Precision Digital PD554 User Manual

Download

Page 1

PROGRAMMABLE RAMP & SOAK CONTROLLER

NOVA PD550 Series

Instruction Manual

PD550 - PD558

PRECISION DIGITAL CORPORATION

89 October Hill Road Tel (800) 343-1001

Holliston MA 01746 USA

Fax (508) 655-8990

Page 2

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Disclaimer

The information contai ned i n t h i s documen t i s subjec t t o c h an ge wi t h out n oti ce. Precision D i g i t al C or p or ati on m akes no repres en t ati ons or warran t ies with res p ect t o t h e contents hereof , and s pecifically di scl aims an y impli ed warr an t ies of merchantability or fitness f or a particular purpose.

Registered Trademarks

MODBUS® is a registered tr ademar k of Schnei der A u t omat i on I n c. All ot h er trademarks men t ion ed i n t hi s docum ent ar e th e p r oper t y of t h eir respect i ve owners.

Visit our Web S i te

http://www.predig.com

Nova PD550 Series Model Number Guide

0-6RA-00PD5 5

Programmable Ramp & Soak Controller

Size - DIN Cutou t

0 = 1/16 DI N 4 = 3/16 DI N 6 = 1/8 DIN ( V) 8 = 1/4 D I N

Power

6 = 100-240 VAC

Display

R = Red LED

Main Control Ou tp u t

PD540, PD554:

A = 1 relay & 1 analog output

PD556, PD558:

B = 1 relay & 2 analog outputs

Options

00 = None

PD550:

02 = 2 digital outputs 03 = 4 digital outputs 11 = 1 relay & 2 digital inputs 14 = 1 relay & RS-485 31 = 1 analog output & 2 digital input s 34 = 1 analog output & RS-485

PD554:

02 = 2 digital outputs 03 = 4 digital outputs 04 = RS-485 51 = 2 relays, 1 analog output & 2 digit al input s 52 = 2 relays, 1 analog out put & 2 digital out puts 53 = 2 relays, 1 analog out put & 4 digital out puts 54 = 2 relays, 1 analog output & RS-485

PD556 & PD 558:

21 = 2 relays & 2 digital inputs 24 = 2 relays & RS-48 5 25 = 2 relays & digital inputs 26 = 2 relays, RS-485 & 4 digital output s

Page 3

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Table of Contents

1. Safety Guide and Specifications 5

1.1 Specifications

2. Front Panel Buttons and LED Indicators 11

3. Parameter Map

4. Operation Flow Chart 14

5. Parameter Setup

5.1 Input Group ( G.IN )

5.2 Output Group (G.OUT)

5.3 Control Group (G.CTL)

5.4 Program Group (G. PROG)

5.5 Digital Output Group (G.D O ) 30

5.6 Inner Signal Group (G.IS)

5.7 PID Group ( G . PID)

5.8 Auto-Tuning Group (G.AT)

5.9 Alarm Group (G.ALM)

5.10 Retransmission Group (G.R E T )

5.11 Communication Group (G.COM)

6. Error Display and Correction

7. Installation

7.1 Dimensions and Pane l Cut outs

7.2 Panel Mounting

7.3 Power Cable Specifications

7.4 Terminal Specifications

7.5 Terminal Assignment, Connections, and Ratings

15 15 19

22 24

31 33 35 37 40 41 43 44 44 48 49 49 50

Page 4

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

7.6 Grounding and Power Cable Connection

7.7 Signal Input Connection

7.8 Analog Output Conn ection

7.9 Relay Output Connection (RELAY)

7.10 Digital Input Connection (DI)

7.11 Use of an Externa l Relay

7.12 Communication Wiring (RS-485)

Appendix

Table of D-Registers

Tables and Figures

Table 1: Universal Input Selection Table 2: DI Operation Table 3: Link Codes Table 4: DO Settings and Functions

Table 5: Alarm Selection

Fig 1: Temperature Bias Fig 2: Bias Formula Calculation Fig 3: Time-Proportional PID Control Output Fig 4: Start Code SSP Start Fig 5: Wait Function Wait Zone Release Fig 6: Wait Function Wait Time Release Fig 7: Inner Signal Zones Fig 8: Overshoot Suppression with Fuzzy L og ic Fi g 9: Auto-Tuning Fig 10: Auto-Tuning Gain Fig 11: Alarm Operation

54 54 55 56 56 56 57

15 22 27 30

38 17

17 20 24 26 27 31 33 35 36 38

Page 5

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

1. Safety Guide and Speci f icat i ons

The following safety symbols are used in this manual (1) This symbol notifies the us e r o f s p e ci f ic i nf o rmatio n r e l a t in g t o t h e s a f e o pe ratio n o f t h e c on t rolle r .

CAUTION

NOTE

CAUTION

Information noted with this symbol must be observed to protect the user from injury and to prevent dama g e to the product. (A) For User: Be awa re of t h i s ma rking i n t h e ma n u al a n d r e f e r to th e e xplanat io n i n t h e manua l to

(2) For Installer : Stud y the warning s marked t o p r e vent inju ry and dama g e .

(2) Functional ea rth te rminal : This symbol i n d ic a t e s t h a t t h e t e r mi n a l mu st b e c onnected to ground.

(3) This symb o l in d i ca t e s a d d it i o n a l i n f o r ma t io n o n t h e f e a t u r e s o f t h e p r oduct.

(4) This symbol directs the r e a d e r to further info r ma t i o n o n t h e cu r rent t o pi c .

Precautions R eg a rd i ng T his Instr ucti o n Man u al

(1) This manual must be kept in the possession of the end user and in a suitable place for the operator to

study and to check the functions of the product. (2)The installer and operator should carefully study and understand how to operate this product before use. (3)This manual describes the functions of the product. Precision Digital Corpo r a t i o n d o e s n o t guarantee

that the functions will suit a particu lar pu r pose . (4) The contents of this manual have been r eviewed for accuracy and correctness. However, should a n y

errors or omission s c o me t o t h e at t e n t i o n o f t h e u se r, con t a ct t e c h n ic a l s upport as listed on the back of this

manual

Safety Procedures and Unauthorized Modification Warning

(1)In order to prot e c t t h i s p r oduct and the system controlled by it against damage and ensure its safe use,

make certain t h a t a ll o f t h e sa f e t y inst r u c t io n s a n d precau t i o n s i n t h is manual are strictly adhered to. (2)Precision Digital Co r p o r a t i o n d o e s not gua r a n t e e sa f e t y if th e p roduc t s a re not h andled in accordance

with this instruction manual. (3) If separate prot ec t i o n o r safe t y circ u it s a r e t o b e in s t a ll e d in t h e s y s t e m wh ic h is co n t rolle d b y t h i s p r oduct,

ensure that such cir c u it s a r e i n st a l le d e xternal t o t h i s p r oduct. (4) Do not make modifications or additions internally to the product. It may cause personal injur y t o t h e u s e r o r

damage to the product. (5)Contact tec h n ic a l s u p p o r t a s li st e d o n t h e b a ck o f t h e manual for warranty and r epair issues. (6)Exposure t o e xcessiv e moi s t ure, e le c t r i ca l o verloads, or mechanical vibration may damage the product.

prevent injury and damage.

CAUTION

Limited Liability

Precision Digital Corpo ratio n a ss u mes n o li a b ility t o a ny pa r ty f or an y loss o r d amage , dir e ct o r in dir ect , caused by the use of or any unpredictable defect of the product.

Page 6

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Operational Enviro nment Precautions

CAUTION

(1)Only operate th e c o n t r o l le r when i t is p r o p e rly in s t a ll e d . (2)When installing the controller, select a location where:  Rear terminal s a re pr o t e ct e d f r o m a c ci dental contact.  Mechanic a l vibrati o n s a re minima l .  No corrosive ga s i s p resen t .

 Temperature fluctuation is minimal.  Temperature can be maintained between 10 and 50 ºC (50 and 110º F ) with 2 0 t o 9 0 % R H .  No direct heat radiation is present.  High levels of electromagnetic interference are not present  The unit is not exposed to water.  No flammable materials are present.  Dust particles are n o t p r e s e n t in t h e a i r .  Exposure t o u lt rav i o le t rays is min i mal .  Openings on th e rear o f t h e co n t r o l le r are n o t b lo c ke d .

(3)This unit is suitable f o r i n st a l l a t io n i n a n e n viornmen t c la s si f ie d a s Pollution D e g r e e 2 . (4)This unit is designated as Installation Category II . (5) If the equipment is used in a manner not specified by the manufacturer, the protection provided by

the equipment may be impai red.

(6)A switch or circuit -break e r a c t in g a s t h e d is connect dev ice shall be included in the application or the

installation.

Controller Mounting Precautions

 Keep the input circuit wiring as far a s poss i b le away from p o wer and grou n d circuits.

 Keep the un i t s in 1 0 t o 5 0 º C (50 to 1 1 0 º F) with 20% to 90% relat i ve humidit y (RH) .

The controlle r may n e e d a wa r m u p p e r i o d t o retu r n t o o p e r a t i n g t e mpe rature ra nges when below 10ºC.

 To prevent electric shoc k , b e s u r e t o t u rn off t h e p o we r sour c e a n d ci r c u it b r e a k e r b e f o re wiri n g .  The powe r req u irement s are 100 t o 240 VAC, 50/60 Hz , 10 VA max. Do not switch power

supplies without first disconnecting the power supply.

 Follow the operating procedures and precautions in the manual to avoid fire, shock, damage to the unit,

or injury. Follow the operations and mounting directions indicated in this manual.

 Always create a ground connection where indicated, however do not ground to gas pipes,

water pipes, lighte n i n g r o d s , o r o t h e r p o t e n t i a ll y h a zard o u s me t a l o b je c t s.

 Do not apply power to the unit until all connections have been ma d e .  Do not cove r t h e venting h o le s in t h e rear o f t h e u n it .

Page 7

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

1.1 SPECIFICATIONS

Except where note d a ll sp e c i f ic a t io n s apply to operation at 23ºC.

General

DISPLAY Dual 4 digits, red LED, -1999 to 9999

DIN Sizes PV Display SP Display Weight

mm (inch) mm (inch) g (oz) 1/16 11.3 (0.45) 9.5 (0.37) 198 (7.0) 3/16 14.0 (0.55) 12.0 (0.47) 324 (11.4) 1/8 (V ) 13.6 (0.54) 10.5 (0.41) 304 (10.7) 1/4 20.5 (0.81) 11.0 (0.43) 389 (13.7)

FRONT PANEL 1/16 & 1/8 DIN: IP65; 3/16 & 1/4 DIN: IP55 SAMPLING TI ME 250 ms OVERRANGE Ove r ran ge PV rea d s ovR, under range PV reads -ovR PROGRAMMING Four fr on t p anel b u t t ons and Modbus

METHODS PID ZONES 3 programmable PID zone ranges, 1 PID PV deviation zone NOISE FILTER Programmable from 1 t o 1 2 0 CALIBRATION All ranges are c al i b rated at the factory PASSW ORD Progra mmab le pa ss word rest ricts mo dificat ion of

programmed settin g s POWER 100-240 VAC, 50/ 6 0 HZ, 10 Watt s FUSE Required fuse: UL Recognized, 1 A, 250 V, slow blow ISOLATION 2300 V input-to-output-to-power lin e;

4 kV relay output-to-input/output/power line. PROGRAMMING 2 set point program patters of 15 segments each

CAPACITY Segment repeat and pr ogram loop fu n ctions ENVIRONMENTAL Operating temperatu re range: 10 º C t o 5 0ºC (50 º F t o 110ºF)

Relative humid i t y: 2 0 t o 90 % n on - condensi n g MOUNTING 1/16, 3/16, 1/8, or 1/4 D I N size c u t ou t r equ i r ed

Two panel mounting b r ac k et assembl ies provided

One one-pi ec e bracket pr ovid ed for the P D 5 5 0 WARRA NTY Thr ee years p ar t s an d la bor

Page 8

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Process and Temperatu re I nputs

TEMPERATURE DRIFT Refer to accuracy specifications below DECIMAL POINT Up to three decimal places for process inputs :

9.999, 99.99, 999.9, or 9999

REAR JUNCTION Automatic or off sett in g s for t emp er atu r e i nputs . N o user COMPENSATION calibration requi r ed.

OFF S ET ADJUS T MENT Four programmable input bias zones SENSOR BREAK Open sensor indi cated by PV d i splay flashing S.OPN.

DETECTION All PID control outputs t ransmit at t h e user progr amm ed

percent of f u l l ou t pu t scale s et i n p aram eter P o.

Up or down scale, user selectable; alarm relays will follow

the up or down scale select ion. TRANSMITTER 14 to 18 VDC @ 20 mA; availab l e at term i nals OUT2 or

SUPPLY OUT3, instead of a retr ansmitt in g anal og out p u t UNIVERSAL IN PU T TYPE A ND A CCURACY

Temp Temp Range (ºC) Range (ºF) Accuracy*

K1 -200 to 1370 -300 to 2500 K2 -199.9 to 999.9 0 to 2300 > 0°C : ±0.1 % FS ±1 d i g it J -199.9 to 999.9 -300 to 2300 < 0°C : ±0.2% F S ± 1 di g i t T -199.9 to 400.0 -300 to 75 0

B 0 to 1800 32 to 3300 > 400°C : ±0.15 % FS ±1 d ig i t

Thermocouple S 0 to 1700 32 to 3100

Input Type

RTD PtC -19.99 to 99. 9 9 -4.0 to 212.0 ±0.2% FS ± 1 d ig i t

Process 0 to 10 V

*Performance with i n recomme n d e d operating conditions (10 to 50°C, 20 to 90% RH) **For a range scale of 0 to 100°C: +0.3°C +1 digit, and for a range scale of -100 to 100°C: +0.5°C +1 digit

R 0 to 1700 32 to 3100 ±0.15% FS ± 1 d ig i t

E -199.9 to 999. 9 -300 to 1800 > 0°C : ±0.1% F S ± 1 d ig i t L -199.9 to 900.0 -300 to 1600 < 0°C : ±0.2% F S ± 1 di g i t U - 199.9 to 400 . 0 -300 to 75 0

N -200 to 130 0 -300 to 2400 > 0°C : ±0.1% F S ± 1 d ig i t

W 0 to 2300 32 to 4200 ±0.2% FS ± 1 d ig i t Platinel II 0 to 1390 32 to 2500 ±0.1% FS ± 1 d i g it PtA -199.9 to 850.0 -300 to 1560 ±0.1% F S ±1 d i g it * *

PtB -199.9 to 500.0 -199.9 to 999.9

JPtA -199.9 to 500.0 -199.9 to 999.9 ±0.1% FS ±1 di g it * * JPtB -150.0 to 150.0 -199.9 to 300.0

0.4 t o 2 .0 V ±0.1% FS ± 1 d i g it 1 to 5 V

-10 to 20 mV 0 to 100 mV

0.400 to 2. 0 0 0

1.000 to 5. 0 0 0

0.00 to 10.00

-10.00 to 20.00

0.0 to 100 . 0

< 400°C : ±5% FS ± 1 d ig i t

< 0°C : ±0. 2 5 % F S ± 1 d ig i t

Display range can be scaled between -1999 and 9999.

4 to 20 mA Inp ut

To accept a 4 to 20 mA signal, select 0.4 to 2.0 VDC input and connect a 100 Ω resistor across the input terminals.

Page 9

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Relay Outputs

RATINGS Out1: 250 VAC @ 3 A or 3 0 V D C @ 3 A ( r esist ive load)

Sub1, Sub2: 250 VAC @ 1 A or 30 VD C @ 1 A (r esist ive load) ELECTRICAL NOISE A suppressor (s nubber) s hould be connected to each

SUPPRESSION re la y conta ct switc hing inductive loads, to p revent

disru p tion t o t h e m icr op r ocessor's operation.

Recommended suppressor value: 0.1 μF/470 Ω,

250 VAC (PDX6901) DEADBAND For alarm operati ons, 0- 100% of f ull s c ale, user selectable HIGH OR LOW U s er may program any relay for high or low trip point

ALARM DEVIATION ALARM U ser may progr am any r elay f or a h ig h , l ow, or ran ge set

point deivation alarm. RELAY OPERATION An y r e l ay m ay b e set as an al arm rel a y or for ti me

proportional PID control TIME DELAY 0 to 99 minutes 59 seconds alarm trip delay user

selectable for each alarm. Ti m e p roport i on al PID control

relay acti vati on t i me d elay of 0 t o 99 mi n u t es 5 9 s econds

user selectable. FAIL-SAFE Programmable

OPERATION Independent for each alarm relay AUTO INITIALIZATION When power is applied to the controller, alarm relays will

reflect the state of the input to the controller except

standby alarms.

Analog Outputs

OUTPUT RANGE Continuous PID or retransmitting: 4-20 mA (600 W maximum)

Time Proportional PID: 15 VDC pulse (600 W minimum,

current limited at 3 0 mA) high , l es s than 0. 1 V D C low, cycle

time 1 to 300 seconds, user selectable SCALING RANGE Retransmitting 4-20 mA out p u t s can be s caled for any

display range low and high ACCURACY +0.1% of full s cale

Page 10

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Digital Inputs

CONFIGURATION Two c on tacts, t wo op erat ing m o des CONTACTS Nor m al l y op en swi t ches (external excitati on n ot required)

or open collector transis tor OPE N CIRCUIT A pp roximat ely 5 VDC

VOLTAGE LOGIC LEVELS LO = 0 to 0.8 VDC, HI = 4.7 to 28 VDC OPERATION Mode 1: Prog r am h old and step

Mode 2: P r ogram run or r es et

Digital Outputs

CONFIGURATION 2 or 4 open collector transistor OPERATION MODES Alarms, inner signal PV or SP zones, program segmen t time

signals, SP stat u s (ramp up /d own or s oak) , p r og r am r u n or

end al er ts TRANSISTOR RATING 24 VDC @ 50 mA

Serial Communications

PROTOCOLS Modbus (ASCII, RTU), PC software,

SYNC (master SP cont r ol ) UNIT ADDRESS 1 to 99 (Max 31 units connected) BAUD RATE 600, 1200, 2400, 4800, 9600, 19200 bps, user selectable RESPONSE TIME 0 to 100 ms delay response time

10 ms inc rement s us er selec table DATA 7 or 8 bit user selectable PARITY None, even, or odd

Approvals

UL R E C OGN IZED USA and Canada

Process Control Equipment UL F I L E N UMBER E244207 CE COMP L I A N T

Page 11

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

2. Front Panel Buttons and LED Indicato rs

Control K ey s

KEY Function

SET/ENT (ENTER)

S / T

(UP/DOWN)

W (SHIFT)

PROG1 (P1 ) PROG2 (P2 )

RESET (RST)

Pressing SET/ EN T key for at le a s t 3 s e c onds switches between the operating display and the parameter s e t t i ng d i sp l a y. T h is ke y is use d t o verify and by pass parameter settings when in the parameter group display.

Used to change t h e value of d i g it s when setting parameters. Used to move between parameter groups.

Used to move to the next digit when setting parameters. Pressing program butto n 1 f o r 1 se c ond runs progr am 1.

Pressing program butto n 2 f o r 1 se c ond runs progr am 2. Pressing the rest button for 1 sec o n d a f t e r a p r o g ram ru n s will r ese t t he co nt ro ller t o "STOP" mod e a n d e n d a ll p r o g rams.

LED Display

LED Function

EV1,2,3

OUT

AT PRG1 PRG2

HOLD

LEDs light when corresponding relays are energized. LED lights to d is p la y when c o n t r o l o u t p u t is a ct i ve. LED lights when auto-tuning is in process. LED lights while prog r a m 1 is r u n n i n g . LED lights whil e prog r a m 2 is r u n n i n g . LED lights when the p rogr a m ha s been paused through the HO LD feature.

Page 12

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

3. Parameter Map

PwD: Lockout Pass word

PROG STUP

WSET/ENT

PTNO

SET/ENT

PTNO=2

PTNO=0 PTNO=1

TMU 1.LC 2.LC

STCWZ1.SSP

1.SP1

WTM

1.TM1

1.TS1

1.SP2

1.TM2

1.TS2

2.SSP

2.SP1

2.TM1

2.TS1

2.SP2

2.TM2

2.TS2

...

1.SPE

1.TME

1.TSE

1.SPF

1.TMF

1.TSF

1.RPT

1.REN

1.RST

2.SPE

2.TME

2.TSE

2.SPF

2.TMF

2.TSF

2.RPT

2.REN

2.RST

...

SET/ENT

1.P

1.I

1.D

1.MR

1.RP

G.AT

AT-G

SET /

ENT

2.P

2.I

2.D

2.MR

2.RP

G.PID

ARW

C.MOD

FUZY

PID

3.D

3.MR RHY

Use th e ST arrows to enter the

NOTE

password an d p ress t h e SE T/ENT key. The default password is 0.

SET/

PWD

ENT

G.CTL

SET/

ENT

PE.TM

US1 US2

LOCK

DI. SL

OSTS

3.P

4.P

3.I

4.I

4.D

4.MR **

RDV

DSP.H

DSP.L

U.PWD

INIT

: Optional feature : Valid only when I=0

: Menu only used if O U T2 or OU T3 set to H EA T

: Optional feature on some models

***

: Not available on all models

****

SET/

ENT

G.IS

1.IST

1.ISB

1.ISH

1.ISL

1.ISD

2.IST

2.ISB

2.ISH

2.ISL

2.ISD

SET/

ENT

Page 13

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

G.DO

DO1 DO2 DO3 DO4

SET/ENT

G.IN

SET/ENT

IN-T

IN-U IN.RH IN.RL IN.DP IN.SH IN.SL IN.FL

BSL

RSL BSP1 BSP2 BSP3

BS0 BS1 BS2 BS3 BS4

G.OUT

OUT1 OUT2

OUT3

***

SUB1 SUB2

O.ACT

CT OH

SET/ENT

****

HEAT

G.ALM

SET/

ENT

ALT1

AL-1

AL1.H

AL1.L A1DB A1DY

ALT2

G.RET

RET

RETH

RETL

SET/

ENT

G.COM

SET/ENT

COM.P

BAUD PRTY

SBIT DLEN ADDR

RP.TM

AL-2

AL2.H

AL2.L A2DB A2DY

ALT3

AL-3 AL3.H AL3.L A3DB A3DY

Page 14

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

4. Operation Fl ow Ch a rt

Power On

Operation D i s p l ay

PV Display

"Stop"

ENT

PV Value SP Value

ENT

PV Value

OUT Valu e

ENT

"N.SEG"

Segmen t #

ENT

"R-TM "

Run Time

ENT

"STEP"

OFF

ENT

"HOLD"

OFF

ENT

"H.SP"

Prog SP

ENT

"H.TM"

Seg Time

Group Dis p l ay

(note 1)

SET/ENT key for 3 sec or no keystroke for

60 sec

(note 2)

SET/ENT

key for 3 sec

(note 3)

note 1 : SP display reads 'STOP' when the controller outputs are off, such as when a

(note 4)

note 2: This is th e de f a u l t d is p l ay when the controller turns on. note 3: Output co n t r o l d is p la y shows le vel of ou t p u t a s % o f f u l l o ut p u t s ca l e . note 4: Displays program segment number in process. note 5 : Display of the time le f t t h a t t h e c u r r e n t s e g me n t is r u n n i n g f o r .

(note 5)

note 6 : The STEP feature is u se d t o j u mp t o t h e n e xt prog r a m se g me n t . Turning t h is note 7 : Menu used to set the p rogr a m t o H O L D , a n d s t o p t h e progr a m in i t s c u r rent s t a t e .

note 8: Displays the act i ve set poi n t wh il e i n H O L D . This set p o in t ma y be changed,

(note 6)

note 9 : Displays the time le f t in t h e c u r r e n t s e g me n t whi l e in H OLD. This t i me c a n b e note 10 :Only displayed when User Screen 1 is set by US1.

note 11 :Only displayed when User Screen 2 is set by US2.

(note 7)

(note 8)

PROG

S or T

STUP

program is not r unning.

feature ON will immediately force the pr og ra m to th e ne xt progr am segment .

altering the set poin t o f t h e c on t rolle r wh i le i n H O L D mode. changed, alterin g t h e t ime le f t i n t h e se g me n t when HO LD is turned off.

US1

(note 9)

*NOTE 10

US2

*NOTE 11

This menu contains parameters to set the time unit, wait zones, program pattern s, e n d o f p r o g ram behav ior, and time signals.

This menu contains the parameter used to setup the inputs and output s as well as the parameters for general controller func t io n . These must b e set prior to controller operation.

US1 and US2 are set by the user to display selected parameters in the operation display. The parameters to be displayed are set from parameters US1 a n d U S2 i n G . CTL . The Table of D-Registers pro vides the n u mb e r t o determine what parameter is displayed b y each. Parameters displayed here may b e altered in this display as they are normally.

Page 15

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5. Controller Parameter Setup

5.1 Input Group (G.IN)

CAUTION

Input group parameters should be established first, as changes to the input type may reset other parameter settings in o t h e r g roups to their default value.

Press SET/ENT key to sel e ct i n p u t g r o u p . P r e s s p ress S or T key to cycle thr o u gh groups as sho wn b e lo w. (Refe r to p aramete r map in se c t io n 3 . )

G.AT Q G.PID Q PWD Q G.CTL Q G.IS Q G.DO

This parameter sel e ct s t h e t y p e o f i nput sensor used. Its default setting is type TC.K1. Refer to the fo l l o win g t a b l e s h o wi ng t h e t ype o f se n s o r i np u t s a n d se l e ct t h e d e s ired in p u t type.

Table 1: Universal In pu t Se l ecti o n

TYPE

K1 K2

J E T R B S

L N U W

PtA PtB

PtC JPtA JPtB

1 to 5V

Temp.Range (ºC)

-200 to 1370

-199.9 to 999.9

-199.9 to 400.0

-199.9 to 900.0

-200 to 1300

-199.9 to 400.0

-199.9 to 850.0

-199.9 to 500.0

-19.99 to 99.99

-199.9 to 500.0

-150.0 to 150.0

No.

1 2 3 4 5 6 7 8

9 10 11 12

Platinel II

13 14 15 16 17 18

0.4 to 2.0 V

19 20

0 to 10 V

-10 to 20m V

0 to 100mV

4-20 mA Input Selection:

To accept a 4-20 mA signal, select 0.4 to 2.0 VDC input and connect a 100 Ω resistor across the input terminals.

NOTE

ST ST ST ST ST

K R

G.COM Q G.RET Q G.ALM Q G.OUT Q G.IN

Temp.Range (ºF)

-300 to 2500 0 to 230 0

-300 to 2300

-300 to 1800

0 to 1700 0 to 1800 0 to 1700

0 to 2300

0 to1390

-10.00 to 20.00mV

-300 to 750 32 to 3100 32 to 3300 32 to 3100

-300 to 1600

-300 to 2400

-300 to 750 32 to 4200 32 to 2500

-300 to 1560

-199.9 to 999. 9

-4.0 to 212.0

-199.9 to 999. 9

-199.9 to 300. 0

0.400 to 2.000V

1.000 to 5.000V

0.00 to 10. 0 0 V

0.0 to 100.0mV

STSTSTST

display range : -5% to 105%

Group

Thermocouple

RTD

(0.00385)

RTD

(0.00392)

VDC

mVDC

DISP

TC.t1 TC.t2

TC.J TC.E TC.T TC.R TC.B TC.S TC.L TC.N TC.U TC.y

TC.PL

PTA PTB

PTC JPTA JPTB

2v 5v

10v 20Nv 100n

1 1

Page 16

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

This parameter sets t h e d is p la y tempe rature un it f o r ºC or º F . Its default se le c t io n i s º C. Refer to Table 1 when changing the temperature unit for the temperature input range.

This paramete r se t s t h e h ig h l imi t o f t h e t e mpe ratu r e d is p l ay range (maximum temperature displayed). F o r mV and V inputs, this sets the value of the high input of the input scale defined in In.SH.

This para me t e r s et s t h e lo w l i mit o f t h e t e mpe rature dis p la y ran g e ( min i mu m te mp e r a t u re displayed). Fo r mV a nd V i n p u t s, t h i s s e ts t h e lo w i n p u t o f t h e in p u t s ca l e de f i ned in In.SL.

This parameter set s t h e p o si t io n o f t h e d e c ima l p o i n t f o r mV o r V inputs. The position of the decimal point can be set as 9999, 999.9, 99.99, or 9.999. Its default set value is 1.

The parameter to se t t h e h i gh l i mit o f t h e mV o r V disp l a y s ca l e . This va lu e will be displayed when the input is set to the high input established in In.rH. Its default value is 100.0.

The paramet e r to se t t h e lo w l i mit o f t h e mV o r V disp l a y s ca l e . This value will be display ed when the input is set to the low input established in In.rL. Its default value is 0.0.

The parameter to set the PV f i lt e r for st a b iliz a tio n fr o m electr omagn etic n oise and interference. This will effect th e r at e o f change in the PV display value. I ts default setting is OFF, and can be set within 1 to 120 seconds.

This parameter to establishes PV behavior when an open input sensor is detected. When BSL is set to U P , t h e P V o p e rates a s i f a t t h e h ig h i nput range. When BSL is set to DOWN, the PV operates a s if a t t h e l o w input r ange. I ts default setting is UP. In the case of mV or V inputs, the default setting is OFF. An open sensor check is not performed in 10 V, 20 mV, or 100 mV input settings.

This parameter dete r min e s if RJC fo r t h e rmocou p le i n p u t s i s u s e d . R JC c a n b e t u r n e d on or off. Its d e f a u lt s e t t in g i s ON.

This parameter sets where th e PV b i a s p o i n t s o c cu r . S e e F i g 1 and Fig 2 for fur ther information about input bias operation.

This parameter sets t h e b ia s value at t h e c o r r e s ponding bias point input values. These parameters esta blish th e value of the o ffset at e ach of the def ined BSP1 - BSP3 poin ts . See Fig 1 and Fig 2 fo r f u rthe r i nf o rmatio n a bout input bias operation.

Page 17

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

0ºC = BS4

-3ºC = BS3

+1ºC = BS2

-2ºC = BS1

0ºC = BS0

Example 1:

Example 2:

Original Temper a t u r e

-2ºC

RL BSP3 RHBSP1 BSP2

The original temperature is shown within the range of 0ºC (Range Low) and 100ºC (Range High). Bias point s h a ve been used to adjust the displayed temperature as shown in the graph in Fig 1.

To establish this bias, the settings are shown below.

0ºC = BS4

50ºC = BS3

10ºC = BS2

10ºC = BS1

0ºC = BS0

Tempe r a t u r e B ias Value (B S 0 t hrough BS4) = Temperature After Bias - Actual Temperature Display temperature after bias at 600 ºC actual temperature = P

25ºC

Fig 1: Temperatu r e B i a s

Temperature Settings to Establish Where the Bias Occurs RL BSP1 BSP2 BSP3 RH 0ºC 25ºC 50ºC 75ºC 100ºC Bias Offset for Each Point BS0 BS1 BS2 BS3 BS4 0ºC -2ºC +1ºC -3ºC 0ºC

+10ºC

BSP1

100ºC0ºC 500ºC 800ºC 1000ºC

Fig 2: Bias Formula Calcul a t i on

P = 600 + (600 - BPS2) x

P = 600 + (600 - 500) x

+1ºC

50ºC 100ºC

Temperature After Bias

+10ºC

+PºC

Original

600ºC -

Temp

BSP2 BSP3RL RH

BS3 - BS2

BSP3 - BSP2

50 - 10

800 - 500

-3ºC

Temperature

After Bias

75ºC0ºC

+50ºC

Original

Temperature

+ BS2

+ 10 = 623ºC Temperature After Bias

BS4

Page 18

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Input Group Parameter Summary

Display Parameter

IN-T IN-U

IN.RH

IN.RL IN.DP IN.SH

IN.SL

IN.FL

BSL

RSL BSP1 BSP2 BSP3

BS0 BS1 BS2 BS3 BS4

NOTE

Input Ty p e

Display Unit

Max PV

Display R ange

Min PV

Display R ange

Decimal Po i nt

Position

Max Input Valu e

Scale

Min Input

Value Scale

PV Filter

Open Sensor

Behavior RJC Operation Reference Bias

Point 1

Reference Bias

Point 2

Reference Bias

Point 3

Bias Value for RL

Point

Bias Value at BSP1 Bias Value at BSP2 Bias Value at BSP3

Bias Value

at RH

There are two types o f e n g in e e r i n g u n it s values us e d i n t h e se t t i n g o f p a r a me t e r s , a b so l u t e

engineering units (AEU) and general engineering u n i t s ( GEU) . A n AE U p a ramete r i s se t u s in g a n absolute value engineering unit that represents a specific point, such as a specific temperature or voltage level. An GEU parameter is set using engineering units, however it is a general value, and not tied to any input or output level.

For example: When establishing input bias, parameter BSP1 sets the specific PV value where bias point one will occur . T h is pa ra meter ha s a u nit d esignation of AEU. BS1, the amount of offset at BSP1 is set in engineering units, however this parameter occurs at whatever BSP1 is set to, and therefore does not hav e an absolute setting related to any input or output, it is just the amount of offset at where BSP1 occurs. While one is related to an absolute input value, and the other stand alon e value, both are se t a s engineering units, such as BSP1 set as 100ºC and BS1 set as 3ºC.

Refer to Table 1: Universal Input Selection

Setting Range

ºC / ºF

Within sensor i nput range

Refer to Table 1

INRH > INRL

0, 1, 2, or 3

-1999 to 9999

Decimal position determined by IN.D P

INSH > INSL

OFF, 1 t o 1 20

OFF, UP, DOWN

ON, OFF

AEU (0.0 to 100.0%),

RL≤BSP1≤BSP2 ≤BSP3≤RH

AEU (0.0 to 100.0%),

RL≤BSP1≤BSP2 ≤BSP3≤RH

AEU (0.0 to 100.0%),

RL≤BSP1≤BSP2 ≤BSP3≤RH

GEU (-100.0 to 100.0%) GEU (-100.0 to 100.0%) GEU (-100.0 to 100.0%) GEU (-100.0 to 100.0%) GEU (-100.0 to 100.0%)

Unit Default Remark ABS TC.K1 ABS

AEU 1370 AEU -200

ABS 1 mV, V

ABS

ABS UP ABS ON

AEU AEU AEU GEU 0 GEU 0 GEU 0 GEU 0 GEU

ºC

100. 0 mV, V

0.0 mV, V

sec OFF

AEU

(100.0%)

AEU

(100.0%)

AEU

(100.0%)

T/C, RTD

Not Used for

VDC Input

Only Used for

TC In pu t

Page 19

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.2 Output Group (G.OUT)

Output Op e r a t i o n Se t t i n g s:

HEAT is used to set the output for PID control, as time-proportional control for relay outputs or 4-20 mA or voltage

NOTE

pulse outputs for analog outputs. RUN will set the relay s to alway s o n. If set for TS (time signal) the relays will trigger if the time signal is on for the current program segment (see 1.TS1 under PROG menu). PEND will trigge r relay outputs after the p r o g r a m c y c le e n d s f o r t h e t i me s e t in P E . TM under G.CTL. For additional information on the setup of ALM1, ALM2, ALM3 (alarm), IS1, and IS2 (inner signal) refer to G.ALM and G.I S.

Output Gr oup Menu Pr ogression Example:

The following settings establish relay out put 1 (OUT1) to trigger based on alarm 1, for analog output 2 (OUT 2) to

NOTE

operate as a heating temperature controller outputting a voltage pulse, for analog output 3 (OUT 3) to output a retransmitting 4-20 mA signal, and for aux iliar y r elay o utp uts SU B1 an d SUB2 to t r igger with alarm 2 and alarm 3.

oUT1 oUT2

alN1

oUT3

ret

Press SET/ENT key to sele ct i nput group. ( Refer to par ameter map in section 3.)

ST ST ST ST ST

G.AT Q G.PID Q PWD Q G.CTL Q G.IS Q G.DO

K R

G.COM Q G.RET Q G.ALM Q G.OUT Q G.IN

This parameter sets th e t y p e o f operation for output 1. ( OU T 1: relay output) The output can be set to HEAT (PID Control), ALM1, ALM2, ALM3, RUN, IS1, IS2, TS, or PEND. Its defaul t se t t i n g is AL M 1 . S e e N o t e s b e l o w.

This parameter esta b l is h e s t h e t ype of oper ation for output 2. (O UT2: 4-20 mA or voltage pulse) This output can be set for HEAT (PID Control) or RET (Retransmitting). Its default setting i s H EA T.

This parameter esta b l is h e s t h e t ype of oper ation for output 2. (O UT3: 4-20 mA or voltage pulse) This output can be set for HEAT (PID control) or RET (retransmitting). Its default setting is H EA T. Menu ap p e a rs onl y o n mo d e ls wit h t h e OUT 3 o u t p u t .

This parameter selects the type o f o u t p u t si gnal for each analog output (OUT2 and OUT3) when they are se t t o H E A T. The o u t p u t s c a n b e se t t o S S R ( p u l se o u t p u t ) o r SCR (4-20 mA). Its d e f a u lt s e t t i ng i s SS R .

This parameter sets t h e t y p e o f oper ation for aux ilia r y out put 1 ( SU B1: re lay o utp ut ) Output can be set to HEAT, ALM1, ALM2, ALM3, RUN, I S1, I S2, T S, or PEND. Its default setting is ALM2. Menu appears only on models with the SUB1 output option.

This parameter sets t h e t y p e o f oper ation for aux ilia r y out put 1 ( SU B2: re lay o utp ut ) Output can be set to HEAT, ALM1, ALM2, ALM3, RUN, I S1, I S2, T S, or PEND. Its default setting is ALM2. Menu appears only on models with the SUB2 output option.

HEAT

sUB1 SUB2

aln2 Aln3

HEAT

STSTSTST

ssr

Page 20

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

This parameter establishes reve r s e (REV) or f o r wa rd (F WD) a c t ivation o f t h e co n t rol outputs. In forwar d op er at ion , t he co nt r ol ou tp uts will be most act ive when the PV value is higher than the SP, as t h e c o n t r o l le r acts t o l o we r t h e P V . In re verse op e r a t i o n, t h e c o n t r o l outputs will be most act ive when the PV value is lower than the SP v alue, as the controlle r acts to increa se t h e P V. The defa u l t se t t i n g is R EV .

This parameter esta b l is h e s t h e c y c le t i me f o r u s e wit h t i me-pro p o r t ional PI D r elay or voltage pulse cont rol whe n t h e o u t p u t s a re set t o H E AT or COOL. The cycle t ime c a n b e set from 1 to 3 0 0 se c o n d s. Its defau l t se t t i n g is 2 se c onds.

Output=50% Output=70% Output=30%

5 Sec

CT=10 Sec

Fig 3: Time-Proportional PID Control Output

This parameter sets a hig h l imi t f o r t h e le vels of t he c o n t r o l o u t p u t . This li mit s t h e o u t p u t levels based on a percentage of their full scale. Its default setting is 100 (%).

This parameter sets a lo w l imi t f o r t h e l evels of t h e co n t r o l o u t p u t . This prevents th e outputs from drop p in g b e l o w a ce rtain le vel based o n a p e rcentage of their full scale. Its default setting is 0 (%). The outp u t s are limit e d b y both t h e t h e l o w a n d h ig h l imi t s.

This parameter establishes the percent output transmitted by the control outputs when the controller is in STOP mode, or when an error condition occurs such as a PID algorithm error, A/D error, or open sensor error is detected.

7 Sec

CT=10 Sec CT=10 Sec

Cycle Time (CT) set t o 1 0 s ec onds

3 Sec

7 Sec

Page 21

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Output Group Parameter Summary

Display Paramete r

OUT1

Select Output

OUT2

Select Output

OUT3

Select Output Select Output

HEAT SUB1

SUB2

O.ACT

CT OH OL PO

Type

Select Output Select Output

Reve rse and

Forward

Cycle Time 1

High Limit

of Output Low Limit of Output

Preset Output

HEAT, ALM1, ALM2, ALM3, IS1, IS2, TS,

HEAT, ALM1, ALM2, ALM3, IS1, IS2, TS, HEAT, ALM1, ALM2, ALM3, IS1, IS2, TS,

Setting Ra n g e

PEND, RUN

HEAT, RET HEAT, RET

SSR, SCR

PEND, RUN PEND, RUN

REV, FWD

1 to 300 seconds

OL + 1 digit to 105.0%

OH>OL

-5.0% to OH se t t in g OH>OL

-5.0 to 105.0%

Unit Default Remark ABS ALM 1 ABS HEAT ABS RET ABS SSR ABS ALM2 Option ABS ALM 3 Option ABS REV

sec 2 sec

% 100.0% % 0% % 0.0%

Models with

OUT3 Only

When OUT2 or 3

is Set to HEAT

Page 22

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.3 Control Group (G.CTL)

Press SET/ENT key to sel e ct c o n t r o l g r o u p . ( R e f e r to p aramete r map in se c t io n 3 . )

ST ST ST ST ST

G.AT Q G.PID Q PWD Q G.CTL Q G.IS Q G.DO

K R

G.COM Q G.RET Q G.ALM Q G.OU T Q G.IN

This parameter establishes how long after a program ends the relay outputs will trigger for if set to PEND. Its de f a u l t se t t i n g is 1 5 se c o n d s. This para me t e r i s a lwa ys set in seconds.

This parameter estab l is h e s t h e u s e r sc r e e n s f o r viewing, c o n f irmatio n , and setup of commonly used parameters from the operation display. To add the parameter to t h e operation display, en t e r t h e co rresp onding number for the parameter from the Table of DRegisters as either US1 or US2 . The defau l t s etting s a re OF F.

See page 14 and the Operation Flow Chart for a map of the operation display.

Turning ON this parameter locks all setting s fr om bein g changed. This applies to the operation display f u n ct i o n s, s u ch a s changing the set point, as well as setting group parameters. If ON, on l y t h e L OCK pa ramete r may b e ch a nged. The default setting is OFF.

This parameter establishes the operation of the digital input (DI) external contacts. The digital input operating configura t i o n s a re sho wn i n Table 2 : D I Opera t io n . This feat u r e i s only val id f o r mo d e l s wi t h d ig i t a l i nputs.

Table 2 : DI Operatio n

DI. SL DI1 DI2 Opera t io n

OFF - - DI Disabled

off - HOLD OFF

on - HOLD ON

- off ST EP OFF

- on STEP ON off - RESET on - PRO G RUN

- off PROG1

- on PROG2

STSTSTST

Page 23

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Be sure not to f orget t h e p a s sw ord on ce i t h a s been set. I f the password is forgotten, contact technical

CAUTION

support as listed on the back of this manual.

Most parameters will be reset to the i r d e f a u l t se t t i n gs when the controller is initialized. Note the current

settings before this is do n e s o t h e y c a n e a si l y b e r e s t o r e d a f t e r c o n t r o l le r init ia l izatio n .

Control Group Parameter Summary

Display Paramete r PE.TM

US1

User Scre e n

US2

User Scre e n

LOCK

Parameter Lock

DI. SL

DI Selection

Output Status

OSTS

Display High

DSP.H

DSP.L

Display Low Limit

U.PWD User passwo rd 0 to 9999 ABS 0

INIT

When this para meter is on , t he o ut put set tin gs will be d isplay e d in the operation display. The settings of parameters OU T1, OUT2, O U T3, SUB1 , an d S U B 2 will be shown. O nly outputs built into t h e mo d el b e i ng u s e d will disp lay . I ts d ef au lt set tin g is O F F .

This parameter sets t h e h ig h l imi t o f t h e s e n so r input in the PV display. The PV value will not display hi g h e r t h a n t h is l imit , h o we ver the co n t rol fu n ct i o n s will operate based on the actual input value.

This parameter se t s t h e lo w l imi t o f t h e se n s o r input in the PV display. The PV v alue will not display lower th an this limit, h owever the control fun ctio ns will operate based on the actual input value.

This parameter estab l is h e s t h e p a s swo r d f o r the co n t r o l le r. T h i s p a s swo rd must b e entered at the PWD screen before accessing the control group ( G.CTL) or it will not access the settin g grou p s a f t e r the PWD p r o mp t . The defa u lt s e t t in g i s " 0 " . S e e t h e parameter map in section 3 for the location of the PWD prompt in the group menus.

This parameter resets most parame t e r s t o t h e ir fact o r y sett i n g s. To reset t h e co n t rolle r , set this parameter to ON. After r e s e t , it will r e tu rn to the O F F se tt ing.

Pattern End Alarm Ti me

Display

Limit

Factory

Initialization

Setting Range

OFF, 1 to 9999 sec s ec o nds OFF, D-Register Numb e r 1 t o 1299 OFF, D-Register Numb e r 1 t o 1299

OFF, ON (No Editing)

OFF, 1 , 2

OFF, ON AEU (-5.0 to 105.0%), DSP.L<DSP.H AEU (-5.0 to 105.0%), DSP.L<DSP.H

OFF, ON

Unit Default Remark ABS 15 (sec) ABS OFF ABS OFF ABS OFF ABS OFF DI Opti o n ABS OFF AEU AEU AEU (-5.0%)

ABS OFF

AEU

(105.0%)

Page 24

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.4 Program Group (G.PROG)

STC Operation

NOTE

SSP START (S TC set t o SSP)

In Start Set Point mode, the program will begin with at t he d ef ault set p oint set in th e pr og r am (SSP) and r amp to the set point v a l u e f o r s e g men t 1 (SP1) o ver the t ime d e s ignated in time segment 1 (TM1).

For a soak seg me n t , t h e se t p o i n t f o r t h e s e g men t i s t h e s a me as t h e se t p o i n t p r i o r t o t h e s oa k s eg me n t . In this case, the progr am will hold t he se t p oint at th at value for the length of the segment. In the above example, 1.SP1 and 1.SP2 are the same, and the set point is steady for the time indicated in 1.TM2.

PV Start (S TC set to P V )

In PV mode, the program will immediately start a t t he p oin t in the pr og r am where th e set po int is equal to the PV value when the program starts running. In the case where the PV is beyond any set point in the program, the program will immediately start at be ginn ing of the fir st soak se gment . If no soak segment is pr ese nt in th e program, it will start at the poin t clo sest to th e PV.

If the starting point o f t he p rogr a m, b a se d o n t h e P V a t t h e s t a r t o f t h e p r o g ram, wou l d o cc u r d u r i n g a r a mp segment, the program will recalculate t he time lef t in t he r amp segment . The rate of set point change in the ramp will remain the sa me, and the progr am will calculate how much time r emains in th at se gment based on the original rate of change characteristics from the set point of the last segment to the SP of the ramp segment. Refer to the graphics on the following pages for additional information.

Select PROG group from the group display. (Refer to parameter map in section 3.)

Operation

Display

This parameter esta b l is h e s t h e t i me u ni t s t h e c o n t r o l le r uses f o r p r o g rams an d parameters. This can be set t o t h e f o r ma t o f H H . M M ( hour s.minutes) or MM.SS (minutes.seconds). It s d e f a u l t se t t i n g is H H . M M .

This parameter sets the start code to determine what method of SP operation is used when a program starts. STC (start code) can be set for SSP ( sta rt ing set p oint) or PV ( pr ocess variable start). Se e be l o w f o r d e t a i ls . The d e f a u lt s t a r t co d e i s P V .

1.SP1

1.SSP

Hold SET/ENT for 3 s e co nds

Hold SET/ENT for

3 seconds or

no keystroke for 6 0

seconds

Segment 1 Segment 2

1.TM1 1.TM2

Fig 4: Start Code SSP Sta rt

PROG SETUP

SET/ENT

PTNO

SFT

Page 25

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

STC set t o P V, f i r s t so a k a t se g me n t 2

Input Va lu e a t P rogr a m S t a rt

STC set t o P V, f i r s t so a k a t se g me n t 3

Input Va lu e a t P rogr a m S t a rt

STC set to PV, with no soak segment in the program

1 2 3 4

Program Segment

Program Set Point

Starting P V A t

Program Ac t ivation

5 4 3 2 1

Starting P V A t

Program Ac t ivation

5 4 3 2 1

Immediate

Program

Start Po i nt

C C C D

E (SSP)

Immediate

Program

Start Po i nt

A B C D

E (SSP)

Input Va lu e a t P rogr a m S t a rt

1 2 3 4

Program Segment

Program Set Point

Starting P V A t

Program Ac t ivation

5 4 3 2 1

Immediate

Program

Start Po i nt

A B C D

E (SSP)

Page 26

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

STC set to PV, with only ascending ramp segments

Input Value at Program Start

1 2

Program Segment

Wait Function

NOTE

The wait function delays the start of the next program segment, if the next segment is a soak segment (the new target set point is the same a s t h e prev i o u s t a rget s e t p o in t ), unt i l t h e PV i s wi t h in a s p e ci f ie d d e viation range from the SP, or until the wait time has expired. T he wait zone defines the deviation range fr om the SP the PV must reach to activ at e t he n ext segment and the wait time est ab lishes a limit on ho w long t he p r ogr a m will wait for this to occur before act ivating t h e n e xt segment . N o t e t h a t t h i s f u n c t io n will on ly act ivate when progressing into a set point soak segment.

Program Set Point

This is parameter est a b l is h e s t h e wa i t z one r ange for the wait function. This sets the deviation value used for the wait function. When set, a running program will not mov e to th e next segment until the PV is within the wait zone, or the wait time has passed. When OFF, the wait functi o n will not be enabled. See Fig 5 for more information about this process.

This is the wait t i me p a r a me t e r f o r the wa i t f u n ct i o n , wh i ch s e t s t h e t i me t h e p rogr am wi ll wait for the P V to e n t e r the wa i t z one befor e starting the nex t pr ogram segment. The setting range is OFF (0) to 99. 59 (time u n its set b y TM U ) . When OFF, the wait function will not b e e n a b l e d. S e e F i g 6 f o r mo r e i n f o r ma t i o n .

WTM (Wait Time)

WZ (Wait Zone)

Starting P V A t

Program Ac t ivation

4 3 2 1

Immediate

Program

Start Po i nt

Program

Will No t S t a r t

B C D

E(SSP)

Segment N

Actual Delay

Time

Fig 5 : Wait Function Wait Zone Re l e a s e

Point of Wait Function release.

Shift to Segment N+1

Segment N+1

Segment N+2

Page 27

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

WTM (Wait Time)

WZ (Wait Zone)

Actual Delay Time

Point of wait time release.

Shift to Se gment_(n+1)

Segment N Segment N+1 Segment N+2

Fig 6: Wait Function Wait Time Release

The link parameter establishes the operation of the controller when a program has finished running. The link co d e s t h at d e t e rmine t h e co n t roller operation when a program ends are shown in Table 3 below.

Table 3 : Link Codes

Link Code Controller Operation When a Program is Complete

RST

HOLD

PTN1

PTN2

This parameter sets the st a r t i n g se t p o i n t f o r p rogr a m 1. This set p o in t i s u s e d wh e n t h e program is set for a S TC of SSP, or to calculate the ramp time for segment 1 if needed when STC is set to PV.

(Will enter STOP mode when RST key pressed)

Time

Shif t t o RESET ( St o p )

(All operation stops)

Continues to run at the last set point

Runs PTN1 (Program 1 )

(Program 1 will infinitely repeat if set in 1.LC)

Runs PTN2 (Program 2 )

(Program 2 will infinitely repeat if set in 2.LC)

Page 28

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

. . .

This parameter sets the targ e t se t p o i nt (TS P ) f o r p rogr a m se g me n t 1 . The p a r a me t e r i s set in the same way for segments 1 to 15 (1.SP1 to 1.SPF).

This parameter sets the r u n n in g t i me f o r t h e se g me n t . This can be s e t a s OFF o r 1 to 99.59 (time unit set in TMU). I n t h e ca s e o f a n O FF set t i n g , t h e p r o g r a m will sto p running after t h e p r e vious seg me n t . Th is p a r a me t e r i s s e t in t h e s a me way for s e g men t s 1 to 15 (1.TM1 to 1.TMF).

This parameter determines if the sta t u s o f t ime s ignal (TS) relay outputs are ON or OFF for the duratio n o f t h e p r o g ram seg men t . This para me t e r is set in t h e s a me wa y f o r segments 1 to 1 5 ( 1 . TS1 to 1. TSF) .

. . .

This parameter sets the target s e t p o in t (TS P) for p r o g ram seg men t 1 5 .

This parameter sets the r u n n in g t i me f o r se g me n t 1 5 . This can be s e t a s OFF o r 1 to 99.59 (time unit set in TMU). I n t h e ca s e o f a n O FF set t i n g , t h e p r o g r a m will sto p running aft e r t h e p rev i o us s eg me n t .

This parameter determines if the sta t u s o f t ime s ignal (TS) relay outputs are ON or OFF for the duratio n o f p r o g ram seg men t 1 5 .

This repeat paramet e r a l lo ws se g me n t s s e t wit h 1 . R E N and 1.RST to be r epeated during the program. This se t t i n g is t h e n u mbe r of t ime s t h e repeated segments will used in t he program. If set as 0, th e repea t e d s e gme n t s will r epe at in fin itely . The default sett ing it 1.

This parameter esta b l is h e s t h e repeat end segment. This is the last segment that will be repeated. A f t e r this s e g me n t , t h e progr a m will cy cle b ack to th e seg ment d ef ined in

1.RST. The repeated segments will appear a number of times as defined in 1.RPT.

This parameter establishes the repeat start segment. This is the first segment that will be repeated. If the p r o g ram is se t t o r epeat, after the segment defined in 1.REN the program will loop back to th e seg ment d ef ined by this paramet e r .

The parameters use d t o s e t u p p r o g ram 2 ar e t h e s a me as t h o se u s e d f o r p rogr a m 1.

Reminder: If a program requires less than the 15 segments possible, set the running time for the segment after

the last segment needed to OFF, and only the segments prior to that segment will be used. For example, to use

NOTE

only 5 segments , se t 1 . TM6 to O F F .

Page 29

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Program Group Parameter Summary

Display Paramete r

TMU

Time Unit

STC

Start C o de

Wa it Z one

WTM

Wa it Tim e

n.LC

Link Code

n.SP1

n.TS1 n.SP2

n.TS2

...

Program

Start SP

Target SP 1

Segment Time 1

Time Signal 1

On/Off

Target SP 2

Segment Time 2

Time Signal 2

On/Off

...

n.SSP

n.TM1

n.TM2

OFF (0), GEU (0.0% +1 digit to 00.0%)

Setting Range

HH.MM, MM.SS

SSP, P V

OFF (0.00) t o 9 9.59

RST, HOLD, PTN1 , PT N 2

AEU (0.0 to 100.0%) AEU (0.0 to 100.0%)

OFF, 0.00 to 99.59

ON, OFF

AEU (0.0 to 100.0%)

Time S e t : OFF, 0 . 00 to 99 .59

ON, OFF

...

Unit Default Remark ABS HH.MM ABS PV GEU OFF (0)

TIME OFF (0.00)

ABS RST AEU AEU (0.0%) AEU AEU (0.0%)

TIME OFF

ABS OFF AEU AEU (0.0%)

TIME OFF

ABS OFF

...

n.SPF

n.TMF

n.TSF n.RPT

n.REN

n.RST

Target SP 15

Segment Time 15

Time Signal 15

On/Off

Segment Repeat

Repeat En d

Segment

Repeat Start

Segment

AEU (0.0 to 100.0%)

OFF (0), 0.00 t o 9 9.59

ON, OFF

0 to 999 (0 : Infin i t e R epeat ) 0, 1 < RST < n.REN < 15(F) 0, 1 < RST < n.REN < 15(F)

AEU AEU (0.0%)

TIME OFF

ABS OFF ABS 1 ABS 0 ABS

Page 30

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.5 Digital Output Group (G.DO)

Digital Outputs are an o p t io n a l f e ature . These p a ramete r s a r e o n l y u s e d when appropr iate for a controller with

2 or 4 digital outputs as an optional feature

NOTE

Press SET/ENT key to se l e ct t h e d i g it a l o u t p u t g r oup. ( Refer to par ameter map)

ST ST ST ST ST

G.AT Q G.PID Q PWD Q G.CT L Q G.IS Q G.DO

K R

G.COM Q G.RET Q G.ALM Q G.OUT Q G.IN

STSTSTST

Table 4 : DO Settings and Functions

DO Setting Function

ALM1 ALM2 ALM3

IS1 IS2 TS

Digital Output Group Parameter Summary

Display Paramete r

DO1 DO2 DO3 DO4

This parameter establish e s t h e f u n ct i o n o f d ig i t a l o u t p u t 1 (DO1 ) . This func t io n s e t s wh a t conditions will activat e t he out pu t. The settings and funct ions t ha t can be select ed ar e shown in Table 4 below.

This parameter establish e s t h e f u n ct i o n o f d ig i t a l o u t p u t 2 (DO2 ) . This func t io n s e t s wh a t conditions will activat e t he out pu t. The settings and funct ions t ha t can be select ed ar e shown in Table 4 below.

This parameter establish e s t h e f u n ct i o n o f d ig i t a l o u t p u t 3 (DO3 ) . This func t io n s e t s wh a t conditions will activat e t he out pu t. The settings and funct ions t ha t can be select ed ar e shown in Table 4 below.

This parameter establish e s t h e f u n ct i o n o f d ig i t a l o u t p u t 4 (DO4 ) . This func t io n s e t s wh a t conditions will activat e t he out pu t. The settings and funct ions t ha t can be select ed ar e shown in Table 4 below.

Alarm 1 Alarm 2

Alarm 3 Inner Signal 1 Inner Signal 2

Segment Time Signal

DO1 T ype DO2 T ype DO3 T ype DO4 T ype

ALM1, ALM2, ALM3, IS1, IS2, TS, PEND, UP, ALM1, ALM2, ALM3, IS1, IS2, TS, PEND, UP, ALM1, ALM2, ALM3, IS1, IS2, TS, PEND, UP, ALM1, ALM2, ALM3, IS1, IS2, TS, PEND, UP,

DOWN, SOAK, RUN DOWN, SOAK, RUN DOWN, SOAK, RUN DOWN, SOAK, RUN

DO Setting

PEND

DOWN

SOAK

RUN

Setting Range

Function

Activate when a program ends Activate d u r i ng a n a s ce n d i n g r a mp se g me n t Activate d u r i ng a d e s ce n d i n g r a mp se g me n t

Activate during an soak segment

Activate when a progr am is running

Unit Default ABS OFF ABS OFF ABS OFF ABS OFF

Remark

Option Option Option Option

Page 31

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.6 Inner Signal Group (G.IS)

. . .

2.ISH

1.ISH

2.ISL

1.ISL

Press SET/ENT key to select the inner signal group. ( Refer to par ameter map)

ST ST ST ST ST

G.AT Q G.PID Q PWD Q G.CTL Q G.IS Q G.DO

K R

G.COM Q G.RET Q G.ALM Q G.OU T Q G.IN

The parameter to set the basis of inner signal activation. The settings are NPV (current value of the PV), NSP (curren t value of t h e S P), or TSP (tar g e t se t p o i n t o f t h e cu r rent program segment). Its de f a u l t se t t i n g is N P V.

This parameter set s t h e in n e r signal activation zone to be inside or outside the IS band. When the value se t i n 1. ISB enters the i nner signal zone, outputs set to inner signal 1 will activate. The settings are I.BD (in band) and O.BD (out band) where the bands are determined by t h e values in 1 . ISH and 1.I SL (See Fig 7).

The parameter to e st a b l is h t h e hi g h value for the se t u p o f t h e in n e r signal band.

The paramete r to e st a b l is h t h e l o w value fo r t h e se t u p o f t h e inner signal band.

The parameter to se t t h e i n ne r signal delay. This is the delay time from when the inner signal activation conditions are met to when the outputs activate.

The parameters used to s e t u p in n e r signal 2 is the same as those used for inner signal 1.

IS 2 Zone

IS 1 Zone

1.ISH

2.ISH

2.ISL

1.ISL

STSTSTST

IS 1 Zone

IS 2 Zone

IS 1 Zone

a) 1.ISB an d 2.ISB are set as I.BD

Fig 7: Inner Sign a l Zones

b) 1.ISB is s e t t o I.BD a n d 2. ISB is set t o O . B D

Page 32

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Inner Signal Group Parameter Summary

Display Paramete r

Inner Signal

1.IST

1.ISB

1.ISH

1.ISL

1.ISD

2.IST

2.ISB

2.ISH

2.ISL

2.ISD

Type

Inner Signal

Band Dir e c t io n

Inner Signal

Range High 1

Inner Signal

Range Lo w 1

Inner Signal

Delay Time

Inner Signal

Type

Inner Signal

Band Dir e c t io n

Inner Signal

Range High 2

Inner Signal

Range Lo w 2

Inner Signal

Delay Time

AEU (0.0 t o 100.0 % ) , b u t 1 . ISH > 1.IS L AEU (0.0 t o 100.0 % ) , b u t 1 . ISH > 1.IS L

AEU (0.0 t o 100.0 % ) , b u t 2 . ISH > 2.IS L AEU (0.0 to 100.0%), but 2.ISH > 2.ISL

Setting Ra n g e

NPV, NSP, TSP

I.BD (In Band), O.BD (Out Band)

OFF (00.00 ) t o 99.59 ( M M . SS )

NPV, NSP, TSP

I.BD (In Band), O.BD (Out Band)

OFF (00.00) to 99.59 (MM.SS)

Unit Default Remark ABS NPV

ABS I.BD AEU AEU (0.0% ) AEU AEU (0.0% ) TIME OFF

ABS NPV

ABS I.BD AEU AEU (0.0% ) AEU AEU (0.0% ) TIME OFF

Page 33

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.7 PID Group (G.PID)

C.mod

Press SET/ENT Key t o se le c t PID G r o u p aft e r pr e ss ¡ã or ¡å Key in Me n u d is p la y

G.AT Q G.PID Q PWD Q G.CT L Q G.IS Q G.DO

K R

G.COM Q G.RET Q G.ALM Q G.OUT Q G.IN

The parameter sets the PV deviation width to prevent ov ershoot. When the control outputs reach this high limit va l u e , t h e y s t o p o r d i n a r y outp u t a c t io n f o r inte g r a l co n t rol and use ARW (Anti-Reset Windup) . When the setting is AUTO, this parameter is calculated automatically.

This par a me t e r establishes the c on t rol mode. It can be set to Differential of Deviation Value (d. dv) or Process Variable (d. pv). Dviation Value mode will reduce ov e r shoo t. Pro cess Variable mode will more quickly r aise and lower the PV. The default setting is d. d v.

This parameter activa t e s t h e u se o f f u zzy logic. Fuzzy logic can be effective in suppressing overshoot and reducing PV variation that may occur once the PV has reached the SP. Refer to Fig 5 : Ove rshoo t S u p p r e ss i o n wi t h F u zzy Logic.

PV: Fuzzy Logic Off

PV: Fuzzy Logic On

Fig 8: Overshoot Suppression with Fuzzy Logic

STST

ST ST

STSTST

This parameter est a b l is h e s t h e n u mb e r o f P ID set t i n g g r o u p s t o b e us e d i n c o n t r o l o u t p u t calculation. Up to 4 user defined gr oups of proportional, integral, and deriv ativ e value zones can be established . U s e t h is se t t i n g t o e n t e r t h e se t t i n g menus for each PID gr oup.

The parameter to set th e p r o p o r t i onal operation for PI D control. Setting range of 1.P is 0.1 to 999.9%. Its default s e tt i n g i s 1 0 . 0 % .

The parameter to set t h e in t e g ratio n t i me f o r PID c o n t r o l . Setting ranges of 1.I are O FF or 1 t o 6000 seconds. Its defau lt s e t t in g i s 1 2 0 s e co n d s

Page 34

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

. . .

Display Paramete r

Anti-Res e t Win d-

ARW

Up Select

C.MOD Control Mode

FUZY

PID

n.P

n.D

n.MR n.Manual Reset

1.RP

2.RP RHY RDV

n.I

n.Derivatio n time

Fuzzy

PID Numb er

n.Proportional

n.Pro/Time

Reference

Point 1

Reference

Point 2 Reference Hysteresis Reference

Deviation

The parameter to se t d e r i vation t ime f o r P ID con t rol. Setting ranges of 1.D a r e OFF o r 1 t o 6000 seconds. Its default s e t t in g i s 3 0 s e co n d s .

The parameter to set the manual reset in the PID calculation. This setting only functions if the integral time setting is O F F. T h is se t t i n g a lwa ys fun c t io n s f o r H / C models.

Note: The cont e n t s o f P ID Groups 2, 3, and 4 are the same as PID Group 1.

This parameter establ is h e s t h e P V range of each of the 3 main PID zones. The range of PID zone 1 is IN.RL (IN.SL if set for mV or V input) to 1.RP. The r ange of PI D zone 2 is

1.RP to 2.RP. The range of PID zone 3 i s 2 . RP to IN.R H (IN . SH i f s e t f o r mV o r V input).

This parameter establ is h e s t h e r a n g e o f e a c h o f t h e 3 ma i n PID zones. The range of PID zone 1 is IN.RL (IN.SL if set for mV or V input) to 1.RP. T he range of PI D z one 2 is 1.RP to 2.RP. The range of PID zone 3 is 2 . R P t o IN.R H ( IN.SH if s e t f o r mV o r V in p u t ).

This paramete r e st a b l is h e s t h e h ysteresis wi dt h o f t h e P ID zo n e .

This paramet e r sets th e range o f d e viation f o r P ID zo n e 4 . When t h e d i f f e r e n ce b e t we e n the PV and SP is greater than this deviation range, the controller will utilize PID group 4 for PID settings. While t h e P V a nd S P a r e wi t h in t h i s d e viation d i f f e r e n c e , t h e co n t r o l l er will utilize whatever zon e would n or mally b e use d ba sed o n t he PV value .

Setting Ra n g e

Auto or 50.0 to 200.0%

Differential of Deviati on V a l u e ( d . d V ) o r

Process Variabl e ( d . P V )

OFF, ON

MENU (0) or 1, 2 , 3 o r 4

0.1 to 999.9% OFF, 1 to 6 0 0 0 sec OFF, 1 to 6 0 0 0 sec

-5.0 to 105.0%

AEU (0.0%) , 1. R P < 2.R P

1.RP < 2.RP < AEU (100.0%) GEU (0.0 to 10.0%)

GEU (0.0 to 100.0%)

Unit Default Remark

% Auto ABS d. dV ABS OFF ABS MENU

% 10.0%

sec 120 sec sec 30 sec

AEU AEU

For Use

When I=0

PID Zon e 1 PID Zon e 2

% 50.0%

AEU

(100.0%)

AEU

(100.0%)

GEU AEU (0.3%) PID Zone 3 GEU AEU (0.0%) PID Zone 4

Page 35

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.8 Aut o -Tuning Group (G.AT)

AUTO-TUNING (AT)

NOTE

The auto-tuning feature is u se d t o l e t t h e co n t r o l l er measu r e p rocess ch a racte r i s t ic s a n d a u t o ma t ic a ll y s e t t h e mo st

appropriate values for the PID pa r a me t e r s . D u r i n g t h e d e f a u lt a u t o - t u n i n g p r o c e ss , t h e co n t r o l o u t p u t s wi ll function in an On/Off mode, and the controller will use the r e sponses to calculate the needed PID values. During this setup proce s s, t h e A T LED on t h e co n t r o l l er will blink.

Start the auto-tuning process while th e co n t r o l l e r i s ma in t a i n in g a s e t p o in t , e i t h e r wh i le r unning a progr am, or while

in HOLD mode. Auto-tuning will set the PI D p ar amete rs f or th e PI D z one which the set point is in, based on the PID reference poin t (RP) e n t e r e d .

Press SET/ENT key to select t h e a u t o - t u n i n g g r oup. ( Refer to par ameter map)

G.AT Q G.PID Q PWD Q G.CT L Q G.IS Q G.DO

K R

G.COM Q G.RET Q G.ALM Q G.OUT Q G.IN

The parameter to activate t h e a u t o - t u n in g f u n c t io n . Whe n AT is set to O N , a u t o -tuni n g wi ll begin, indicated by the AT ligh t b l in k in g . This para me t e r c annot be used if the controller does not have an a ct i ve set poi n t , e it h e r fro m r unning a progr am, or being in HOLD mode.

STST

ST ST

STSTST

2.PID

1.PID

ON OFF ON OFF ONControl Output

Auto-Tu n in g On

(On/Off Operation, M A N L E D B li n ki n g )

Fig 9: Auto-Tuning

PID Contro l

Page 36

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Display During Auto-Tuning: The AT LED on the front panel will blink at a 500 ms time interval.

Changing the Set Point During Auto-Tuning:

If the set point is changed during the auto-tuning process, the original set point will be maintained for the duration of the auto-t u n in g p r o c e ss . A f t e r a u t o - t u n i n g is co mp l et e , t h e c o n t r o l le r will change to the new set point.

Changing PID Parameters During Auto-Tuning: The PID values can be changed during the auto-tuning process. After auto-tuning is complete, it will then use

the auto-tune calculated PI D values. Va l u e s c hanged after auto- tuning will remain set u nt il aut o- t unin g is r un again.

Auto-Tuning Interruption s o r E r rors :

The auto-tunin g p r o c e ss will en d witho ut e ff ect for a ny of th e fo llowing r e ason s:

- Auto-tuning forced t o end ( Ex ample: Controller power down or stop condition)

- Open sensor (S.OPN) input error d e t e ct e d d u r i n g t h e a u t o - t u n in g p roces s

- Auto-tuning cycle exceeds 24 hours.

- Control changed to manual (MAN) operation during auto-tuning.

PID Group Parameter Summary

Display Parameter

AT-G

This parameter effe ct s t h e p r o p o r t i o n a l value de r i ved by au t o -tuni n g . R e d u ce t h e A T-G gain value and the cycle becomes more rapid, but more unstable. Increasing gain slows system react ion time, b ut sy ste m stabilit y incr ea ses.

Auto Tuning

AT Ga i n

Fig 10: Auto-Tuning G ain

Setting Range

OFF, ON

0.1 to 10.0

Gain < 1

Gain = 1

Gain > 1

Unit Default Remark ABS OFF ABS 1.0 Gain Value

Auto-Tune

Activation

Page 37

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.9 Alarm Group (G. A L M )

. . .

Alarm Types and LED Display

NOTE

AH.FS

Press SET/ENT key to sele ct t h e a l a r m g r o u p . (Refe r to p a r a me t e r ma p in s e ct i o n 3 . )

G.AT Q G.PID Q PWD Q G.CTL Q G.IS Q G.DO

K R

G.COM Q G.RET Q G.ALM Q G.OUT Q G.IN

The parameter to set the type of alarm to be set for alarm 1. The types o f al a r ms se l e ct a b l e a r e s h ow n i n Table 3: A l a r m Se l e c t io n .

The parameter to set th e a la rm trig g e r poin t f o r t h e a l a r m se t i n A LT1. This parameter dis p la ys if a h ig h , l o w, o r h i g h and low limit alarm was selected for ALT1.

This establishes the high deviation range to tr igger the alarm of deviation. T his parameter displays if a deviation alarm was selected in ALT1.

This establishes the low deviation range to trigger the alarm of deviation. This parameter displays if a deviation alarm was selected in ALT1.

The paramete r to se t t h e dead band (H ysteresis) of alarm 1.

The parameter to se t t h e d e la y time b e f o r e o f a l a r m 1 i s t r i g g e r e d .

Note: The menus for alarm 2 and 3 are the same as alarm 1.

S indicates standby operation F for forward operation

r for reverse (failsafe) operation

Decimal point always display e d

H indicates a high alarm L indicates a low alarm o for outside range of deviation band I for inside range of dev iation band

A indicates an absolute value alarm d indicates a deviation alarm

STST

Alarm Output Settings:

- Forwar d: Relay ene r g i z e d i n a l arm condition

- Reve r s e: Failsafe operation. Relay energized during normal

ST ST

operatin g conditions

Standb y Operation: The alarm will not trigger if the alarm condition occurs during the f o ll o win g a c t ivities.. .

- during power-up

- the set point is changed

- the type of alarm is changed

STSTST

Page 38

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Table 3: Alarm Selection

No. Alarm Type

Absolute V a lu e H i g h L imi t Al a r m

Absolute Value Low Limit Alar m

High Limit Dev i a t i on A l a r m

Low Limit Deviation Alarm

High Limit Dev i a t i on A l a r m

Low Limit Deviation Alarm High and Low Limit Deviation Alarm7 High and Low L imi t R a n g e D e viation Al a r m8

Absolute V a lu e H i g h L imi t Al a r m

Absolute Value Low Limit Alar m

Absolute Value High Limit Alarm with Standby

Absolute Value Low Limit Alarm with Standby

High Limit Deviation Alarm with Standby

Low Limit Deviation Alarm with Standby

High Limit Deviation Alarm with Standby

Low Limit Deviation Alarm with Standby

High and Low Limit Deviation Alarm with Standby

High and Low Limi t R a n ge Dev i a t io n A la rmwith S tandb y

Absolute Va lu e H i g h L imi t A l a r m wit h S tandby

Absolute Value Low Limit Alarm with Standby

Operation

For

3 3 3 3

3 3

3 3 3 3

3 3

Rev

Standby

3 3 3 3

3 3 3

3 3

Off

3 3 3 3 3 3 3 3 3 3

Display Dat a

AH.F AL.F

DH.F

DL.F DH.R DL.R DO.F

DI.F

AH.R

AL.R

AH.FS AL.FS

DH.FS

DL.FS DH.RS DL.RS DO.FS

DI.FS

AH.RS

AL.RS

PV High

Limit Alarm

PV L ow

Limit Alarm

High and Low

Limit D evi a t i o n

Alarm

High and Low

Limit Range

Deviation

Alarm

DEV

W OFF

W ON

ALM.L

W OFF

W ON

ALM

ONX

ALM

OFFX

ONX

ALM.L

Fig 11: Ala r m Operatio n

DEV=0

High Limit

Deviation

Alarm

Low Limit Deviation

Alarm

W OFF

W ON

ALM.H

DEV

W OFF

W ON

DEV

USPS

- +

ALM.L

ONX

ALM.H

OFFX

ONX

ALM.H

OFFX

Page 39

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Alarm Group Parameter Summary

Display Paramete r

ALT1

Alarm Type 1 Refer t o Ta b l e 5: Alarm Sele ct i o n ABS AH.F

AL-1

Set valu e of ALT1

High Deviation

AL1.H

Limit of Alarm 1

Low Deviatio n

AL1.L

Limit of Alarm 1

A1DB

Alarm 1 DB

Delay Time of

A1DY

ALT2 AL-2

AL2.H

AL2.L A2DB A2DY

ALT3 AL-3

AL3.H

AL3.L A3DB A3DY

Alarm 1

Alarm Type 2 Refer to T a b l e 5 : A l a r m S e le c t io n AB S AH.F

Set v a lue of

ALT2 High Deviation Limit of Alarm 2

Low Deviatio n

Limit of Alarm 2

Alarm 2 DB

Delay Time of

Alarm 2

Alarm Type 3 Refer to (Ta b l e 5 : Al a r m S e le c t i on ) ABS AH.F

Set v a lue of

ALT3 High Deviation Limit of Alarm 3

Low Deviatio n

Limit of Alarm 3

Alarm 3 DB

Delay Time of

Alarm 3

Setting Ra n g e

AEU (-10 0 . 0 t o 1 0 0 . 0 %) GEU (-100.0 to 100.0%) GEU (-100.0 to 100.0%)

GEU (0.0 to 100.0%)

0.00 to 99. 5 9

AEU (-100.0 to 100.0%) GEU (-100.0 to 100.0%) GEU (-100.0 to 100.0%)

GEU (0.0 to 100.0%)

0.00 to 99.59

AEU (-100.0 to 100.0%) GEU (-100.0 to 100.0%) GEU (-100.0 to 100.0%)

GEU (0.0 to 100.0%)

0.00 to 99.59

Unit Default Remark

AEU AEU (100.0%) GEU GEU (0.0%) GEU GEU (0.0%) GEU GEU (0.5%)

MM.SS 0.00

AEU AEU (100.0%) GEU GEU (0.0%) GEU GEU (0.0%) GEU GEU (0.5%)

MM.SS 0.00

AEU AEU (100.0%) GEU GEU (0.0%) GEU GEU (0.0%) GEU GEU (0.5%)

MM.SS 0.00

Absolut e

Value Alarm

Deviation

Alarm

Deviation

Alarm

Absolut e

Value Alarm

Deviation

Alarm

Deviation

Alarm

Absolut e

Value Alarm

Deviation

Alarm

Deviation

Alarm

Page 40

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.10 Retransmission Group (G.RET)

PV and SP Type Retr a n s missio n S c a l e

PV type retransmits based on the input value, SP retransmits based on the set point value.

NOTE

4.0 mA

RETL

MV Type Retransmission Scale

MV type retr a n smi t s b a s e d o n t h e f ul l sc a le o u t p u t a n d wh a t is cu rren t ly bein g t ransmit t e d b y the co n t r o l o u t p u t s

4.0 mA

0.0%

(No Output )

Press SET/ENT key to se l e ct t h e retr a n smi ss io n g roup. (Ref e r t o p a r a me t e r ma p )

G.AT Q G.PID Q PWD Q G.CTL Q G.IS Q G.DO

K R

G.COM Q G.RET Q G.ALM Q G.OUT Q G.IN

This parameter sets t h e t y p e o f r e t ransmis s io n u s ed . The opti o n s a re PV, SP , M V , o r LPS. See notes below for an explanation of the retransmission type s . Its default s e t t in g i s P V .

These parameter s a r e u s ed t o s ca l e t h e r e t ransmit t i n g o u t p u t . They s e t t h e h ig h a n d l o w limits for the ret r a n s mis si o n o ut p u t s ca l e , a s s h o wn b e lo w. The ret r a n smi t t in g o u t p u t s wil l transmit 4 mA at the low limit (RETL) and 20 mA at the high limit (RETH ) values. These limits are u se d when the r etransmission type is set to PV or SP.

STST

ST ST

12.0 mA

STSTST

20.0 mA

RETH

12.0 mA

20.0 mA

100.0%

(Maximum Output)

LPS Type Retransmission

LPS (Loop Power Suppy) retransmitting outputs will transmit a 14-18 VD C @ 2 0 mA power sup ply ou tp ut.

Retransmission Group P a r a mete r S u mmary

Display Paramete r

RET

Select Ret Type

RETL

Ret Sc al e

High Limit

Ret Sc al e

Low Limit

RETH

Setting Range

PV, SP, MV, LP S

T/C, RTD: INRH to INR L

mV, V: INSH to INSL

RETH > RETL

Unit Default Remar k ABS PV AEU INRH Only Valid when AEU INRL

RET is Set t o

PV or SP

Page 41

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

5.11 Communication Group (G.COM)

Press SET/ENT ke y t o s e le c t t h e co mmu n ic a t io n g roup. (Refer to parameter map)

G.AT Q G.PID Q PWD Q G.CTL Q G.IS Q G.DO

K R

G.COM Q G.RET Q G.ALM Q G.OUT Q G.IN

STST

ST ST

STSTST

The parameter to select the type of communication protocol to be used.

The parameter to set the communication speed (baud rate). The baud rate can be set at 600 to 19200 bps (bytes per second). The default se t t i n g is f o r 9600 bps.

The parameter to set communication parity. This can be set to NONE, EVEN, or O DD. The default setti n g is N O N E .

The parameter to set the communication stop bit. This can b e s e t a s 1 o r 2 . It is initially set as 1.

The parameter to set the communication data length. This can be set t o 7 o r 8. The d e f au l t s e t t in g i s 8 . This parameter is not d is p la yed when the communication protocol (COM.P) is set for MODBUS ASCIII or RTU.

The paramete r to se t t h e c o mmun i ca t i o n a d dress f o r t h e co n t rolle r . This can b e s e t a s 1 t o 9 9 p cs address. Its default s e tt i n g i s 1 .

The parameter to set communication response time. The RP.TM is the dela y t o return dat a t o t h e u p p e r l e vel dev i ce a f t e r pro ce s si n g commands received from the upper lev el device. The setting RP.TM i s b a s e d o n t h e nu mb e r of 10 ms in t e r vals to d e la y (example: a s e t t in g of 2 will result in a 2 0 ms d e la y). If RP.T M is se t t o 0 i t will immediately r e tur n a r esponse once the command processing is complete.

Page 42

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Communication Group Parameter Summary

Display Paramete r

Communication

COM.P

BAUD PRTY

SBIT DLEN ADDR

RP.TM Response Time

Protocol

Baud Rate 600, 1200, 2400, 4800 , 9600, 1 9 2 0 0 ABS 9600 Option

Parity

Stop Bit

Data Length

Address

1 to 99 (maximum of 31 connected at on c e )

Setting Range

PCC0, PCC1, Modbus ASCII,

Modbus RTU, Sync-Master,

Sync - Sla ve

None, Even, Odd

1, 2

7, 8 (not used when set for MODBUS)

0 to 10 (number of 10 ms intervals)

Unit Default Remark

ABS PCC0 Option

ABS None Option ABS 1 Option ABS 8 Option ABS 1 Option ABS 0 Option

Page 43

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

6. Error Display and Correcti o n

Error Message Action Needed

E.SY S Needs Re p a ir

E.RJC Needs R e p a ir

SP Decimal

Flashing

S.OPN Check Sensor

E.AT Check Process

Auto-Tune Timed Ou t (Over 2 4 H o u r s )

Error In c i dent

EEPROM, DAT A L o s s

RJC SENSOR Failure Communication Failure

Open Sensor Detected

Check Comm Cable

Page 44

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

7. Installation

7.1 Dimensions and Panel Cutouts

PD558

1/4 DIN

(3.78)

(4.23)

(3.61x3.61)

(3.78) (0.45)

(4.72)

(3. 62)

(3.62)

Units: m

(3.92)

(3.62)

(3.78XN)

(inch) - for reference on ly

Page 45

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

PD556

1/8 (V) DIN

(3.78)

(4.72)

(1.89)

(2.76)

(1.77)

(4.23)

(3.61X1.76)

(0.45) (3.92)

(3.62)

(1.89XN)

Units: m

m (inch) - for reference on ly

Page 46

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

PD554

3/16 DIN

(2.83)

(3.54)

(2.83)

(3.54)

(2.68)

(2.65X2.65)

(0.45) (3.92)

(2.68)

(2.80XN)

Units: m

(inch) - for reference on ly

(2.68)

Page 47

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

PD550

1/16 D I N

(1.89)

(2.76)

(1. 76X1.76)

(2.17)

(0.43) (3.92)

(1.89)

(2.76)

(1.77)

(1.89XN)

(1.77)

Units: m

(inch) - for reference on ly

Page 48

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

7.2 Panel Mounting

PD558 PD554

Mount ing Br ack et

Panel

PD550

PD556

Mounting Bracket

Panel

Installation Steps

1. Cut the mounting panel. (Refer to 7.1 Dimens io n s a nd Pan e l Cu t o u t s) 2 . Insert the controlle r through the front o f t he panel rear terminals first.

3. On applicable models, attach the right an d le f t mo u n t in g b racket an d secu r e it t o t h e pane l.

4. On 1/16 DIN controller models, slide the mounting bracket onto the back of the controller as shown, and slide it forward on the cont r o l le r unt il t h e b r a ck e t l ocks in pla ce, and th e con tr olle r is secur e .

Do not excessively tighten the mounting bracket screws. Excessive tightening may lead to

CAUTION

controller or p a n e l d a ma g e .

Mounting Bracket

Page 49

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

7.3 P o w e r Cable Specificati on

Make power connections using 0.9 to 2.0 mm2 or 16 AWG vinyl insulated wire. (Voltage rating of 300 VAC)

7.4 Terminal Specificati on

Use M3.5 scr e w- c o mpa t i b le c r i mp o n t e rminals wit h i n su l at i n g sl e e ve as shown be l o w.

Minimum Diameter

3.0 mm

(0.118 in )

Maxi mu m

Measurement

Use copper conductors only if the terminal is for connection to copper wire only.

Always turn off t h e so u rce cir c u it b reake r and check to ensure the power is off to the controller through the use of a tester p rior t o wo rking o n t h e wi r i n g t e r min a l s.

CAUTION

z Never touch the terminals in the rear panel when power is supplied to the controller. z Be sure to tur n o f f th e electric power b e f o re wiring an y ter min a l s.

Bind the wires connected to the controller terminals neatly together in order to prevent el e ct r o magnetic interference.

5.8 m m

(0.228 in)

Note: Inch e s f o r ref e r e n c e o n l y.

Page 50

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

7.5 Terminal Assignment , Connecti on s , an d Ratings

PD558

Transist o r R a t i ng : 2 4 VD C @ 5 0 mA max

Rating: 250 VAC @ 3 A

30 VDC @ 3 A

4 - 20 mADC or 15 VDC Voltage Pulse

100 - 240 VAC 50/60 Hz

Rating: 25 0 VA C @ 1 A

30 VDC @ 1 A

Rating: 25 0 VA C @ 1 A

30 VDC @ 1 A

Max: 19200 b p s

Open circuit voltage:

approximat e ly 5 VDC

Logic le v e ls :

Lo = 0 to 0.8 VDC

Hi = 4.7 t o 28 VDC

NO switches (external excitation not required) or open collector transistor

Page 51

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

PD556

Transist o r R a t i ng : 2 4 VD C @ 5 0 mA max

Rating: 250 VAC @ 3 A

30 VDC @ 3 A

4 - 20 mADC or 15 VDC Voltage Pulse

Rating: 250 VAC @ 1 A

30 VDC @ 1 A

Rating: 250 VAC @ 1 A

30 VDC @ 1 A

Max: 19200 b p s

100 - 240 VAC 50/60 Hz

Open circuit voltage: approximat e ly 5 VDC

Lo = 0 to 0.8 VDC

Hi = 4.7 t o 28 VDC

Logic le v e ls :

NO switches (external excitation not required) or open collector transistor

Page 52

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

PD554

Transist o r R a t i ng : 2 4 VD C @ 5 0 mA max

Rating: 250 VAC @ 3 A

30 VDC @ 3 A

4 - 20 mADC or 15 VDC Voltage Pulse

Max: 19200 b p s

Logic le v e ls : Open circuit voltage: approximat e ly 5 VDC

NO switches (exte r n a l e xcitation n o t requi r e d )

or open collector transistor

Rating: 250 VAC @ 1 A

Lo = 0 to 0.8 VDC

Hi = 4.7 t o 28 VDC

30 VDC @ 1 A

100 - 240 VAC 50/60 Hz

4 - 20 mADC or 15 VDC Voltage Pulse

Page 53

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

PD550

Rating: 250 VAC @ 3 A

30 VDC @ 3 A

100 - 240 VAC 50/60 Hz

Transist o r R a t i ng : 2 4 VD C @ 5 0 mA max

Max: 19200 b p s

NO switches (external excitation not required) or open collector transistor

Open circuit voltage: approximat e ly 5 VDC

Logic le v e ls : Lo = 0 to 0.8 VDC Hi = 4.7 t o 28 VDC

4 - 20 mADC or 15 VD C V o l t a ge P u l se

Rating: 250 VAC @ 1 A 30 VDC @ 1 A

4 - 20 mADC or

15 VDC Voltag e Pulse

Page 54

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

7.6 Grounding and Power Cable Connection

 Use a th ic k g rounding cable of at least 2 mm2 or 14 AWG and shorter than 20 m (approximately 22 ft) for class-3

grounding or better with a gr o u nd i n g r e s is t a n ce o f l e ss t han 100 Ω .

 Be sure to ground from the grounding terminal to an independent grounding point. (1 point grounding)  Use 0.9 to 2.0 mm2 or 1 6 A WG vinyl insu l a t e d wire (Voltage rating 300 V A C ) o r t h i c ke r f o r powe r ca b l e co n n e c t io n .

CAUTION

To prevent electric shock, b e su r e t o t u rn off p o we r to t h e Nov a C o n t r o l le r and t he s o u r c e ci r c u it b reake r before wir i n g .

 Be sure to connect t o co rrec t p ol a r i t i e s. C o n n e cting t o a wr o n g p o la rity ma y c a u se d a mage or malfunction.  Use shielded wires a n d g r o und the shielding to an independent grounding point.  Keep the input signal and output wiring as far as possible away from the power and ground circuit.  Use a wire with low conductive resistance and no three-wire resistance differential.

Be sure to connect L (Hot), N (neutral), and GND (gr ound) as indicated.

Failure to wire th e po we r and ground as indicated could result in damage to the controller.

7.7 Signal Input Connection

(1) RTD Input (2) DC Voltage Input

SHIELD

RTD

INPUT

NOVA

SHIELD

INPUT

NOVA

(3) DC Current Input

SHIELD

DCmA R

To accept a 4-20 mA s ignal, select 0.4 to 2.0 VDC input and

connect a 100 Ω resistor across t h e i nput terminals as shown.

INPUT

NOVA

Page 55

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

7.8 Analog Output Connect i on

To prevent electric shock, b e su r e t o t u rn off p o we r to t h e Nov a C o n t r o l le r and the source circuit breaker

CAUTION

(1) Voltage Pulse Output (SSR) / Cu rren t Output ( S C R )

Control Device

CAUTION

(2) Retransmitti n g Output (RE T)

4 to 20 mADC, 600 Ω max or 14-18 VDC @ 20 mA max

Receiver

(Recorder, et c )

before wir i n g .

 Be sure to connect to correct polaritie s . Conne ct i n g to a wron g pola rity may cause a co n t rolle r ma l f u n ct i o n .

 Use shie ld e d wir e s for t h e wiring and connect independently to ground (1 point grounding).

SCR : 4 to 20 mADC, 600 Ω max imu m

SHIELD

OUT2,3 +

OUT2,3 -

NOVA

To prevent electric shock, b e su r e t o t u rn off p o we r to t h e Nov a C o n t r o l le r and t he s o u r c e ci r c u it b reake r

before wir i n g .

SHIELD

NOVA

SSR : 12 VDC min, 600 Ω minimum

RET+ RET-

CAUTION

To prevent electric shock, b e su r e t o t u rn off p o we r to t h e Nov a C o n t r o l le r and the source circuit breaker before wir i n g .

Page 56

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

7.9 Relay Output Connection (RELAY)

Relay: NO - Normal l y Open Conne c t io n

COM

Relay: NC - Normal ly Clos e d C onnection

NOVA

To prevent electric shock, b e su r e t o t u rn off p o we r to t h e Nov a C o n t r o l le r and the source circuit breaker

CAUTION

before wir i n g .

7.10 Digital Input Connection (DI)

 Use a no-voltage contact switch such as relay.  The controller supplies the needed voltage (approx. 5 VDC) and current (approx . 1 mA) to trigger the input.  When usi ng an Open Collector (TR) as a trigger, use o ne wit h a 2 V or lower vo l t age rating wh e n "o n" and

100 μA or less leakage current when it is OFF.

+5V

DI_1 DI_2

DI_COM

NOVA

S Relay Contact Connection

To prevent electric shock, b e su r e t o t u rn off p o we r to t h e Nov a C o n t r o l le r and the source circuit breaker

CAUTION

before wir i n g .

DI_1 DI_2 DI_COM

NOVA

S Transistor Contact Connection

7.11 Use of an External Relay

Switching Inductive Loads When using switching in ductiv e l o a d s, t h e u s e o f R C n e t wo r k s (snubbers) for AC loads or diodes for DC loads is

recommended to prevent disrupting the microprocessor's operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks or diodes assembled by the user or purchased as complete assemblies. For AC loads, choose R and C as follows: R: 0.5 to 1 Ω for each volt across the contact C: 0.5 to 1 μF for each amp through closed contacts

Notes: 1 . Use capacitors ra t ed f o r 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation. 3 . RC networks are avai l a bl e f r o m P r e c is io n Digita l and should be applied to each relay contact switching an

inductive load. Part number: PDX6901

CAUTION

If the load inductance is over the controller specifications, the output may need a RC filter (snubber) or diode to properly handle frequent relay switching operations.

Page 57

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

(1) DC Auxiliary Relay

Controller

CAUTION

(2) AC Auxiliary Relay

Controller

CAUTION

External DC

power

External AC

Powe r

CAUTION

Relay (Verify relay coil ratings are les s t h a n t h e voltage and current ratings of the relay contacts of th e c o n t r o l le r)

7.12 Communication Wiring (RS-485)

Master St a t i on NOVA Controller

RTX+

Terminating Resistor

RTX- RTX- RTX-

Diode (Connec t direct ly to the relay coil t e rminal s)

CR Filter (snubber) (Connect directly to t h e relay c o i l t e r mi n a ls )

RTX+

NOVA Controll e r

RTX+

Terminatin g Resisto r

SHIELD

 Up to 31 slave controllers ( N o va series controllers equipped with the RS-485 serial communication option) can be connecte d .  Be sure to connect terminating resistors (220 Ω, 1/4 W) to slave and master controllers at communication channel ends as shown above.

To prevent electric shock, b e su r e t o t u rn off p o we r to t h e Nov a C o n t r o l le r and the source circuit

CAUTION

breaker be f o re wiri n g .

Page 58

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Table of D-Registers:

The following data re g i st e r s a r e u s e d t o d irect t h e U S 1 an d U S 2 c o mmands or for Modbus communication.

PROCESS FUNCTION SET POINT SIGNAL ALARM PID IN/OUT

NO.

0 100 200 300 400 500 600

NPV 1.IST ALT1 ARW IN-T1 NSP 1.ISB ALT2 FUZZY INT-U2 TSP 1.ISH ALT3 C.MOD IN.RH3

1.ISL IN.RL4

1.ISD IN.DP5

MVOUT 2.IST AL-1 IN.SH6

2.ISB AL-2 IN.SL7

2.ISH AL-3 IN.FL8

PIDNO 2.ISL BSL9

NOWSTS 2.ISD RSL10

F.KEY, RST/P1/P2

HOLD,OFF/ON

STEP,OFF/ON

DO1 A1DB 1.P BSP111 DO2 A2DB 1.I BSP212 DO3 A3DB 1.D BSP313

ALSTS DO4 1.MR14

BS015

A1DY BS116

SIGNAL.STS A2DY BS217

A3DY BS318

ERROR RP1 BS419

AT AL1.H 2.P OUT121

AT-G AL2.H 2.I OUT222

AL3.H 2.D OUT323

2.MR24

PTNO SUB125

SEG.NO AL1.L SUB226

END.SEG.NO AL2.L27

RUN.TIME AL3.L28

SET.TIME RP229

LINK.CODE 3.P HEAT231

RPT 3.I32 RST PE-TM 3.D HEAT333 REN 3.MR34

US135

WAIT.TIME US236

LOCK O.ACT37

DI. SL CT38

DSP.H RHY39

DSP.L40

4.P OH41

4.I OL42

4.D43

Page 59

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

PROCESS FUNCTION SET POINT SIGNAL ALARM PID IN/OUT

NO.

0 100 200 300 400 500 600

47 48

U RETL53

s54 e55 r56

A58

r59 e60

a61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

4.MR44

PO46

RDV49

RET51

RETH52

COM.P

BAUD

PRTY

SBIT

DLEN

ADDR

RP.TM

Page 60

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

PROCESS FUNCTION SET POINT SIGNAL ALARM PID IN/OUT

NO.

NOTE

NO.

0 100 200 300 400 500 600 88 89 90 91 92 93 94 95 96 97 98 99

RESERVED RESERVED RESERVED PT INFO PT1 PT2 RESERVED

700 800 900 1000 1100 1200 1300

Read Only Location

TMU 1.LC 2.LC1

STC 1.SSP 2.SSP2

WZ3

WTM 1.SP1 2.SP14

1.TM1 2.TM15

1.TS1 2.TS16

1.SP2 2.SP27

1.TM2 2.TM28

1.TS2 2.TS29

1.SP3 2.SP310

1.TM3 2.TM311

1.TS3 2.TS312

1.SP4 2.SP413

1.TM4 2.TM414

1.TS4 2.TS415

1.SP5 2.SP516

1.TM5 2.TM517

1.TS5 2.TS518

1.SP6 2.SP619

1.TM6 2.TM620

1.TS6 2.TS621

1.SP7 2.SP722

1.TM7 2.TM723

1.TS7 2.TS724

1.SP8 2.SP825

1.TM8 2.TM826

1.TS8 2.TS827

Page 61

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

RESERVED RESERVED RESERVED PT INFO PT1 PT2 RESERVED

NO.

700 800 900 1000 1100 1200 1300

49 50

54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

1.SP9 2.SP928

1.TM9 2.TM929

1.TS9 2.TS930

1.SPA 2.SPA31

1.TMA 2.TMA32

1.TSA 2.TSA33

1.SPB 2.SPB34

1.TMB 2.TMB35

1.TSB 2.TSB36

1.SPC 2.SPC37

1.TMC 2.TMC38

1.TSC 2.TSC39

1.SPD 2.SPD40

1.TMD 2.TMD41

1.TSD 2.TSD42

1.SPE 2.SPE43

1.TME 2.TME44

1.TSE 2.TSE45

1.SPF 2.SPF46

1.TMF 2.TMF47

1.TSF 2.TSF48

1.RPT 2.RPT51

1.RST 2.RST52

1.REN 2.REN53

Page 62

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

RESERVED RESERVED RESERVED PT INFO PT1 PT2 RESERVED

NO.

700 800 900 1000 1100 1200 1300 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

Page 63

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

Notes

Warranty and Retu rn Infor m a t i on

NOTE

Precision Digi t a l wa r rant s t h i s p r oduct to be free fr om material defects and workmanship under normal use and service fo r t h ree y e a r s .

Please contact Precision Di g i t a l Technical S u p p o r t a t ( 800) 610-5239 or e-mail at [email protected] prior to any product return. When Technical Support determines a product should be returned, a Return Material Authorization (RMA) # wh ic h mu st b e i nc l u d ed o n t h e return shi p p in g label. Please also include the reason for return, da t e o f p u r ch a s e , co n t a c t n ame , a n d h o w t o co n t a c t . Produc t s returned f or rea so n s o t h e r t han repair may be subject to a resto c ki n g f e e . An y ret u r n s u n d e r a wa r ranty clai m sh o u ld b e returned f reigh t p r e p a i d . U p o n warranty confirmation Precision Digital will repa ir o r re pla ce and retur n the unit at no charge v ia UPS Ground. Other shipping is ava il a b le u pon r equest and at customer expense. All product returns should be shipped to: Return Authorization # ___________ Precision Digital, 89 October Hill Road Ste 5, Ho lliston , MA 01746 USA Attention: Technical Support

Precision Digital Technical Support is trained and eager to serve you. We have found most start-up problems to be the result of incorrect signal co n n e ct i o n s a n d / o r p rogr a mmin g . M o st o f t e n P r e c is io n D i g it a l Technical Support ca n q u ic kl y c o r rect t h e se i ss u e s o ver the t e le phone.

Page 64

PD550 Series Nova Programmable Process and Temperature Controller Instruction Manual

How to Contact Precision Digital

For Technical Support Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: [email protected]

For Sales Support o r t o p l ace an o rd e r p le a s e Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: [email protected]

For the latest version of this manual, please visit

www.predig.com

LIM550_C

06/0 9