Powerware Power Supply 15 KVA User Manual

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Powerware 9355 UPS
®
10/15 kVA User’s Guide
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Class A EMC Statements
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
ICES-003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES-003.
Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada.
IEC 62040-2
Some configurations are classified under IEC 62040-2 as “Class-A UPS for Unrestricted Sales Distribution.” For these configurations, the following applies:
WARNING This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference, in
which case, the user may be required to take additional measures.
Powerware, ABM, and Powerware Hot Sync are registered trademarks and X-Slot, ConnectUPS, and LanSafe are trademarks of Eaton Power Quality Corporation. Greenlee is a registered trademark of Greenlee Textron. Modbus is a registered trademark of Modicon.
ECopyright 2005 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
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Requesting a Declaration of Conformity
Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:
S Harmonized Standards: IEC 62040-1-1 and IEC 62040-2; IEC 60950 Third Edition
S EU Directives:
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact:
Eaton Power Quality Oy Koskelontie 13 FIN-02920 Espoo Finland Phone: +358 -9-452 661 Fax: +358 -9-452 665 68
73/23/EEC, Council Directive on equipment designed for use within certain
voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC
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Special Symbols
The following are examples of symbols used on the UPS to alert you to important information:
RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated
warning should be observed.
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional
information, such as important operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse o r hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
ON - Indicates that the switch is in the ON position.
OFF - Indicates that the switch is in the OFF position.
PHASE - The word “phase.”
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Table of Contents
1 Introduction 1.........................................................
2 Safety Warnings 5.....................................................
3 UPS Setup 9..........................................................
Inspecting the Equipment 9..................................................
Floor Loading 10............................................................
Clearances 10...............................................................
Unloading the Cabinet(s) 11...................................................
Three-High Cabinets 11....................................................
Two-High UPS Cabinet 14..................................................
Selecting an Installation Option 17.............................................
4 UPS Installation 19......................................................
5 Wall-Mounted Bypass Switch Installation 29.................................
6 Stabilizing the Cabinet 39................................................
7 Extended Battery Module Installation 43.....................................
8 Communication 47......................................................
Installing Communication Options and Control Terminals 48.......................
Communication Options 51...................................................
DB-9 Communication Port 51...............................................
X-Slot Cards 52...........................................................
Remote Monitor Panel 54..................................................
Industrial Relay Card 58....................................................
Powerware LanSafe Power Management Software 59.........................
Control Terminals 60.........................................................
Remote Emergency Power-off 61...........................................
Relay Output Contacts 62..................................................
Programmable Signal Inputs 62.............................................
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TABLE OF CONTENTS
9 Operation 65...........................................................
Control Panel Functions 65...................................................
Changing the Language 66.................................................
Display Functions 66......................................................
User Settings 68..........................................................
Initial Startup 70.............................................................
UPS Startup 70..............................................................
Maintenance Bypass Startup 70.............................................
Internal Bypass Startup 71.................................................
Normal Mode Startup 72...................................................
Starting the UPS on Battery 73..............................................
Configuring the UPS for EBMs 73.............................................
UPS Shutdown 75...........................................................
10 UPS Maintenance 77....................................................
UPS and Battery Care 77.....................................................
Storing the UPS and Batteries 77............................................
When to Replace Batteries 78.................................................
Recycling the Used Battery or UPS 78..........................................
Using the UPS Maintenance Bypass Switch 79..................................
11 Specifications 81.......................................................
12 Troubleshooting 87......................................................
Typical Alarms and Conditions 87..............................................
Silencing the Alarm 88.......................................................
Service and Support 89.......................................................
13 Limited Warranty 91.....................................................
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Chapter 1 Introduction
The Powerware®9355 uninterruptible power supply (UPS) is a true online, double-conversion three-phase system that can be used to prevent loss of valuable electronic information and minimize equipment downtime. It is ideal for protecting essential information technology and electrical engineering infrastructure in corporate, telecom, health care, banking, and industrial applications.
The Powerware 9355 UPS continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power. Working with a building’s electrical system, the UPS supplies clean, consistent power that sensitive electronic equipment requires for reliable operation. During brownouts, blackouts, and other power interruptions, batteries provide emergency power to safeguard operation.
With the Powerware 9355 UPS, you can safely eliminate the effects of electrical line disturbances and guard the integrity of your systems and equipment. Figure 1 shows the Powerware 9355 UPS and an optional Extended Battery Module (EBM).
Figure 1. The Powerware 9355 UPS and EBM (3-High Cabinets Shown)
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INTRODUCTION
Providing outstanding performance and reliability, the Powerware 9355 UPS’s unique benefits including the following:
S Online UPS design with pure sine wave output. The UPS filters and
regulates incoming AC power and provides consistent power to your equipment without draining the battery.
S More wattage in less space with a 0.9 power factor – protecting more
equipment and leaving more room for expansion.
S A UPS maintenance bypass switch provides a Make-Before-Break
(MBB) wrap-around bypass for UPS maintenance or service without shutting down the load.
S Support for Powerware Hot Sync
®
paralleling of multiple modules for
redundancy or extra capacity.
S Input current total harmonic distortion (THD) of less than five percent,
using active input power factor correction.
S ABM
®
technology that uses advanced battery management to increase battery service life, optimize recharge time, and provide a warning before the end of useful battery life.
S Up to three hours of extended runtime with added EBMs.
S Advanced power management with the Software Suite CD for
graceful shutdowns and power monitoring.
S Emergency shutdown control through the Remote Emergency
Power-off (REPO) port.
S Start-on-battery capability for powering up the UPS even if utility
power is not available.
S Standard communication options with a DB-9 serial port, relay output
contacts, and programmable signal inputs.
S Optional X-Slott cards enhance communication capabilities for
increased power protection and control.
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INTRODUCTION
The following options for the Powerware 9355 are available:
S Remote Monitor Panel (RMP)
The optional RMP provides monitoring of the operational status and alarm condition of the UPS from virtually any location within the facility. You can install multiple RMPs at remote locations to increase your monitoring capabilities.
S Power Distribution Module (PDM)
The optional PDM comes equipped with several different types of output receptacles.
S Parallel Tie Cabinet
An optional parallel system with up to four UPSs can be installed to provide a parallel capacity and/or redundant system. This load sharing system provides more capacity than a single UPS and can provide backup, depending on the load and configuration. In addition, when one UPS is taken out of service for maintenance or is not operating properly, a redundant UPS continues to supply uninterrupted power to the critical load. A parallel Powerware Hot Sync Computer Area Network (CAN) Bridge Card provides connectivity for system metering and operational mode control. The parallel system consists of two to four UPSs, each with a parallel
CAN Bridge Card, and a parallel
tie cabinet. Refer to the Powerware 9355 Parallel UPS (10/15 kVA) User’s Guide for more information.
S Wall-Mounted Bypass Switch
The optional wall-mounted bypass switch is used to bypass the UPS during maintenance or servicing, providing wrap-around bypass for UPS service without shutting down the load.
S Input Isolation Transformer
The optional input isolation transformer is located at the bottom of a 3-high UPS model. The isolation transformer allows operation from a 480V or 600V 60-Hz source.
S Seismic Kit
The optional seismic kit secures the UPS and optional EBMs for Zone 4 seismic installations.
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INTRODUCTION
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Chapter 2 Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
S This UPS contains its own energy source (batteries). The UPS output may carry live
voltage even when the UPS is not connected to an AC supply.
S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40°C (104°F). Do not operate near water or excessive humidity (95% maximum).
S To reduce the risk of fire, connect only to a circuit provided with 100 amperes maximum
branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70.
S Output overcurrent protection and disconnect switch must be provided by others.
DANGER
WARNING
CAUTION
S Batteries can present a risk of electrical shock or burn from high short circuit current.
Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.
S Proper disposal of batteries is required. Refer to your local codes for disposal
requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
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SAFETY WARNINGS
Consignes de Sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d’entretien et de réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ. AUCUNE PIÈCE RÉPARABLE PAR L’UTILISATEUR ne se trouve dans l’onduleur.
S Cet onduleur renferme sa propre source d’éner gie (batteries). Les prises de sortie
S Pour réduire les risques d’incendie et de décharge électrique, installer l’onduleur
S La protection contre une surintensité pour le(s) circuit(s) de sortie de courant alternatif
S Les interrupteurs de déconnexion convenables pour le(s) circuit(s) de sortie de courant
DANGER!
WARNING
peuvent être sous tension même lorsque l’onduleur n’est pas branché sur le secteur.
uniquement à l’intérieur, dans un lieu dépourvu de matériaux conducteurs, où la température et l’humidité ambiantes sont contrôlées. La température ambiante ne doit pas dépasser 40 °C. Ne pas utiliser à proximité d’eau ou dans une atmosphère excessivement humide (95 % maximum).
doit être fournie par un autre fournisseur.
alternatif doivent être fournie par un autre fournisseur.
ATTENTION!
S Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des
courts-circuits de haute intensité. Prendre les précautions nécessaires.
S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements
en vigueur dans votre localité.
S Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire
exploser.
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Advertencias de Seguridad
INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES ESTE MANUAL CONTIENE INSTRUCCIONES DE SEGURIDAD IMPORTANTES
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE.
S Este SIE contiene su propia fuente d e energía (las baterías). Los receptáculos de salida
pueden transmitir corriente eléctrica aun cuando el SIE no esté conectado a un suministro de corriente alterna (c.a.).
S Para reducir el riesgo de incendio o de choque eléctrico, instale este SIE en un lugar
cubierto, con temperatura y humedad controladas, libre de contaminantes conductores. La temperatura ambiente no debe exceder los 40°C. No trabaje cerca del agua o con humedad excesiva (95% máximo).
S La protección contra exceso de corriente para el/los circuito(s) de CA de salida será
suministrada por terceros.
S Los interruptores de desconexión debidamente clasificados para el/los circuito(s) de CA
de salida serán suministrados por terceros.
SAFETY WARNINGS
PELIGRO
WARNING
PRECAUCIÓN
S Las baterías pueden presentar un riesgo de descargas eléctricas o de quemaduras
debido a la alta corriente de cortocircuito. P reste atención a las instrucciones correspondientes.
S Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales
para conocer los requisitos pertinentes.
S Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a
la llama.
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SAFETY WARNINGS
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Chapter 3 UPS Setup
This chapter describes:
S Equipment inspection
S Floor loading and clearances
S Unloading the cabinet(s)
The instructions are intended for the chief operator/system supervisor, electrical consultants, and installation electricians. Local regulations and electrical code must be followed during the UPS installation.
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier within 15 days of receipt of the equipment; 2) Send a copy of the damage claim within 15 days to your service representative.
NOTE Check the battery recharge date on the packaging label. If the date has expired and the batteries were never recharged, do not use the UPS. Contact your service representative.
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UPS SETUP
Floor Loading
When planning the installation, consider the UPS weight for floor loading. The strength of the installation surface must be adequate for point and distributed loadings. The approximate weights are shown in the following table.
Standard Model Floor Loadings
Clearances
Powerware 9355
2-High UPS 381 lb (173 kg) 95 (6.7)
3-High UPS-32 587 lb (266 kg) 147 (10.3)
3-High UPS-64 619 lb (281 kg) 155 (10.9)
2-High EBM 480 lb (218 kg) 120 (8.4)
3-High EBM 710 lb (322 kg) 178 (12.5)
Maximum
Weight (lb)
Point Loading
2
lb/in
(kg/cm2)
The following clearances are recommended for the Powerware 9355 UPS:
From Front of Cabinet 36(91.4 cm) working space
From Back of Cabinet 6(15.2 cm) without PDM installed; with PDM installed,
clearance determined by customer-supplied mating plug
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Unloading the Cabinet(s)
The following tools are required for unloading the cabinet(s):
S 15 mm wrench or socket
S 7 mm nut driver or socket
The UPS and EBM are heavy (see page 10). Unloading the cabinets requires at least two people to safely remove the cabinets from t he pallet.
Three-High Cabinets
To remove a three-high UPS or EBM from the shipping pallet:
1. Remove the two M10 bolts securing the stabilizing bracket to the
pallet (see Figure 2).
UPS SETUP
CAUTION
M10 Bolts
Figure 2. Removing the Stabilizing Bracket Bolts
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UPS SETUP
2. Remove the four M4 screws securing the stabilizing bracket to the
cabinet rear panel and remove the bracket (see Figure 3). Retain the hardware for later use.
NOTE Be sure to retain the stabilizing bracket and hardware for later re-assembly onto the cabinet.
3. Remove the three M10 bolts securing the rear shipping pad to the
pallet and remove the shipping pad.
NOTE Hold the back of the cabinet so that the bolts can be removed easily without the cabinet rolling backward.
4. Remove the two M10 bolts securing the front shipping bracket and
remove the bracket.
Front Shipping Bracket
12
M10 Bolts
Stabilizing Bracket
M10 Bolts
M4 Screws
Shipping Pad
Figure 3. Removing the Brackets and Shipping Pad
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UPS SETUP
NOTE Be sure to support the front and back of the cabinet when rolling it off the pallet to prevent tipping.
5. Slowly roll the cabinet toward the rear of the pallet. Once the pallet
tilts, continue rolling the cabinet down the pallet until the cabinet touches the floor (see Figure 4).
Figure 4. Unloading the Cabinet
6. With the UPS supported, slowly pull the pallet away from the UPS
(see Figure 5).
Figure 5. Removing t he Pallet
7. Roll the cabinet to the desired location.
8. Continue to “Selecting an Installation Option” on page 17.
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UPS SETUP
Two-High UPS Cabinet
To remove a two-high UPS from the shipping pallet:
1. Remove the M10 bolt securing the vertical bracket to the pallet (see
Figure 6).
2. Remove and retain the three M4 screws securing the vertical
bracket to the UPS. Remove the vertical bracket.
M4 Screws
M10 Bolt
14
Figure 6. Removing t he Vertical Bracket
3. Reinstall the M4 screws to the UPS (see Figure 7).
M4 Screws
Figure 7. Reinstalling the M4 Screws
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UPS SETUP
4. Repeat Steps 1 through 3 to remove the vertical bracket on the
other side.
5. Remove the three M10 bolts securing the rear shipping pad to the
pallet and remove the shipping pad (see Figure 8).
NOTE Hold the back of the cabinet so that the bolts can be removed easily without the cabinet rolling backward.
6. Remove the two M10 bolts securing the front shipping bracket and
remove the bracket.
Front Shipping Bracket
M10 Bolts
M10 Bolts
Shipping Pad
Figure 8. Removing the Front Bracket and Shipping Pad
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UPS SETUP
NOTE Be sure to support the front and back of the cabinet when rolling it off the pallet to prevent tipping.
7. Slowly roll the cabinet toward the rear of the pallet. Once the pallet
tilts, continue rolling the cabinet down the pallet until the cabinet touches the floor (see Figure 9).
16
Figure 9. Unloading the Cabinet
8. With the UPS supported, slowly pull the pallet away from the UPS
(see Figure 10).
Figure 10. Removing the Pallet
9. Roll the cabinet to the desired location.
10. Continue to the following section, “Selecting an Installation
Option.”
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UPS SETUP
Selecting an Installation Option
You are now ready to install the Powerware 9355 UPS. Select one of the following installation options according to your UPS configuration:
UPS Configuration Installation Chapter
UPS only Chapter 4, “UPS Only Installation” on page 19
UPS with an optional input isolation transformer Chapter 4, “Input Isolation Transformer Installation” on page 19
UPS with an optional wall-mounted bypass switch Chapter 5, “Wall-Mounted Bypass Switch Installation” on page 29
Parallel UPS configuration Refer to the Powerware 9355 Parallel UPS (10/15 kVA) User’s
Guide
.
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UPS SETUP
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Chapter 4 UPS Installation
The Powerware 9355 has the following power connections:
S 3-phase (L1, L2, and L3), neutral, and ground connection for
rectifier/bypass input
S 3-phase (L1, L2, and L3), neutral, and ground connection for load
output
The nominal input/output voltages are:
S 120/208 or 127/220 Vac with 120° phase displacement
S 480V or 600V 60-Hz input is available using the optional input isolation
transformer module
Output overcurrent protection and disconnect switch must be provided by others.
Figure 15 through Figure 17 beginning on page 25 show the oneline diagrams.
Only qualified service personnel (such as a licensed electrician) should perform the UPS installation and initial startup. Risk of electrical shock.
WARNING
Use the following procedure to hardwire the UPS:
1. Verify that the electrical connections to the installation site have
been properly installed.
2. A wall-mounted, user-supplied, readily-accessible disconnection
device must be incorporated in the input wiring.
Compare the circuit breaker ratings to the ones in Table 1 on page 22.
3. Switch off utility power to the distribution point where the UPS will
be connected. Be absolutely sure there is no power.
4. Determine your equipment’s grounding requirements according to
your local electrical code.
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UPS INSTALLATION
5. Verify that the UPS battery circuit breaker is in the OFF position
(see Figure 11).
Battery Circuit Breaker
UPS Wiring Access Cover
20
Conduit Landing Plates
Figure 11. UPS Rear View (3-High Shown)
6. For UPS only installations, continue to Step 7; for UPS installations
with an input isolation transformer, proceed to Step 10.
7. Remove the UPS wiring access cover and one of the conduit
landing plates and retain (see Figure 11).
8. Punch two holes in the conduit landing plate for the input and
®
output conduit using a Greenlee
punch or similar device.
9. Proceed to Step 12.
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UPS INSTALLATION
10. Verify that the input circuit breaker is in the OFF position (see
Figure 12).
11. Remove the input isolation transformer wiring access cover and
retain.
Battery Circuit Breaker
Input Isolation Transformer Wiring Access Cover
Input Circuit Breaker
Figure 12. UPS with Input Isolation Transformer Rear View
12. Hardwire the input, output, and ground terminations for t he UPS or
input isolation transformer. See Table 1 for wiring specifications.
For a detailed view of the terminal block, see Figure 13 or Figure 14 on page 23.
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UPS INSTALLATION
p
120lbin
p
120lbin
p
120lbin
p
120lbin
NOTE Input neutral must be wired for proper operation. Failure to connect an input neutral will void the warranty.
NOTE The Powerware 9355 UPS is a single-feed UPS only.
Table 1. Terminal Block Wiring
10 kVA
Input Voltage
208
220
480 (with transformer) 20A
600
(with transformer) 20A
208
220
480 (with transformer)
600
(with transformer)
15 kVA
Input Voltage
208
220
480 (with transformer) 30A
600 (with transformer) 25A
208
220
480 (with transformer)
600
(with transformer)
1
Use only 90°C-rated copper wire. Minimum wire size is based on 120/208 full load ratings applied to NEC Code Table
Wire
Function
Input
Output
Wire
Function
Input
Output
Input Circuit
Breaker Size
45A
45A
Input Circuit
Breaker Size
60A
60A
L1, L2, L3, N
Wire Size
1
Ground
Wire Size
Tightening
1
Torque
Conduit Size
(Number of Conduits)
6AWG 10 AWG
8AWG 10 AWG
12 AWG 12 AWG
(13.5 Nm)
1.00conduit (1)
12 AWG 14 AWG
8AWG 10 AWG
8AWG 10 AWG
8AWG 10 AWG
(13.5 Nm)
1.00conduit (1)
8AWG 10 AWG
L1, L2, L3, N
Wire Size
1
Ground
Wire Size
Tightening
1
Torque
Conduit Size
(Number of Conduits)
4AWG 10 AWG 1.25conduit (1)
4AWG 10 AWG
10 AWG 10 AWG
(13.5 Nm)
1.25conduit (1)
1.00conduit (1)
10 AWG 10 AWG 1.00conduit (1)
6AWG 10 AWG
6AWG 10 AWG
6AWG 10 AWG
(13.5 Nm)
1.00conduit (1)
6AWG 10 AWG
2, 3
2, 3
310-16. Code may require a larger AWG size than shown in this table because of temperature, number of conductors in the conduit, or long service runs. Follow local requirements.
2
Per NEC article 300-20(a), all three-phase conductors must be run in the same conduit. Neutral and ground must be
run in the same conduit as the phase conductors.
3
Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one #8 AWG ground conductor. If two neutral conductors or an oversized neutral conductor are to be installed, check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW-2, TW, THW, THHW, THW-2.
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UPS INSTALLATION
Ground
Figure 13. UPS Terminal Block (3-High Shown)
L1L2L3 N
INPUT
L1
L3
L2 OUPUT
N
N
Figure 14. Input Isolation Transformer Terminal Block
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UPS INSTALLATION
13. For UPS only installations, replace the UPS wiring access cover and
conduit landing plate.
For UPS installations with an input isolation transformer, replace the transformer’s wiring access cover.
14. Continue to “Stabilizing the Cabinet” on page 39 to complete the
UPS installation.
24
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UPS INSTALLATION
*
*
Figure 15. UPS Wiring Diagram
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UPS INSTALLATION
*
*
26
Figure 16. UPS with Extended Battery Modules Wiring Diagram
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UPS INSTALLATION
*
*
Figure 17. UPS with Input Isolation Transformer Wiring Diagram
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UPS INSTALLATION
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Chapter 5 Wall-Mounted Bypass Switch Installation
This chapter describes installing the wall-mounted bypass switch with the UPS. The wall-mounted bypass switch is a Make-Before-Break maintenance bypass switch.
NOTE The input isolation transformer cannot be used with the wall-mounted bypass switch.
The Powerware 9355 has the following power connections:
S 3-phase (L1, L2, and L3), neutral, and ground connection for
rectifier/bypass input
S 3-phase (L1, L2, and L3), neutral, and ground connection for load
output
The nominal input/output voltages are:
S 120/208 or 127/220 Vac with 120° phase displacement
Output overcurrent protection and disconnect switch must be provided by others.
WARNING
Only qualified service personnel (such as a licensed electrician) should perform the UPS installation and initial startup. Risk of electrical shock.
Use the following procedure to hardwire the bypass cabinet:
1. Verify that the electrical connections to the installation site have
been properly installed.
2. A wall-mounted, user-supplied, readily-accessible disconnection
device must be incorporated in the input wiring.
Compare the circuit breaker ratings to the ones in Table 2 on page 33.
3. Switch off utility power to the distribution point where the bypass
cabinet and UPS will be connected. Be absolutely sure there is no power.
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
4. Determine your equipment’s grounding requirements according to
your local electrical code.
5. Remove the bypass cabinet front cover (see Figure 18).
Figure 18. Bypass Cabinet Front Cover
30
6. Remove the internal cover to gain access to the breakers (see
Figure 19).
Internal Cover
Figure 19. Internal Cover
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
7. Punch holes for the conduit (AC input, UPS output, load connection,
and maintenance bypass contact wires) using a Greenlee punch or similar device.
8. Verify that the bypass breaker is in the OFF position (see Figure 20).
9. Mount the bypass cabinet to the wall and install the conduit.
Figure 20. Bypass Breaker
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
10. Verify that the UPS battery circuit breaker is in t he OFF position
(see Figure 21).
11. Remove the UPS wiring access cover and one of the conduit
landing plates and retain.
Battery Circuit Breaker
32
UPS Wiring Access Cover
Conduit Landing Plates
Figure 21. UPS Rear View (3-High Shown)
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
p
120lbin
p
120lbin
p
120lbin
p
120lbin
12. Hardwire the UPS input terminations.
See Table 2 for specifications and Figure 22 for a detailed view of the UPS terminal block.
NOTE Input neutral must be wired for proper operation. Failure to connect an input neutral will void the warranty.
NOTE The Powerware 9355 UPS is a single-feed UPS only.
Table 2. UPS Terminal Block Wiring
10 kVA
Input Voltage
208
220
208
220
15 kVA
Input Voltage
208
220
208
220
1
Use only 90°C-rated copper wire. Minimum wire size is based on 120/208 full load ratings applied to NEC Code Table
Wire
Function
Input
Output
Wire
Function
Input
Output
Input Circuit
Breaker Size
45A
45A
Input Circuit
Breaker Size
60A
60A
L1, L2, L3, N
Wire Size
1
Ground
Wire Size
6AWG 10 AWG
8AWG 10 AWG
8AWG 10 AWG
8AWG 10 AWG
L1, L2, L3, N
Wire Size
1
Ground
Wire Size
4AWG 10 AWG
4AWG 10 AWG
6AWG 10 AWG
6AWG 10 AWG
Tightening
1
Tightening
1
Torque
(13.5 Nm)
(13.5 Nm)
Torque
(13.5 Nm)
(13.5 Nm)
Conduit Size
(Number of Conduits)
1.00conduit (1)
1.00conduit (1)
Conduit Size
(Number of Conduits)
1.25conduit (1)
1.25conduit (1)
1.00conduit (1)
2, 3
2, 3
310-16. Code may require a larger AWG size than shown in this table because of temperature, number of conductors in the conduit, or long service runs. Follow local requirements.
2
Per NEC article 300-20(a), all three-phase conductors must be run in the same conduit. Neutral and ground must be
run in the same conduit as the phase conductors.
3
Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one #8 AWG ground conductor. If two neutral conductors or an oversized neutral conductor are to be installed, check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW-2, TW, THW, THHW, THW-2.
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
Figure 22. UPS Terminal Block (3-High Shown)
Maintenance Bypass Contacts
TB2
Ground
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
13. Hardwire the output terminations from the UPS to the bypass
cabinet (see Figure 23).
Ground
Neutral
Line 1 Line 2 Line 3
Figure 23. UPS Output to Bypass Cabinet Wiring
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
14. Hardwire the load to the bypass cabinet (see Figure 24).
15. Route the maintenance bypass wires through the conduit to the
UPS terminal block (see Figure 22 on page 36).
Connect the black wire to TB2-2 and the blue wire to TB2-3. Cap the red wire.
NOTE The maintenance bypass contacts are normally-closed. To ensure proper bypass operation, DO NOT use the red wire (it is normally-open).
16. Replace the UPS wiring access cover and conduit landing plate.
Maintenance Bypass Wiring to UPS TB2
36
Ground
Line 1
Line 2 Line 3
Figure 24. Load Connections
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
17. Wire the AC input to the bypass breaker (see Figure 25).
Line 1
Line 2
Line 3
Figure 25. Bypass AC Input Wiring
18. Verify the bypass input.
19. Reinstall the internal cover.
20. Reinstall the bypass cabinet front cover.
21. Continue to “Stabilizing the Cabinet” on page 39 to complete the
UPS installation.
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WALL-MOUNTED BYPASS SWITCH INSTALLATION
225A
Bypass Input
80A (4X)
From UPS 1 Output
Not Used
Not Used
Not Used
Figure 26. Bypass Wiring Diagram
Red Wire (open when breaker is open)
Black Wire (common)
Blue Wire (closed when breaker is open)
LOAD
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Chapter 6 Stabilizing the Cabinet
NOTE For seismic installations, you MUST order and install a Powerware 9355 UPS seismic kit; do not use the following instructions.
NOTE For non-seismic installations, you MUST install the stabilizing bracket on all 3-high cabinets. The stabilizing bracket is optional for 2-high cabinets.
1. Lower the leveling feet to prevent the cabinet from rolling.
Figure 27. Lowering the Leveling Feet
2. Attach the stabilizing bracket to the bottom of the cabinet rear panel
using the retained hardware from the shipping pallet according to the cabinet configuration:
S For one cabinet, see Figure 28.
S For two cabinets, see Figure 29.
S For three cabinets, see Figure 30.
NOTE No more than three cabinets can be attached together. For four cabinets, use two of the two-cabinet installations. For five cabinets, use one three-cabinet and one two-cabinet installation.
3. Use the holes and slots in the bottom of the bracket to attach the
cabinet to the flooring if desired.
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STABILIZING THE CABINET
4. Continue to one of the following sections:
S “Extended Battery Module Installation” on page 43 to install
optional EBMs.
S “Communication” on page 47 to install UPS communication
options, such as X-Slot cards or Remote Emergency Power-off.
S “Operation” on page 65 to start up the UPS.
40
M4 Screws
Figure 28. Stabilizing Bracket with One Cabinet
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M4 Screws
Figure 29. Stabilizing Bracket with Two Cabinets
STABILIZING THE CABINET
M4 Screws
Figure 30. Stabilizing B racket with Three Cabinets
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STABILIZING THE CABINET
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Chapter 7 Extended Battery Module Installation
NOTE A maximum of 22 battery strings can be installed in one configuration, including UPS batteries (4 EBM-64 models or 3 EBM-96 models). UPS-32 models contain 2 strings; UPS-64 models contain 4 strings; EBM-64 models contain 4 strings; and EBM-96 models contain 6 strings.
NOTE For non-seismic installations, you MUST install the stabilizing bracket on all 3-high cabinets. The stabilizing bracket is optional for 2-high cabinets.
If you are installing an optional EBM(s), use the following steps:
1. Position the EBM adjacent to the next cabinet.
2. Verify that all battery circuit breakers are in the OFF position (see
Figure 31).
3. Remove the two ground straps from the EBM rear panel(s).
4. Install one ground strap between the UPS and the EBM rear panels
as shown in Figure 31.
5. If additional EBMs are installed, attach another ground strap
between the first and second EBM as shown in Figure 31. Repeat for each additional EBM.
6. Plug the EBM cable into the UPS battery connector.
7. If additional EBMs are installed, plug the EBM cable of the second
cabinet into the battery connector on the first EBM. Repeat for each additional EBM.
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EXTENDED BATTERY MODULE INSTALLATION
EBM Battery Circuit Breaker
Rear Ground Strap
EBM Cable
EBM Battery Connector
Figure 31. Typical EBM Installation (2-High Cabinets Shown)
UPS Battery Connector
UPS Battery Circuit Breaker
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EXTENDED BATTERY MODULE INSTALLATION
8. Remove the top front covers of all cabinets.
9. Install the remaining ground straps between each cabinet (see
Figure 32).
Front Ground Strap
Figure 32. Front Ground Strap Installation (2-High Cabinets Shown)
10. Continue to one of the following sections:
S “Communication” on page 47 to install UPS communication
options, such as X-Slot cards or Remote Emergency Power-off.
S “Operation” on page 65 to start up the UPS.
NOTE After UPS startup, ensure maximum battery runtime by configuring the UPS for the correct number of EBMs (see page 73).
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EXTENDED BATTERY MODULE INSTALLATION
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Chapter 8 Communication
This section describes the:
S DB-9 communication port
S X-Slot cards
S Remote Monitor Panel and Industrial Relay Card (IRC)
S Powerware LanSafe Power Management Software
S Remote Emergency Power-off
S Relay output contacts
S Programmable signal inputs
Figure 33 shows the location of the communication options and control terminals on the UPS.
X-Slot Communication Bay #1
Signal Input 1
X-Slot Communication Bay #2
Signal Input 2
REPO (normally open)
REPO (normally closed)
DB-9 Communication Port
Relay Contact
Figure 33. Communication Options and Control Terminals
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COMMUNICATION
Installing Communication Options and Control Terminals
To access and install the communication options and control terminals:
1. Remove the front covers of all cabinets, starting with the top
cabinet. Press and release the handle latch at the bottom of each cover and then lift the cover up and off the cabinet (see Figure 34).
48
Figure 34. Removing the Front Covers
2. Install the appropriate X-Slot card and/or necessary cable(s) into the
top cabinet (see Figure 33 and Figure 35).
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COMMUNICATION
Figure 35. Installing Communication Cables
3. On the bottom cover (and also the middle cover if 3-high), remove a
knockout tab in the top edge of the cover for each cable:
With wire cutters, cut either side of the tab and twist down to remove the tab (see Figure 36).
Figure 36. Removing Knockout Tabs
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COMMUNICATION
4. Route the cable(s) to the approximate location of the cover access
holes.
5. Connect the cables to the appropriate location.
See “Communication Options” on page 51 or “Control Terminals” on page 60 for detailed information.
6. Reinstall the front covers, starting with the bottom cabinet (see
Figure 37).
Hang the top edge of the cover on the cabinet first, then lower the bottom edge and snap into place. Be sure the cables fit in the access holes in the covers.
50
Figure 37. Reinstalling t he Front Covers
7. Continue to “Operation” on page 65 to start up the UPS.
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Communication Options
The Powerware 9355 has serial communication capabilities through the DB-9 communication port or through an X-Slot card in one of the available bays. In addition, the Powerware LanSafe Power Management Software can be installed and used to communicate with the UPS via one of the serial communication connections.
The UPS supports two serial communication devices according to the following table:
Independent Multiplexed
X-Slot 1 X-Slot 2 DB-9 Communication Port
COMMUNICATION
Any X-Slot card Any X-Slot card except the Modem
Card
Any X-Slot card Powerware Relay Interface Card
Powerware Hot Sync CAN Bridge Card
Any X-Slot card Not i n use Available
NOTE You can configure relays, signal inputs, and the serial port baud rate through the front panel menus (see Table 8 on page 68).
Not in use
Available
DB-9 Communication Port
To establish communication between the UPS and a computer, connect your computer to the UPS communication port using the supplied communication cable.
When the communication cable is installed, power management software can exchange data with the UPS. The software polls the UPS for detailed information on the status of the power environment. If a power emergency occurs, the software initiates the saving of all data and an orderly shutdown of the equipment.
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COMMUNICATION
The cable pins are identified in Figure 38 and the pin functions are described in Table 3. See Figure 33 on page 47 for serial port location.
5
9
4
8
3
7
2
6
1
Figure 38. Communication Port
Table 3. Communication Port Pin Assignment
Pin Number Signal Name Function Direction from the UPS
2 TxD Transmit to external device Out
3 RxD Receive from external device In
5 GND Signal common (tied to chassis) —
52
X-Slot Cards
X-Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The Powerware 9355 has two available communication bays for any X-Slot card, including:
S ConnectUPS -X Web/SNMP Card - has SNMP and HTTP capabilities
t
as well as monitoring through a Web browser interface; connects to a twisted-pair Ethernet (10/100BaseT) network. It has a built-in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops. In addition, a Powerware Environmental Monitoring Probe can be attached to obtain humidity, temperature, smoke alarm, and security information.
S Relay Interface Card - has isolated dry contact (Form-C) relay outputs
for UPS status: Utility failure, Low battery, UPS alarm/OK, or On bypass.
S Modbus
UPSs in your Building Management System (BMS).
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®
Card - allows you to continuously and reliably monitor the
Page 59
COMMUNICATION
S Industrial Relay Card - is used to indicate the operating status of the
UPS using the customer’s monitoring equipment and to connect an optional RMP. The IRC uses four isolated normally-open or normally-closed dry relay contacts to indicate the UPS status. Normal, Bypass, Battery, and Alarm mode can be monitored (see page 58 for more information).
S Multi-Server Card - has six serial communication ports that can
communicate simultaneously with other computers using Powerware LanSafe Power Management Software (provided on the Software Suite CD).
S Modem Card - provides out-of-band remote notification and
monitoring using modem communication directly to cell phones and pagers.
S Single-Port Card - connects to the Powerware Expansion Chassis to
enable multiple communication options or to a PC for power management control.
S ConnectUPS-MX SNMP Card - has Ethernet, modem, and SNMP
capabilities.
S USB Card - connects to a USB port on your computer.
ConnectUPS-X Web/SNMP Card
Relay Interface Card
Modbus Card
Industrial Relay Card ConnectUPS-MX SNMP Card
EATON Powerware®9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev B www.powerware.com
NOTE The Powerware 9355 does not detect plug-and-p lay hardware. Before installing the USB Card, set the UPS baud rate to 1200 through the front panel (see Table 8 on page 68).
SeeFigure33onpage47forthelocationofthetwoX-Slot communication bays.
Multi-Server Card
Modem Card
Single-Port Card
USB Card
Figure 39. Optional X-Slot Cards
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COMMUNICATION
Remote Monitor Panel
The optional RMP can be installed to monitor the operation of the UPS from virtually any location within your facility, up to 152.4m (500 ft) from the UPS. You can surface-mount an RMP on a desktop or on a wall, wherever you have a serial interface line. Figure 40 shows an RMP. Figure 41 shows the enclosure dimensions and cable exit openings.
Cable Exit Opening for 1/2” Conduit
or Provided Strain Relief
Horn Silence Button
54
Figure 40. Remote Monitor Panel
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Cable Exit Openings for 1/2” Conduit or Provided Strain Relief (3 places)
COMMUNICATION
Mounting Slots (6 places)
Dimensions are in mm [inches]
double-gang electrical box.
Figure 41. RMP Dimensions
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NOTE Matches mounting holes on a single- or
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COMMUNICATION
b
l
To install an RMP:
NOTE If mounting to a hollow wall, secure the enclosure bottom to a wood or metal stud within the wall. Do not use hollow wall anchors. The RMP can also be mounted to a single­or double-gang electrical box.
1. If wall mounting, securely mount the RMP. Continue to Step 2.
If desk mounting, install the provided bumpers to the bottom of the RMP enclosure. Proceed to Step 3.
2. Install 1/2conduit from the RMP to the IRC through the cable exit
openings (see Figure 41). Proceed to Step 4.
3. Install wiring from the RMP to the IRC using the cable listed in
Table 4 and the provided strain relief bushings in the cable exit openings in the IRC (see Figure 43) and the RMP.
4. Connect the wiring between the RMP and the IRC plug-in terminal
blocks using terminations shown in Table 4. See Figure 42 and Figure 43 for plug-in terminal block locations.
56
Table 4. RMP Wire Terminations
From RMP Terminal To IRC Terminal Remarks
J1-1 J1-1
J1-3 J1-3
J1-4 J1-4
J1-5 J1-5
J1-6
J1-6
Use Beldon 8690 060 or
equivalentca
5. Install the IRC into an open X-Slot communication bay (see
page 48).
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COMMUNICATION
6. To check the operation of the RMP, ensure that the UPS is
supplying the load via the inverter or bypass. If the indicators on the RMP show the appropriate status, then it is operating correctly.
If the RMP is not operating correctly, check the wiring, the fuse on the IRC, and the plug-in terminal blocks for proper seating. If all connections are secure but the RMP still does not operate correctly, replace the fuse. If this does not correct the problem, contact your service representative for verification that the RMP is working correctly.
Plug-in Terminal Block J1 to Industrial Relay Card
NOTE Conduit and wiring supplied by the customer. The maximum distance between the RMP and the UPS is not to exceed 152.4m (500 ft).
Figure 42. RMP Top Internal View
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COMMUNICATION
Industrial Relay Card
The IRC uses normally-open or normally-closed dry relay contacts to indicate the UPS status as listed in Table 5. Figure 43 shows an IRC.
Plug-in Terminal Block J1 to RMP
Cable Exit Opening for 1/2” Conduit
or Provided Strain Relief
Figure 43. Industrial Relay Card
Plug-in Terminal Block J2 from Relay Contacts to Customer Monitoring Equipment
1. Verify that the UPS is turned off and all power sources are
removed.
2. Install wiring from the IRC to the monitoring equipment using 1/2
conduit through the cable exit opening in the IRC (see Figure 43).
3. Connect wiring between the IRC and the monitoring equipment
using terminations shown in Table 5. See Figure 43 for plug-in terminal block locations.
4. Install the IRC into an open X-Slot communication bay (see
page 48).
5. To check the operation of the IRC, ensure that the UPS is supplying
the load via the inverter or bypass. If the indicators on the customer’s monitoring equipment show the appropriate status, then it is operating correctly.
If the IRC is not operating correctly, check the wiring, the fuse on the IRC, and the plug-in terminal blocks for proper seating. If all connections are secure but the IRC still does not operate correctly, replace the fuse. If this does not correct the problem, contact your service representative for verification that the IRC is working correctly.
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COMMUNICATION
Normalmod
e
Bypassmod
e
Batterymode
Alarmmode
Table 5. IRC Wire Terminations
IRC Terminal Function Remarks
J2-1 NC
J2-2 COM
J2-3
J2-4 NC
J2-5 COM
J2-6
J2-7 NC
J2-8 COM
J2-9
J2-10 NC
J2-11 COM
J2-12
NO
NO
NO
NO
Normal mode
Bypass mode
Battery mode
Alarm mode
NOTE Maximum contact rating: 250 Vac, 30 Vdc @ 5A; Wire range: 16–24 AWG
Powerware LanSafe Power Management Software
Each Powerware 9355 UPS ships with Powerware LanSafe Power Management Software and an interface cable. To begin installing Powerware LanSafe software, see the instructions accompanying the Software Suite CD.
NOTE Use only the supplied communication cable to connect the UPS to your computer.
Powerware LanSafe software provides up-to-date graphics of UPS power and system data and power flow. It also gives you a complete record of critical power events, and it notifies you of important UPS or power information. If there is a power outage and the Powerware 9355 UPS battery power becomes low, Powerware LanSafe software can automatically shut down your computer system to protect your data before the UPS shutdown occurs.
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COMMUNICATION
Control Terminals
The cables should be connected to the control terminals with a mating connector. Input and output terminals have a functional isolation from terminal to terminal. They are connected to the UPS chassis through individual 1 Mresistors.
+ Polarity
UPS Connectors (see Figure 33 on page 47)
2
– Polarity
1
+ Polarity
2
– Polarity
1
2
REPO Normally Open
1
2
REPO Normally Closed
1
Common
3
Normally Closed
2
Normally Open
1
Signal Input 1 (programmable)
Signal Input 2 (programmable)
Relay Output
60
Figure 44. External Control Terminal Connections
NOTE If using a semiconductor switch type, pay attention to the proper polarity. A relay or other mechanical control is preferred.
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COMMUNICATION
12–22AW
G
Remote Emergency Power-off
REPO is used to shut down the UPS from a distance. This feature can be used for shutting down the load and the UPS by thermal relay, for instance in the event of room overtemperature. When REPO is activated, the UPS shuts down all converters, de-energizes all system relays, and fully powers down within 10-15 seconds.
There are two REPO positions that may be used, normally-open or normally-closed.
The pins on the normally-closed REPO connector are connected together. When this connection is open, the logic circuitry completely shuts down the UPS, thus preventing the power from supplying the load.
If the use of normally-closed REPO operation is desired, replace the connector with a normally-closed external switch (see Figure 33 on page 47).
If the use of normally-open REPO operation is desired, connect a normally-open external switch (see Figure 33 on page 47).
NOTE To restart the UPS, reconnect the REPO connector pins and turn on the UPS manually. The pins must be shorted to keep the UPS running. Maximum resistance is 10 ohm.
NOTE Leave the REPO connector installed in the REPO port on the UPS rear panel even if the REPO function is not needed.
CAUTION
The REPO must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The REPO switch must have a minimum rating of 24 Vdc and 20 mA.
To ensure the UPS stops supplying power to the load during any mode of operation, the input power must be disconnected from the UPS when the emergency power-off function is activated.
REPO Connections
Wire Function Terminal Wire Size Rating Suggested Wire Size
REPO
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L1
L2
(4–0.32 mm2)
18 AWG (0.82 mm2)
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COMMUNICATION
Relay Output Contacts
The UPS incorporates a programmable relay output with potential free contacts for remote alarm indications (see Figure 33 on page 47). An additional four relay outputs can be obtained with the X-Slot compatible Relay Interface Card.
WARNING
The relay contacts must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The relay contacts must have a maximum rating of 30 Vdc/1A and 60 Vdc/2A nominal values.
Programmable Signal Inputs
The UPS incorporates two programmable signal inputs (see Figure 33 on page 47). Use of non-polar (relay) control input is recommended. The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input.
NOTE See Figure 44 on page 60 for the polarity and verify these connections if polarity control is required.
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The default and programmable settings for the signal inputs are shown in Table 6.
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COMMUNICATION
Table 6. Programmable Signal Inputs
Signal Description
Disable Bypass Operation If active, the automatic transfer to the static bypass is prevented.
Charger Off If active, the battery charge function is disabled. In a utility power outage, the
discharge of batteries is supported.
Remote ON/OFF If active, the UPS output turns off regardless of the mode of operation.
Auxiliary power, fan, communication, and rectifier/battery charger remain functional. Restart is initiated immediately when this signal is inactive.
Request Bypass If active, the UPS transfers to bypass if the bypass voltage, frequency, and
synchronization are all okay.
Request Normal If active, the UPS transfers to inverter operation if not prohibited by REPO or an
alarm condition.
Force Bypass If active, the UPS is forced to static bypass operation regardless of the bypass
status.
External Battery Breaker Status If active, the UPS knows that the batteries are disconnected.
Building Alarm 1–6 These alarms can be activated separately or at the same time with other
building alarms.
Not in Use Default
Shutdown If active, the UPS shuts down immediately.
Delayed Shutdown If active, the UPS shuts down after a user-configured delay time. Default
shutdown delay is 120 seconds. The UPS automatically restarts when the signal changes to inactive.
Normal/Bypass If active, the UPS transfers to bypass if okay. If inactive, the UPS transfers to
the inverter when possible.
On Generator If active, the UPS knows that input is fed from the generator. Bypass is
disabled; the automatic battery test is disabled.
External Transformer
This option is not used.
Overtemperature
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COMMUNICATION
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Chapter 9 Operation
This chapter contains information on how to use the Powerware 9355, including front panel operation, UPS startup and shutdown, and configuring the UPS for Extended Battery Modules.
Control Panel Functions
The UPS has a four-button graphical LCD with backlight. It provides useful information about the UPS itself, load status, events, measurements, and settings (see Figure 45).
for the LCD Menu Options
Power On Indicator (Green) On Battery Indicator (Yellow)
Bypass Indicator (Yellow) Alarm Indicator (Red)
Control Buttons
Figure 45. Powerware 9355 Control Panel
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OPERATION
The following table shows the indicator status and description.
Indicator Status Description
On The UPS is operating normally.
Green
Yellow
Yellow
Red
Flashing
Off The UPS is turned off and will not turn on automatically.
On The UPS is in Battery mode.
On The UPS is in Bypass mode.
On The UPS has an active alarm.
Flashing There is a new UPS alarm condition. See “Troubleshooting” on page 87 for
S The UPS is starting up or is shut down and waiting for power to return. S A new information message is active. S Bypass is not available.
additional information.
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Changing the Language
Press and hold the first button on the left for approximately five seconds to select the language menu. This action is possible from any LCD menu screen.
Display Functions
As the default or after 15 minutes of inactivity, the LCD displays the selectable startup screen. The default is the Eaton Powerware logo and can be changed to the Mimic screen in the User Settings menu.
The backlit LCD automatically dims after a long period of inactivity. Press any button to restore the screen.
Use the two middle buttons ( structure. Press the
button to enter a submenu. Press the button to select an option. Press the previous menu.
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and ) to scroll through the menu
ESC
button to cancel or return to the
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OPERATION
g
The following table shows the basic menu structure.
Table 7. Menu Map for Display Functions
Main Menu Submenu Display Information or Menu Function
UPS Status UPS off / System normal / UPS supporting load / UPS on
battery / UPS on bypass / Active alarm list / Battery status
Event Log Displays up to 100 events and alarms
Measurements
Output L-N and L-L / Current / Frequency / Power
Battery Voltage / Current / Runtime
Input L-N and L-L / Current / Frequency
Bypass L-N and L-L / Frequency
Control
Go to Bypass Mode Forces the UPS to go to Bypass.
When this command is active, the option changes to Go to Normal Mode.
Start Battery Test Initiates a battery test
Display Test Four different selectable tests for the front panel
functions: the LEDs cycle through, the alarm beep sounds, the backlight turns off and on, and the pixels scroll through to test the LCD.
Settings
User Settings See Table 8 for detail.
Service Settings This screen is password-protected.
Identification UPS Type / Part Number / Serial Number / Firmware /
Display / CAN Bridge
Turn UPS ON/OFF ON and OFF Options
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OPERATION
User Settings
The following table displays the options that can be changed by the user.
NOTE Changes to the output voltage or frequency options should be made before turning on the UPS; otherwise, the changes do not take effect.
Table 8. User Settings
Description Available Settings Default Setting
Set Date and Time Set Month
Date: mm/dd/yyyy Time: 24:00
Display Contrast Adjust contrast with up/down arrow
buttons
Change Language Select Language:
<English> or <Spanish>
Set Nominal Input Voltage Output:
[120V/208V] [127V/220V]
Relay Config Relay: [Alarm 1] [X-Slot 1-1/2/3/4] or
[X-Slot 2-1/2/3/4] Setup: [Battery Low] [On Battery] [On
Bypass] [UPS ok] [custom] [empty]
Signal Inputs [empty] [Logic]
(see “Programmable Signal Inputs” on page 62)
Serial Port Config Port: [X-Slot-1] [X-Slot-2/Serv]
Speed: [19200] [9600] [2400] [1200]
Start Screen Eaton Powerware logo
Mimic Screen
User Password Enabled/Disabled
If Enabled is selected, the password is USER.
Audible Alarms Normal Sound/Disabled Normal Sound
Battery Charging ABM cycling/constant ABM cycling
01/01/2003 00:00
Moderate
English
120V/208V
Alarm1:empty X-Slots(1or2) #1: UPS ok #2: On Bypass #3: Summary Alarm #4: On Battery
Empty
19200
Eaton Powerware logo
Disabled
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Table 8. User Settings (continued)
OPERATION
Default SettingAvailable SettingsDescription
Automatic Battery Tests Enabled/Disabled
Enabled Enabled automatically runs the battery test once a month.
Full Power Battery Test Enabled/Disabled Enabled
Number of Battery Strings 0 through 22
(see “Configuring the UPS for EBMs”
2 strings for UPS-32 models
4 strings for UPS-64 models on page 73)
Battery Capacity 1 through 65535 watts per cell 34 W/cell
Battery Low Alarm Level 1.750 through 1.950 volts per cell 1.880 V/cell
Bypass Voltage High Limit +1 through +20% (1% increments) 120V +10%
Bypass Voltage Low Limit -1 through -20% (1% increments) 120V -15%
Nominal Output Frequency 50 Hz or 60 Hz 60 Hz
Synchronization Enabled/Disabled Enabled
Synchronization Window ±0.5 through ±3.0 Hz
±2.0 Hz (0.1 Hz increments)
Unsynchronized Transfer to Bypass Allowed/Not Allowed Not Allowed
Usage of Bypass Enabled/Disabled Enabled
Transfer to Bypass When Overload After a delay/Immediately After a delay
Automatic Start Delay -1 through 32767 seconds
0s (-1 means disabled)
Control Commands from X-Slot1 Allowed/Disabled Allowed
Control Commands from X-Slot2/Serv Allowed/Disabled Allowed
X-Slot Signal Input Activation Delay 0 through 65 seconds 5s
Input signal delayed shutdown delay 1 through 65535 seconds 120s
Site Wiring Fault Notice Enabled/Disabled Enabled
Reset Custom Event Settings 0 through 32 Empty
Auto Output Configuration Enabled/Disabled Enabled for initial startup
Disabled after initial startup
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OPERATION
Initial Startup
UPS Startup
Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms as specified on page 91 become void. This service is offered as part of the sales contract for the UPS. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date.
WARNING
Only qualified service personnel (such as a licensed electrician) should perform the UPS installation and initial startup. Risk of electrical shock.
Verify that UPS installation has been carried out correctly and the UPS ground has been connected.
Maintenance Bypass Startup
To start up the UPS in maintenance bypass:
1. Verify that the maintenance bypass switch is in the BYPASS
position(seeFigure46onpage79).
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2. Switch on utility power where the UPS is connected. The load is
now powered by utility power.
To switch to Normal mode from maintenance bypass:
1. If an optional isolation transformer is installed, switch the input
circuit breaker to the ON position.
2. Turn the maintenance bypass switch to the SERVICE position.
The UPS starts up in Bypass mode, with the load still powered by utility power.
3. Remove the breaker tie from all battery circuit breakers.
4. Switch all battery circuit breakers to the ON position.
NOTE Wait until the indicator illuminates before proceeding to Step 5; otherwise, power to the load may be lost.
5. Turn the maintenance bypass switch to the UPS position to return
to Normal mode. The UPS is now powering the load.
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OPERATION
Internal Bypass Startup
To start up the UPS in Bypass mode:
1. Verify that the maintenance bypass switch is in the UPS position
(see Figure 46 on page 79).
2. If an optional isolation transformer is installed, switch the input
circuit breaker to the ON position.
3. Switch on utility power where the UPS is connected.
4. Wait for the front panel LCD to illuminate.
The
indicator flashes.
5. Remove the breaker tie from all battery circuit breakers.
6. Switch all battery circuit breakers to the ON position.
The
indicator stops flashing.
7. Press any button on the front panel display to activate the menu
options.
8. Using the
menu option and press the
9. Press the
The
button on the front panel display, scroll to the Control
button.
button to select the Go to Bypass Mode option.
and
indicators illuminate, indicating the UPS is
μ
operating in Bypass mode. The load is now powered by utility power.
To switch to Normal mode from internal Bypass mode:
1. Press the
2. Press the
button to select the Go To Normal Mode option.
ESC
button until the Eaton Powerware logo appears.
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OPERATION
Normal Mode Startup
To start up the UPS:
1. Verify that the maintenance bypass switch is in the UPS position
(see Figure 46 on page 79).
2. If an optional isolation transformer is installed, switch the input
circuit breaker to the ON position.
3. Switch on utility power where the UPS is connected.
4. Wait for the front panel LCD to illuminate.
The
5. Remove the breaker tie from all battery circuit breakers.
6. Switch all battery circuit breakers to the ON position.
The
7. Press any button on the front panel display to activate the menu
options.
8. Press the
button to select the TURN UPS ON/OFF menu.
9. Select the ON option. Press and hold the
seconds, until the UPS stops beeping.
The
If the panel to view the active alarms. Correct the alarms and restart if necessary.
indicator flashes.
indicator stops flashing.
button on the front panel display and then press the
button for three
indicator illuminates. The UPS is now powering the load.
μ
indicator is flashing, check the UPS status from the front
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OPERATION
Starting the UPS on Battery
NOTE Before using this feature, the UPS must have been powered by utility power at least once.
To start the UPS on battery:
1. Verify that the maintenance bypass switch is in the UPS position
(see Figure 46 on page 79).
2. Switch all battery circuit breakers to the ON position.
NOTE Leave the battery circuit breaker(s) in the ON position during this operation. If you need to cancel this operation, wait until the front panel LCD illuminates before switching the battery circuit breaker(s) o ff.
3. Wait for the front panel LCD to illuminate.
4. Press any button on the front panel display to activate the menu
options.
5. Within three minutes, press the
and then press the menu.
6. Select the ON option. Press and hold the
seconds, until the UPS stops beeping.
The UPS starts within two minutes. The UPS supplies power to your equipment and goes into Battery mode.
Configuring the UPS for EBMs
To ensure maximum battery runtime, configure the UPS for the correct number of EBMs:
1. Press any button on the front panel display to activate the menu
options.
2. Using the
3. Press the
4. Using the
and press the
EATON Powerware®9355 UPS (10/15 kVA) User’s Guide S 164201594 Rev B www.powerware.com
button on the front panel display
button to select the TURN UPS ON/OFF
button for three
button, scroll to the Settings menu.
button twice to select the User Settings menu.
button, scroll to the Number of Battery Strings option
button.
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OPERATION
5. Use the or arrow buttons to select the number of strings
according to your UPS configuration:
All 2-High UPS and EBM Cabinets*
Number of Strings
UPS + 1 EBM 6
UPS + 2 EBMs 10
UPS + 3 EBMs 14
UPS + 4 EBMs 18
All 3-High UPS and EBM Cabinets* Number of Strings
UPS + 1 EBM 10
UPS + 2 EBMs 16
UPS + 3 EBMs 22
*UPS-32 models contain 2 strings; EBM-64 models contain 4 strings. UPS-64 models contain 4 strings; EBM-96 models contain 6 strings.
6. Press the button to save the setting.
ESC
7. Press the
button until the Eaton Powerware logo appears.
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UPS Shutdown
OPERATION
To shut down the UPS:
1. Press any button on the front panel display to activate the menu
options.
2. Press the
button on the front panel display and then press the
button to select the TURN UPS ON/OFF menu.
3. Select the OFF option; press the
4. Confirm the selection; press the
5. Press and hold the
button for three seconds, until the UPS stops
button.
button.
beeping.
The input contactor opens.
6. Switch the UPS battery circuit breaker to the OFF position.
The UPS is disconnected from the batteries and is on logic power only.
7. Switch off utility power where the UPS is connected.
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Chapter 10 UPS Maintenance
This section explains how to:
S Care for the UPS and batteries
S Recycle used batteries
S Use the maintenance bypass switch
UPS and Battery Care
For the best preventive maintenance, keep the area around the UPS clean and dust-free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner.
For full battery life, keep the UPS at an ambient temperature of 77°F(25°C).
NOTE The batteries in the UPS are rated for a 3–5 year service life. The length of service life varies, depending on the frequency of usage and ambient temperature. Batteries used beyond expected service life will often have severely reduced runtimes. Replace batteries at least every 5 years to keep units running at peak efficiency.
Storing the UPS and Batteries
When storing the UPS and optional cabinets, the following requirements should be met:
S Verify that the battery circuit breaker is in the OFF position.
S Avoid temperature and humidity extremes. To maximize battery life,
the recommended storage temperature is 59°F(15°C) to 77°F(25°C).
S If you store the UPS for a long period, recharge the batteries every
10 months by applying utility power. The batteries charge to 80% capacity in approximately 3 hours. However, it is recommended that the batteries charge for 48 hours after long-term storage.
S Check the battery recharge date on the shipping carton label. If the
date has expired and the batteries were never recharged, do not use the UPS. Contact your service representative.
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UPS MAINTENANCE
When to Replace Batteries
When the indicator flashes and the LCD panel displays Battery Failure, the batteries may need replacing. Contact your service representative to order new batteries.
Change the batteries approximately every five years.
Recycling the Used Battery or UPS
Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS.
S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper
disposal of batteries is required. Refer to your local codes for disposal requirements.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.
WARNING
CAUTION
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CAUTION
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
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Using the UPS Maintenance Bypass Switch
The UPS maintenance bypass switch is located on the back of the UPS (see Figure 46).
The maintenance bypass switch is used to bypass the UPS during maintenance or servicing. The switch provides a wrap-around bypass without shutting down the load. The SERVICE position on the switch allows a service engineer to apply power to the UPS input and verify its operation while the load is powered through bypass.
UPS MAINTENANCE
Figure 46. Maintenance Bypass Switch
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UPS MAINTENANCE
To switch the UPS to maintenance bypass from Normal mode:
1. Turn the maintenance bypass switch through the SERVICE position
to the BYPASS position.
The battery circuit breaker trips, and the UPS is now bypassed, with the load powered by utility power.
2. The UPS automatically shuts down.
To return to Normal mode from maintenance bypass:
1. Turn the maintenance bypass switch to the SERVICE position.
The UPS starts up in Bypass mode, with the load still powered by utility power.
2. Switch the UPS battery circuit breaker to the ON position.
NOTE Wait until the indicator illuminates before proceeding to Step 3; otherwise, power to the load may be lost.
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3. Turn the maintenance bypass switch to the UPS position to return
to Normal mode. The UPS is now powering the load.
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Chapter 11 Specifications
This section provides the following specifications for the Powerware 9355 models:
S Model list
S Dimensions and weights
S Environmental and safety specifications
S Technical specifications
S Model specifications
S Battery specifications
S Battery runtimes
Table 9. Model List
UPS Description Power Rating
PW9355-10-32 2-high: UPS with one battery section
3-high: UPS with one battery and one isolation transformer section
PW9355-10-64 3-high: UPS with two battery sections 10 kVA, 9 kW
PW9355-15-32 2-high: UPS with one battery section
3-high: UPS with one battery and one isolation transformer section
PW9355-15-64 3-high: UPS with two battery sections 15 kVA, 13.5 kW
EBM Description
EBM-64 2-high: two battery sections
EBM-96 3-high: three battery sections
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10 kVA, 9 kW
15 kVA, 13.5 kW
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SPECIFICATIONS
Table 10. Dimensions and Weights
Dimensions (H × W × D)
Weight
2-High UPS
3-High UPS-32
3-High UPS-64
2-High EBM
3-High EBM
32.2× 12× 33.5 (81
× 30 × 85 cm)
47.8× 12× 33.5 (121.5
× 30 × 85 cm)
47.8× 12× 33.5 (121.5
× 30 × 85 cm)
32.2× 12× 30.3 (81
× 30 × 77 cm)
47.8× 12× 30.3 (121.5
× 30 × 77 cm)
381 lb (173 kg)
587 lb (266 kg)
619 lb (281 kg)
480 lb (218 kg)
710 lb (322 kg)
Table 11. Environmental and Safety Specifications
Operating Temperature 10°Cto40°C(50°F to 104°F)
Optimal battery performance: 25°C(77°F)
Transit Temperature -25°Cto55°C(-13°F to 131°F)
Storage Temperature 0°Cto25°C(32°Fto77°F)
Recommended battery storage: 15°Cto25°C(59°Fto77°F)
Ventilation Front air intake, forced air, two fans, positive pressurization,
temperature UPS-monitored
Altitude 9,843 ft (3,000m) operating without derating
32,810 ft (10,000m) during transportation
Relative Humidity 5–95% noncondensing
Audible Noise <56 dBA at 1 meter distance, typical loads
<62 dBA for heavy load, high ambient or high altitude, on battery
Surge Suppression ANSI C62.41 Category B3
Safety Conformance NOM-019-SCFI, UL 1778, CSA C22.2, No. 107.3;
EN 55022 Class A (CISPR22 Class A) and IEC 60950; IEC 62040-1-1
Agency Markings UL, cUL, CE (pending)
EMC (Class A) IEC 62040-2, FCC Part 15, ICES-003
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SPECIFICATIONS
Table 12. Technical Specifications
Technology Online, double-conversion topology with static bypass switch and 3-position
maintenance bypass switch.
Frequency independent operation.
Input Voltage Range 75/130–144/249 Vac per phase
Input Power Factor >0.99 at full load nominal line conditions
Input Rated Voltage 120/208 or 127/220 Vac three-phase
Isolation Transformer Input Voltage Range
480V or 600V ±20%
60 Hz only
Input Frequency Range 45–65 Hz
Input Rated Frequency 50/60-Hz selectable, auto-configuring
Output Voltage Regulation ±1% static, Phase to Neutral
±2% static, Phase to Phase
±5% dynamic at 100% resistive load change
Response time <1 ms
Output Voltage Distortion <2% THD linear load
<5% THD non-linear load
Output Frequency 50/60-Hz selectable or auto-configuring
Output Frequency
Synchronization to line
Regulation
Output Overload 101–110% for 10 minutes
111–125% for 60 seconds
126–149% for 5 seconds
>150% for 300 milliseconds
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Table 13. Model Specifications
10 kVA Model
Output Voltage (Line–Line) 208 208 208 220
Output Voltage (Line–Neutral) 120 120 120 127
Input Voltage 208 480 (with input
isolation
transformer)
600V (with input
isolation
transformer)
220
Input Current 32.2A 16A 13.3A 30.5A
Output Current 27.8A 27.8A 27.8A 26.2A
Output kVA 10 10 10 10
Output kW 9 9 9 9
Efficiency (Minimum) 89% 83% 83% 89%
Heat Rejection [BTU/hr (kg-cal/hr)] 3798 (956) 6294 (1585) 6294 (1585) 3798 (956)
15 kVA Model
Output Voltage (Line–Line) 208 208 208 220
Output Voltage (Line–Neutral) 120 120 120 127
Input Voltage 208 480 (with input
isolation
transformer)
600 (with input
isolation
transformer)
220
Input Current 48A 24A 20A 45.7A
Output Current 41.6A 41.6A 41.6A 39.4A
Output kVA 15 15 15 15
Output kW 13.5 13.5 13.5 13.5
Efficiency (Minimum) 90% 85% 85% 90%
Heat Rejection [BTU/hr (kg-cal/hr)] 5122 (1290) 8134 (2048) 8134 (2048) 5122 (1290)
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Table 14. Battery Specifications
Battery Type 9 Ah sealed, valve-regulated lead acid (VRLA), maintenance-free, minimum 3-year float
servicelifeat25°C(77°F), voltage 192 Vdc (96 cells per string)
Number of Strings Maximum of 22 strings per full configuration, including UPS batteries
(4 EBM-64 cabinets or 3 EBM-96 cabinets, plus UPS batteries)
UPS-32: 2 strings; UPS-64: 4 strings
EBM-64: 4 strings; EBM-96: 6 strings
Battery Replacement Must be replaced by a qualified service technician
Charger Service configurable 0.5–34A per string, with overall maximum of 34A (limited by input
current). Default: 3.4A per string
Charging Internal battery: approximately 3 hours to 80% usable capacity at nominal line voltage
after full load discharge External battery: no more than 10x discharge time to 90% usable capacity at nominal line
voltage after full load discharge
Start-on-Battery Allows start of UPS without utility input
Performance ABM technology increases battery service life, optimizes recharge time, and provides a
warning before the end of useful battery life
Protection Extended Battery Module output protected by 100A circuit breaker
Table 15. Battery Runtimes (in Minutes) at Full Load
2-High Cabinets
Load
32 Internal UPS
Batteries
(1) EBM-64 (2) EBM -64 (3) EBM-64 (4) EBM-64
15 kVA/13.5 kW 4 23 43 65 88
10 kVA/9 kW 8 37 69 106 144
3-High Cabinets
Load
64 Internal UPS
Batteries
(1) EBM-96 (2) EBM -96 (3) EBM-96
15 kVA/13.5 kW 13 43 76 113
10 kVA/9 kW 22 69 124 184
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
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Chapter 12 Troubleshooting
The Powerware 9355 is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. Use the following troubleshooting chart to determine the UPS alarm condition.
Typical Alarms and Conditions
The following table describes typical alarms and conditions; check the Event Log through the control panel for a list of active alarms. If an alarm appears with a service code, please contact the Help Desk (see page 89).
Alarm or Condition Possible Cause Action
On Battery
LED is on. 1 beep every second.
Battery Low
LED is on. Continuous beep for 10 seconds.
Battery Breaker
LED is on. 1 beep every second.
Overload
LED is on. 1 beep every second.
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A utility failure has occurred and the UPS is in Battery mode.
The battery is running low. Five minutes or less of battery power remains
The UPS does not recognize the internal batteries.
Power requirements exceed the UPS capacity (greater than 100% of nominal; see page 83 for specific output overload ranges).
The UPS is powering the equipment with battery power. Prepare your equipment for shutdown.
(depending on load configuration and battery charge). Save your work and turn off your equipment.
When utility power is restored, the UPS restarts automatically, provides power to the load, and charges the battery.
Verify the battery circuit breaker is in the ON position. If the condition persists, contact your service representative.
Remove some of the equipment from the UPS. The UPS continues to operate, but may switch to Bypass mode if the load increases. The alarm resets when the condition becomes inactive.
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p
ActionPossible CauseAlarm or Condition
Overtemperature
LED is on. 1 beep every second.
Battery test failed The batteries need service. Contact your service representative.
The UPS does not start.
Power is not available to the UPS output.
The UPS does not provide the expected backup time.
UPS internal temperature is too high or the fan has failed.
The main utility breaker is off. Verify that the main utility breaker is on.
If an optional isolation transformer is installed, the input circuit breaker is off.
The Remote Emergency Power-off switch is active or the REPO connector is missing.
The UPS is in Standby mode. Supply power to the connected equipment: Press
The batteries need charging or service.
Battery circuit breakers are in the OFF position.
Turn the maintenance bypass switch to the SERVICE position. Otherwise, shut down the UPS. Clear vents and remove any heat sources. Allow the UPS to cool. Ensure the airflow around the UPS is not restricted.
If the alarm disappears, turn the maintenance bypass switch back to the UPS position.
If the condition persists, contact your service representative.
Verify that the isolation transformer input circuit breaker is on.
Reset the REPO switch and restart the UPS. Verify that the REPO connector is present.
any button on the front panel display to activate the menu options. Press the button on the front panel display and then press the button to select the TURN UPS ON/OFF menu. Select the ON option. Press and hold the button for three seconds, until the UPS stops beeping.
Apply utility power for 48 hours to charge the batteries. If the condition persists, contact your service representative.
Switch all battery circuit breakers to the ON position.
Silencing the Alarm
Before silencing an alarm, check the alarm condition and perform the applicable action to resolve the condition.
Press any button on the front panel display to silence the alarm. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing.
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Service and Support
If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers
and ask for a UPS technical representative.
TROUBLESHOOTING
United States: Canada: 1-800-461-9166 ext 260 All other countries: Call your local service representative
Please have the following information ready when you call for service:
1-800-843-9433 or 1-919-870-3028
S Model number
S Serial number
S Firmware version number
S Date of failure or problem
S Symptoms of failure or problem
S Customer return address and contact information
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Chapter 13 Limited Warranty
WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Power Quality Corporation, a
Delaware Corporation (“Eaton”).
LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original end-user (the “End-User”)
of the Powerware 3 Phase UPS Products (the “Product”) and cannot be transferred. This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End-User.
LIMITED WARRANTY PERIOD: The period covered by this Warranty for Product installed [and currently located] in
the fifty (50) United States and the District of Columbia is twelve (12) months from the date of Product start-up or eighteen (18) months from date of Product shipment, whichever occurs first. The period covered by this Warranty for Product installed [and currently located] outside of the fifty (50) United States and the District of Columbia is twelve (12) months from the date of Product start-up or eighteen (18) months from date of Product shipment, whichever occurs first.
WHAT THIS LIMITED WARRANTY COVERS: The warrantor warrants that the Powerware three-phase UPS
electronics, Eaton-built accessories, and Powerware-built battery cabinets, (individually and collectively, the “Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton’s sole obligation will be to repair or replace such defective item (including by providing service, parts and labor, as applicable), at the option of Eaton. The Warranted Item will be repaired or replaced onsite at the End -User’s location or such other location as determined by Eaton. Any parts that are replaced may be new or reconditioned. All parts replaced by Eaton shall become the property of Eaton.
WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages
caused by: (a) failure to properly store the Product before installation, including the “trickle charge” of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the Product if shipping is FOB Factory; (c) neglect, accident, abuse, misuse, misapplication, incorrect installation; (d) repair or alteration, not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent; or (e) improper testing, operation, maintenance, adjustment, or any modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent.
This Warranty is not valid: (a) unless an authorized Eaton Customer Service Engineer (in USA) or Agent (outside of USA) performs start-up and commissioning of the Product; (b) if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer (in USA) or Agent (outside of USA); or (c) if the Product’s serial numbers have been removed or are illegible. Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof. Labor warranty is not provided for Product located outside of the fifty (50) United States or the District of Columbia.
Any equipment, parts or materials included in the Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment, parts or materials and are not included as part of this warranty. Batteries are not warranted by Eaton.
THIS WARRANTY IS THE END-USER’S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF, AND THERE ARE NO OTHER, EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES (INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE, WHICH ARE EXPRESSLY DISCLAIMED).
LIMITATION OF LIABILITY:
damages of any kind or type whatsoever, or based on any claim or cause of action, however denominated. Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton’s reasonable control. In no case will Eaton’s liability under this Warranty exceed the replacement value of the Warranted Items.
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In no event shall Eaton be liable for any indirect, incidental, special or consequential
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LIMITED WARRANTY
END-USER’S OBLIGATIONS: In order to receive the benefits of this Warranty, the End -User must use the Product
in a normal way; follow the Product’s operators and maintenance manual; and protect against further damage to the Product if there is a covered defect.
OTHER LIMITATIONS: Eaton’s obligations under this Warranty are expressly conditioned upon receipt by Eaton of
all payments due to it (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty. Also during such time, the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts.
COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not
expressly provided for by the terms of this Warranty, including without limitation, site calls involving an inspection that determines no corrective maintenance is required. Any costs for replacement equipment, installation, materials, freight charges, travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End-User.
OBTAINING WARRANTY SERVICE: In the USA, call the Eaton Customer Reliability Center 7x24 at 800-843-9433.
Outside of the USA, call your local Eaton sales or service representative, or call the Eaton Customer Reliability Center in the USA at 919-870-3028. For comment or questions about this Limited Factory Warranty, write to the Customer Quality Representative, 3301 Spring Forest Road, Raleigh, North Carolina 27616 USA.
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