dispenser ............... 17

Table: Gilbarco DBoxes ......................... 19

Diagram: RLM Gilbarco Adapter Board ............. 20

Diagram: RLM-G to Gilbarco DBox PA01330000 ..... 21

Diagram: RLM-G to Gilbarco DBox Universal/TS1000 .22

Diagram: RLM-G to Gilbarco DBox PA03060000 ..... 23

RLM-GS for Gilbarco MOC G-SITE Systems ........... 24

Diagram: RLM-GS to Gilbarco C2 G-SITE .......... 26

Diagram: RLM-GS to Gilbarco 486 G-SITE ......... 27

i

RLM-W for Wayne/Dresser Electronic Dispenser ......... 28

Diagram: RLM-W for W/D — Typical Installation ....29

Diagram: W/D DBox RLM-W Connection Example .... 30

RLM-T for Tokheim Electronic Dispenser ...............31

Diagram: RLM-T for Tokheim — Typical Installation .. 32

Diagram: RLM Tokheim Adapter Board ............ 33

RLM-S for Schlumberger SAM Electronic Dispenser ...... 34

Diagram: RLM-S to SAM — Typical Installation .....35

Diagnostics ............................................ 36

Testing the RLM Using Tester/WinTester .................. 36

Tester .......................................... 36

WinTester ....................................... 38

Troubleshooting Electronic Versions ...................... 39

Troubleshooting Mechanical Versions ..................... 41

Pump-Specific Troubleshooting .......................... 43

Gilbarco ........................................ 43

Gilbarco MOC G-SITE ............................. 44

Tokheim ........................................ 45

Wayne/Dresser ................................... 46

Schlumberger .................................... 47

Mechanical Dispenser .............................. 48

General Technical Information .............................. 49

Diagram: RLM RS232 Cable Connector 5 Pinout ...... 50

Table: RLM General Specifications ................. 51

ii

RLM

HISTORY OF DOCUMENTATION

CHANGES & REVISIONS

Version 1.0 — April 20, 1998
Version 1.1 — November 1998 (preliminary release)

iii

RLM

PURPOSE OF THIS DOCUMENT

This manual contains instructions for installation of the Remote Line
Monitor systems used to monitor transactions between dispensers and the
consoles that control them.

Instructions for installing or servicing dispensers, consoles and tank
monitors are not included. For more detail on any product not
manufactured by PIE, always refer to that product’s accompanying
documentation.

NOTICE

Progressive International Electronics reserves the right to revise and
improve this document as required. This publication details our Remote
Line Monitors at this time, and may not accurately describe these
products at all times in the future. Specifications are subject to change
without notice.

PATENTS

Progressive International Products are manufactured or sold under one or
more of the following U.S. patents.

5, 790,410 5,663,887 5,361,216

5,831,861 5,557,529 5,270,943
5,694,326 5,394,336 5,108,742

COPYRIGHT

Copyright © 1998 Progressive International Electronics, Inc. All rights
reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, recording, or otherwise, without the prior
written permission of Progressive International Electronics, Inc.

All brands or product names are trademarks or registered trademarks of their respective
companies.

iv

RLM

WARRANTY

Progressive International Electronics, Inc. (PIE) warrants to the Purchaser
of the RLM equipment manufactured by PIE against defects in material or
workmanship for 1 (one) year from date of shipment. Seller will replace
or repair defective parts or replace and issue credits to the Purchaser’s
account in accordance with the following Conditions of Warranty.

Conditions of Warranty

Credit will be applied only when the completed warranty request

form and the defective parts are received and inspected.

When parts shipments are made prior to receiving the required

warranty request and defective parts, they will be billed to the

Purchaser.

In all cases, approved warranty requests will be expedited by

issuing the appropriate credit to the Purchaser’s account and

shipping replacement parts.

Credits will not be issued for parts and no cash refunds for

warranty credits will be made.

All components and parts must be returned to the factory prepaid

and, in turn, replacement components and parts will be returned

prepaid by the factory.

v

PIE’s warranty applies only if the equipment has been installed

and used in accordance with PIE’s instructions. The warranty is

void if any unauthorized alteration or addition has been made to

the equipment or if it has been subject to damage caused by

abuse, misapplication, accident or improper operation.

PIE’s liability for any damages, including contribution and

indemnification, arising out of or in any way connected with the

supplying of the equipment or its use, shall not in any case exceed

the cost of repair of the equipment as herein provided. Upon

expiration of the warranty, all such liability, as well as any other

liability, shall terminate.

Nothing contained herein shall make the Purchaser, its agents or

employees, an agent or representative of PIE, and PIE assumes no

responsibility of any act, omission, representation or warranty by

the Purchaser or anyone else except as expressly stated herein.

The final decision as to the validity of any claims arising under

the warranty shall be determined solely by PIE.

The foregoing warranty is in lieu of all other warranties, expressed or
implied, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose which exceed the
aforesaid obligations and are hereby disclaimed and excluded by
Progressive International Electronics.

vi

RLM

EXPLANATION OF DOCUMENT STANDARDS

The following documentation standards are applied throughout this
document.

I Comments are noted in italics.

X Variable data formats are represented by X(s).

Electrical hazards and other warnings are indicated with
this caution sign.

These abbreviations are used.

DBox Pump manufacturer’s distribution box.

EGD Electronic Gas Dispenser

MPD Multiple product dispenser.

MOC Major Oil Company — A term used by Gilbarco in their

G-SITE systems

SPD Single product dispenser

RLM Remote Line Monitor. Term used collectively to refer to

the RLM electronic and/or mechanical systems
manufactured by Progressive International Electronics.

PIE Progressive International Electronics, Inc.

POS Point of sale terminal.

PC Personal computer

vii

Progressive International Electronics RLM

System Installation

System Warnings

Safety hazards are inherent with all electrical equipment. Standard
precautions must be taken at all times during installation and operation of the
RLM systems. In addition to normal electrical precautions, the following
points should be noted during installation.

Installation must comply with the National Electrical Code, as well as

Federal, State/Provincial, Local, and all applicable codes.

High voltages are present in the RLM components, as well as the

equipment to which it is attaching. To prevent personal injury or

equipment damage, disconnect all power before proceeding with

installation.

RLM equipment must be installed in nonhazardous areas. The main

box must be protected from severe vibration, extreme temperatures and

excessive humidity.

All equipment connected to the RLM must be UL-approved and

mounted in a non-hazardous location. Standard RS232 or RS485

connections must be used.

The RLM is intended for use with other devices, such as tank

monitors, which determine whether leaks exist at a site. The RLM

device cannot determine if product leaks are present.

For Use in USA

Installation of the RLM fuel control system must comply with the requirements
of the National Electrical Code (NFPA 70), the Automotive and Marine Station
Code (NFPA 30A), and all Federal, State, Local, and applicable safety codes.

For Use in Canada

Installation of the RLM fuel control system must comply with the requirements
of the Canadian Electrical Code, the Flammable and Combustible Liquid Code,
and all Federal, Provincial, State, Local, and applicable safety codes.

Version 1.1 / November 98 Page 1
rlminstl.mnl

RLM Progressive International Electronics

System Installation

System Evaluation

Important!

One of the most important steps in the installation of any RLM takes
place prior to any equipment installation. To ensure that the correct RLM
is being purchased for an application, a site survey should be completed,
listing all the fuel dispensing related equipment.

The survey should include:

Model numbers of both dispenser and DBox
Manufacturer of equipment
Number of dispensers
A simple drawing describing the station layout

Page 2 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

System Installation

System Installation Checklist

The line monitoring system should be installed in the following order.

1. Install dispensers and controlling console according to
manufacturer’s specifications. Test dispensers with console for
proper operation. See System Installation Requirements on

following page.

2. Install Tank Monitor System according to manufacturer’s
specifications. See System Installation Requirements on

following page.

3. Mount RLM. Refer to RLM General Installation section of this
manual.

4. Connect system components to specific dispenser box (DBox).

See Pump Specific Installation section for the appropriate brand
of dispenser.

5. Test RLM with Tester Program. Refer to Diagnostics section of
this manual.

6. Connect to Tank Monitoring System and test fully integrated
system.

Version 1.1 / November 98 Page 3
rlminstl.mnl

RLM Progressive International Electronics

System Installation

System Installation Requirements

In preparation for the RLM installation, ensure that the following
requirements have been met.

1. Following the manufacturer’s installation instructions, install the
dispensing equipment (dispensers and data distribution boxes).

2. Test all dispensers in stand-alone (manual) mode.

3. Test all dispensers with same brand console to check basic
dispenser functionality and confirm a working communications
link between the DBox and the dispensers. On dispensers which
have programmable identification numbers, ensure that the
numbers are set correctly. If multiple dispensers contain the same
i.d. number, communication conflicts will occur.

All dispensers and communications should be functioning properly before
proceeding with RLM installation. If not, refer questions to the dispenser
vendor/manufacturer.

Page 4 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

System Installation

Description of RLM Components

The RLM systems are made up of the components listed below. Using
this checklist, identify and familiarize yourself with each of the
components in your shipment. (For further clarification, refer to the

block diagrams at the end of each section in the Dispenser Specific
Installation portion of this manual.)

Component Checklist

RLM

(Electronic)

RLM Main Box

With communication cable to Tank

Monitor, power transformer and
connector for dispenser communication
cable. Also contains the
communications adapter board for the
specific brand of dispenser.

Pump Communication Cable

Cable which connects the RLM box to the
fuel dispenser distribution box.

Installation Manual
System/Test Diskette

RLM

(Mechanical)

RLM Main Box

With communication cable to Tank

Monitor, power transformer and
connector for dispenser communication
cable.

Installation Manual
System/Test Diskette

Version 1.1 / November 98 Page 5
rlminstl.mnl

RLM Progressive International Electronics

System Installation

RLM General Installation

Read entire installation manual before attempting to install the system.
Note warnings on previous page.

RLM (Electronic)

1. A junction box with a single receptacle outlet must be provided.

(See RLM Power Requirements listed below.)

RLM Power Requirements

The RLM must be powered from a dedicated 115 VAC
single circuit breaker, with no other devices connected
to wire or breaker. Do not use a switched neutral
breaker. The neutral must come directly from the
neutral bus in the electric supply panel. No other
neutral circuits may be connected to this wire.

The electric supply system earth bond must connect to
a driven ground rod or other earth bonding systems that
comply with the National Electrical Code, Article 250.

Failure to comply with these requirements

will void warranty.

2. Securely mount the RLM main box in a nonhazardous location
according to the suggested layout in the Tank Monitor Installation
instructions.

Page 6 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

3. Referring to Connector/Jumper Layout diagram on the next page,
set all jumpers on the RLM main board according to the specific
application requirements. These settings affect the Tank Monitor
communications parameters such as baud rate, parity, data bits
and device addressing. Also, these jumpers allow the RLM to be
configured for daisy-chaining together using RS485 multi-drop
circuitry. Reference the three diagrams at the end of this

section.

4. Connect a PC to the installed RLM’s communication cable.

5. Plug the wall transformer into the dedicated power outlet to apply
power to the RLM system.

6. Run Tester Program supplied on the system diskette shipped with
the RLM, and perform a preliminary test. Refer to Tester

Program, Preliminary Test in the Diagnostics section of this
manual.

Version 1.1 / November 98 Page 7
rlminstl.mnl

RLM Progressive International Electronics

Diagram: RLM (Electronic) Connector/Jumper Layout

Page 8 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagram: RLM (Electronic) Multi Board 485 Link

Version 1.1 / November 98 Page 9
rlminstl.mnl

RLM Progressive International Electronics

Diagram: RLM (Electronic) Board 1 in RS232/RS485 Link

Page 10 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagram: RLM (Electronic) 485 Linked Boards

Conn 1

Conn 5

1
2
3
4
5
6
7
8
9
10
11
12

monitor monitor

computer computer

W6

W4 W5

Conn 1 -> 12VAC input
Conn 5 -> Communications

J1
J2
J3
J4

J5
J6
J7
J8

J5
J6
J7
J8

RLM Electronic

485 Linked Boards

Version 1.1 / November 98 Page 11
rlminstl.mnl

RLM Progressive International Electronics

Table: RLM (Electronic) Jumper Settings

Jumper headers J1-J12 are used to configure the RLM.

Configuration is determined by the following settings.

Note: J1 - J12. 0 is no jumper. 1 is jumpered.

BAUD RATE

J1 J2 BAUD

0 0 9600
1 0 4800
0 1 2400
1 1 1200

DATA BITS

J3 Data Bits

0 7
1 8

STOP BITS

J4 Stop Bits

0 1
1 2

PARITY

J5 Parity J6 Parity

0 no 0 odd
1 yes 1 even

DEVICE ADDRESS

J9 (LSB) through J12 (MSB)

Page 12 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

System Installation

RLM General Installation

Read entire installation manual before attempting to install the system.
Note warnings on previous page.

RLM (Mechanical)

1. A junction box with a single receptacle outlet must be provided.

See RLM Power Requirements listed below.

RLM Power Requirements

The RLM must be powered from a dedicated 115 VAC
single circuit breaker, with no other devices connected
to wire or breaker. Do not use a switched neutral
breaker. The neutral must come directly from the
neutral bus in the electric supply panel. No other
neutral circuits may be connected to this wire.

The electric supply system earth bond must connect to
a driven ground rod or other earth bonding systems that
comply with the National Electrical Code, Article 250.

Failure to comply with these requirements

will void warranty.

2. Securely mount the RLM main box in a nonhazardous location
according to the suggested layout in the Tank Monitor Installation
instructions.

Version 1.1 / November 98 Page 13
rlminstl.mnl

RLM Progressive International Electronics

3. Referring to Connector/Jumper Layout diagram on the following
page, set all jumpers on the RLM main board according to the
specific application requirements. These settings affect the Tank
Monitor communications parameters such as baud rate, parity,
data bits and device addressing. Also, these jumpers allow the
RLM to be configured for daisy-chaining together using, RS485
multi-drop circuitry. Refer to Diagram: RLM (Mechanical)

Connector/Jumper Layout which follows.

4. Mount pulsers on volume shaft of mechanical dispenser
computer. Refer to diagram on following page.

5. Identify unused switch in electric reset for use as a return switch
on the RLM Mechanical. Refer to diagram on following page.

6. Wire the pulsers and motor return (MR) switches to the RLM
Mechanical. Refer to Diagram: RLM (Mechanical)

Connector/Jumper Layout which follows.

7. Connect a PC to the installed RLM’s communication cable.

8. Plug the wall transformer into the dedicated power outlet to apply
power to the RLM system.

9. Run Tester Program supplied on the system diskette shipped with
the RLM, and perform a preliminary test. Refer to Tester

Program, Preliminary Test, in the Diagnostics section of this
document.

Page 14 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagram: RLM (Mechanical) Connector/Jumper Layout

Version 1.1 / November 98 Page 15
rlminstl.mnl

RLM Progressive International Electronics

Diagram: Pulser/MR Circuit

Page 16 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

System Installation

Pump Specific Installation

RLM-G for Gilbarco Electronic Dispenser

Note all warnings at the beginning of installation section.

Gilbarco MOC (major oil company) G-SITE Systems are a special
configuration. Refer to System Installation, RLM-GS for Gilbarco G­SITE Installation, which follows this section, for Gilbarco MOC
instructions and installation requirements.

Following the instructions in RLM General Installation, perform general
installation procedure and the preliminary test procedure using
Tester/WinTester program. Then, follow specific instructions for
connecting the RLM system to the appropriate Gilbarco distribution box
(DBox). See Table: Gilbarco DBoxes at the end of this section.

Match the RLM-G with the Gilbarco system by using the appropriate
adapter board selection in the RLM-G. Reference Diagram: RLM

Gilbarco Adapter Board later in this section.

1. If the Gilbarco system employs a current loop style Universal
DBox or a TS1000 DBox, disconnect the Gilbarco
console/controller from the distribution box and connect the
Gilbarco style RLM adapter cable (PIE 9000 15 0027) to the
Gilbarco DBox. Plug the long end of the adapter cable into the
RLM DB9P connector on the end of the RLM. Reference

Diagram: RLM-G to Gilbarco later in this section.

2. If the Gilbarco system employs a PA01330000 DBox, cut off the
‘T’ end of the RLM adapter cable (PIE 9000 15 0027). Refer to

Diagram: RLM-G to Gilbarco DBox PA01330000.

Version 1.1 / November 98 Page 17
rlminstl.mnl

RLM Progressive International Electronics

Locate an unused position in the Gilbarco DBox and ensure that
the switch is in the ‘Isolate’ position. Connect the cut end into the
Gilbarco DBox at this position. At this point, move the switch to
the’Normal’ position. In the event that the DBox positions are
full, wire the RLM adapter cable in series with an existing pump.

Reference Diagram: RLM-G to Gilbarco DBox PA01330000..

3. If the Gilbarco system employs a PA03060020 DBox, disconnect
the Gilbarco console/controller from the distribution box and
connect the Gilbarco style RLM adapter cable (PIE 9000 15

0027) to the Gilbarco DBox the DB9 to RJ45 adapters. Plug the
long end of the adapter cable into the RLM DB9P connector.
Reference Diagram: RLM-G to Gilbarco DBox PA03060000
following this section.

4. If the Gilbarco system employs an RS422 style Universal DBox,
disconnect the Gilbarco console/controller from the DBox and
connect the Gilbarco style RLM adapter cable (PIE 9000 15

0028) to the Gilbarco DBox. Plug the long end of the adapter
cable into the RLM DB9P connector on the end of the RLM.

Reference Diagram: RLM-G to Gilbarco RS422 following this
section.

5. On all RLM-Gs that attach to current loop style DBoxes, check
green LED D4 for reverse loop condition. If this LED is on,
rotate the harness on J4 180 degrees and replug. D4 should go
out and the red LED D3 should start flashing. See Diagnostics,

Pump Specific Troubleshooting, Gilbarco, for assistance.

6. Return to the RLM General Installation for remaining system
installation procedures.

Page 18 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Table: Gilbarco DBoxes

Gilbarco dispensing systems use several types of distribution boxes. This table of DBox part
numbers with descriptions will assist you in determining which connection method to the RLM
meets your requirements. Gilbarco uses two different electrical means of transmitting data —
current loop and RS422. It is very important to determine this prior to installing the RLM.

DBox Part # Description
PA01330000 Old style DBox with circular DINN connector (current loop)
PA0261x000010 Universal DBox with DB9P male (current loop) — one board
PA0261x000020 Universal DBox with DB9P male (current loop) — two boards
PA0261x000011 Universal DBox with DB9S female (RS422) — one board
PA0261x000021 Universal DBox with DB9S female (RS422) — two boards

1

1

1

1

PA03060020 G-SITE DBox with RJ45 connector (current loop)
PA0242 TS1000 DBox with DB9P connector (current loop)

2

1 The Gilbarco Universal DBox may be configured as a one or two board unit, depending on the

fuel site dispensing equipment layout. If two boards and two inputs are used, multiple RLMs
are required. Please refer to Gilbarco document number MDE-2713 for detailed information
on this product.

2 Please refer to Gilbarco document number MDE-2381A or MDE-2382A for detailed information

on this product.

Version 1.1 / November 98 Page 19
rlminstl.mnl

RLM Progressive International Electronics

Diagram: RLM Gilbarco Adapter Board

Gilbarco Adapter — P/N 1700 12 0007

D3

Red LED

RS422

J3

RS422

For current loop operation, put jumper on TWI header and connect
adapter input harness to J4 (current loop).

TWI

D4

Green LED

J4

Current Loop

TWI

For RS422 operation, put jumper on RS422 header and connect
adapter input harness to J3 (RS422).

Page 20 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagram: RLM-G to Gilbarco DBox PA01330000

Version 1.1 / November 98 Page 21
rlminstl.mnl

RLM Progressive International Electronics

Diagram: RLM-G to Gilbarco DBox Universal/TS1000

Page 22 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagram: RLM-G to Gilbarco DBox PA03060000

Gilbarco

DBox

PA03060020

DB9 to RJ45

Adapters

RLM-G

Gilbarco Console

or Controller

RLM Adapter Cable

PIE 9000 15 0027

RLM-G to Gilbarco DBox

PA03060020 with RJ45 Conn.

Version 1.1 / November 98 Page 23
rlminstl.mnl

RLM Progressive International Electronics

System Installation

Pump Specific Installation

RLM-GS for Gilbarco MOC G-SITE Systems

Note all warnings at the beginning of installation section.

If the Gilbarco system employs a MOC G-SITE point of sale system,
special procedures must be followed to ensure a successful installation of
the RLM. First of all, it is important to know from the site survey which
type of controller (C2, 486, Pentium, etc.) the G-SITE is using. Secondly,
the revision number of the software running on the G-SITE is very
important to know.

Confirm that the G-SITE will support the EMC tank monitoring option
which is a component of the BIR (Business Inventory Reconciliation)
interface. The software revision number, along with the MOC type,
indicate the ability of the G-SITE to support this function. If it is
determined that the G-SITE does not have the correct revision software
loaded, a software update is required from an authorized Gilbarco
distributer.

If you have determined that the G-SITE is EMC ready, proceed with the
RLM-GS installation. Otherwise, contact dealer for further assistance.

1. Locate the G-SITE controller EMC tank monitor port using the
G-SITE installation manual. Connect the RLM-GS to the Gsite
using the 9000 15 0045 cable and the RJ45 adapters (9000 16
0002 and 9000 16 0003) provided by PIE.

Page 24 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

If the G-SITE is using the C2 style controller, both adapters will
be required. If the G-SITE is a 486-style controller, adapter
9000 16 0002 will not be needed.

Reference the two diagrams at the end of this section.

2. Return to the RLM Installation Section for remaining system
installation procedures.

The RLM G-SITE reports all totals by meter number for each fueling
position. Blender dispensers will report meter 1 to hose 1 and meter 2
to hose 2 position on the RLM. A blended product will report an
increase for both meters.

Version 1.1 / November 98 Page 25
rlminstl.mnl

RLM Progressive International Electronics

Diagram: RLM-GS to Gilbarco C2 G-SITE

Gilbarco G-SITE

Controller

C2 Style

RLM G-SITE Adapter Cable

RJ45 Style

PN 9000 15 0045

RLM-GS

RJ45 to DB25 Adapter

9000 16 0002

Note:

G-SITE system must
support EMC with BIR
interface. Minimum software
levels must exist on the
Gsite for proper operation

RJ45 to DB9 Adapter

9000 16 0003

RLM-GS to Gilbarco C2 G-SITE

Page 26 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagram: RLM-GS to Gilbarco 486 G-SITE

Version 1.1 / November 98 Page 27
rlminstl.mnl

RLM Progressive International Electronics

System Installation

Pump Specific Installation

RLM-W for Wayne/Dresser Electronic Dispenser

Note all warnings at the beginning of installation section.

1. Plug the adapter cable (supplied by PIE) into the adapter port on
the RLM-W.

2. Locate the Wayne/Dresser distribution box and wire the other end
of the adapter cable for W/D into the unused pump positions in
the DBox. In the event that the DBox is full, wire in “series” with
existing pump. The following chart shows wire color to function.

Wire Color Function
Black Loop 1 ­Red Loop 1 +
Green Loop 2 ­White Loop 2 +

On Wayne/Dresser DBoxes with pumps wired into one side of the
DBox board, only one loop needs to be connected. For units with
both sides of the DBox board wired, Loop 1 and Loop 2 must
both be connected. Refer to next page for typical installation

drawing where 2 loops are needed.

Page 28 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagram: RLM-W for Wayne/Dresser — Typical Installation

Version 1.1 / November 98 Page 29
rlminstl.mnl

RLM Progressive International Electronics

Diagram: Wayne/Dresser DBox RLM-W Connection Example

Data Lines

to Dispensers

RLM Adapter

Cable Wires

Loop 1

Communication

Lines to

Console/POS

Data Lines
to Dispensers

RLM Adapter

Pump

Communication

Connections

data

in

1 2 3 4 5 6

+ -

+

-

+

-

data

out

data

in

1 2 3 4 5 6

+ -

data

out

Wayne/Dresser DBox

RLM-W Connection Example

Cable Wires
Loop 2

Page 30 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

System Installation

Pump Specific Installation

RLM-T for Tokheim Electronic Dispenser

Note all warnings at the beginning of installation section.

1. Plug the adapter cable (supplied by PIE) for Tokheim dispensers
into the adapter port on the RLM-T.

2. Determine the type of electrical communications used by the
Tokheim system. Match the RLM-T with the Tokheim system by
using the appropriate adapter board selection in the RLM-T.

Reference Diagram: RLM Tokheim Adapter Board later in this
section.

Two types of electrical communications techniques are used by
Tokheim — standard and RS422. The M98 and M94 Power
Centers all use Tokheim standard. The 67 DBox uses standard,
but may be modified in the field to run RS422. The 67B uses
RS422, but may be modified in the field to run standard.
Because of the ability to modify in the field, the model number
on the 67 and 67B may not accurately reflect the
communications method of the DBox settings. Contact the
Tokheim service company responsible for site service to confirm
DBox settings.

3. Locate the round black connectors on the existing console to
DBox cable. Disconnect the existing console/controller cable
from the Tokheim M98/M94 Power Center, the 67 DBox, or the
67B DBox. Attach the RLM adapter cable to the cable ends from
the console/controller and from the DBox/power center. Refer to

the next page for a diagram of a typical installation.

Version 1.1 / November 98 Page 31
rlminstl.mnl

RLM Progressive International Electronics

Diagram: RLM-T for Tokheim — Typical Installation

Page 32 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagram: RLM Tokheim Adapter Board

Version 1.1 / November 98 Page 33
rlminstl.mnl

RLM Progressive International Electronics

System Installation

Pump Specific Installation

RLM-S for Schlumberger SAM Electronic Dispenser

Note all warnings at the beginning of installation section.

The only Schlumberger dispensers supported by RLM-S are those
utilizing the SAM interface.

1. Plug the adapter cable (supplied by PIE) for the Schlumberger

SAM into the adapter port on the RLM-S.

2. Locate the SAM dispenser port and disconnect the existing

console/controller cable. Connect the RLM adapter cable to the
SAM dispenser port and the console/controller cable. Refer to

diagram on following page.

3. Locate the dip switch in the SAM that determines the

communications baud rate for the dispenser port. Refer to the

Schlumberger SAM installation documentation and look up the
baud rate selected for this application. Set the baud rate jumper

on the RLM-S to match the baud rate of the SAM.

The pump/hose positions reported by the RLM do not reflect the
product totals for physical pump/hose positions on the
Schlumberger pumps. The RLM stores all Schlumberger
transactions by product code. For additional details, see Table:
Product Codes, later in this section. Refer to the next page for
the diagram of a typical RLM-S installation.

Page 34 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagram: RLM-S to Schlumberger SAM — Typical Installation

Version 1.1 / November 98 Page 35
rlminstl.mnl

RLM Progressive International Electronics

Diagnostics

Testing the RLM Using Tester/WinTester

Shipped with each RLM, PIE provides two software diagnostic tools on
diskette, "Tester" and "WinTester." Tester is a DOS-based utility, while
WinTester is a Windows-based program designed to run on Win3.11,
Win95 and Win98.

Either Tester or WinTester:

Allows the user to retrieve data from the RLM.

Has a reset feature which clears all totals in the RLM and a test

load to determine the RLM's storage ability.

Has the ability to run the comm port on the PC to coordinate the

jumper settings of the RLM and the PC.

Testing the RLM with "Tester" Utility

1. Check to ensure that your computer has the ANSI.SYS driver

loaded on the root directory on C drive. Your CONFIG.SYS file
should have a statement such as device=c:\[path]\ansi.sys . If
not, locate the ANSI.SYS file on your computer and edit your
CONFIG.SYS file to include the device=c:\[path]\ansi.sys
statement. If this driver is not loaded properly, the screen will

not be readable when Tester is loaded.

Page 36 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

2. Go to A:\ drive. Insert the Tester diskette and type Tester. This

loads the Tester program.

3. Determine the communication settings in the RLM from the

jumper settings (i.e., baud rate=9600, data bits=8, stop bits=1,
parity=N, RTS=+, device address=00).

4. Follow the prompts on the screen, setting Tester's parameters to

match those of the RLM.

5. The screen will fill with eight fueling positions with pump totals

information. If data appears scrambled on the screen, press E
to exit and recheck to make sure ANSI.SYS is loaded. These
totals represent the transactions the RLM has captured since it
was last reset.

Press T to view the next 8 positions, 9 through 16.

Press ? at any time to view a menu of the Tester commands.

To test the RLM serial comm port with Tester, follow 1-5
above and #6 below.

6. RLMs shipped from PIE will have all totals cleared. To test load

an RLM and to ensure the communications link between the
Tester program and the RLM, press L and look at "pump2 hose2"
position on the screen. It should read "1234567890". To reset
the RLM and clear all data, press R. All totals cells will show
zeroes. Check to make sure that the status message at the top of
each pump display reads "OK". See note at end of this section.

Testing the RLM with the "WinTester" Utility

Version 1.1 / November 98 Page 37
rlminstl.mnl

RLM Progressive International Electronics

1. Go to A:\. Insert the WinTester diskette and, from the Start

menu, run WinTester.exe. The WinTester utility is now loaded.

2. Determine the communication settings in the RLM from the

jumper settings (i.e., baud rate=9600, data bits=8, stop bits=1,
parity=N, RTS=+, device address=00).

3. Using the Setup and Select pulldown menus on the screen, set

WinTester's parameters to match the RLM.

4. The screen will fill with eight fueling positions with pump totals

information. These totals represent the transactions the RLM has
captured since it was last reset.

An on-screen display of stats for each fueling position is a component of
the testing procedure when using either the Tester or WinTester utility.
The status of each fueling position will be indicated as one of the
following:

OK
TO time out
CS "check sum" error

Status for all fueling positions should read OK before proceeding with
test program.

Page 38 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagnostics

Troubleshooting Electronic Versions

RLM/E Diagnostics

PROBLEM RECOMMENDATION

RLM does not talk to tank Run Tester or WinTester utility.
monitor.

RLM does not talk to Tester Check jumper settings on RLM. Refer to
or WinTester. See "Testing Diagram: RLM (Electronic) Connector/
the RLM" section. Jumper Layout

Baud correct?
Parity correct?
Stop bits correct?
Data bits correct?
Device address correct?

Check power indicator on RLM main
board.

Check PC.
Comm port on PC OK?
RS232 cable plugged into PC?

Port parameters set correctly on Tester/
WinTester?

Version 1.1 / November 98 Page 39
rlminstl.mnl

RLM Progressive International Electronics

RLM/E Diagnostics

PROBLEM RECOMMENDATION

RLM does not capture any Make sure LED on adapter board is
data. flashing.

Refer to pump specific diagnostics
section to make sure connections are
correct.

Check software version in RLM to make
sure it is latest rev.

Check to ensure there are no console to
dispenser connection errors.

Contact dealer for assistance.

RLM data does not match Make sure all dispensers are idle at
dispenser totals exactly. beginning and end of totals test.

Make sure there are no console (POS) to
dispenser connection errors.

Make sure RLM software version is
current. Refer to page insert.

Contact dealer for assistance.

Page 40 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagnostics

Troubleshooting Mechanical Versions

RLM/M Diagnostics

PROBLEM RECOMMENDATION
RLM does not talk to tank monitor. Run Tester or WinTester utility.
RLM does not talk to Tester or Check jumper settings on RLM. Refer to Diagram:

WinTester. See "Testing the RLM" RLM (Electronic) Connector/ Jumper Layout
section. Baud correct?

Parity correct?
Stop bits correct?
Data bits correct?
Device address correct?

Check power indicator on RLM main board.

Check PC.
Comm port on PC OK?
RS232 cable plugged into PC?

Port parameters set correctly on Tester/ WinTester?

RLM does not capture any data. Make sure return switch is wired (operating)

correctly.

Make sure wiring for pulser and return switches is
correct.

Version 1.1 / November 98 Page 41
rlminstl.mnl

RLM Progressive International Electronics

RLM/M Diagnostics

PROBLEM RECOMMENDATION
RLM/M data does not match Make sure all dispensers are idle at beginning and

dispenser totals exactly. end of totals test (snapshot).

Check for defective pulser

Make sure return switch is operating correctly.

Page 42 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagnostics

Pump-Specific Troubleshooting

Gilbarco

PROBLEM RECOMMENDATION
Reverse LED (D4) is on. Rotate connector J4 on adapter board 180 degrees.
LED (D3) is off and never flashes. Console/POS not communicating with pumps.
LED (D4) is on solid. Adapter cable connected incorrectly.

Wrong type adapter communications input used
— RS422/current loop.

For current loop operation, connect adapter
harness to J4 and place jumper on J5. For RS422
operation, connect adapter harness to J3 and place
jumper on J2.

Defective cable.

All communications down on Make sure the correct adapter cable is connected.
console/POS to pumps. Adapter cable connected incorrectly.

Wrong type adapter communications input used
— RS422/current loop.

For current loop operation, connect adapter
harness to J4 and place jumper on J5. For RS422
operation, connect adapter harness to J3 and place
jumper on J2.

Defective cable.

Version 1.1 / November 98 Page 43
rlminstl.mnl

RLM Progressive International Electronics

Diagnostics

Pump-Specific Troubleshooting

Gilbarco MOC G-SITE

PROBLEM RECOMMENDATION
No data capture. Is EMC port on G-SITE enabled?

Is correct software version being used on G-SITE?
Is adapter cable plugged into correct port on G­SITE?

RLM-GS not answering G-SITE. Check baud rate on RLM adapter board. Standard is

1200 baud.

Page 44 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagnostics

Pump-Specific Troubleshooting

Tokheim

PROBLEM RECOMMENDATION
Console to dispenser communication May have wrong version adapter board in RLM-T (RS422

shuts down when adapter cable is or standard)
connected.

LEDs are off and never flash. Test twist-lock connectors for tightness.

Adapter cable connected incorrectly.
Wrong type adapter communications input used
— RS422/current loop.

For standard operation, connect adapter harness to
J3 and place jumpers on JP1. For RS422 operation,
connect adapter harness to J2 and place jumpers
on JP2.

Defective cable.

Only one LED is flashing (D2 or D3). Check all cable connections.

Version 1.1 / November 98 Page 45
rlminstl.mnl

RLM Progressive International Electronics

Diagnostics

Pump-Specific Troubleshooting

Wayne/Dresser

PROBLEM RECOMMENDATION
Data is not captured correctly for Make sure both loops on adapter cable are wired

one or more of the dispensers . correctly.

Check normal/bypass switch. Is it in Normal?

See Diagram: Wayne/Dresser DBox RLM-W
Connection Example.

Console to dispenser communication
shuts down when adapter cable is
connected.

LEDs not flashing. Make sure both loops on adapter cable are wired

Loop wires in DBox may be wired incorrectly.

See Diagram: Wayne/Dresser DBox RLM-W Connection
Example.

correctly.
Check normal/bypass switch. Is it in Normal?

See Diagram: Wayne/Dresser DBox RLM-W
Connection Example.

Page 46 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

Diagnostics

Pump-Specific Troubleshooting

Schlumberger

PROBLEM RECOMMENDATION
No data capture. Wrong baud rate may be set on adapter board.

RLM adapter cable may be plugged into wrong port
on SAM.

No LEDs flashing Check adapter cable connections. See Diagram:

RLM-S to Schlumberger SAM — Typical
Installation.

Console/POS not talking to pumps.
Defective cable.

Version 1.1 / November 98 Page 47
rlminstl.mnl

RLM Progressive International Electronics

Diagnostics

Pump-Specific Troubleshooting

Mechanical Dispenser

PROBLEM RECOMMENDATION
Does not count on one or more Check pulser operation.

pumps.
One or more pumps miscount. Loose wire connection to pulser.

* With volt meter set on a 10vdc scale, place probes on MR line and

common. With MR switch inactive (pump off), your meter should
read approximately 8vdc. With MR switch active (pump running),
your meter should read approximately 0vdc.

Check MR going active after pump reset cycle. *

Defective pulser.
Defective mechanical computer.
Check MR signal operation. *

Page 48 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

General Technical Information

This section contains miscellaneous information
which may be useful in installing and trouble­shooting the RLM. Refer to the appropriate

sections and diagrams in this manual for more
specific information.

Version 1.1 / November 98 Page 49
rlminstl.mnl

RLM Progressive International Electronics

Diagram: RLM RS232 Cable Connector 5 Pinout

Page 50 Version 1.1 / November 98

rlminstl.mnl

Progressive International Electronics RLM

RLM General Specs

Table: RLM General Specifications

Physical Size 7.5" x 8.5" X 2"
Operating Temperature 32 to 120 degrees F
Storage Temperature 32 to 120 degrees F
Electrical Requirements 115VAC, 20 W Maximum (dedicated circuit

with earth bond)

Version 1.1 / November 98 Page 51
rlminstl.mnl