DIGITAL METER
®
NOVA PD560 Series
Instruction Manual
PD562 & PD568
PRECISION DIGITAL CORPORATION
89 October Hill Road z Holliston MA 01746 USA
Tel (800) 343-1001
z
Fax (508) 655-8990
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
Disclaimer
The information contai ned i n t h i s docu men t is su b ject to c h ang e wi t hou t n oti ce.
Precision D i g i t al C or p or ati on m akes no repr es ent at i ons or warr ant i es w it h
res p ect t o the c ontents h ereof , an d sp ecifically d isclai m s any impli ed w arran t i es
of merchantability or fitness f or a particular purpose.
Registered Trademarks
MODBUS® is a registered tr ademar k of Schn eid er A u t omat ion I n c . All oth er
trademarks men t ion ed i n t hi s docu m ent ar e th e property of t h eir respec t i ve
owners.
Nova PD560 Series Model Number Guide
Visit our Web S i te
http://www.predig.com
2-6RA-00PD5 6
Digital Meter
Size - DIN Cutou t
2 = 1/8 DIN ( H)
8 = 1/4 D I N
Power
6 = 100-240 VAC
Display
R = Red LED
Options
Main Control Ou tp u t
©2009 Precision Digital C or p orat i on. A l l r i g h t s reserved.
2
00 = None
21 = 2 relays & 2 digital inputs
24 = 2 relays & RS-48 5
A = 1 relay & 1 analog output
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
Table of Contents
1. Safety Guide and Specifications 5
1.1 Specifications
2. Front Panel Buttons and LED Indicators 10
3. Parameter Map
11
4. Operation Flow Chart 12
5. Parameter Setup
5.1 Input Group (G.IN)
5.2 Control Group (G.CTL)
5.3 Alarm Group (G.ALM)
5.4 Retransmission Group (G.RET )
5.5 Communication Group (G.COM)
6. Error Display and Correction
7. Installation
7.1 D imensions and Panel Cutouts
13
13
17
19
22
23
25
26
26
7
7.2 Panel Mounting
7.3 Power Cable Specifications
7.4 Terminal Specifications
7.5 Terminal Assignment, Connections, and Rat ings
3
28
29
29
30
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
7.6 Grounding and Power Cable Connection
7.7 Signal Input Connection
7.8 Retransmission Output Connection (RET)
7.9 Relay Output Connection (RELAY)
7.10 Digital Input Connection (DI)
7.11 Use of an External Relay
7.12 Communication Wiring (RS-485)
Appendix
Table of D-Registers
Tables and Figures
Table 1: Universal Input Selection
Table 2: DI Operation
Table 3: Alarm Selec t i on
Fig 1: Temperature Bias
32
32
33
33
34
34
35
36
13
17
20
15
Fig 2: Bias Formula Calculation
Fig 3: Alarm Operation
15
20
4
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
1. Safety Guide and Specifications
!
CAUTION
?
NOTE
&
!
CAUTION
!
CAUTION
The following safety symbols are used in this manual
(1) This symbol notifies the user o f s p e ci f i c i n f o r ma t io n relat i ng t o t h e s a f e operation of the controller.
Information noted with this symbol must be observed to protect the user from injury and to prevent damag e
to the product.
(A) For User: Be awa re of t h i s ma rking i n t h e manual and refer to the explanation in the manual to
(2) For Installer : Stud y the warning s marked t o p r e vent inju ry and dama g e .
(2) Functional earth te rminal: This symbo l in d i ca t e s t h a t t h e t e r min a l mu st b e c onnected to ground.
(3) This symbol in dicates additional information on the features of the product.
(4) This symbol directs the reader to fur ther information on the current topic.
Precautions R eg a rd i ng T his Instruct i on M a n ua l
(1) This manual must be kept in the possession of the end user and in a suitable place for the operator to
study and to check the functions of the product.
(2)The installer and operator should carefully study and understand how to operate this product before use.
(3)This manual describes the functions of the product. Precision Digital Corporation does not guarantee
that the functions will suit a particu lar pu r pose .
(4) The contents of this manual have been reviewed for accuracy and correctness. However, sho u l d a n y
errors or omission s c o me t o t h e at t e n t i o n o f t h e u se r, con t a ct t e c h n ic a l s u pport as listed on the back of this
manual
Safety Procedures and Unauthorized Modification Warning
(1)In order to prot e ct t h i s p roduct and the system controlled by it against damage and ensure its safe use,
make certain t h a t a l l o f t h e s a f et y inst r u c t io n s and precautions in this manual are strictly adhered to.
(2)Precision Digital Corporation does not guarantee safety if the products are not handled in accordance
with this instruction manual.
(3) If separate prot ec t i o n o r safe t y circ u it s a r e t o b e in s t a ll e d in t h e s y s t e m wh ic h is co n t rolle d b y t h i s p r oduct,
ensure that such circ u it s a r e i n st a l le d e xterna l t o t h i s p roduc t .
(4) Do not make modifications or additions internally to the product. It may cause personal in j u r y to t h e u se r o r
damage to the product.
(5)Contact tech n i ca l suppor t as listed on the back of the manual for warranty and repair issues.
(6)Exposure to e xcessiv e mo is t u r e , e l e ct rical o verloads, or mechanical vibration may damage the product.
prevent injury and damage.
!
CAUTION
Limited Liability
Precision Digital Corpo ration a ss u me s n o l ia b ilit y to a ny p ar ty f or a ny loss o r damage , d ir ect o r indir e ct,
caused by the use of or any unpredictable defect of the product.
5
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
Operational Enviro nment Precautions
!
CAUTION
CAUTION
(1)Only operate the c o n t r o l le r when it is properly installed.
(2)When installing the controller, select a location where:
Rear terminals ar e p rote ct e d f r o m a c ci d e n t a l c o n t ac t .
Mechanical vibrati o n s a r e mi n ima l .
No corrosive gas i s p resen t .
Temperature fluctuation is minimal.
Temper a t u re can b e mai n t a in e d between 1 0 and 50 ºC (50 and 110ºF ) with 20 to 90% RH.
No direct heat radiation is present.
High levels of electroma g n e t i c i n t e r f e r e n c e a r e n o t p r e s e n t
T he unit is not exposed to water.
No flammable materials are present.
Dust particles are n o t p r e s e n t in t h e a ir.
Expos u r e t o u l t r a violet ra ys is min ima l .
Openings on th e r e a r of th e c o n t r o l le r are n o t b lo c ke d .
(3)This unit is suitable f o r i n st a l la t i o n in a n e n viornmen t c la s si f ie d a s Pollution D e g r e e 2 .
(4)This unit is designated as Installation Category I I .
(5) If the equipment is used in a manner not specified by the manufacturer, the protection provided by
the equipment may be impaired.
(6)A switch or circuit-brea k e r a c t in g a s t he d i sc onnect dev ice shall be included in the application or the
installation.
Contr olle r Mounti n g Precautions
!
Keep the input circuit wiring as far a s po ss i bl e awa y from po wer a nd ground circuits.
Keep the un i t s i n 1 0 t o 5 0 º C ( 5 0 t o 110ºF ) with 20% to 90% re l a t ive humidit y (RH ).
The controller may need a warm up period to return to operating temperature ranges when below 10ºC.
To prevent electric shoc k, b e s u r e t o t u r n o f f t h e p o we r sour c e and circuit breaker before wiring.
The powe r requi r e me n t s a re 100 t o 2 4 0 V A C , 5 0 /6 0 Hz, 1 0 VA ma x. Do not swi t c h p ower
supplies without first disconnecting the power supply.
Follow the operating procedures and precautions in the manual to avoid fire, shock, damage to the unit,
or injury. Follow the operations and mounting directions indicated in this manual.
Always create a ground connection where indicated, however do not ground to gas pipes,
water pipes, lighte n in g r o d s , o r o t h e r pote n t i a ll y h a zardous metal objects.
Do not apply power to the unit until all connections have been made.
Do not cove r t h e venting h ol e s in t h e r e a r of th e u n i t .
6
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
1.1 SPECIFICATIONS
Except where note d a ll sp e c i f ic a t io n s apply to operation at 23ºC.
General
DISPLAY Dual 4 digits, red LED, -1999 to 9999
FRON T PANEL 1/8 DIN: IP65; 1/4 D I N : I P55
SAMPLING TI ME 250 ms
OVERRANGE Ove r ra n ge P V re ads ovR, under range PV reads -ovR
PROGRAMMING Four fr on t pan el b u t t ons, Modbus
METHODS
NOISE FILTER Programmable from 1 t o 1 2 0
CALIBRATION All ranges are cali b rated at the factory
MAX/MIN Max/mi n readin gs reach ed by the p rocess are st ored until
DISPLAY reset b y th e u s er or u n t il p ower t o th e met er i s tur n ed off .
PASSW ORD Progr a m mab le p a ssword rest ricts modificatio n of
POWER 100-240 VAC, 50/ 6 0 HZ, 1 0 Watts
FUSE Required fuse: UL Recognized, 1 A, 250 V, slow blow
ISOLATION 2300 V input-to-output-to-power lin e;
ENVIRONMENTAL Operating temperatu re range: 1 0 º C t o 5 0º C (50 º F t o 110ºF)
MOUNTING 1/8 or 1/4 DIN size cutout required
WARRA NTY Thr ee years p ar t s an d la bor
EXTENDED Extended parts and labor warranties are available at time of
WARRANTY ordering
DIN Sizes PV Display SP Display Weight
mm (inch) mm (inch) g (oz)
1/8 19.8 (0.78) 11.5 (0.45) 306 (10.6)
1/4 20.5 (0.81) 11.0 (0.43) 389 (13.7)
programmed settin g s
4 kV relay output-to-input/output/power line
Relative humid i t y: 2 0 t o 90 % n on - condens i n g
Two panel mounting b r ac k et assemb li es provided
Retransmitting Output
OUTPUT RANGE Retransmitting: 4 to 2 0 mA (600 Ω maximum)
SCALING RANGE Any display range (see range for the input selected)
ACCURACY +0.1% of fu l l s cale
7
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
Process and Temperatu re I nputs
TEMPERATURE DRIFT Refer to accuracy specifications below
DECIMAL POINT Up to three decimal places for process inputs:
REAR JUNCTION Automatic or of f set t in g s for t emp erat u r e i nputs . N o user
COMPENSATION calibration requi r ed .
OFF S ET ADJUS T MENT Four programmable input bias zones
SENSOR BREAK Open sensor ind i cated by PV d i splay fl as h i n g S.OPN.
DETECTION Up or down scale, user selectable; alarm relays will follow
TRANSMITTER 14 to 18 VDC @ 20 mA; available at t ermin als OUT2 or
SUPPLY OUT3, instead of a retr ansmitt i n g anal og out p u t
UNIVERSAL IN PU T TYPE A ND A CCURACY
Input Type
*Performance with i n recomme nded operating conditions (10 to 50°C, 20 to 90% RH)
**For a range scale of 0 to 100°C: +0.3°C +1 digit, and for a range scale of -100 to 100°C: +0.5°C +1 digit
9.999, 99.99, 999.9, or 9999
the up or down scale select ion.
Temp Temp
Range (ºC) Range (ºF) Accuracy*
K1 -200 to 1370 -300 to 2500
K2 - 1 9 9 . 9 t o 9 9 9.9 0 to 23 00 > 0°C : ±0.1 % F S ± 1 d ig i t
J -199.9 to 999.9 -300 to 2300 < 0°C : ±0.2 % FS ±1 d ig i t
T -199.9 to 400.0 -300 to 750
B 0 to 1800 32 to 3300 > 400°C : ±0 . 15 % FS ±1 d i g it
Thermocouple S 0 to 1700 32 to 3100
RTD PtC - 19.99 to 99. 9 9 -4.0 to 212.0 ±0.2% F S ± 1 d ig i t
Process 0 to 10 V
R 0 to 1700 32 to 3100 ±0.15% FS ± 1 d i g i t
E -199.9 to 999. 9 -300 to 1800 > 0°C : ±0.1 % FS ±1 d i g it
L -199.9 to 900.0 -300 to 1600 < 0°C : ±0.2% F S ± 1 d ig i t
U - 199.9 to 400 . 0 -300 to 750
N -200 to 1300 -300 to 2400 > 0°C : ±0.1 % FS ±1 d i gi t
W 0 to 2300 32 to 4200 ±0.2% F S ± 1 d i g it
Platinel II 0 to 1390 32 to 2500 ±0.1% FS ± 1 d i g i t
PtA -199.9 to 850.0 -300 to 1560 ±0.1% FS ± 1 d ig i t * *
PtB -199.9 to 500.0 -199.9 to 999.9
JPtA -199.9 to 500.0 -199.9 to 999.9 ±0.1% FS ± 1 d ig i t * *
JPtB -150.0 to 150.0 -199.9 to 300.0
0.4 t o 2 .0 V ±0.1% FS ± 1 d i g it
1 to 5 V
-10 to 20 mV
0 to 100 mV
0.400 to 2. 0 0 0
1.000 to 5. 0 0 0
0.00 to 10. 0 0
-10.00 to 20.00
0.0 to 100.0
< 400°C : ±5% FS ± 1 d ig i t
< 0°C : ±0.2 5 % FS ±1 d ig i t
Display range can be scaled between -1999 and 9999.
4 to 20 mA Input
To accept a 4 to 20 mA signal, select 0.4 to 2.0 VDC input
and connect a 100 Ω resistor across the input terminals.
8
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
Relay Outputs
RATINGS Alarm1: 250 V AC @ 3 A or 3 0 VDC @ 3 A (resi siti ve load)
ELECTRICAL NOISE A suppressor (s nubber) s hould be connected to each
SUPPRESSION r el ay cont act sw itchi ng inductive loads, to preven t
DEADBAND For alarm oper at ion s , 0 -100% of full sc ale, user selectable
HIGH OR LOW User may program each relay for high or low trip point
ALARM
TIME DELAY 0 to 99 minutes 59 seconds alarm trip delay for each alarm
FAIL-SAFE Programmable
OPERATION Independent for each alarm relay
AUTO INITIALIZATION When power is applied to the meter, alarm relays will
Digital Inputs
CONFIGURATION Two c on t acts, t w o op er atin g modes
CONTACTS Nor m al l y op en sw i t ches (ext ernal excit at i on note req ui red)
OPE N CIRCUIT Approx imately 5 VDC
VOLTAGE
LOGIC LEVELS LO = 0 to 0.8 VDC, HI = 4.7 to 28 VDC
OPERATION MODES Mode 1: Record and reset maximum and minimum display
Alarm2, 3: 250 VAC @ 1 A or 30 VDC @ 1 A (r esis tive load)
disru p tion to the m i croproc ess or's op erati on .
Recommended suppressor value: 0.1 μF/470 Ω,
250 VAC (PDX6901)
reflect the state of the input to the meter except standby
alarms.
or open coll ector transist o r
values simultaneously. Mode 2: Record and reset maximum
and minimum display values independently.
Serial Communications
PROTOCOLS Modbus (ASCII, RTU), PC software
UNIT ADDRESS 1 to 99 (Max 31 units connected)
BAUD RATE 600, 1200, 2400, 4800, 9600, 19200 bps, user selectable
RESPONSE TIME 0 to 100 ms delay response time
10 ms inc rements u ser selectable
DATA 7 or 8 bit user selectable
PARITY None, even, or od d
Approvals
UL R E C OGN IZED USA and Canada
Process Control Equipment
UL F I L E N UMBER E244207
CE COMP L I A N T
9
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
2. Front Panel Buttons and LED Indicato rs
Control K ey s
KEY Function
SET/ENT
(ENTER)
S / T
(UP/DOWN)
W (SHIFT)
Pressing SET/ EN T key for at le a st 3 seco n d s swi t ch e s b e t ween the operating display and
the parameter s e t t i ng d i sp l a y. T h is ke y is use d t o verify and by pass parameter settings
when in the parameter group display.
Used to change the value of digits when setting parameters.
Used to move between parameter groups.
Used to move to the next digit when setting parameters.
LED Display
LED Function
ALM1, 2, 3 LEDs turn on when the corresponding alarm relays are energized.
10
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
3. Parameter Map
SET/ENT
PWD
A
PwD: Lockout Password
?
Use the ST arrows to enter the
NOTE
password an d p ress t h e SE T/ENT
key. The default password is 0.
ST ST ST ST T
G.CTL
SET/ENT
PV.LO
PV.HI
DSP.H
DSP.L
US1
US2
LOCK
DI. SL
U.PWD
INIT
G.IN
SET/ENT SET/ENT
IN-T
IN-U
IN.RH
IN.RL
IN.DP
IN.SH
IN.SL
IN.FL
BSL
RSL
BSP1
BSP2
G.ALM
ALT1
AL-1
A1DB
A1DY
ALT2
AL-2
A2DB
A2DY
ALT3
AL-3
A3DB
A3DY
G.RET
SET/ENT SET/ENT
RET
RETH
RETL
*
*
*
*
*
*
*
*
G.COM
COM.P
BAUD
PRTY
SBIT
DLEN
ADDR
RP.TM
A
BSP3
BS0
BS1
BS2
BS3
BS4
: Optional feature
* : Menu only ap p li e s i f co n t rolle r i n cl udes
the 2 alarm relay output option
11
PD560 Series Nova Digital Process and Temperature Meter Instruction Manual
4. Operation Flow Chart
Operation Display
note 1 :Initial display when the unit is turned on.
note 2 :Only displa yed when User Screen 1 is set in US1.
note 3:Only disp la yed when User Screen 2 is set in US2.
Power On
PV Valu e
(note 1)
ENT
ENT 3 sec
US1
(note 2)
(note 3)
ENT key for
3 seconds or
no keystroke
for 60 sec
ENT
US2
This is set to PV.LO by default.
This is set to P V . H I by d e f a u l t .
PWD
Group Dis p l ay
G.CTL
G.IN
T
S or T
When setting co n t roller
parameters, G. IN should be set
up prior to any other parameters.
User Set Display
US1 and US2 are set by the user
to display select ed par a meter s in
the operation display. The
parameters to be displayed are set
from parameters US1 and US2 in
G.CTL. The Table of DRegisters prov i d e s t h e n u mb e r t o
determine what parameter is
displayed by each. Parameter s
displayed here may be altered in
this display as they are normally.
12
Loading...