Premier AF-40K User Manual

8716 W. Ludlow Drive Suite 1 Peoria, Arizona 85381 Phone: [phone] www.wattspremier.com

Tools and Fittings Required

•Pipe Cutter

•Tubing Cutter

•File

•Pliers

•Tape Measure

•Soldering Tools

•Lead Free Solder

•Bucket

•Towel

•Plumber Tape

•Adjustable Wrench

•Tube 100% Silicone Grease

				D	CE	I			Tested and Certified by the WQA against
				AN
			D		RT
		E				F
		T				I			NSF/ANSI Standard 44 for Softener Performance
U						E
E	S						D
T									& NSF/ANSI 372 for "lead free" compliance.
N			N		A			S
D								D
E						ND	A	R
	R
			I	DUSTRY ST

Model AF-40K

Water Softening System

INSTALLATION INSTRUCTIONS

Installation Instructions . . . . . . . . . . . . . . . . . Pages 2-13

Repair Parts. . . . . . . . . . . . . . . . . . . . . . . . . Pages 14-17

For further operating, installation, maintenance, parts or assistance:

Call Canadian Based Customer Service at: [phone]

Call US Based Customer Service at: [phone] or [phone]

©2012 Premier • Printed in U.S.A.

167041 Rev B MR12

TABLE OF CONTENTS
MANUAL OVERVIEW ............................................................	2
EQUIPMENT INSTALLATION................................................	2
SYSTEM DISINFECTION ......................................................	8
GENERAL PREMIER SERIES INSTRUCTIONS...................	9
DISPLAY ICONS PREMIER CONTROLLER .........................	9
KEYPAD - BUTTONS.............................................................	10
RECHARGE...........................................................................	10
PREMIER SERIES INITIAL POWER-UP...............................	11
INITIAL START-UP INSTRUCTIONS .....................................	11
PLACING SOFTENER INTO OPERATION............................	12
PLACING SOFTENER INTO OPERATION
(TURNING ON THE WATER).................................................	13
TANK ASSEMBLY ..................................................................	14
VALVE ASSEMBLY.................................................................	15
BRINE WELL ASSEMBLY CH20795......................................	16
TROUBLESHOOTING ...........................................................	17
PREMIER LIMITED WARRANTY ..........................................	19
PERFORMANCE DATA SHEET.............................................	20
MANUAL OVERVIEW
How To Use This Manual
This installation manual is designed to guide the installer
through the process of installing and starting softeners
featuring the Premier series controller.

This manual is a reference and will not include every system installation situation. The person installing this equipment should have:

•Knowledge in the Premier series controller and water softener installation

•Knowledge of water conditioning and how to determine proper control settings

•Basic plumbing skills

Icons That Appear In This Manual

WARNING: Failure to follow this instruction can result in personal injury or damage to the equipment.

NOTE: This will make the process easier if followed.

Inspection

Inspect the unit for damage or missing parts. Contact your supplier if any discrepancies exist.

EQUIPMENT INSTALLATION

General Warnings And Safety Information Electrical

There are no user-serviceable parts in the AC adapter, motor, or controller. In the event of a failure, these should be replaced.

•All electrical connections must be completed according to local codes.

•Use only the power AC adapter that is supplied.

•The power outlet must be grounded.

•To disconnect power, unplug the AC adapter from its power source.

Mechanical

•Do not use petroleum based lubricants such as vaseline, oils, or hydrocarbon based lubricants. Use only 100% silicone lubricants.

•All plastic connections should be hand tightened. Plumber tape may be used on connections that do not use an

O-ring seal. Do not use pliers or pipe wrenches.

•All plumbing must be completed according to local codes.

•Soldering near any plastic fittings should be done before connecting fittings to the valve. Excessive heat will cause interior damage to the valve.

•Observe drain line requirements.

•Do not use lead-based solder for sweat solder connections.

•The drain line must be a minimum of 1/2-inch diameter.

Use 3/4-inch pipe if the backwash flow rate is greater than

7 gpm (26.5 Lpm) or the pipe length is greater than 20 feet (6 m).

•Do not support the weight of the system on the control valve fittings, plumbing, or the bypass.

•It is not recommended to use sealants on the threads. Use plumber tape on all threaded connections.

General

•Observe all warnings that appear in this manual.

•Keep the unit in the upright position. Do not turn on side, upside down, or drop. Turning the tank upside down will cause media to enter the valve.

•Operating ambient temperature is between 34°F (1°C) and 120°F (49°C).

•Operating water temperature is between 35°F (1°C) and 100°F (38°C).

•Working water pressure range is 20 to 125 psi

(1.38 to 8.6 bar). In Canada the acceptable working water pressure range is 20 to 100 psi (1.38 to 6.89 bar).

•Use only salts designed for water softening. Do not use ice melting, block, or rock salts.

•Follow state and local codes for water testing. Do not use water that is micro-biologically unsafe or of unknown quality.

•When filling media tank, do not open water valve completely. Fill tank slowly to prevent media from exiting the tank.

•When installing the bypass water connection, connect to the plumbing system first. Allow heated parts to cool and cemented parts to set before installing any plastic

parts. Do not get primer or solvent on O-rings, nuts, or the valve.

2 • MR12 Premier AF-40K

EQUIPMENT INSTALLATION continued

System Recharge Cycles (9-Cycle Operation)

To Regenerant

Tank

	Service (Downflow):
	Untreated water is directed down through the resin bed and up
	through the riser tube. The hardness ions attach themselves
	to the resin and are removed from the water. The water is
	conditioned as it passes through the resin bed.
	1.	Brine Refill:
		Water is directed to the salt tank at a controlled rate, to
		create brine for the next recharge.
	2. Brine Prep (Dissolve Salt)
		After the refill cycle fills the salt tank with water, this cycle
	3.	allows time for the salt to dissolve into the water.
		Backwash 1 (Upflow):	SERVICE	BRINE REFILL	BRINE PREP		BACKWASH
		The flow of water is reversed by the control valve and		Cycle 1	Cycle 2		Cycle 3
		directed down the riser tube and up through the resin bed.	From Regenerant
		During the backwash cycle, the bed is expanded and debris	Tank
		is flushed to the drain.
	4.	Brine Draw (Downflow):
		The brine draw cycle takes place during the slow rinse
		cycle. The control directs water through the brine injector
		and brine is drawn from the salt tank. Brine draw is
		completed when the air check in the salt tank closes.
	5.	Slow Rinse (Downflow):
		The brine is directed down through the resin bed and up
		through the riser tube to the drain. The hardness ions are
		displaced by sodium ions and are sent to the drain. The
		resin is recharged during the brine cycle.	BRINE/SLOW RINSE	REPRESSURIZE	FAST RINSE	BACKWASH	FAST RINSE
	6. Repressurize Cycle (Hard Water Bypass Flapper Open):
			Cycle 4 & 5	Cycle 6	Cycle 7	Cycle 8	Cycle 9
		This cycle closes the flappers for a short time to allow the
				Figure 1 Flow Patterns
		air and water to hydraulically balance in the valve before
		continuing the recharge.	System Features
	7. Fast Rinse 1 (Downflow):						Inlet
		The control directs water down through the resin bed and	Control
		up through the riser tube to the drain. Any remaining brine					Outlet
		residual is rinsed from the resin bed.

8.Backwash 2 (Upflow):

The flow of water is reversed by the control valve and directed down the riser tube and up through the resin bed.

During the backwash cycle, the bed is expanded and debris is flushed to the drain.

9.Fast Rinse 2 (Downflow):

The control directs water down through the resin bed and up through the riser tube to the drain. Any remaining brine residual is rinsed from the resin bed.

Drain

Salt

Compartment

Figure 2 Top of Unit

	LCD
	Display
Time of Day	Recharge
Button	Button

Salt Amount Button	Water Hardness Button
	Figure 3 Control Front
	Premier AF-40K MR12 • 3

EQUIPMENT INSTALLATION continued

Voltage

Adapter

Input

Main Motor and

Optical Sensor

Connection

Signal Input

Figure 4 Control Back

Figure 5 Dimensions

Location Selection

Location of a water treatment system is important. The following conditions are required:

•Level platform or floor.

•Room to access equipment for maintenance and adding salt to tank.

•Ambient temperatures over 34°F (1°C) and below 120°F (49°C).

•Water pressure below 125 psi (8.6 bar) and above 20 psi (1.4 bar).

•In Canada the water pressure must be below 100 psi (6.89 bar).

•Constant electrical supply to operate the controller.

•Total minimum pipe run to water heater of ten feet (three meters) to prevent backup of hot water into system.

•Local drain for discharge as close as possible.

•Water line connections with shutoff or bypass valves.

•Must meet any local, state and international codes for the installation site.

•Valve is designed for minor plumbing misalignments. Do not support weight of system on the plumbing.

•Be sure all soldered pipes are fully cooled before attaching plastic valve to the plumbing.

Outdoor Locations

It is recommended that the system be installed indoors. When the water conditioning system must be installed outdoors, several items must be considered.

•Moisture — The valve and Premier controller are rated for NEMA 3 locations. Falling water should not affect performance.

The system is not designed to withstand extreme humidity or water spray from below. Examples are: constant heavy mist, near corrosive environment, upwards spray from sprinkler.

•Direct Sunlight — The materials used will fade or discolor over time in direct sunlight. The integrity of the materials will not degrade to cause system failures.

•Temperature — Extreme hot or cold temperatures may cause damage to the valve or controller.

Freezing temperatures will freeze the water in the valve.

This will cause physical damage to the internal parts as well as the plumbing.

High temperatures will affect the controller. The display may become unreadable but the controller should continue to function. When the temperature drops down into normal operating limits the display will return to normal.

•Insects — The controller and valve have been designed to keep all but the smallest insects out of the critical areas. The top cover should be installed securely in place.

4 • MR12 Premier AF-40K

EQUIPMENT INSTALLATION continued

	Bath Tub Lavatory Toilet	Kitchen
Outside		Outside
Faucet	Hot Water	Faucet
	Outlet

Water

Heater

Laundry Tubs

Pump

or

Meter

Floor Drain

Figure 6 Standard Basement Before Installation. Cold Water Lines Shown

Bath Tub Lavatory Toilet

Kitchen

Outside				Outside
Faucet	Hot Water		Grounding	Faucet
				Soft Water
	Outlet		Strap	Hard Water
			Bypass
	Water		Drain Line
	Heater
		Softener	Laundry Tubs	Brine Tank Over ow Drain
	Pump
	or
	Meter

Floor Drain

Figure 7 Softened Water Flow Diagram

Premier AF-40K MR12 • 5

EQUIPMENT INSTALLATION continued

Valve Layout

1" NPT Outlet	1" NPT Inlet
Meter
Cable	To Brine Tank
	3/8"

1/2" NPT Drain

Figure 8

Water Line Connection

A bypass valve system is included and will be installed on all water conditioning systems. Bypass valves isolate the softener from the water system and allow unconditioned water to be used. Service or routine maintenance procedures may also require that the system is bypassed.

IMPORTANT: The bypass valve is shipped to you in the bypass position. When the valve is in bypass, water will not enter the softening tank. The water in the building will not be treated. Figure 9 Series 360 Bypass Operation shows the handles in the service position.

Once you have selected your location check the direction of the waterflow in the main pipe. Figure 7 Softened Water Flow Diagram can be used to plan the new plumbing assembly.

Inspect the main water pipe. Write down the type of pipe

(copper, plastic, galvanized etc.). Record the size of the pipe.

Plastic style pipes usually have the size printed on the outside.

Other pipes can be measured for the outside diameter and converted into the pipe size at the store. Do not use pipe that is smaller than the main water pipe.

The bypass requires two connector fittings that connect to the plumbing. Size to be determined for specific installation requirements.

If the main plumbing is galvanized pipe and you are installing copper pipe, then you must use dielectric insulating connectors between the two styles of pipe.

Place the tank in position. The design of the tank does not allow for bad alignment of the connections. You may ask your supply store about flexable connections.

Take measurements and create a drawing of your installation.

Include pipe lengths and elbows that are needed. If the water flow is from right to left you will need to cross the plumbing to the softener. Take the drawing to your plumbing supply store. Consult with their expert for installation ideas and suggestions.

Assemble the plumbing.

WARNING: If pipes will be sweat soldered, do not connect adapters to the bypass until the

pipes have cooled.

Connector

Assembly

Drain
Line	IN	OUT

“H” Clip

IN	OUT
Handles in Service		Handles in Bypass

Figure 9 Series 360 Bypass Operation

WARNING: The inlet water must be connected to the inlet port of the valve. When replacing an exsisting system, it is possible that the inlet and outlet plumbing is installed in a reverse position. Be certain the inlet

connection on the valve is connected to the incoming water fitting from the water supply.

WARNING: Do not use petroleum grease on gaskets when connecting bypass plumbing. Use only 100% silicone grease products when installing any plastic valve. Non-silicone grease may cause plastic components to fail

over time.

The bypass assembly connects to the water system by means of a connector assembly. The connector is secured to the plumbing and then inserted into the bypass. A clip is used to hold it in place.

Figure 10 Connector Assembly

Before inserting the connector:

•Check that all O-rings are in place and not damaged.

•Lubricate O-rings and sliding surfaces with 100% silicone.

Firmly insert connector into bypass. Press locking clip into position. Make certain the clip is fully engaged.

6 • MR12 Premier AF-40K