Precision Digital PD6001 User guide

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

PRECISION DIGITAL CORPORATION

233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990

www.predig.com

• 1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front

• 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Field Selectable Inputs with ±0.03% Accuracy

• Feet & Inches Display Ideal for Level Applications

• Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)

• Isolated 24 VDC @ 200 mA Transmitter Power Supply

• Easy Field Scaling in Engineering Units without Applying an Input

• 2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options

• Free PC-Based, On-Board, MeterView Pro USB Programming Software

• No Assembly Required

• Optional SunBright Display Models for Outdoor Applications

• Operating Temperature Range: -40 to 65°C (-40 to 149°F)

• UL & C-UL Listed. E160849; 508 Industrial Control Equipment

• Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC

• Display Input in Two Different Scales Simultaneously - Great for Level Applications

• Multi-Pump Alternation Control

• Round Horizontal Tank Function; Just Enter Diameter & Length

• 32-Point Linearization

• Programmable Display, Function Keys & Digital Input

• External 4-Relay & Digital I/O Expansion Modules

• Password Protection

• RS-232 & RS-485 Serial Communication Options with Modbus RTU

• Wide Assortment of NEMA 4X Enclosures for up to Ten Meters

• Light / Horn & Reset Button Accessory

• Control Station Accessory for Remote Operation

• 3-Year Warranty

MeterView Pro

USB Install

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Disclaimer

The information contained in this document is subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose. See Warranty Information and Terms & Conditions on www.predig.com for complete details.

• Read complete instructions prior to installation and operation of the meter.

• Risk of electric shock or personal injury.

• This product is not recommended for life support

applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Precision Digital Corporation shall not be held liable for damages resulting from such improper use.

WARNING

Cancer and Reproductive Harm - www.P65Warnings.ca.gov

Limited Warranty

Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under

“Specifications” from the date of shipment from the factory. Precision Digital’s liability under this

limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit. See Warranty Information and Terms & Conditions on www.predig.com for complete details.

Registered Trademarks

All trademarks mentioned in this document are the property of their respective owners.

FREE MeterView Pro Programming Software

The meter can be powered from the USB connection. When using the USB connection, DO NOT apply AC or DC power to the meter.

The easiest and quickest way to program your PROVU meter is to use the FREE MeterView Pro programming software. This software is loaded into the meter and connects and installs directly to your PC with a USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the PROVU to your PC with the provided USB cable – do not use a different cable. DO NOT apply AC or DC power to the meter while your PC is connected to the meter as it will disrupt the USB

connection. You don’t even have to apply an input

signal. MeterView Pro programming software is intuitive,

and most customers can get their meter programmed as they like without even looking in the manual.

Watch MeterView Pro Software Video at

www.predig.com/meterviewpro

In addition to programming, the software may be used for:

• Monitoring

• Datalogging using your PC

• Generating and saving programming files

for later use

Once your meter is programmed the way you want it, you can wire it up for your application per the instructions in this manual and install it. If you find that you need to make adjustments to the programming after the meter is installed, you can use the front panel buttons and the instructions in this manual to do so.

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Table of Contents

Introduction .......................................................................................................... 6

Ordering Information ........................................................................................... 6

Specifications..................................................................................................... 10

General ........................................................................................................... 10

Process Input ................................................................................................. 11

Relays ............................................................................................................. 11

Isolated 4-20 mA Transmitter Output .......................................................... 12

USB Connection ............................................................................................ 12

On-Board Digital Input (F4) ........................................................................... 12

Modbus® RTU Serial Communications ........................................................ 12

MeterView Pro Software ................................................................................ 12

Compliance Information .................................................................................... 13

Safety .............................................................................................................. 13

Electromagnetic Compatibility ..................................................................... 13

EU Declaration of Conformity ........................................................................... 13

Safety Information ............................................................................................. 13

Installation .......................................................................................................... 13

Unpacking ...................................................................................................... 13

Panel Mounting Instructions ........................................................................ 14

Mounting Dimensions .................................................................................. 14

Installation Overview ..................................................................................... 15

MeterView Pro Software ................................................................................ 15

MeterView Pro Installation........................................................................... 15

Transmitter Supply Voltage Selection (P+, P-) ........................................... 16

Connections ................................................................................................... 16

Connectors Labeling ................................................................................... 16

Power Connections ..................................................................................... 17

Signal Connections ..................................................................................... 17

Modbus RTU Serial Communications ......................................................... 17

Relay Connections ...................................................................................... 17

Switching Inductive Loads ........................................................................... 18

F4 Digital Input Connections ....................................................................... 18

4-20 mA Output Connections ...................................................................... 18

Analog Output Power Supply ...................................................................... 18

External Relays & Digital I/O Connections .................................................. 19

Remote Operation of Meter ......................................................................... 19

Interlock Relay Feature ............................................................................... 19

Setup and Programming ................................................................................... 20

Overview ......................................................................................................... 20

Front Panel Buttons and Status LED Indicators ........................................ 20

Display Functions & Messages .................................................................... 21

Main Menu ...................................................................................................... 22

Setting Numeric Values ................................................................................ 23

Setting Up the Meter (setup) ........................................................................ 23

Setting the Input Signal (Input) .................................................................. 24

Setting the Input Units or Custom Tags (units) ......................................... 24

Setting the Decimal Point (dEc pt)............................................................. 25

Programming the Meter (prog) ................................................................... 25

Setting the Display Parameter & Intensity (dsplay) ................................... 27

Display Intensity (d-Inty) ........................................................................... 27

Setting the Relay Operation (relay) ............................................................ 28

Setting the Relay Action .............................................................................. 28

Programming Set and Reset Points ............................................................ 29

Setting Fail-Safe Operation ......................................................................... 29

Programming Time Delay............................................................................ 29

Relay Action for Loss of 4-20 mA Input (Loop Break) ................................. 29

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Relay and Alarm Operation Diagrams ......................................................... 29

High Alarm Operation (Set > Reset) .............................................................. 29

Low Alarm Operation (Set < Reset) ............................................................ 30

High Alarm with Fail-Safe Operation (Set > Reset) ..................................... 30

Low Alarm with Fail-Safe Operation (Set < Reset) ..................................... 30

Time Delay Operation ................................................................................. 30

Pump Alternation Control Operation ........................................................... 31

Relay Sampling Operation .......................................................................... 31

Relay Operation Details ................................................................................ 32

Overview ..................................................................................................... 32

Relays Auto Initialization ............................................................................. 32

Fail-Safe Operation ..................................................................................... 32

Front Panel LEDs ........................................................................................ 32

Latching and Non-Latching Relay Operation .............................................. 32

Non-Latching Relay (Auto) ......................................................................... 33

Non-Latching Relay with Manual Reset (A-nman) ....................................... 33

Latching Relay (LatcH) ............................................................................... 33

Latching Relay with Clear (Lt-Clr) ............................................................ 33

Acknowledging Relays ................................................................................ 34

Pump Alternation Control Applications (Altern) ........................................ 34

Setting Up the Interlock Relay (Force On) Feature ..................................... 35

Scaling the 4-20 mA Analog Output (Aout) ................................................. 36

Reset Menu (reset) ....................................................................................... 36

Manual Control Menu (Contrl) ..................................................................... 36

Setting Up the Password (pass) ................................................................... 37

Protecting or Locking the Meter .................................................................. 37

Making Changes to a Password Protected Meter ....................................... 37

Disabling Password Protection.................................................................... 37

Advanced Features Menu ............................................................................. 38

Advanced Features Menu & Display Messages.......................................... 38

Noise Filter (filter) ................................................................................... 39

Noise Filter Bypass (bypass) ...................................................................... 39

Rounding Feature (round) .......................................................................... 39

Modbus RTU Serial Communications (serial) .......................................... 40

Select Menu (SElect) ................................................................................. 40

Input Signal Conditioning (Functn) ............................................................. 40

Low-Height Cutoff (CutofF) ........................................................................ 41

Analog Output Programming (AoutPr) ....................................................... 42

Programmable Function Keys User Menu (user) ....................................... 43

Internal Source Calibration (ICAL) .............................................................. 44

Meter Operation ................................................................................................. 45

Front Panel Buttons Operation .................................................................... 45

Function Keys Operation .............................................................................. 45

F4 Operation .................................................................................................. 45

Maximum/Minimum Readings ...................................................................... 45

Troubleshooting................................................................................................. 46

Diagnostics Menu (diag) .............................................................................. 46

Testing the Display LEDs ............................................................................ 46

Determining Software Version..................................................................... 46

Reset Meter to Factory Defaults ................................................................... 46

Factory Defaults & User Settings ................................................................ 47

Troubleshooting Tips .................................................................................... 48

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Table of Figures

Figure 1. 1/8 DIN Panel Cutout Dimensions .................................................... 14

Figure 2. Panel Mounting Details ..................................................................... 14

Figure 3. Meter Dimensions - Side View .......................................................... 14

Figure 4. Meter Dimensions - Top View ........................................................... 14

Figure 5. Transmitter Supply Voltage Selection ............................................. 16

Figure 6. PD6001-##0 Connectors Label ......................................................... 16

Figure 7. PD6001-##2 Connectors Label ......................................................... 16

Figure 8. PD6001-##3 Connectors Label ......................................................... 16

Figure 9. PD6001-##4 Connectors Label ......................................................... 16

Figure 10. PD6001-##5 Connectors Label ....................................................... 16

Figure 11. PD6001-##7 Connectors Label ....................................................... 16

Figure 12. Power Connections ......................................................................... 17

Figure 13. Transmitter Powered by Internal Supply ....................................... 17

Figure 14. Transmitter Powered by External Supply or Self-Powered ......... 17

Figure 15. Voltage Input Connections ............................................................. 17

Figure 16. Relay Connections........................................................................... 17

Figure 17. AC and DC Loads Protection .......................................................... 18

Figure 18. Low Voltage DC Loads Protection ................................................. 18

Figure 19. F4 Digital Input Connections .......................................................... 18

Figure 20. 4-20 mA Output Connections ......................................................... 18

Figure 21. Analog Output Supply Powering Other Devices........................... 18

Figure 22. Expansion Module & DIN Rail Mounting Kit .................................. 19

Figure 23. External Relays Module Connections ............................................ 19

Figure 24. Digital I/O Module Connections ...................................................... 19

Figure 25. Meter to Control Station Connection ............................................. 19

Figure 26. Interlock Connections ..................................................................... 19

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Introduction

The PROVU PD6001 is a multi-purpose, easy-to-use digital process meter featuring a bright, easy-to-read main display with convenient feet and inches designations. It is ideal for level applications requiring an easy-to-understand display, as it shows feet, inches, and fractions of an inch. Its superluminous LED digits make it easily readable in smoke, dust, fog, and, with the optional SunBright® display, even direct sunlight.

The PD6001 accepts current and voltage signals (e.g. 4-20 mA, 0-10 V). Three of the front panel buttons can be custom-programmed for a specific operation. The analog input can be scaled to display the process in two different scales. The main display can indicate level in feet and inches with printed feet and inches designations, and the second display could be used to indicate some other scale, such as the volume in gallons or liters.

The basic model includes an isolated 24 VDC transmitter power supply that can be used to power the input transmitter or other devices. An additional isolated 24 VDC power supply is included with the 4-20 mA output option. A digital input is standard.

A fully loaded PD6001 meter has the following: four SPDT relays, 4-20 mA output, and two 24 VDC power supplies. The PD6001 capabilities may be enhanced by adding the following external expansion modules: four SPST relays (creating an eight-relay process meter), two digital I/O modules with four inputs and four outputs each, and USB, RS-232 or RS-485 communication adapters.

The eight relays can be used for alarm indication or process control applications such as pump alternation control. The 4-20 mA isolated output, Modbus RTU serial communications, and digital I/O options make the PD6001 an excellent addition to any level monitoring or control system.

Ordering Information

Standard Models

85-265 VAC Model

12-24 VDC Model

Options Installed

PD6001-6R0

PD6001-7R0

No options

PD6001-6R2

PD6001-7R2

2 relays

PD6001-6R3

PD6001-7R3

4-20 mA output

PD6001-6R4

PD6001-7R4

4 relays

PD6001-6R5

PD6001-7R5

2 relays & 4-20 mA output

PD6001-6R7

PD6001-7R7

4 relays & 4-20 mA output

SunBright Display Models

85-265 VAC Model

12-24 VDC Model

Options Installed

PD6001-6H0

PD6001-7H0

No options

PD6001-6H2

PD6001-7H2

2 relays

PD6001-6H3

PD6001-7H3

4-20 mA output

PD6001-6H4

PD6001-7H4

4 relays

PD6001-6H5

PD6001-7H5

2 relays & 4-20 mA output

PD6001-6H7

PD6001-7H7

4 relays & 4-20 mA output

Accessories

Model

Description

PDA1002

DIN rail mounting kit for two devices

PDA1004

4 SPST (Form A) relays module

PDA1044

4 digital inputs & 4 digital outputs module

PDA1232

RS-232 serial adapter

PDA1485

RS-485 serial adapter

PDA7485-I

RS-232 to RS-485 isolated converter

PDA8008

USB Adapter

PDA8232-N

USB to RS-232 non-isolated converter

PDA8485-I

USB to RS-485 isolated converter

PDA-LH

Light / horn accessory

MOD-LH

Light / horn / enclosure modification

PDA2360

Plastic control stations series

PD659

Signal isolators, splitters, & conditioners

PD9501

Multi-function calibrator

PD9502

Low-cost signal generator

PDX6901

Snubber: 0.01 μF/470 Ω, 250 VAC

Enclosures

Series

Meters

Material

PDA2300

1-10

Plastic NEMA 4X

PDA2500

1-6

Plastic NEMA 4X

PDA2600

1-6

Stainless Steel NEMA 4X

PDA2700

1-6

Painted Steel NEMA 4

PDA2800

1-2

Plastic NEMA 4X

PDA3400

1-3

Plastic NEMA 4X

Need help selecting the right enclosure?

Go to www.predig.com/esu

Replacement Option Cards

Model

Options Installed

PD1102

2 relays

PD1103

4-20 mA output

PD1104

4 relays

PD1105

2 relays & 4-20 mA output

PD1107

4 relays & 4-20 mA output

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Light / Horn Accessories

PROVU Meter Shown in a PDA2301 Enclosure with MOD-LHRB1 Red Light / Horn and Button. Meter & Enclosure Sold Separately. Assembly Required.

MOD-LH

Model

Description

MOD-LHRB1

Red Light / Horn and Button with Holes Drilled in Enclosure

(1)

MOD-LHGB1

Green Light / Horn and Button with Holes Drilled in Enclosure

(1)

MOD-LHYB1

Yellow Light / Horn and Button with Holes Drilled in Enclosure

(1)

MOD-LHBB1

Blue Light / Horn and Button with Holes Drilled in Enclosure

(1)

MOD-LHWB1

White Light / Horn and Button with Holes Drilled in Enclosure

(1)

MOD-LH5CB1

Light / Horn with User Choice of Red, Green, Yellow, Blue or White Light, Button, and Holes Drilled in Enclosure

(1)

Note:

1. This MOD supplies the Light / Horn and Button. The enclosure comes pre-drilled with holes for Light / Horn and Button and the user performs the installation and wiring. Controller and enclosure are sold separately. The Light / Horn hole is in the back left corner of the enclosure and the Button is centered on the cover of the enclosure below the controller about an inch off the bottom of the cover except on the PDA3400 series where it is mounted on the side of the enclosure.

PDA-LH & PDA-BUTTON

Model

Description

PDA-LHR

Red Light / Horn

PDA-LHG

Green Light / Horn

PDA-LHY

Yellow Light / Horn

PDA-LHB

Blue Light / Horn

PDA-LHW

White Light / Horn

PDA-LHW

White Light / Horn

PDA-LH5C

Light / Horn with User Choice of Red, Green, Yellow, Blue or White Light

PDA-BUTTON1R

Red Button

PDA-BUTTON1G

Green Button

PDA-BUTTON1B

Blue Button

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

PDA2360 Control Stations

Model

Description

PDA2360-E

Emergency button

PDA2361-A

Ack button

PDA2361-B

Blank button

PDA2361-R

Reset button

PDA2361-T

Tare button

PDA2361-S

Stop button

PDA2361-Q

Silence button

PDA2362-AR

Ack and Reset buttons

PDA2362-BB

Two blank buttons

PDA2364-MRUE

Menu, right, up, enter buttons

Note: Control stations with one button may be connected directly to the meter via the F4 terminal. A PDA1044 (4) digital inputs & (4) digital outputs module is required to operate the control stations of more than one button. See Remote Operation of Meter on page 19 for details.

Signal Splitter & Conditioner Accessories

Model

Description

PD659-1MA-1MA

Signal Isolator with One 4-20 mA Input and One 4-20 mA Output

PD659-1MA-2MA

Signal Splitter with One 4-20 mA Input and Two 4-20 mA Outputs

PD659-1V-1MA

Signal Conditioner with One 0-10 VDC Input and One 4-20 mA Output

PD659-1MA-1V

Signal Conditioner with One 4-20 mA Input and One 0-10 VDC Output

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Helpful Videos

Precision Digital's PROVU Series is a powerful line of 1/8 DIN meters that boasts advanced functionality for various applications. The following videos might be of interest.

PROVU Series Overview

Learn about all the meters in the PROVU Series.

https://www.predig.com/videos/E4gmQrAeT8o

PROVU Multi-Pump Alternation

Learn how to use the PROVU as a pump controller.

https://www.predig.com/videos/PumpControl

PROVU Function Keys Tutorial

Learn how the PROVU’s function keys increase the utility of the PROVU.

https://www.predig.com/videos/WMBYKlavW-Q

Connect a PROVU to a PC Using MeterView Pro

Learn how easy it is to use MeterView Pro software.

https://www.predig.com/videos/PC_Connect

Connect a 2-Wire 4-20 mA Transmitter to a PROVU

Learn how to connect your transmitter to a PROVU.

https://www.predig.com/videos/420_mA_Connections

MeterView Pro USB Programming Software

Learn how easy it is to program a PROVU PD6000 process meter.

https://www.predig.com/videos/MVPro_SW

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Specifications

Except where noted all specifications apply to operation at +25°C.

General

Display

Line 1: 0.60" (15 mm) high, red LEDs separated by feet and inches designations Line 2: 0.46" (12 mm) high, red LEDs 6 digits each (-99999 to 999999), with lead zero blanking

Feet & Inches Range

-9FT11IN(15/16 or 7/8) to 99FT11IN(15/16 or 7/8)

Display Intensity

Eight user selectable intensity levels. Default value is six.

Display Update Rate

5/second (200 ms)

LED Status Indicators

See Front Panel Buttons and Status LED Indicators on page 20 for details.

Overrange

Display flashes 999999

Underrange

Display flashes -99999

Display Assignment

Display Line 1: PV1, max/min, max & min, set points, or Modbus input.

Display Line 2: Same as Display Line 1; plus units, tag, PV2, percent of PV1, PV1 level in feet & unit/tag, or turned off.

Programming Methods

Four front panel buttons, digital inputs, PC and MeterView Pro software, or Modbus registers.

Noise Filter

Programmable from 2 to 199 (0 will disable filter)

Filter Bypass

Programmable from 0.1 to 99.9% of calibrated span

Recalibration

All ranges are calibrated at the factory. Recalibration is recommended at least every 12 months.

Max/Min Display

Max/min readings reached by the process are stored until reset by the user or until power to the meter is turned off.

Rounding

Select 1, 2, 5, 10, 20, 50, or 100 (e.g. rounding = 10,

actual value = 12.093, secondary display = 12.090, main display = 12FT1IN 1/16).

Password

Three programmable passwords restrict modification of programmed settings. Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs.

Power Options

85-265 VAC 50/60 Hz; 90-265 VDC, 20 W max; 12-24 VDC, 12-24 VAC, 15 W max. Powered over USB for configuration only.

Non-Volatile Memory

All programmed settings are stored in nonvolatile memory for a minimum of ten years if power is lost.

Fuse

Required external fuse: UL Recognized, 5 A max, slow blow; up to 6 meters may share one 5 A fuse

Normal Mode Rejection

Greater than 60 dB at 50/60 Hz

Isolation

4 kV input/output-to-power line 500 V input-to-output or output-to-P+ supply

Overvoltage Category

Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installation Overvoltage Category III.

Environmental

Operating temperature range:

-40 to 65°C (-40 to 149°F)

Storage temperature range:

-40 to 85°C (-40 to 185°F)

Relative humidity:

0 to 90% non-condensing

Connections

Removable screw terminal blocks accept 12 to 22 AWG wire, RJ45 for external relays, digital I/O, and serial communication adapters.

Enclosure

1/8 DIN, high impact plastic, UL 94V-0, color: black

Front Panel

NEMA 4X, IP65

Mounting

1/8 DIN panel cutout required:

3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket assemblies are provided.

Tightening Torque

Screw terminal connectors: 5 lb-in (0.56 Nm)

Overall Dimensions

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)

Weight

9.5 oz (269 g)

Warranty

3 years parts & labor. See Warranty Information and Terms & Conditions on

www.predig.com for complete details.

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Process Input

Inputs

Field selectable: 0-20, 4-20 mA 10 V (0-5, 1-5, 0-10 V) Modbus PV (Slave)

Isolated Transmitter Power Supply

Terminals P+ & P-: 24 VDC 10%. All models selectable for 24, 10, or 5 VDC

supply (internal jumper J4). 85-265 VAC models rated @ 200 mA max, 12-24 VDC powered models rated @ 100 mA max. 5 & 10 VDC supply rated @ 50 mA max. Refer to Transmitter Supply Voltage Selection (P+, P-) on page 16.

When the Light / Horn is powered by the transmitter power supply, see MOD-LH Light / Horn's transmitter power supply specification in MOD-LH manual for additional details. Light / Horn power not available for 5 or 10 VDC supplies.

Accuracy

±0.03% of calibrated span ±1 count

Temperature Drift

0.005% of calibrated span/C max from 0 to 65C ambient, 0.01% of calibrated span/C max from -40 to 0C ambient

Input Signal Conditioning

Linear or round horizontal tank volume calculation

Multi-Point Linearization

2 to 32 points for PV or PV1 2 to 8 points for PV2 (Dual-scale Level feature)

Round Horizontal Tank

Diameter & Length: 999.999 inch or cm calculates volume in gallons or liters respectively.

Low-Height Cutoff

0FT1IN(0/16 or 0/8) to 99FT11IN(15/16 or 7/8) (0FT0IN(0/16 or 0/8) disables cutoff function)

Decimal Point

Up to five decimal places or none (PV2 only): d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

Calibration Range

Input Range

Minimum Span Input 1 & 2

4-20 mA

0.15 mA

10 V

0.10 V

An error message will appear if the input 1 and input 2 signals are too close together.

Input Impedance

Voltage ranges: greater than 500 k Current ranges: 50 - 100  (depending on internal resettable fuse impedance)

Input Overload

Current input protected by an internal resettable fuse, 30 VDC max. Fuse resets automatically after fault is removed.

HART Transparency

The meter does not interfere with existing HART communications; it displays the 4-20 mA primary variable and it allows the HART communications to pass through without interruption. The meter is not affected if a HART communicator is connected to the loop. The meter does not display secondary HART variables.

Relays

Rating

2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads

Noise Suppression

Noise suppression is recommended for each relay contact switching inductive loads. See Switching Inductive Loads on page 18 for details.

Deadband

0-100% of span, user programmable

High or Low Alarm

User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).

Relay Operation

• Automatic (non-latching) and/or manual reset

• Latching (requires manual acknowledge) with or without clear

• Pump alternation control (2-8 relays)

• Sampling (based on set point and time)

• Off (disable unused relays and enable

Interlock feature)

• Manual on/off control mode

Relay Reset

(Acknowledge)

User selectable via front panel button, F4 terminal at back of meter, external contact closure on digital inputs, or through serial communications.

Time Delay

0 to 999.9 seconds, on & off relay time delays. Programmable and independent for each relay

Fail-Safe Operation

Programmable and independent for each relay.

Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.

Auto Initialization

When power is applied to the meter, relays will reflect the state of the input to the meter.

Additional Relays

An external module, model PDA1004, is available to add 4 SPST 3 A relays to the meter.

Page 12

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Isolated 4-20 mA Transmitter Output

Output Source

Process variable (PV), max, min, set points 1-8, Modbus input, or manual control mode

Scaling Range

1.000 to 23.000 mA for any display range

Calibration

Factory calibrated:

4.000 to 20.000 = 4-20 mA output

Analog Out Programming

23.000 mA maximum for all parameters: Overrange, underrange, max, min, and break

Accuracy

± 0.1% of span ± 0.004 mA

Temperature Drift

0.4 µA/C max from 0 to 65C ambient,

0.8 µA/C max from -40 to 0C ambient

Note: Analog output drift is separate from input drift.

Isolated Transmitter Power Supply

Terminals I+ & R: 24 VDC 10%. May be used to power the 4-20 mA output or other devices.

All models rated @ 40 mA max.

External Loop Power Supply

35 VDC maximum

Output Loop Resistance

Power supply

Minimum

Maximum

24 VDC

10 

700 

35 VDC (external)

100 

1200 

Additional 4-20 mA Outputs

The PD659-1MA-2MA can split the optional 4-20 mA output into two isolated 4-20 mA outputs

0-10 VDC Output

The PD659-1MA-1V can convert the optional 4-20 mA output to a 0-10 VDC output

USB Connection

Function

Programming only

Compatibility

USB 2.0 Standard, Compliant

Connector Type

Micro-B receptacle

Cable

USB A Male to Micro-B Cable

Driver

Microsoft® Windows® XP/Vista/7/8/10

Power

USB port provides power to the meter.

DO NOT apply AC or DC power to the meter while the USB port is in use.

On-Board Digital Input (F4)

Function

Remote operation of front-panel buttons, acknowledge/reset relays, reset max/min values. See Function Keys & Digital I/O Available Settings on page 43 for a complete list of capabilities.

Contacts

3.3 VDC on contact. Connect normally open contacts across F4 to COM

Logic Levels

Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC

Additional I/O

Up to 2 external modules, model PDA1044 with 4 digital inputs and 4 digital outputs each can be added.

Modbus® RTU Serial Communications

Slave Id

1 – 247 (Meter address)

Baud Rate

300 – 19,200 bps

Transmit Time Delay

Programmable between 0 and 199 ms

Data

8 bit (1 start bit, 1 or 2 stop bits)

Parity

Even, Odd, or None with 1 or 2 stop bits

Byte-To-Byte Timeout

0.01 – 2.54 second

Turn Around Delay

Less than 2 ms (fixed)

Note: Refer to the PROVU Modbus Register Tables located at www.predig.com for details.

MeterView Pro Software

Availability

Download directly from meter or from

www.predig.com/download_software

System Requirements

Microsoft® Windows® XP/Vista/7/8/10

Communications

USB 2.0 (for programming only) (Standard USB A to Micro USB B)

RS-232 adapter, RS-485 adapter and RS-485 to USB converter (programming, monitoring, and data logging)

Configuration

Configure meters one at a time

Power

USB port provides power to the meter.

DO NOT apply AC or DC power to the meter while the USB port is in use.

Page 13

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Compliance Information

Safety

UL & C-UL Listed

USA & Canada UL 508 Industrial Control Equipment

UL File Number

E160849

Front Panel

UL Type 4X, NEMA 4X, IP65; panel gasket provided

Low Voltage Directive

EN 61010-1 Safety requirements for measurement, control, and laboratory use

Electromagnetic Compatibility

Emissions

EN 55022 Class A ITE emissions requirements

Radiated Emissions

Class A

AC Mains Conducted Emissions

Class A

Immunity

EN 61326-1 Measurement, control, and laboratory equipment EN 61000-6-2 EMC heavy industrial generic immunity standard

RFI - Amplitude Modulated

80 -1000 MHz 10 V/m 80% AM (1 kHz)

1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)

2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)

Electrical Fast Transients

±2kV AC mains, ±1kV other

Electrostatic Discharge

±4kV contact, ±8kV air

RFI Conducted

10V, 0.15-80 MHz, 1kHz 80% AM

AC Surge

±2kV Common, ±1kV Differential

Surge

1KV (CM)

PowerFrequency Magnetic Field

30 A/m 70%V for 0.5 period

Voltage Dips

40%V for 5 & 50 periods 70%V for 25 periods

Voltage Interruptions

<5%V for 250 periods

Note:

Testing was conducted on meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.

EU Declaration of

Conformity

EU Declaration of Conformity is available in the Documentation CD provided with the product under the EU DoC menu.

Safety Information

• Read complete instructions prior to installation and operation of the meter.

• Risk of electric shock or personal injury.

• Hazardous voltages exist within enclosure.

Installation and service should be performed only by trained service personnel.

Installation

There is no need to remove the meter from its case to complete the installation, wiring, and setup of the meter for most applications. Instructions are provided for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC. See Figure 5. Transmitter Supply Voltage Selection on page 16.

Unpacking

Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier. If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.

Page 14

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Panel Mounting Instructions

• Prepare a standard 1/8 DIN panel cutout -

3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details.

• Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.

• Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm). Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.

• Remove the two mounting brackets provided with the meter (back-off the two screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).

• Insert meter into the panel cutout.

• Install mounting brackets and tighten the screws

against the panel. To achieve a proper seal, tighten the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.

Figure 1. 1/8 DIN Panel Cutout Dimensions

DO NOT apply AC or DC power to the meter when using the USB connection.

Figure 2. Panel Mounting Details

Mounting Dimensions

Figure 3. Meter Dimensions - Side View

Figure 4. Meter Dimensions - Top View

CNOC

+-R

3.622" (92 mm)

1.772"

(45mm)

Panel Cutout

to DIN 43700

Square Corners to 0.060"

(1.5mm) Max Radius

Tolerances:

A: +0.032 (+0.8mm)

-0.000 (-0.0mm)

B: +0.024 (+0.6mm)

-0.000 (-0.0mm)

Page 15

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Installation Overview

We recommend the following sequence for getting the meter into service:

1. DO NOT apply AC or DC power to the meter.

2. Connect the meter to the PC with the USB cable provided. DO NOT use a different USB cable.

3. If MeterView Pro (MVPro) is already installed in your computer, then the program will launch automatically in most systems. If the program does not start automatically, double-click on the MVPro icon.

4. If MVPro is not installed, follow the instructions provided below.

5. Use MVPro to configure the meter for your application.

6. Disconnect the USB cable from the meter.

7. Apply power and signal and check operation of the meter.

8. Install the meter and put into service.

9. Make any programming adjustments using the front panel buttons.

MeterView Pro Software

The easiest and quickest way to program your PROVU meter is to use the FREE MeterView Pro programming software. This software is loaded into the meter and connects and installs directly to your PC with the USB cable provided. DO NOT use a different USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the PROVU to your PC with the provided USB cable. DO NOT apply AC or DC power to the meter while your PC is connected to the meter as it will disrupt the USB connection. It is not necessary to apply an input signal.

MeterView Pro programming software is intuitive, and most customers can get their meter programmed as they like without even looking in the manual.

Watch Meterview Pro Software Video at

www.predig.com/meterviewpro

MeterView Pro Installation

1. Connect one end of the provided USB cable

to the meter and the other end to the computer. The computer will automatically install the driver software it needs to talk to the meter. Follow the on-screen instructions and allow sufficient time for the process to complete. This can take a few minutes. If the process is interrupted, then it could leave the system in an unstable condition.

• Only one meter may be connected at a time. Attaching multiple meters will cause a conflict with the meter software.

• DO NOT apply AC or DC power to the meter when using the USB connection.

2. Once the driver is installed, an AutoPlay dialog should appear for the drive

“MAINSTAL.” Click “Open folder to view

files.”

If the computer does not display an AutoPlay dialog for the drive “MAINSTAL,” you should open My Computer and double-click on the drive labeled “MAINSTAL.”

3. Double-click on the file named “MAStart.” The program will open a few windows and install two programs on your computer. Simply follow the on-screen instructions until you see one of the dialogs below. If you

receive a “User Account Control” warning,

click “Yes.”

4. If there is an update available, click the

“Update” button to install the new version. Otherwise, click “Configure” to begin

programming your meter.

Note: If you decide to update your MeterView Pro software, once the installation has completed, you will be asked if you want to update the setup files located on the meter itself. This way, you will always have the most current version on the meter for future installs.

• DO NOT unplug the meter while the new installation files are being written to it. The meter will display uwrite during the process and you will receive an on-screen notification once the process is complete.

Page 16

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.

If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.

To access the voltage selection jumper:

1. Remove all the wiring connectors.

2. Unscrew the back cover.

3. Slide out the back cover by about 1 inch.

4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation voltage as shown.

Figure 5. Transmitter Supply Voltage Selection

Connections

All connections are made to removable screw terminal connectors located at the rear of the meter.

• Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.

Connectors Labeling

The connectors’ label, affixed to the meter, shows the

location of all connectors available with requested configuration.

Note: ## on the following figures refers to power and display options. (Example: PD6001-6H5)

Figure 6. PD6001-##0 Connectors Label

Figure 7. PD6001-##2 Connectors Label

Figure 8. PD6001-##3 Connectors Label

Figure 9. PD6001-##4 Connectors Label

Figure 10. PD6001-##5 Connectors Label

Figure 11. PD6001-##7 Connectors Label

• DO NOT connect any equipment other than

Precision Digital’s expansion modules, cables, or

meters to the RJ45 M LINK connector. Otherwise damage will occur to the equipment and the meter.

POWER

SIGNAL

M-LINK

123 4 5 6 7 8

P- COMP+ V+ mA+

3412 5F46

POWER

SIGNAL

M-LINK

CNONO NC NC C

RELAY2 RELAY1

4365 21

123 4 5 6 7 8

P- COMP+ V+ mA+

3412 5

I- I+

MA OUT

POWER

SIGNAL

M-LINK

123 4 5 6 7 8

24 V

P- COMP+ V+ mA+

3412 5

POWER

SIGNAL

M-LINK

CNONO NC NC C

RELAY4 RELAY3

4365 2 1

CNONO NC NC C

RELAY2 RELAY1

4365 21

123 4 5 6 7 8

P- COMP+ V+ mA+

3412 5

I- I+

MA OUT

POWER

SIGNAL

M-LINK

CNONO NC NC C

RELAY2 RELAY1

4365 21

123 4 5 6 7 8

24 V

P- COMP+ V+ mA+

3412 5

I- I+

MA OUT

POWER

SIGNAL

M-LINK

CNONO NC NC C

RELAY4 RELAY3

4365 2 1

CNONO NC NC C

RELAY2 RELAY1

4365 21

123 4 5 6 7 8

24 V

P- COMP+ V+ mA+

3412 5

Page 17

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Power Connections

Power connections are made to a two-terminal connector labeled POWER. The meter will operate regardless of DC polarity connection. The + and symbols are only a suggested wiring convention. There are separate meters for AC and DC power. See Ordering Information on page 6 for details.

Figure 12. Power Connections

Signal Connections

Signal connections are made to a six-terminal connector labeled SIGNAL. The COM (common) terminal is the return for the 4-20 mA and the 10 V input signals.

Current (mA) Connections

The following figures show examples of current connections.

There are no switches or jumpers to set up for current inputs. Setup and programming is performed through the front panel buttons or MeterView Pro software.

Figure 13. Transmitter Powered by Internal Supply

Figure 14. Transmitter Powered by External

Supply or Self-Powered

The current input is protected against current overload by an internal resettable fuse. The display may or may not show a fault condition depending on the nature of the overload.

The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself when the fault condition is removed.

Voltage (V) Connections

The following figures show examples of voltage connections.

There are no switches or jumpers to set up for voltage inputs. Setup and programming is performed through the front panel buttons or MeterView Pro software.

Figure 15. Voltage Input Connections

The meter is capable of accepting any voltage from 10 VDC to +10 VDC.

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK. For interfacing to the PROVU, use the PDA1232 for RS-232 or the PDA1485 for RS-485. The same port is used for interfacing with all expansion modules (e.g. external relays, digital I/O).

Relay Connections

Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the

corresponding relay. The relays’ C terminals should

not be confused with the COM (common) terminal of the INPUT SIGNAL connector.

Figure 16. Relay Connections

AC or DC

POWER

Required External Fuse:

5 A max, 250 V Slow Blow

POWER

C NONO NC NC C

RELAY4 RELAY3

4 36 5 2 1

C NONO NC NC C

RELAY2 RELAY1

4 36 5 2 1

Page 18

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Switching Inductive Loads

The use of suppressors (snubbers) is strongly recommended when switching inductive loads to

prevent disrupting the microprocessor’s operation.

The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistorcapacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:

Figure 17. AC and DC Loads Protection

Choose R and C as follows: R: 0.5 to 1 Ω for each volt across the contacts C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.

3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.

Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.

Figure 18. Low Voltage DC Loads Protection

RC Networks Available from Precision Digital

RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load. Part number: PDX6901.

Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

F4 Digital Input Connections

A digital input, F4, is standard on the meter. This digital input should be connected with a normally open contact across F4 and COM, or with an active low signal applied to F4. It can be used for remote operation of front-panel buttons, to acknowledge/reset relays, or to reset max/min values. See Function Keys & Digital I/O Available Settings on page 43 for a complete list of capabilities.

Figure 19. F4 Digital Input Connections

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connector terminals labeled mA OUT. The 4-20 mA output may be powered internally or from an external power supply.

Figure 20. 4-20 mA Output Connections

Analog Output Power Supply

The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.

Figure 21. Analog Output Supply Powering Other

Devices

C R

P- COMP+ V+ mA+

3412 5

4-20 mA Input

Remote Display, PLC,

Chart Recorder, Etc.

RI- I+

132

RELAY1

mA OUT

24 V

12-35 VDC

Power

Supply

4-20 mA

Input Meter

RI- I+

132

RELAY1

321

24 V

mA OUT

Internal Power Supply

and Analog Output

321

Active Output Loop Passive Output Loop

RI- I+

132

24 VDC

Powered

Device

24 V

Page 19

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

External Relays & Digital I/O Connections

The relay and the digital I/O expansion modules

PDA1004 & PDA1044 are connected to the meter

using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.

Note: The jumper located between the RJ45

connectors of the PDA1044 must be removed on the second digital I/O module in order for the system to recognize it as module #2.

• DO NOT connect or disconnect the expansion modules with the power on! More detailed instructions are provided with each optional expansion module.

Figure 22. Expansion Module & DIN Rail Mounting

Kit

Figure 23. External Relays Module Connections

Figure 24. Digital I/O Module Connections

Remote Operation of Meter

The meter can be operated via the front panel push buttons or a remote control station using the PDA1044 Digital I/O module as illustrated in Figure

25. Meter to Control Station Connection.

Figure 25. Meter to Control Station Connection

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and activate the interlock relay. This feature is enabled by configuring the relay, and the corresponding digital input(s), see Setting Up the Interlock Relay (Force On) Feature on page 35.

In the example below, an Interlock Contact switch is connected to a digital input, which will be used to force on (energize) the Interlock Relay. The Interlock Relay and the Control Relay are connected in series with the load.

• When the Interlock Contact is closed (safe), the Interlock Relay energizes, allowing power to flow to the Control Relay; the corresponding front panel LED is on.

• When the Interlock Contact is open, the corresponding front panel LED flashes (locked out), the Interlock Relay is de-energized, preventing power from flowing to the Control Relay and the load.

Figure 26. Interlock Connections

1 2

RLY5 RLY6 RLY7 RLY8

3 4 5 6 7 8

NO C NO C NO C NO C

1 2 3 4 5 6

+5 I1 I2 I3 I4 O1

7 8

O2 O3

9 10

O4 G

DI 1-4 DO 1-4

5 VDC GND

Page 20

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Setup and Programming

There is no need to recalibrate the meter when first received from the factory.

The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards.

Overview

There are no jumpers to set for the meter input selection.

Setup and programming is done using MeterView Pro or through the front panel buttons.

After power and input signal connections have been completed and verified, apply power to the meter.

Front Panel Buttons and Status LED Indicators

Button Symbol

Description

Right arrow/F1

Up arrow/F2

Enter/F3 LED

State

Indication

1-8

Steady

Alarm condition based on set and reset points, independent of relay status in certain configurations. (Available on all meter configurations, including those without relays installed)

1-8

Flashing

Relay interlock switch open

1-8 & M

Flashing

Relay in manual control mode

Flashing

Meter in Tare mode

Flashing

Analog ouput in manual control mode

Steady

Eighths of an inch

Steady

Sixteenths of an inch

Symbol

Description

Feet value

Inches value

- -

Designation separators

• Press the Menu button to enter or exit the Programming Mode at any time.

• Press the Right arrow button to move to the next digit during digit or decimal point programming.

• Press or hold the Up arrow button to scroll through the menus, decimal point, or to increment the value of a digit.

• Press the Enter button to access a menu or to accept a setting.

• Press and hold the Menu button for three seconds to access the advanced features of the meter.

Page 21

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Display Functions & Messages

The meter displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu.

Display Functions & Messages

Display

Parameter

Action/Setting Description

setup

Setup

Enter Setup menu

Input

Enter Input selection menu

nmA

4-20 mA

Set meter for 4-20 mA input

Volt

0-10 VDC

Set meter for 10 VDC input

d-SCAL

Dual-scale

Press Enter to select dualscale display for some level applications (Select Yes or No)

units

Units

Select the display units/tags

Dec pt

Decimal point

Set decimal point

PV 2

PV2

PV2 decimal point (Level)

prog

Program

Enter the Program menu

SCALE

Scale

Enter the Scale menu

SCAL 1

Scale 1

Enter the Scale menu for PV1

SCAL 2

Scale 2

Enter the Scale menu for PV2

Cal

Calibrate

Enter the Calibration menu

Inp 1

Input 1

Calibrate input 1 signal or program input 1 value

Dis 1

Display 1

Program display 1 value

Inp 2

Input 2

Calibrate input 2 signal or program input 2 value (up to 32 points)

Dis 2

Display 2

Program display 2 value (up to 32 points)

Error

Error, calibration not successful, check signal or programmed value

dsplay

Display

Enter the Display menu

Line 1

Display line 1

Press Enter to access Line 1 display format and parameter options (default: PV)

Fornmt

Format

Format fractional inches to either eighths (1/8) or sixteenths (1/16)

Paranm

Parameter

Press Enter to assign the Main display parameter (default: PV)

Dset 1*

Display set 1*

Display relay 1 (*through 8) set point

D Hi

Display high

Display high value

D lo

Display low

Display low value

Display Functions & Messages

Display

Parameter

Action/Setting Description

D Hl

Display hi/low

Alternate between high/low value

nm bus

Display Modbus

Display Modbus input register

D pV

Display PV

Select to display PV

Line 2

Display line 2

Press Enter to assign the Line 2 display parameter (default: engineering units)

D unit

Display unit

Display units on line 2

D pV2

Display PV2

Select to display PV2 (dual-scale display)

D pCt

Display PCT

Select to display percent of PV1 (dual-scale display)

D l-u

Display Level Units

Select to display PV1 level in decimal units on display line 2

D off

Display off

Turn off display line 2

d-Inty

Display intensity

Set display intensity level from 1 to 8

RELaY

Relay

Enter the Relay menu

RLY 1*

Relay 1*

Relay 1 (*through 8) setup

Note: Relays 5-8 are shown only if expansion relay module is installed. Only relays 1-4 are available in the base model.

Act 1

Action 1

Set relay 1 action

Auto

Automatic

Set relay for automatic reset

A-nman

Automanual

Set relay for automatic & manual reset any time

LatCH

Latching

Set relay for latching operation

Lt-CLr

Latchingcleared

Set relay for latching operation with manual reset only after alarm condition has cleared

Altern

Alternate

Set relay for pump alternation control

Sanmpl

Sampling

Set relay for sampling operation

OFF

Off

Disable relay and front panel status LED (Select Off to enable Interlock feature)

Set 1

Program set point 1

RSt 1

Reset 1

Program reset point 1

FaiLSF

Fail-safe

Enter Fail-safe menu

FLS 1

Fail-safe 1

Set relay 1 fail-safe operation

Enable fail-safe operation

off

Off

Disable fail-safe operation

FLS 2

Fail-safe 2

Set relays 2-8 fail-safe operation

Page 22

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Display Functions & Messages

Display

Parameter

Action/Setting Description

DeLAY

Delay

Enter relay Time Delay menu

DLY 1

Delay 1

Enter relay 1 time delay setup

On 1

Set relay 1 On time delay

OFF 1

Off 1

Set relay 1 Off time delay

DLY 2

Delay 2

Enter relays 2-8 time delay setup

break

Loop break

Set relay condition if loop break detected

Break1*

Loop break 1*

Set relay 1 (*through 8) condition if loop break detected

Note: Relays 5-8 are shown only if expansion relay module is installed. Only relays 1-4 are available in the base model.

ignore

Ignore

Ignore loop break condition (Processed as a low signal condition)

Relay goes to alarm condition when loop break is detected

Off

Relay goes to non-alarm condition when loop break is detected

Aout

Analog output

Enter the Analog output scaling menu

Dis 1

Display 1

Program display 1 value

Out 1

Output 1

Program output 1 value (e.g. 4.000 mA)

Dis 2

Display 2

Program display 2 value

Out 2

Output 2

Program output 2 value (e.g. 20.000 mA)

reset

Reset

Press Enter to access the Reset menu

Rst Hi

Reset high

Press Enter to reset max display

Rst Lo

Reset low

Press Enter to reset min display

Rst HL

Reset high & low

Press Enter to reset max & min displays

Contrl

Control

Enter Control menu

Auto

Automatic

Press Enter to set meter for automatic operation

nmAn

Manual

Press Enter to manually control relays or analog output operation

pass

Password

Enter the Password menu

Pass 1

Password 1

Set or enter Password 1

Pass 2

Password 2

Set or enter Password 2

Pass 3

Password 3

Set or enter Password 3

Display Functions & Messages

Display

Parameter

Action/Setting Description

unloc

Unlocked

Program password to lock meter

locd

Locked

Enter password to unlock meter

999999

-99999

Flashing

Over/under range condition

Main Menu

The main menu consists of the most commonly used functions: Setup, Reset, Control, and Password.

• Press Menu button to enter Programming Mode then press the Up arrow button to scroll main menu.

• Press Menu, at any time, to exit and return to Run Mode. Changes made to settings prior to pressing Enter are not saved.

• Changes to the settings are saved to memory only after pressing Enter/F3.

• The display moves to the next menu every time a setting is accepted by pressing Enter/F3.

Page 23

PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Setting Numeric Values

The numeric values on PV1 (main display) are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit value. The digit being changed is displayed brighter than the rest. The leading zero in any of the unit designations is omitted. Because of this, if the leading zero of any unit designation is the currently selected unit, none of the digits will be brighter than any other. Pressing the Up arrow will increment the value to 1. The range of numeric values for each unit designation is from 0-99 for feet, 0-11 for inches and either 0-7 or 0-15 for fractional inches depending on whether the desired display is in eighths (1/8) or sixteenths (1/16) mode. Press and hold up arrow to auto-increment the display value. Press the Enter button, at any time, to accept a setting or Menu button to exit without saving changes.

Setting Up the Meter (setup)

The Setup menu is used to select:

1. Input signal the meter will accept

2. Dual-scale feature for some level

applications

3. Select the display units/tags

4. Decimal point position

5. Programming Menu

6. Display parameter and intensity

7. Relay operation

8. 4-20 mA analog output scaling

Press the Enter button to access any menu or press Up arrow button to scroll through choices. Press the Menu button to exit at any time.

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Setting the Input Signal (Input)

Enter the Input menu to set up the meter to display current (nmA) or voltage (Volt) inputs.

The current input is capable of accepting any signal from 0 to 20 mA. Select current input to accept 0-20 mA or 4-20 mA signals.

The voltage input is capable of accepting any signal from -10 to +10 VDC. Select voltage input to accept 0-5, 1-5, 0-10, or 10 VDC signals.

After selecting mA or Volt input, d-SCAL is displayed;

press Enter to select “Yes” or “No”. Selecting “Yes”

enables the dual-scale feature, which allows for the Scale (SCALE) and Units (units) menus to be used to scale the same input in two different scales for PV1 & PV2.

Set d-SCAL to NO if both displays are to be used for anything other than PV1 & PV2.

Setting the Input Units or Custom Tags (units)

Enter the input unit or custom tag that will be displayed if d unit is selected as the display line 2 parameter. See the Setting the Display Parameter & Intensity (dsplay) flow chart on page 27 to access the display menu to show the unit or tag on display line 2.

The engineering units or custom legends can be set using the following 7-segment character set:

Display

Character

Display

Character

n m m 3

p P 7

s S A

t t b

uw w d

x X e

- - 9

/ / H

[

]

[

= = I

Degree(<)

Space

Notes:

1. Degree symbol represented by (<) if programming with MeterView Pro.

2. The letters “m” and “w” use two 7-segment LEDs each; when selected the characters to the right are shifted one position.

3. Press and hold up arrow to auto-scroll the characters in the display.

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Setting the Decimal Point (dEc pt)

The decimal point on PV2 (display line 2) may be set only if the dual-scale level feature is selected. It may be set with up to five decimal places or with no decimal point at all.

Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed, and then it moves to the leftmost position. Pressing the Up arrow moves the decimal point one place to the left.

Programming the Meter (prog)

The meter may either be scaled (SCALE) without applying an input or calibrated (Cal) by applying an input. The meter comes factory calibrated to NIST standards, so for initial setup, it is recommended to use the (SCALE) function.

The Program menu contains the Scale (SCALE) and the Calibrate (Cal) menus.

Process inputs may be scaled or calibrated to any display within the range of the meter.

The PD6001 is a single input meter with dual-scale capability.

If the dual-scale level feature is selected in the Setup menu, the Scale 1 and Scale 2 menus are enabled for PV1 & PV2 respectively.

The process input may be calibrated or scaled to any display value within the range of the meter.

Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions can use up to 32 points (default is 2). The number of points should be set in the Advanced menu prior to scaling and calibration of the meter. See Multi-Point Linearization (Linear) menu on page 40 for details.

Program Menu for Single Scale Process

Program Menu for Dual-Scale Level Applications

Additional parameters, not needed for most applications, are programmed in the Advanced Features menu; see Advanced Features Menu on page 38.

Multi-Point Calibration & Scaling

The meter is set up at the factory for 2-point linear calibration. The number of points for multi-point calibration/scaling is set up in the Advanced Features menu. Up to 32 linearization points may be selected for PV1 and up to 8 linearization points may be selected for PV2. See Multi-Point Linearization (Linear) menu on page 40 for details.

Scaling the Meter (SCALE)

The process input (4-20 mA, 10 VDC) can be scaled to display the process variable in engineering units. A signal source is not needed to scale the meter; simply program the inputs and corresponding display values.

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Dual-Scale for Level Application

The analog input can be displayed in two different scales, by enabling the dual-scale feature (d-SCAL) in the Setup-Input menu. See Setting the Input Signal (Input) page 24. To enable the dual-scale feature for level applications displaying height and volume, you must select d-SCAL in the Input selection menu.

Scaling the Input for PV1 (SCAL 1)

Scaling the Input for PV2 (SCAL 2)

Error Message (Error)

An error message indicates that the calibration or scaling process was not successful.

After the error message is displayed, the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed.

The error message might be caused by any of the following conditions:

1. Input signal is not connected to the proper terminals or it is connected backwards.

2. Wrong signal selection in Setup menu.

3. Minimum input span requirements not maintained.

4. Input 1 signal inadvertently applied to calibrate input 2.

Minimum Input Span

The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.

Calibrating the Meter with External Source (Cal)

Note: To scale the meter without a signal source refer to Scaling the Meter (SCALE), page 25.

The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure.

The use of a calibrated signal source is necessary to calibrate the meter.

Note: Inputs for the above example are: Input 1: 4 mA; Display 1: 0FT0IN(0/16 or 0/8) Input 2: 20 mA; Display 2: 20FT0IN(0/16 or 0/8)

Warm up the meter for at least 15 minutes before

performing calibration to ensure specified

accuracy.

Input Range

Input 1 & Input 2 Span

4-20 mA

0.15 mA

10 VDC

0.10 VDC

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Setting the Display Parameter & Intensity (dsplay)

Display line 1 can be programmed to display:

1. Process value

2. Relay set points

3. Max & min values

4. Modbus input

Display line 2 can be programmed to display:

1. Unit or tag

2. Process value 2 (PV2)

3. Percent of PV1 (PCT)

4. Relay set points

5. Level value in feet with unit or tag

6. Max & min values

7. Engineering units or custom legends

8. Modbus input

9. Off (no display)

After setting up the input and display, press the Menu button to exit programming and skip the rest of the setup menu.

Display Intensity (d-Inty)

The meter has eight display intensity levels to give the best performance under various lighting conditions. Select intensity 8 for outdoor applications. The default intensity is 6.

Dual-Scale Display

The PD6001 has a rather unique, and very flexible dual-scale capability. A second scaled display that can represent the measured input in a different form (i.e. feet & gallons). This is of particular value in level applications. Both displays are independently scaled and are based on the 4-20 mA input signal. This function can be used for feet & gallons, feet & meters, feet & percent, feet & barrels, and more.

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Setting the Relay Operation (relay)

This menu is used to set up the operation of the relays.

• During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu.

1. Relay action

a. Automatic reset only (non-latching) b. Automatic + manual reset at any time

(non-latching) c. Latching (manual reset only) d. Latching with Clear (manual reset only

after alarm condition has cleared) e. Pump alternation control (automatic

reset only) f. Sampling (the relay is activated for a

user-specified time) g. Off (relay state controlled by Interlock

feature)

2. Set point

3. Reset point

4. Fail-safe operation a. On (enabled) b. Off (disabled)

5. Time delay a. On delay (0-999.9 seconds) b. Off delay (0-999.9 seconds)

6. Relay action for loss (break) of 4-20 mA input (ignore, on, off)

Setting the Relay Action

Operation of the relays is programmed in the Action menu. The relays may be set up for any of the following modes of operation:

1. Automatic reset (non-latching)

2. Automatic + manual reset at any time (nonlatching)

3. Latching (manual reset only, at any time)

4. Latching with Clear (manual reset only after alarm condition has cleared)

5. Pump alternation control (automatic reset only)

6. Sampling (the relay is activated for a userspecified time)

7. Off (relay state controlled by Interlock feature)

The following graphic shows relay 1 action setup; relay 2-8 are set up in a similar fashion.

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Programming Set and Reset Points

High alarm indication: program set point above reset point.

Low alarm indication: program set point below reset point.

The deadband is determined by the difference between set and reset points. Minimum deadband is one display count. If the set and reset points are programmed with the same value, the relay will reset one count below the set point.

Note: Changes are not saved until the reset point has been accepted.

Setting Fail-Safe Operation

In fail-safe mode of operation, the relay coil is energized when the process variable is within safe limits and the relay coil is de-energized when the alarm condition exists. The fail-safe operation is set independently for each relay. Select on to enable or select off to disable fail-safe operation.

Programming Time Delay

The On and Off time delays may be programmed for each relay between 0 and 999.9 seconds. The relays will transfer only after the condition has been maintained for the corresponding time delay.

The On time delay is associated with the set point. The Off time delay is associated with the reset point.

Relay Action for Loss of 4-20 mA Input (Loop Break)

A loop break condition is triggered when the 4-20 mA input signal drops below 0.005 mA. Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal (i.e. < 0.005 mA):

1. Turn On (Go to alarm condition)

2. Turn Off (Go to non-alarm condition)

3. Ignore (Processed as a low signal condition)

The following graph shows the loop break relay operation for a high alarm relay.

Relay and Alarm Operation Diagrams

The following graphs illustrate the operation of the relays, status LEDs, and ACK button.

High Alarm Operation (Set > Reset)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay. To detect a new alarm condition, the signal must go below the set point, and then go above it.

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Low Alarm Operation (Set < Reset)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back “on”, signal must go above set point and then go below it.

High Alarm with Fail-Safe Operation (Set > Reset)

Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.

Low Alarm with Fail-Safe Operation (Set < Reset)

Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.

Time Delay Operation

The following graphs show the operation of the time delay function.

When the signal crosses the set point, the On time delay timer starts and the relay trips when the time delay has elapsed. If the signal drops below the set point (high alarm) before the time delay has elapsed, the On time delay timer resets and the relay does not change state. The same principle applies to the Off time delay.

Note: If “Automatic or Manual (A-nmAn)” reset mode is

selected, the LED follows the reset point and not the relay state when the relay is acknowledged.

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Pump Alternation Control Operation

Relay Sampling Operation

When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.

The sample time can be programmed between 0.1 and 5999.9 seconds.

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Relay Operation Details

Overview

The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with alarm and control functions. These capabilities include front panel alarm status LEDs as well as either 2 or 4 optional internal relays and/or 4 external relays expansion module. Typical applications include high and low level alarms, control applications such as simple on/off pump control, and pump alternation control for up to 8 pumps. There are four basic ways the relays can be used:

1. High and Low Alarms with Latching or NonLatching Relays

2. Simple On/Off Control with 100% Adjustable Deadband

3. Sampling (Based on Time)

4. Pump Alternation Control for up to 8 Pumps

Relays Auto Initialization

When power is applied to the meter, the front panel LEDs and alarm relays will reflect the state of the input to the meter. The following table indicates how the alarm LEDs and relays will react on power-up based on the set and reset points:

Alarm # HI or

Alarm

Set Point

Reset

Point

Power-Up

Reading

Relay &

LED

10FT0

IN 0

/16

5FT0

IN 0

/16

4FT11

IN 15

/16

Off

7FT0

IN 0

/16

9FT0

IN 0

/16

4FT11

IN 15

/16

On 3 LO

2FT6

IN 0

/16

4FT0

IN 0

/16

4FT11

IN 15

/16

Off

4FT6

IN 0

/16

2FT0

IN 0

/16

4FT11

IN 15

/16

Fail-Safe Operation

The following table indicates how the relays behave based on the fail-safe selection for each relay:

Fail-Safe Selection

Non-Alarm State

Alarm State

Power Failure

Off

Open

Closed

Open

Relays go to nonalarm state

Closed

Open

Closed

Relays go to alarm state

Note: NO = Normally Open, NC = Normally Closed.

This refers to the condition of the relay contacts when the power to the meter is off.

Front Panel LEDs

The alarm status LEDs on the front panel are available on all meters, even those without relays installed, and provide status indication for the following:

LED

Status

LED

Status

Alarm 1

Alarm 5

Alarm 2

Alarm 6

Alarm 3

Alarm 7

Alarm 4

Alarm 8

Note: LEDs 5-8 require the external relay module PDA1004 to be connected.

The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions. This standard feature is particularly useful for alarm applications that require visual-only indication. The LEDs are controlled by the set and reset points programmed by the user. When the display reaches a set point for a high or low alarm, the corresponding alarm LED will turn on. When the display returns to the reset point the LED will go off. The front panel LEDs respond differently for latching and non-latching relays.

For non-latching relays, the LED is always off during normal condition and always on during alarm condition, regardless of the state of the relay (e.g. Relay acknowledged after alarm condition).

For latching relays, the alarm LEDs reflect the status of the relays, regardless of the alarm condition. The following tables illustrate how the alarm LEDs function in relation to the relays and the acknowledge button (Default: F3 key assigned to ACK):

Latching and Non-Latching Relay Operation

The relays can be set up for latching (manual reset) or non-latching (automatic reset) operation.

Relay terminology for following tables

Terminology

Relay Condition

Alarm (Tripped)

Off

Normal (Reset)

Ack

Acknowledged

The On and Off terminology does not refer to the status of the relay’s coil, which depends on the failsafe mode selected.

• In latching relay mode, if Fail-Safe is off, latched relays will reset (unlatch) when power is cycled.

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Non-Latching Relay (Auto)

In this application, the meter is set up for automatic reset (non-latching relay). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm finally goes away, the relay automatically resets and the LED also goes off.

Non-Latching Relay with Manual Reset (A-nman)

In this application, the meter is set up for automatic and manual reset at any time (non-latching relay). The LED and the relay automatically reset when the meter returns to the normal condition. The next time an alarm occurs, the operator acknowledges the alarm manually while the alarm condition still exists. This causes the relay to reset, but the LED stays on until the meter returns to the normal condition.

Automatic + manual reset at any time

Condition

LED

Relay

Normal

Off

Alarm

Normal

Off

Next Alarm

Ack

Off

Normal

Off

Latching Relay (LatcH)

In this application, the meter is set up for manual reset at any time. Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED.

Manual reset any time

Condition

LED

Relay

Normal

Off

Alarm

Ack

Off

Latching Relay with Clear (Lt-Clr)

In this application, the meter is set up for manual reset only after the signal passes the reset point (alarm condition has cleared). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm is acknowledged after it returns to the normal state, the LED and the relay go off. Notice that the LED remains on, even after the meter returns to the normal condition. This is because, for latching relays, the alarm LED reflects the status of the relay, regardless of the alarm condition.

Manual reset only after

alarm condition has cleared

Condition

LED

Relay

Normal

Off

Alarm

Ack (No effect)

Normal

Ack

Off

Automatic reset only

Condition

LED

Relay

Normal

Off

Alarm

Ack (No effect)

Normal

Off

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Acknowledging Relays

There are three ways to acknowledge relays programmed for manual reset:

1. Via the programmable front panel function keys F1-F3 (Example: F3 assigned to ACK).

2. Remotely via a normally open push button wired to the F4 terminal at the rear of the instrument.

3. One of the digital inputs and the +5 V terminals on the digital I/O expansion module.

When the ACK button or the assigned digital input is closed, all relays programmed for manual reset are acknowledged.

Pump Alternation Control Applications (Altern)

For pump control applications where two or more similar pumps are used to control the level of a tank or a well, it is desirable to have all the pumps operate alternately. This prevents excessive wear and overheating of one pump over the lack of use of the other pumps. Up to 8 relays can be set up to alternate every time an on/off pump cycle is completed. The set points and reset points can be programmed, so that the first pump on is the first pump off.

Application #1: Pump Alternation Using Relays 1 & 2

1. Relays 1 and 2 are set up for pump alternation.

2. Relays 3 and 4 are set up for low and high alarm indication.

Set and Reset Point Programming

Relay

Set Point

Reset Point

Function

30FT0IN 0/16

10FT0IN 0/16

Controls pump #1

35FT0IN 0/16

5FT0IN 0/16

Controls pump #2

4FT0IN 0/16

9FT0IN 0/16

Controls low alarm

40FT0IN 0/16

29FT0IN 0/16

Controls high alarm

Pump Alternation Operation

1. Pump #1 turns on when level reaches 30FT, when level drops below 10FT, pump #1 turns off.

2. The next time level reaches 30FT, pump #2 turns on, when level drops below 10FT, pump #2 turns off.

3. If the level doesn’t reach 35FT, pump #1 and pump #2 will be operating alternately.

4. If pump #1 cannot keep the level below 35FT, pump #2 will turn on at 35FT, then as the level drops to 10FT, pump #1 turns off, pump #2 is still running and shuts off below 5FT.

5. Notice that with the set and reset points of pump #2 outside the range of pump #1, the first pump on is the first pump to go off. This is true for up to 8 alternating pumps, if setup accordingly.

6. Relay #3 will go into alarm if the level drops below 4FT and relay #4 will go into alarm if the level exceeds 40FT.

7. Adding the 4 external relays, expansion module allows using the 4 SPDT internal relays for pump alternation and the 4 SPST external relays for high, high-high, low, and low-low alarm indication.

Application #2: Pump Alternation Using Relays 3 & 4

1. Relays 1 and 2 are set up for low and high alarm indication.

2. Relays 3 and 4 are set up for pump alternation.

Set and Reset Point Programming

Relay

Set Point

Reset Point

Function

4FT10IN 0/16

7FT6IN 0/16

Controls low alarm

45FT0IN 0/16

42FT0IN 0/16

Controls high alarm

40FT0IN 0/16

9FT0IN 0/16

Controls backup pump

30FT0IN 0/16

10FT0IN 0/16

Controls main pump

P- COMP+ V+ mA+

3412 5

I1 I2 I3 I4

O1 O2 O3 O4 G

DO 1-4

GND

ACK

Digital I/O Module

1 2345 6 78910

DI 1-4

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Pump Alternation Visual Representation

The following graphics provide a visual representation of a typical pump alternation application with high and low alarm monitoring:

1. Relay #4 turns the main pump on at 30FT and turns it off at 10FT.

2. With the Pump Alternation feature activated, the next time the level reaches 30FT, relay #3 transfers and starts the backup pump.

3. If the backup pump is not able to keep up, and the level reaches 40FT, relay #4 transfers and starts the main pump as well.

4. Relay #2 trips the High Level Alarm at 45FT and resets at 42FT.

5. Relay #1 trips the Low Level Alarm at 4FT10IN and resets at 7FT6IN.

Setting Up the Interlock Relay (Force On) Feature

Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature:

1. Access the Setup – Relay – Action menu and set the action to off.

2. In the Advanced features – User menu program

any of the digital inputs to Force On any of the internal relays (1-4).

3. Connect a switch or dry contact between the +5V

terminal and the corresponding digital input (dI-1 to dI-4) terminal.

Interlock Relay Operation Example

Relays 1 & 2 are configured to energize (their front panel LEDs are steady on) when SW1 & SW2 switches (above) are closed. If the contacts to these digital inputs are opened, the corresponding front panel LEDs flash indicating this condition. The processes being controlled by the interlock relay will stop, and will re-start only after the interlock relay is re-activated by the digital inputs (switches).

Note: If multiple digital inputs are assigned to the same relay, then the corresponding logic is (AND) – i.e. both switches must be closed to trip the relay.

1 2 3 4 5

DI 1-4

DO 1-4

5 VDC

GND

SW2

SW1

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Scaling the 4-20 mA Analog Output (Aout)

The 4-20 mA analog output can be scaled to provide a 4-20 mA signal for any display range selected.

No equipment is needed to scale the analog output; simply program the display values to the corresponding mA output signal.

The Analog Output menu is used to program the 4-20 mA output based on display values.

For further details, see Setting Numeric Values,

page 23, Analog Output Value for Loss of

4-20 mA Input (Loop Break), page 42.

Reset Menu (reset)

The Reset menu is used to reset the maximum or minimum reading (peak or valley) reached by the process; both may be reset at the same time by selecting “reset high & low” (rst HL).

Manual Control Menu (Contrl)

The Manual Control menu is used to control the 4-20 mA analog output and the relays manually, ignoring the input. Each relay and analog output can be programmed independently for manual control. Selecting automatic control sets all relays and analog output for automatic operation.

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Setting Up the Password (pass)

The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings.

Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs.

Protecting or Locking the Meter

Enter the Password menu and program a six-digit password.

For instructions on how to program numeric values see Setting Numeric Values, page 23.

Making Changes to a Password Protected Meter

If the meter is password protected, the meter will display the message Locd (Locked) when the Menu button is pressed. Press the Enter button while the message is being displayed and enter the correct password to gain access to the menu. After exiting the programming mode, the meter returns to its password protected condition.

Disabling Password Protection

To disable the password protection, access the Password menu and enter the correct password twice, as shown below. The meter is now unprotected until a new password is entered.

If the correct six-digit password is entered, the meter displays the message unLoc (unlocked) and the protection is disabled until a new password is programmed.

If the password entered is incorrect, the meter displays the message Locd (Locked) for about two seconds, and then it returns to Run Mode. To try again, press Enter while the Locked message is displayed.

Did you forget the password?

The password may be disabled by entering a master password once. If you are authorized to make changes, enter the master password 508655 to unlock the meter.

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Advanced Features Menu

To simplify the setup process, functions not needed for most applications are located in the Advanced Features menu. Press and hold the Menu button for three seconds to access the advanced features of the meter.

Advanced Features Menu & Display Messages

The following table shows the functions and messages of the Advanced Features menu in the order they appear in the menu.

Advanced Features Menu & Display Messages

Display

Parameter

Action/Setting

filtEr

Filter

Set noise filter value

bypASs

Bypass

Set filter bypass value

Round

Set the rounding value for display variables

seriAl

Serial

Set serial communication parameters

SlaVId

Slave ID

Set slave ID or meter address

baud

Baud rate

Select baud rate

Tr dLY

Transmit delay

Set transmit delay for serial communication

Parity

Select parity Even, Odd, or None with 1 or 2 stop bits

t-byt

Time byte

Set byte-to-byte timeout

SelEct

Select

Enter the Select menu (function, cutoff, out)

Functn

Input signal conditioning

Select linear or round horizontal tank function

PV 1

PV1

Select PV1 number of linearization points

Linear

Set meter for linear function and select number of linearization points

No PtS

Number of points

Set PV1 for 2 to 32-point linearization Set PV2 for 2 to 8-point linearization

PV 2

PV2

Select PV2 number of linearization points

Advanced Features Menu & Display Messages

Display

Parameter

Action/Setting

rht

Round horizontal tank

Set meter for round horizontal tank volume calculation

Inch

Dimension

Enter dimension in inches to calculate volume in gallons

cnm

Dimension

Enter dimension in centimeters to calculate volume in liters

dianmr

Diameter

Enter the tank’s diameter in

inches or centimeters

Length

Enter the tank’s length in

inches or centimeters

Cutoff

Program Low-Height Cutoff Value for PV 1

aoutPr

Analog Output Program

Enter Analog Output Programmable parameters

Source

Select source for the 4-20 mA output

O-rang

Overrange

Program mA output for display overrange

u-rang

Underrange

Program mA output for display underrange

break

Break

Set analog output value if input loop break is detected

nmAx

Maximum

Program maximum mA output allowed

nmin

Minimum

Program minimum mA output allowed

Calib

Calibrate

Calibrate 4-20 mA output (internal reference source used for scaling the output)

4 nmA

4 mA output

Enter mA output value read by milliamp meter with at least

0.001 mA resolution

20 nmA

20 mA output

Enter mA output value read by milliamp meter with at least

0.001 mA resolution

user

User I/O

Assign function keys and digital I/O

F1*

F1 function key

*Assign F1-F4 function key

Ack

Acknowledge

Acknowledge relays

reset

Reset

Enter Reset menu

Rst Hi

Reset Max

Reset Maximum

Rst Lo

Reset Min

Reset Minimum

Rst HL

Reset MaxMin

Reset Maximum & Minimum

relay

Relay

Relay menu

Set 1*

Set Points 1-8

*Set Points 1-8

Rly d

Relay Disable

Relay Disable (all relays)

Rly e

Relay Enable

Relay Enable (all relays)

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Advanced Features Menu & Display Messages

Display

Parameter

Action/Setting

O Hold

Output Hold

Hold current relay states and analog output as they are until a button assigned to enable

relays (Rly E) is pressed

d Hold

Display Hold

Hold the current display value, relay states, and analog output momentarily while the function key or digital input is active. The process value will continue to be calculated in the background.

Ln1 Hi

Line 1 High

Max on line 1

Ln1 lo

Line 1 Low

Min on line 1

Ln1 Hl

Line 1 High/Low

Max/min line 1

Ln2 Hi

Line 2 High

Max on line 2

Ln2 lo

Line 2 Low

Min on line 2

Ln2 Hl

Line 2 High/Low

Max/min line 2

F On 1*

Force On Relay 1

*Force relay 1-8 on

Contrl

Control

Control Menu

disabl

Disable

Disable the selected function key or digital I/O

dI I

Digital input 1

Assign digital input 1 – 8, if expansion modules are connected

dO 1

Digital output 1

Assign digital output 1 – 8, if expansion modules are connected

ICal

Internal source calibration

Enter internal source calibration (used for scaling the meter without a signal source)

C CAL

Current calibration

Calibrate 4-20 mA current input (internal reference source used for scaling the input)

C lo

Current low

Calibrate low current input (e.g. 4 mA)

C Hi

Current high

Calibrate high current input (e.g. 20 mA)

V CAL

Voltage calibration

Calibrate voltage input

V Lo

Voltage low

Calibrate low voltage input (e.g. 0 V)

V Hi

Voltage high

Calibrate high voltage input (e.g. 10 V)

Diag

Diagnostics

Display parameter settings

LED t

LED test

Test all LEDs

Info

Information

Display software number and version

Erase

Erase MeterView Pro software stored in meter’s memory

Noise Filter (filter)

The noise filter is available for unusually noisy signals that cause an unstable process variable display. The noise filter averages the input signal over a certain period. The filter level determines the length of time over which the signal is averaged. The filter level can be set between 2 and 199. The higher the filter level, the longer the averaging time and so the longer it takes the display to settle to its final value. Setting the filter level to zero disables the filter function.

Noise Filter Bypass (bypass)

The noise filter bypass changes the behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately. The bypass value determines the minimum amount of signal change to be displayed immediately. All signal changes smaller than the bypass value are filtered or averaged by the meter. The noise filter bypass may be set between 0.1 and

99.9% of full scale.

Rounding Feature (round)

The rounding feature is used to give the user a steadier display with fluctuating signals. Rounding is used in addition to the filter function. Rounding is only applicable if line 2 is setup to display level unit tags (d l-u). Rounding will round line 2 to the nearest decimal value according the rounding selected. The

main display’s level reading will be adjusted to match

the rounded decimal value. See examples below:

Rounding Selection

Actual Value

Secondary Display Value

Main Display Value

12.093

12FT1IN 2/16

12.953

12FT11IN 7/16

12.093

12.095

12FT1IN 2/16

12.953

12.955

12FT11IN 7/16

12.093

12.090

12FT1IN 1/16

12.953

12.950

12FT11IN 6/16

12.093

12.100

12FT1IN 3/16

12.953

12.950

12FT11IN 6/16

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Modbus RTU Serial Communications (serial)

The meter is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol.

The meter may be connected to a PC for initial configuration via the on board USB connection. For ongoing digital communications with a computer or other data terminal equipment, an RS-232, or RS-485 option is required; see Ordering Information on page 6 for details.

• DO NOT connect any equipment other than

Precision Digital’s expansion modules, cables, or

meters to the RJ45 M LINK connector. Otherwise damage will occur to the equipment and the meter.

Notes

1. More detailed instructions are provided with each optional serial communications adapter.

2. Refer to the PROVU Modbus Register Tables located at www.predig.com for details.

When using more than one meter in a multi-drop mode, each meter must be provided with its own unique address. The meter address (Slave ID) may be programmed between 1 and 247. The transmit delay may be set between 0 and 199 ms. The parity can be set to even, odd, or none with 1 or 2 stop bits.

Select Menu (SElect)

The Select menu is used to select the input signal conditioner applied to the input (linear or round horizontal tank), low-height cutoff, and analog output programming. The multi-point linearization is part of the linear function selection.

Input Signal Conditioning (Functn)

The Function menu is used to select the input signal conditioner applied to the input: linear or round horizontal tank volume calculation. Multi-point linearization is part of the linear function selection.

Meters are set up at the factory for linear function with 2-point linearization. The linear function provides a display that is linear with respect to the input signal.

Multi-Point Linearization (Linear)

Meters are set up at the factory for linear function with 2-point linearization. Up to 32 linearization points can be selected for PV1 under the linear function. The multi-point linearization can be used to linearize the display for non-linear signals such as those from level transmitters used to measure volume in odd-shaped tanks.

If the dual-scale level feature has been selected, the menus for PV1 & PV2 are enabled. PV2 can be programmed with up to 8 linearization points.

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Round Horizontal Tank Linearization (rHt)

This function automatically calculates the volume in a round horizontal tank with flat ends. This option is only available on PV2 since PV1 is the designated level indicator.

Set the display for the desired decimal point and engineering units before entering the round horizontal tank function. Select units, inches or cm for the tank dimensions. Enter the diameter and the length in inches and the results are calculated automatically in US gallons; if centimeters, the results are liters.

The meter can be scaled to display the volume in any engineering unit.

Note: After Scale is displayed continue pressing the

Enter button until the meter completes the scaling of the input and display values.

Changing the Volume from Gallons to Liters

In the above graphic, entering the 48" for the diameter and 120" for the length of the round horizontal tank, the meter automatically calculates that the volume of the tank is 940.02 gallons.

1. Convert gallons to liters

1 US gallon = 3.7854 L

940.02 gal = 3558.4 L

2. Go to the Setup menu and change the decimal

point to 1 decimal.

3. Go to the Program – Scale menu and press Enter

until dis 2 is shown on the main display.

4. Press Enter and change the display 2 value to

3558.4.

5. The meter is now displaying the volume in liters.

Note: The display can be scaled to display the volume

in any engineering units.

Low-Height Cutoff (CutofF)

The low-height cutoff feature allows the meter to be programmed so that the often-unsteady outputs from level transmitters, or levels that read close to zero but do not reach zero due to setup constraints, may display zero on the meter. The display will read zero when the display would be below the programmed cutoff level value. The cutoff can be disabled to display negative values.

The cutoff value may be programmed from 0FT1IN(0/16 or 0/8) to 99FT11IN(15/16 or 7/8). The meter will display zero below the cutoff value. Programming the cutoff value to 0FT0IN(0/16 or 0/8) disables the cutoff feature.

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Analog Output Programming (AoutPr)

The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The following parameters and functions are programmed in this menu:

1. Source: Source for generating the 4-20 mA output (e.g. PV)

2. Overrange: Analog output value with display in overrange condition

3. Underrange: Analog output value with display in underrange condition

4. Break: Analog output value when loop break is detected

5. Max: Maximum analog output value allowed regardless of input

6. Min: Minimum analog output value allowed regardless of input

7. Calibrate: Calibrate the internal 4-20 mA source reference used to scale the 4-20 mA output

Analog Output Source

The source for generating the 4-20 mA output may be assigned to the process variable, maximum or minimum value reached by the process, one of the set points, or the Modbus PV input.

Analog Output Value for Loss of 4-20 mA Input (Loop Break)

The AoutPr - Break menu is used to force the analog output to go to a user-specified mA value if a break condition is detected in the 4-20 mA input loop. Selecting Ignore causes the mA output to go to the minimum value.

Analog Output Calibration

To perform the analog output calibration, it is recommended to use a milliamp meter with a resolution of at least 0.1 µA to measure the output current. The values saved internally during this procedure are used for scaling the 4-20 mA output in the Setup menu.

Analog Output Calibration Procedure

1. Wire the PD6001 4-20 mA output to a current loop that includes a power supply (internal or external 12 to 24 VDC), and the mA input on the digital meter. See Figure 20. 4-20 mA Output Connections on page 18 for details.

2. Turn on all devices. Allow for a 15 to 30 minute warm-up.

3. Go to the Advanced Features menu, and navigate to the Analog Output Programming

(AoutPr) → Calibration (Calib) menu and press Enter.

4. The display will show 4 nmA. The PD6001 mA output should now be close to 4 mA. Press Enter and the display will show 04.000. Enter the actual value read by the digital mA meter and press Enter.

5. The display will show 20 nmA. The PD6001 mA output should now be close to 20 mA. Press Enter and the display will show 20.000. Enter the actual value read by the digital mA meter and press Enter.

6. The meter will now calculate the calibration factors and store them.

7. Press Menu to exit and return to Run mode.

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Programmable Function Keys User Menu (user)

The User menu allows the user to assign the front panel function keys F1, F2, and F3, the digital input F4 (a digital input located on the input signal connector), and up to eight additional digital inputs to access most of the menus or to activate certain functions immediately (e.g. reset max & min, hold relay states, etc.). This allows the meter to be greatly customized for use in specialized applications.

Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter (i.e. alarms, relay acknowledgement, reset max, min, or max & min, tare, and reset tare). The digital outputs can be used to trigger external alarms or lights to indicate these specific events.

Function Keys & Digital I/O

Available Settings

Refer to the following table for descriptions of each available function key or digital I/O setting.

Display

Description

Rst Hi

Reset the stored maximum display value

Rst Lo

Reset the stored minimum display value

Rst HL

Reset the stored maximum & minimum display values

tare

Capture tare and zero the display

Rst tr

Reset captured tare and resume normal operation

relay

Directly access the relay menu

Set 1*

Directly access the set point menu for relay 1 (*through 8)

Rly d

Disable all relays until a button assigned to

enable relays (Rly E) is pressed

Rly E

Enable all relays to function as they have been programmed

O Hold

Hold current relay states and analog output as they are until a button assigned to enable

relays (Rly E) is pressed

d Hold

Hold the current display value, relay states, and analog output momentarily while the function key or digital input is active. The process value will continue to be calculated in the background.

Ln1 Hi

Display maximum display value on line 1

Ln1 Lo

Display minimum display value on line 1

Ln1 HL

Display maximum & minimum display values on line 1

Ln2 Hi

Display maximum display value on line 2

Ln2 Lo

Display minimum display value on line 2

Ln2 HL

Display maximum & minimum display values on line 2

F On 1*

Force relay 1 (*through 4) into the on state. This function is used in conjunction with a digital input expansion module to achieve interlock functionality. See Setting Up the

Interlock Relay (Force On) Feature on page 35 for details.

Contrl

Directly access the control menu

disabl

Disable the selected function key or digital I/O

AcH

Acknowledge all active relays that are in a manual operation mode such as automanual or latching

Reset

Directly access the reset menu

nmenu

Mimic the menu button functionality (digital inputs only)

rigHt

Mimic the right arrow/F1 button functionality (digital inputs only)

Mimic the up arrow/F2 button functionality (digital inputs only)

Enter

Mimic the enter/F3 button functionality (digital inputs only)

Alnm 1*

Provide indication when alarm 1 (*through 8) has been triggered (digital outputs only)

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Internal Source Calibration (ICAL)

The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards.

The use of calibrated signal sources is necessary to

calibrate the internal source of the meter. The meter’s

internal source is what allows the user to scale the meter without applying a signal.

Check calibration of the meter at least every 12 months. Each input must be recalibrated separately.

Notes:

1. If meter is in operation and it is intended to accept only one input type (e.g. 4-20 mA), recalibration of other input is not necessary.

2. Allow the meter to warm up for at least 15 minutes before performing the internal source calibration procedure.

The Internal calibration menu is part of the Advanced Features menu.

1. Press and hold the Menu button for three seconds to access the advanced features of the meter.

2. Press the Up arrow button to scroll to the Internal calibration menu (ICAL) and press Enter.

3. The meter displays either current calibration (C CAL) or voltage calibration (V CAL), according to the input setup. Press Enter to start the calibration process.

Example of Internal Calibration for current input:

4. The meter displays low input current message (C lo). Apply the low input signal and press Enter. The display flashes for a moment while the meter is accepting the low input signal.

5. After the display stops flashing, a number is displayed with the leftmost digit brighter than the rest. The bright digit is the active digit that can be changed by pressing the Up arrow button. Press the Right arrow button to move to the next digit.

6. Set the display value to correspond to the input signal being calibrated, typically 4.000 mA.

7. The display moves to the high input calibration (C Hi). Apply the high input signal and press Enter.

8. Set the display for the high input calibration, in the same way as it was set for the low input calibration, typically 20.000 mA.

The graphic below shows the calibration of the current input. The voltage input is calibrated in a similar way.

Tips:

• Low and high input signals can be any valid values within the range of the meter.

• Observe minimum input span requirements between input 1 and input 2.

• Low input should be less than high input signal.

Error Message (Error)

An error message indicates that the calibration or scaling process was not successful.

The error message might be caused by any of the following conditions:

1. Input signal is not connected to the proper terminals, or it is connected backwards.

2. Wrong signal selection in Setup menu.

3. Minimum input span requirements not maintained.

Minimum Input Span

The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.

Input Range

Input 1 & Input 2 Span

4-20 mA

0.15 mA

10 VDC

0.10 VDC

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Meter Operation

The meter is capable of accepting current (0-20 mA, 4-20 mA) and voltage (0-5 V, 1-5 V, 0-10 V,  10 V) signals and displaying these signals in engineering units from -9FT11IN(15/16 or 7/8) to 99FT11IN(15/16 or 7/8) on display line 1 and units from -99999 to 999999 on display line 2 (e.g. a 4-20 mA signal could be displayed as 0FT0

IN 0

/16 to 25FT0

IN 0

/16 on display line 1

and -50.000 to 50.000 on display line 2). The primary function of this meter is to display level

from a 4-20 mA output transmitter in feet and inches format rather than the more common decimal format. The meter can also display the 4-20 mA signal in a different scale on line 2 with d-SCAL enabled to provide users with a display of both level and volume, for instance. The meter also provides the 24 VDC necessary to power the transmitter, thus simplifying wiring and reducing costs.

The meter can be equipped with up to 4 internal and 4 external relays to provide alarm and control functions. The relays can be set up for pump control alternation to maintain even wear of pumps. The relays can also be used to drive Precision Digital PDA-LH light/horns.

The meter can be operated from the front panel buttons or remotely using a PDA2360 control station connected to the meter using a PDA1044 digital I/O expansion module. Users can acknowledge relays, display and reset the Max/Min values, manually control relays, etc.

Additionally, the meter can be set up to display the analog input in feet and inches on the main display and the Modbus input on the second display. The relays and analog output can be programmed to operate from the Modbus PV input.

Front Panel Buttons Operation

Button Symbol

Description

Press to enter or exit Programming Mode, view settings, or exit max/min readings

Press to reset max/min readings or other parameter/function assigned through the User menu

Press to display max/min readings or other parameter/function assigned through the User menu

Press to acknowledge relays or other parameters/function assigned through the User menu

Function Keys Operation

During operation, the programmable function keys operate according to the way they have been programmed in the Advanced Features – User menu. See Programmable Function Keys User Menu (user) on page 43 for details.

The table above shows the factory default settings for F1, F2, and F3.

F4 Operation

A digital input, F4, is standard on the meter. This digital input is programmed identically to function keys F1, F2, and F3. The input is triggered with a contact closure to COM, or with an active low signal. During operation, F4 operates according to the way it has been programmed in the Advanced Features – User menu. See Programmable Function Keys User Menu (user) on page 43 for details.

Maximum/Minimum Readings

The max & min readings (peak & valley) reached by the process can be displayed either continuously or momentary:

1. Display briefly by assigning to the F1-F3 function keys or to the digital inputs in the User menu.

2. Display continuously by assigning either display to max/min through the Display menu.

Any of the F1-F3 function keys (buttons) and the digital inputs can be programmed to reset the max & min readings. The meters are set at the factory to display the max reading by pressing the Up arrow/F2 button and to use the Right arrow/F1 button to access the Reset menu.

To display max reading using function key with factory defaults:

1. Press Up arrow/F2 button to display maximum reading since the last reset/power-up.

2. To reset max/min press Right arrow/F1 button to access the Reset menu. The max & min displays are reset to actual values.

3. Press Menu to exit max/min display reading.

To display max/min readings continuously:

Assign either display to Max (d Hi), Min (d Lo), or toggle between Max and Min (d HL) every 10 seconds.

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Troubleshooting

Due to the many features and functions of the meter,

it’s possible that the setup of the meter does not

agree with what an operator expects to see. If the meter is not working as expected, refer to the Diagnostics menu and consult the recommendations described below.

Diagnostics Menu (diag)

The Diagnostics menu is located in the Advanced Features menu, to access Diagnostics menu see Advanced Features Menu on page 38.

This menu allows the user to test the functionality of all the meter LEDs, check the meter’s software and version information, and erase the MeterView Pro software installation files from the meter. Press the Enter button to view the settings and the Menu button to exit at any time.

For a description of the diagnostic messages, see Advanced Features Menu & Display Messages on page 38.

Testing the Display LEDs

To test all LEDs on the display:

1. Go to the Diagnostics menu (diAG) and press Enter button.

2. Press Up arrow button and scroll to LED Test menu (led t)

3. Press the Enter button to activate the LED Test. The meter will cycle through all digits, decimal points, and relay indicators to enable the operator to check that all LEDs are functioning properly.

4. Press the Enter button again to access the Information menu (info) or press the Menu button to return to Run Mode.

Determining Software Version

To determine the software version of a meter:

1. Go to the Diagnostics menu (diAG) and press Enter button.

2. Press Up arrow button and scroll to Information menu (Info).

3. Press Enter to access the software number (SFT) and version (UER) information. Write down the information as it is displayed. Continue pressing Enter until all the information is displayed.

4. The meter returns to Run Mode after displaying all the settings.

Reset Meter to Factory Defaults

When the parameters have been changed in a way

that is difficult to determine what’s happening, it might

be better to start the setup process from the factory defaults.

Instructions to load factory defaults:

1. Enter the Advanced Features menu. See Advanced Features Menu on page 38.

2. Press Up arrow to go to Diagnostics menu

3. Press and hold Right arrow for three seconds, press Enter when display flashes reset.

Note: If Enter is not pressed within three seconds, the display returns to the Diagnostics menu.

4. The meter goes through an initialization sequence (similar as on power-up), and loads the factory default settings.

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Factory Defaults & User Settings

The following table shows the factory setting for most of the programmable parameters on the meter.

Parameter

Display

Default Setting

Input type

Input

4-20 mA

Dual-scale feature

d-SCAL

No (Single scale)

Filter

filter

Bypass

bypass

0.2

Function

Functn

Linear

Number of points

No Pts

Programming

prog

Scale

Input 1

InP 1

4.000 mA

Display 1

Dis 1

4FT0IN 0/16

Input 2

InP 2

20.000 mA

Display 2

Dis 2

FT0IN 0

/16

Decimal point

dd.ddd

3 places

Cutoff value

CutofF

0.0 (disabled)

Display assignment

Dsplay

Display line 1 (Main)

Line 1

PV: Process variable

Display line 2

Line 2

Eng unit default= level

Display intensity

d-Inty

Relay 1 action

Act 1

Automatic

Relay 1 set point

Set 1

FT0IN 0

/16

Relay 1 reset point

RSt 1

FT6IN 0

/16

Relay 2 action

Act 2

Automatic

Relay 2 set point

Set 2

FT0IN 0

/16

Relay 2 reset point

RSt 2

FT6IN 0

/16

Relay 3 action

Act 3

Automatic

Relay 3 set point

Set 3

FT0IN 0

/16

Relay 3 reset point

RSt 3

FT6IN 0

/16

Relay 4 action

Act 4

Automatic

Relay 4 set point

Set 4

FT0IN 0

/16

Relay 4 reset point

RSt 4

FT6IN 0

/16

Fail-safe relay 1

Fls 1

Off

Fail-safe relay 2

Fls 2

Off

Fail-safe relay 3

Fls 3

Off

Fail-safe relay 4

Fls 4

Off

On delay relay 1

On 1

0.0 sec

Off delay relay 1

Off 1

0.0 sec

On delay relay 2

On 2

0.0 sec

Parameter

Display

Default Setting

Off delay relay 2

Off 2

0.0 sec

On delay relay 3

On 3

0.0 sec

Off delay relay 3

Off 3

0.0 sec

On delay relay 4

On 4

0.0 sec

Off delay relay 4

Off 4

0.0 sec

Loop break relay 1

ignore

Ignore

Loop break relay 2

ignore

Ignore

Loop break relay 3

ignore

Ignore

Loop break relay 4

ignore

Ignore

Display 1 analog out

Dis 1

FT0IN 0

/16

Output 1 value

Out 1

4.000 mA

Display 2 analog out

Dis 2

FT0IN 0

/16

Output 2 value

Out 2

20.000 mA

Source analog output

Source

Process Variable

Overrange output

O-rang

21.000 mA

Underrange output

u-rang

3.000 mA

Loop break output

break

1.000 mA

Maximum output

nmAx

23.000 mA

Minimum output

nmin

1.000 mA

Slave ID (Address)

SlaVId

247

Baud rate

baud

9600

Transmit delay

Tr dly

50 ms

Parity

Even

Byte-to-byte timeout

t-byt

010 (0.1 sec)

F1 function key

Reset max & min

F2 function key

Line 1: Max (Hi)

F3 function key

Acknowledge relays

F4 function

Acknowledge relays

Digital input 1

dI 1

Digital input 2

dI 2

Right arrow

Digital input 3

dI 3

Up arrow

Digital input 4

dI 4

Enter

Digital output 1

dO 1

Alarm 1

Digital output 2

dO 2

Alarm 2

Digital output 3

dO 3

Alarm 3

Digital output 4

dO 4

Alarm 4

Password 1

Pass 1

000000 (unlocked)

Password 2

Pass 2

000000 (unlocked)

Password 3

Pass 3

000000 (unlocked)

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

Troubleshooting Tips

This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free MeterView Pro software for all programming activities. A USB cable is provided with the meter for programming with MeterView Pro software.

If you have programmed the meter with the front panel buttons and it is not working as intended, try re-programming the meter using MeterView Pro software.

Symptom

Check/Action

No display at all

Check power at power connector

Not able to change setup or programming, Locd is displayed

Meter is password-protected, enter correct six-digit password to unlock or Master Password of 508655.

Meter does not respond to input change

If a Low-Height Cutoff Value has been programmed, the meter will display zero below that point, regardless of the input – which can appear like the meter is not responding to an input change. Check to make sure the problem is not being caused by an undesired low-height cutoff value. To prevent the display from showing a negative value, set the lowflow cutoff to a value greater than zero.

Meter displays error message during calibration (Error)

Check:

1. Signal connections

2. Input selected in Setup menu

3. Minimum input span requirements

Meter displays

1. 999999

2. -99999

Check:

1. Input selected in Setup menu

2. Corresponding signal at Signal connector

Display is unstable

Check:

1. Input signal stability and value

2. Display scaling vs. input signal

3. Filter and bypass values (increase)

Display response is too slow

Check filter and bypass values

Display reading is not accurate

Check:

1. Input signal conditioner selected: Linear or round horizontal tank.

2. Scaling or calibration

Display does not respond to input changes, reading a fixed number

Check:

1. Display assignment, it might be displaying max, min, or set point.

Display alternates between

1. Hi and a number

2. Lo and a number

Press Menu to exit max/min display readings.

Relay operation is reversed

Check:

1. Fail-safe in Setup menu

2. Wiring of relay contacts

Relay and status LED do not respond to signal

Check:

1. Relay action in Setup menu

2. Set and reset points

Flashing relay status LEDs

Relays in manual control mode or relay interlock switches opened.

Meter not communicating with application programs

Check:

1. Serial adapter and cable

2. Serial settings

3. Meter address and baud rate

If the display locks up or the meter does not respond at all

Cycle the power to reboot the microprocessor.

Other symptoms not described above

Call Technical Support for assistance.

Note: Certain sequences of events can cause unexpected results. To solve these issues, it is best to start fresh from factory defaults and use the manual as a step by step programming guide, rather than a random approach to programming. To reset the meter to factory defaults, see Reset Meter to Factory Defaults on page 46. In addition, for best results, we recommend using the free MeterView Pro software for all programming needs.

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PROVU™ PD6001 Analog Input Feet & Inches Meter

Instruction Manual

PRECISION DIGITAL CORPORATION

233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990

www.predig.com

LIM6001_H

SFT109 Ver 4.000 & up

02/22

Contact Precision Digital

Technical Support

Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: [email protected]

Sales Support

Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: [email protected]

Place Orders

Email: [email protected]

For the latest version of this manual please visit

www.predig.com