93/68/EEC, Amending Directive 73/23/EEC
89/336/EEC, Council Directive relating to electromagnetic compatibility
92/31/EEC, Amending Directive 89/336/EEC relating to EMC
VCCI Notice for Class A and Class B
(120V and 208V Models)
Powerware is a registered trademark of Powerware Corporation.
Copyright 2001 Powerware Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Powerware Corporation.
Page 3
Class A EMC Statements
(20003000 VA Models)
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.
ICES-003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment
Regulations ICES003.
Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada.
EN50091-2
Some configurations are classified under EN500912 as ClassA UPS for Unrestricted Sales Distribution." For these
configurations, the following applies:
WARNING This is a Class AUPS Product. In a domestic environment, this product may cause radio interference, in
which case, the user may be required to take additional measures.
Class B EMC Statements
(7001500 VA Models)
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try
to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and the receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
ICES-003
This Class B Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment
Regulations ICES003.
Cet appareil numérique de la classe B respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada.
Page 4
Special Symbols
The following are examples of symbols used on the UPS to alert you to important information:
CAUTION
Risk of Electric Shock
Do Not Open Cover
CAUTION To reduce the risk of electric shock,
Do not remove cover (or back)
No user-serviceable parts inside
Refer servicing to the factory
RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the
associated warning should be observed.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
RJ-45 RECEPTACLE - For 208V and 230V models only: this receptacle provides
network interface connections. Do not plug telephone or telecommunications
equipment into this receptacle.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. The UPS may contain sealed, leadacid batteries. Batteries must be
recycled.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 7
C H A P T E R 1
POWERWARE 9120 ONEOFTHEBEST!
The Powerware 9120 uninterruptible power system (UPS) protects
your sensitive electronic equipment from the most common power
problems including power failures, power sags, power surges,
brownouts, line noise, high voltage spikes, frequency variations,
switching transients, and harmonic distortion.
Power outages can occur when you least expect it and power quality can
be erratic. These power problems have the potential to corrupt critical
data, destroy unsaved work sessions, and damage hardware causing
hours of lost productivity and expensive repairs.
With the Powerware 9120, you can safely eliminate the effects of power
disturbances and guard the integrity of your equipment. Figure 1 shows
the Powerware 9120 UPS with an optional Extended Battery Module
(EBM).
Figure 1. The Powerware 9120 and Optional EBM
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
1
Page 8
Powerware 9120 One of the Best!
Providing outstanding performance and reliability, the Powerware
9120's unique benefits include the following:
The Powerware 9120 incorporates the latest in high-frequency,
double-conversion online topology, which provides uninterrupted,
clean, sine-wave power.
An intuitive LCD screen provides real-time updates of UPS status,
power usage, remaining battery run time, and other critical UPS
parameters.
Flexible communication options with USB, serial, and network
capabilities.
Advanced power management with the Software Suite CD for graceful
shutdowns and power monitoring.
Sequential shutdown and load management through separate
receptacle groups, called load segments.
Network Transient Protector guards your network communications
equipment from surges. Low voltage models can also guard modems,
fax machines, or other telecommunications equipment.
Hotswappable batteries simplify maintenance by allowing you to
replace batteries safely without powering down the critical load.
Startonbattery capability allows you to power up the UPS even if
utility power is not available.
Emergency shutdown control through the Remote Emergency
Power-Off (REPO) port.
The Powerware 9120 is backed by worldwide agency approvals and a
limited two-year warranty.
2
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and
file a claim for shipping damage. If you discover damage after
acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with
the carrier within 15 days of receipt of the equipment; 2) Send a copy of
the damage claim within 15 days to your service representative (see
page 40).
Safety Precautions
Read the following precautions before you install the UPS.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS. This manual contains important instructions that you
should follow during installation and maintenance of the UPS and batteries. Please
read all instructions before operating the equipment and save this manual for future
reference.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
3
Page 10
Installation
This UPS contains its own energy source (batteries). The output receptacles may
carry live voltage even when the UPS is not connected to an AC supply.
Do not remove or unplug the input cord when the UPS is turned on. This removes
the safety ground from the UPS and the equipment connected to the UPS.
To reduce the risk of fire or electric shock, install this UPS in a temperature and
humidity controlled, indoor environment, free of conductive contaminants. Ambient
temperature must not exceed 40°C (104°F). Do not operate near water or excessive
humidity (95% max).
To comply with international standards, the sum of earth leakage current from the
load connected to the UPS must not exceed 1 mA.
NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur
to your equipment and void your warranty.
Installing the Plug/Receptacle UPS
The following steps explain how to install the UPS. See UPS Rear
Panels" on page 6 for the rear panel of each model.
1. If you are installing power management software, connect your
computer to the UPS communication port using the supplied
communication cable.
2. If installing an optional Extended Battery Module, plug the
EBM cable into the battery connector on the EBM rear panel.
3. Plug the other end of the EBM cable into the battery connector
on the UPS rear panel.
4. If additional EBMs are to be installed, plug the EBM cable of the
second cabinet into the battery connector on the first EBM.
Repeat for each additional EBM.
5. On 208V or 230V models, plug the power cord into the input
connector on the UPS rear panel.
6. Plug the UPS power cord into a power outlet. The fan turns on
and the UPS enters Standby mode.
WARNING
4
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 11
Installation
7. Plug the equipment to be protected into the UPS output
receptacles.
DO NOT protect laser printers with the UPS because of the
exceptionally high power requirements of the heating elements.
NOTE If you are using the Load Segment feature, see page 24 for more information
on controlling and assigning the load segments.
8. To start the UPS, press and hold the button until you hear
the UPS beep (approximately one second). The LCD briefly
displays
On Delay and the
UPS conducts a selftest, briefly displaying
indicator illuminates. Then the
On BATTERY. If an
alarm condition occurs, see Table 10 on page 37.
When the self-test is complete, the LCD displays On Line
indicating that power is available from the UPS output
receptacles.
9. If you installed optional EBMs, configure the number of EBMs
through the front panel so that the UPS can estimate the
available battery run time (see Configuration Mode" on
page 17).
NOTE The batteries charge to 90% capacity in approximately 4 hours. However, it is
recommended that the batteries charge for 6 to 24 hours after installation or long-term
storage.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
5
Page 12
Installation
UPS Rear Panels
This section shows the rear panels of the Powerware 9120
plug/receptacle models.
Communication
Port
Fan
REPO Port
700 VA, 120V
Communication Port
Network Transient
Communication SlotUSB Port
Protector
Network
Transient
Protector
Battery
Connector
Circuit
Breaker
Four 515
Receptacles
6-ft Power Cord
with 515 Plug
Fan
Communication
Port
Fan
REPO Port
Four 515
Receptacles
Communication SlotUSB Port
Communication SlotUSB Port
Network
Transient
Protector
Battery
Connector
Circuit
Breaker
Two 5-20
Receptacles
6-ft Power Cord
with 515 Plug
1000 VA, 120V
Battery
Connector
Circuit Breaker
REPO Port
Two 5-20
Four 515 Receptacles
Receptacles
6-ft Power Cord
with 515 Plug
1500 VA, 120V
6
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 13
Installation
Communication
Port
Fans
Circuit Breaker
6-ft Power
Cord with
520 Plug
2000 VA, 120V
Communication
Port
Fans
Communication SlotUSB Port
USB Port
Communication
Network
Transient
Protector
Battery
Connector
REPO Port
Six 5-20
Receptacles
Circuit Breaker
Port
Fans
6-ft Power
Cord with
L530 Plug
Communication SlotUSB Port
Network
Transient
Protector
Two 5-20
Receptacles
REPO Port
One L530
Receptacle
Four 515
Receptacles
3000 VA, 120V
Communication Slot
Network
Transient
Protector
Battery
Connector
REPO Port
Two L6-15R
Receptacles
6-ft Power
Cord with
L620 Plug
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
3000 VA, 208V
One L6-20R
Receptacle
One L6-30R
Receptacle
7
Page 14
Installation
USB Port
Communication
Port
Fan
REPO Port
Communication
Port
Fans
7001000 VA, 230V
USB Port
Communication Slot
Communication Slot
Network
Transient
Protector
Battery
Connector
Four IEC-C13
Receptacles
IEC-C14 Input
Connector
Communication
Communication
Port
Network
Transient
Protector
Battery
Connector
REPO Port
One IEC-C19
Receptacle
Fans
USB Port
Port
REPO Port
Fan
IEC-C14 Input
Connector
USB Port
Communication Slot
Battery
Connector
Network
Transient
Protector
Four IEC-C13
Receptacles
1500 VA, 230V
Communication Slot
Network
Transient
Protector
Battery
Connector
REPO Port
One IEC-C19
Receptacle
IEC-C14 Input
Connector
8
2000 VA, 230V
Four IEC-C13
Receptacles
IEC-C20 Input
Connector
3000 VA, 230V
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Four IEC-C13
Receptacles
Page 15
Installing the Hardwired UPS
Only qualified service personnel (such as a licensed electrician) should perform the
electrical installation. Risk of electrical shock.
The Powerware 9120 requires a dedicated branch circuit that meets the
following requirements:
40A circuit with short circuit and overcurrent protection
100-127 Vac
Single-phase
50/60 Hz
Flexible metal conduit is recommended for ease of service and
maintenance
To hardwire the UPS:
1. If you are installing power management software, connect your
computer to the UPS communication port using the supplied
communication cable.
2. If installing an optional Extended Battery Module, plug the
EBM cable into the battery connector on the EBM rear panel.
3. Plug the other end of the EBM cable into the battery connector
on the UPS rear panel.
4. If additional EBMs are to be installed, plug the EBM cable of the
second cabinet into the battery connector on the first EBM.
Repeat for each additional EBM.
5. Switch off utility power at the distribution point where the UPS
will be connected. Be absolutely sure there is no power.
Installation
WARNING
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
9
Page 16
Installation
6. Remove the terminal block cover and the wiring knockouts (see
Figure 2). Retain the terminal block cover.
USB Port
Communication Port
Fans
Output Wiring
Access Knockout
Input Wiring
Access Knockout
Communication Slot
Network
Transient
Protector
Battery
Connector
REPO Port
Panel Cover Screws
Terminal Block
Cover
Panel Cover Screws
Figure 2. 3000 VA, 120V Hardwired Rear Panel
7. Pull the input wires through the conduit, leaving approximately
2 ft (0.5m) of exposed wire. Attach a flexible metal fitting to the
end of the conduit.
8. Insert the conduit through the input wiring access knockout
and attach the conduit fitting to the panel. Strip 0.5 (1.5 cm)
of insulation from the end of each incoming wire.
9. Connect the input and ground wires to the input terminal
block (see Figure 3).
10. Pull the output wires through the conduit, leaving
approximately 2 ft (0.5m) of exposed wire. Attach a flexible
metal fitting to the end of the conduit.
11. Insert the conduit through the output wiring access knockout
and attach the conduit fitting to the panel. Strip 0.5 (1.5 cm)
of insulation from the end of each incoming wire.
10
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 17
Installation
12. Connect the output and ground wires to the output terminal
block (see Figure 3).
Line
Ground
Neutral
Line
Ground
Neutral
L
OUTPUT
N
L
INPUT
N
Output Connections
Input Connections
Figure 3. Terminal Block
13. Replace the terminal block cover.
14. Switch the main utility breaker on.
15. To start the UPS, press and hold the
button until you hear
the UPS beep (approximately one second). The LCD briefly
displays
On Delay and the
UPS conducts a selftest, briefly displaying
indicator illuminates. Then the
On BATTERY. If an
alarm condition occurs, see Table 10 on page 37.
When the self-test is complete, the LCD displays On Line
indicating that power is available from the UPS output
receptacles.
16. If you installed optional EBMs, configure the number of EBMs
through the front panel so that the UPS can estimate the
available battery run time (see Configuration Mode" on
page 17).
NOTE The batteries charge to 90% capacity in approximately 4 hours. However, it is
recommended that the batteries charge for 6 to 24 hours after installation or long-term
storage.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
11
Page 18
Installation
12
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 19
C H A P T E R 3
OPERATION
This section describes:
The UPS front panel
Turning the UPS on and off
Starting the UPS on battery
Standby mode
Diagnostic tests
UPS Front Panel
The UPS front panel indicates the UPS status and also identifies
potential power problems. Figure 4 shows the UPS front panel
indicators and controls.
LCD Panel
Power On Indicator (Green)
On Battery Indicator (Yellow)
Bypass Indicator (Yellow)
Alarm Indicator (Red)
NOTE If the alarm beeps or if the indicator is on, see Table 10 on page 37 to
identify and correct the problem. To configure parameters through the front panel, see
Configuration Mode" on page 17.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Scroll ButtonEnter Button
Figure 4. UPS Front Panel
On/Off Button
13
Page 20
Operation
Display Mode
To view the UPS current settings, press the button for one second. Use
button to scroll through the list of settings:
the
LCD MessageDescription
I/P VOLT= xxx.xVInput voltage.
I/P FREQ= xx.xHZInput frequency.
O/P VOLT= xxx.xVOutput voltage.
O/P FREQ= xx.xHZOutput frequency.
O/P Load = x%Approximate percentage of UPS load capacity being used by the
protected equipment.
O/P Watt= xWOutput watts.
O/P VA= xVAOutput VA.
O/P Cur= x.xAOutput current.
BAT VOLT= xx.xVBattery voltage.
BAT CHARGE= xxx%Approximate percentage of battery capacity remaining.
BackUp Time= xxxMApproximate battery time remaining in minutes. The display changes
to seconds after one minute (Backup Time= xxxS).
CPU Version x.xxFirmware revision level.
NOTE The UPS exits Display mode automatically after five seconds if the button is
not pressed.
Turning the UPS On
After the UPS is connected to a power source, the fan turns on and
the UPS enters Standby mode. To turn on the UPS, press and hold
the
The LCD briefly displays
Then the UPS conducts a selftest, briefly displaying
alarm condition occurs, see Table 10 on page 37.
When the self-test is complete, the LCD displays
power is available from the UPS output receptacles.
14
button until you hear the UPS beep (approximately one second).
On Delay and the
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
indicator illuminates.
On BATTERY. If an
On Line indicating that
Page 21
Starting the UPS on Battery
NOTE Before using this feature, the UPS must have been powered by utility power at
least once and the batteries must be completely charged.
To turn on the UPS without using utility power, press and hold
the
The UPS supplies power to your equipment and goes into Battery mode.
The LCD briefly displays
indicators illuminate. When the UPS starts on battery, it does not
conduct a selftest to conserve battery power.
Turning the UPS Off
To turn off the UPS, press and hold the button until the long beep
ceases (approximately five seconds).
NOTE When you press and hold the button, the LCD displays Shutdown Pending.
The indicator turns off and the LCD briefly displays UPS OFF before
going blank. The fan continues to run and the UPS remains in Standby
mode until you unplug or remove utility power from the UPS.
Operation
button until you hear the UPS beep (approximately one second).
+
On Delay, then On Battery and the
and
-
Standby Mode
When the UPS is turned off and connected to a power source, the UPS is
in Standby mode. The fan continues to run and the battery recharges
when necessary. The
indicating that power is not available from the UPS.
Diagnostic Tests
The UPS automatically performs a self-test when powered on and when
the UPS restarts after a power outage. The self-test monitors the UPS
electronics and battery and indicates any problems on the front panel.
A battery test is automatically performed every 30 days (720 hours) of
continuous Normal mode operation. The test lasts approximately
15 seconds and any failure is displayed on the front panel.
Both the UPS and battery tests can be performed manually (see
Configuration Mode" on page 17 for more information).
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
indicator is off and the LCD panel is blank,
15
Page 22
Operation
16
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 23
C H A P T E R 4
CONFIGURATION
This section describes how to reconfigure options using the
Configuration mode, including: input and output voltage and
frequency, site wiring fault, and silencing the alarm.
NOTE The UPS has been factory-configured with default settings appropriate for most
installations. User configuration is not normally required.
Configuration Mode
The control buttons (
and ) are used to modify the UPS
configuration. Figure 5 shows the front panel and Table 1 explains
the corresponding options.
NOTE The UPS can be configured while in Battery mode. If the UPS switches to
battery power while in Configuration mode, the UPS exits Configuration mode and
indicates Battery mode on the front panel.
1. Press the
button for one second to enter Configuration mode.
The LCD displays the first configuration parameter (see
Table 1).
2. Press the
button to scroll through the parameters.
NOTE The UPS exits Configuration mode automatically after five seconds if a
selection has not been made.
3. Press the button to select the parameter.
4. Press the
parameter; press the
You may be prompted to save the selection; press the
button to scroll through the options for the selected
button to select the option.
button
to save. Other options are saved automatically. See Table 1 for
more detail.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
17
Page 24
Configuration
5. To exit Configuration mode at any time, do not press any
buttons for five seconds. The UPS returns to Normal mode and
displays
LCD Panel
On Line.
Press the Scroll button to enter
Configuration mode. Also press
to scroll to the next option.
Press the Enter button to select a
parameter. Also press the Enter button to
select an option and to save the setting.
Figure 5. Using the Configuration Mode
Table 1. Configuration Mode Parameters
ParameterLCD MessageDescriptionDefault Settings
Output Voltage
Setting
Input Voltage
Tolerance
Input Voltage
Frequency
O/P V SettingTo change the output voltage:
Select 100, 110, 120, or 127V for 120V models.
Select 200, 208, 220, 230, or 240V for 208V models.
Select 208, 220, 230, or 240V for 230V models.
You are prompted to save this setting.
I/P Bypass SetSelect the input voltage tolerance range before the
UPS goes to Battery mode: ±10%, +10%/-15%, or
+15%/-20%.
You are prompted to save this setting.
I/P F SettingThe factory-default is 50 or 60 Hz, ±5%. Select ±2%
for a narrower frequency range. Select ±7% for a
wider frequency range.
You are prompted to save this setting.
For 120V models:
O/P V= 120V
For 208V models:
O/P V= 208V
For 230V models:
O/P V= 230V
I/P Tol=+10%/-15%
Freq Tol.=+/-15%
18
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 25
Default SettingsDescriptionLCD MessageParameter
Configuration
High-Efficiency
Mode
HE Mode SettingSelect whether High-Efficiency mode is On or Off. If
enabled, you must also select the input voltage range:
±10% or ±15%.
While operating in High-Efficiency mode, the UPS
transfers to utility power when: 1) the input voltage is
outside ±10% or ±15% from nominal; 2) the input
frequency is greater than ±3%; or 3) the input line is
not available.
You are prompted to save this setting.
Free Run ModeFree Run ModeSelect whether Free Run mode is On or Off. If enabled,
you must also select Bypass Disable or Bypass Enable.
This selection defines how your UPS runs when the
input frequency (from the utility) is outside the
selected frequency tolerance (set via the I/P F Setting,
above), but is inside the maximum frequency limits the
UPS can accept before switching to Battery mode.
For example: If your 60 Hz UPS is set to the factory
default window of ±5% before the UPS starts
regulating the frequency:
The output frequency tracks the input frequency
exactly from 57 to 63 Hz.
If input frequency is between 45 and 57 Hz, or
between 63 and 65 Hz, the output frequency is
regulated by the UPS to exactly 60 Hz (±0.5 Hz).
You are prompted to save this setting.
Alarm SilenceAlarm SilenceSelect whether Silence is On or Off. If enabled, the
UPS silences the alarm for an existing fault. If the UPS
status changes, the alarm beeps, overriding the
previous alarm silencing. The alarm does not silence if
there is a low battery condition.
Manual Battery
Test
Manual Bat TestTo initiate a manual battery test, press the button
twice. During the test, the LCD displays
On BATTERY.
The UPS resets the automatic timer after a manual
battery test.
Manual UPS TestManual UPS TestTo initiate a manual UPS self-test, press the button
Site Wiring Fault
Alarm
twice. During the test, the LCD displays
Site Fault SetSelect Enable or Disable. When enabled, the alarm
sounds when the ground connection is missing or the
On BATTERY.
line and neutral wires are reversed in the wall outlet.
Modem SupportModem SupportThis parameter is reserved for future use, and should
not be modified by the user.
HE Mode Off
Free Run On
(Bypass Disable)
Silence Off
Battery Test
UPS Test
Detect Enable
No Modem Support
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
19
Page 26
Configuration
Default SettingsDescriptionLCD MessageParameter
Number of
Extended Battery
Modules
Bat Pack Num SetSelect the number of EBMs connected to the UPS:
For 7001500 VA models, select 0 through 2.
For 20003000 VA models, select 0 through 5.
You are prompted to save this setting.
Communications
Lock-out
COM Control Cmds For greater levels of security, users may choose to
have the UPS disregard shutdown commands that
come from the power management software or other
communication sources.
When disabled, the UPS does not accept a shut
down command via the communication port, USB
port, or communication slot adapter.
When enabled, the UPS operates normally in
response to external commands.
You are prompted to save this setting.
Load Segment
Control
Load Group SetAllows manual control of load segments (see Load
Segments" on page 24).
By repeatedly pressing the scroll button, the individual
load segments can be turned on and off.
CAUTION To prevent the unintentional shutdown of
specific load segments, confirm your selection before
pressing the button.
Manual BypassManual Bypass GO This parameter is used to manually place the UPS in
Bypass mode.
Configuration Mode
Setting
Config Mode SetThis parameter is reserved for future use, and should
not be modified by the user. The setting may be
toggled between
ConfigMode. It should always be set to
EscapeConfigMode.
EscapeConfigMode and Enter
Extern Pack: 0
Enable
Group 1On 2On
Bypass OFF
EscapeConfigMode
20
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 27
C H A P T E R 5
ADDITIONAL UPS FEATURES
This section describes:
Remote Emergency Power-Off
Network Transient Protector
Load segments
Using the communication port or USB port
Optional Powerware Corporation communication cards
Remote Emergency Power-Off
The Powerware 9120 includes a REPO port that allows power to be
switched off at the UPS output connections from a customer-supplied
switch in a remote location.
The REPO feature shuts down the protected equipment immediately,
whether or not the UPS is in Normal or Battery mode, and does not
follow the orderly shutdown procedure initiated by any power
management software. The UPS switches to Standby mode.
When the external REPO switch is re-closed, the UPS must be manually
restarted to provide power to the connected equipment.
If the
in Standby mode when restarted until the
button is pressed after the REPO is activated, the UPS remains
button is pressed again.
The REPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit
must be separated from any hazardous voltage circuits by reinforced insulation.
To ensure the UPS stops supplying power to the load during any mode of operation,
the input power must be disconnected from the UPS when the emergency power-off
function is activated.
NOTE The REPO function activates when the REPO contacts open.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
WARNING
CAUTION
21
Page 28
Additional UPS Features
Use the following procedure to install the REPO switch:
1. Verify that the UPS is off and unplugged or removed from
utility power.
2. Unscrew and remove the REPO connector from the mating
plug on the UPS rear panel.
3. Remove the short wire from the REPO connector.
4. Connect isolated, normallyclosed, dry contacts (rated at
60 Vdc maximum, 30 Vac RMS maximum, and 20 mA
maximum) across the REPO device to Pin 1 and Pin 2 (see
Figure 6). Use stranded, nonshielded wiring, size 1822 AWG
2
(0.75 mm
0 mm2). See Figure 7.
Pin 1Pin 2Pin 1Pin 2
22
Figure 6. REPO Connector
REPO Connector
Powerware 9120 UPS
Normally Closed,
Isolated Switch
Figure 7. REPO Wiring Diagram
5. Reconnect the REPO connector to the REPO port on the UPS
rear panel.
6. Verify that the externally-connected REPO switch is closed to
enable power to the UPS output connections.
7. Connect the UPS to a power source.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 29
8. To start the UPS, press and hold the button until you hear
the UPS beep (approximately one second).
9. Open the external REPO switch to test the REPO function.
10. Close the external REPO switch and restart the UPS.
Network Transient Protector
The Network Transient Protector, shown in Figure 8 and Figure 9, is
located on the rear panel and has jacks labeled IN and OUT. This feature
accommodates a single RJ45 (10BaseT) network connector.
Low voltage models can also accommodate an RJ11 telephone
connector that provides protection for modems, fax machines, or other
telecommunications equipment. As with most modem equipment, it is
not advisable to use this jack in digital PBX (Private Branch Exchange)
environments.
Connect the input connector of the equipment you are protecting to the
jack labeled IN. Connect the output connector to the jack labeled OUT.
Additional UPS Features
OUT
Figure 8. Network Transient Protector (120V and 208V Models)
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
OUT
NETWORK TRANSIENT PROTECTOR
IN
NETWORK TRANSIENT PROTECTOR
IN
OUT
IN
OUT
23
Page 30
Additional UPS Features
Load Segments
Load segments are sets of receptacles that can be controlled by power
management software (such as Powerware's Software Suite CD),
providing an orderly shutdown and startup of your equipment. For
example, during a power outage, you can keep key pieces of equipment
running while you turn off other equipment. This feature allows you to
save battery power. See your power management software manual for
details.
The individual load segments can also be turned on and off through the
front panel (see Configuration Mode" on page 17).
Figure 10 and Figure 11 show the load segments for all plug/receptacle
models.
Load
Segment 1
2000 VA, 120V
24
700 VA, 120V
Load
Segment 2
Load
Segment 1
Load
Segment 2
Load
Segment 1
1000 VA, 120V
Segment 1
Load
Segment 2
Load
Segment 2
Load
Segment 1
3000 VA, 120V
Figure 10. 120V and 208V Model Load Segments
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Load
3000 VA, 208V
Load
Segment 2
1500 VA, 120V
Load
Segment 1
Load
Segment 2
Page 31
Load
Segment 1
7001000 VA, 230V
Load
Segment 2
Additional UPS Features
Load
Segment 1
Load
Segment 2
1500 VA, 230V
2000 VA, 230V
Load
Segment 1
Load
Segment 2
Figure 11. 230V Model Load Segments
Load
Segment 1
Load
Segment 2
3000 VA, 230V
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
25
Page 32
Additional UPS Features
Communication Port
To establish communication between the UPS and a computer, connect
your computer to the UPS communication port using the supplied
communication cable.
When the communication cable is installed, power management
software can exchange data with the UPS. The software polls the UPS for
detailed information on the status of the power environment. If a power
emergency occurs, the software initiates the saving of all data and an
orderly shutdown of the equipment.
The cable pins are identified in Figure 12 and the pin functions are
described in Table 2.
Table 2. Communication Port Pin Assignment
Pin
Number
3
245
1
9
87
6
Figure 12. Communication Port
Signal NameFunctionDirection from
the Multi-Port
Module
26
1Low BattLow Battery relay contactOut
2RxDTransmit to external deviceOut
3
4No Connection
5GNDSignal Ground
6No Connection
7No Connection
8AC FailAC Fail relay contactOut
9Power Source+V (8 to 24 volts DC power)Out
TxDReceive from external deviceIn
RS-232 low
level signal for
>0.4 seconds
Conditional Power Off: In absence of AC
power, output is turned off until normal AC
power returns
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
In
Page 33
USB Port
The UPS is also equipped with a USB communication port. Either the
DB-9 communication port or the USB port may be used to monitor the
UPS; however, they cannot operate simultaneously. Refer to the power
management software instructions for using the USB port.
Communication Slot
The Powerware 9120 UPS has a communication slot that allows quick
installation of the optional SNMP/Web adapter or other similar
communication interfaces. These interface adapters extend the
capabilities of the Powerware 9120 system to provide compatibility with
network and remote monitoring/management systems.
SNMP/Web Adapter
This adapter provides the Powerware 9120 system with its own ethernet
network connection, allowing it to be remotely monitored and
controlled via industry-standard internet browsers. The HTML interface
enables UPS monitoring and management from anywhere on the
internet or within your intranet. In addition, third-party Simple
Network Management Protocol (SNMP) software packages may also be
used to communicate remotely with the Powerware 9120 system.
Additional UPS Features
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
27
Page 34
Additional UPS Features
Relay Card
This interface provides true relay contact output to peripheral devices.
Outputs are user-selectable as normally open or normally closed.
when UPS fails, bypass is activated,
utility power failure, or low battery
status.
3Remote Shutdown (-)Ground
4Remote Shutdown (+)Activated by +5 to +12V for one secondIn
5CommonRelay common connection for pins 1, 2,
6, 7, 8, and 9.
6BypassRelay contact; normally open, closes
when the UPS is in Bypass mode.
7Low BattLow Battery relay contact; normally
open, closes when the battery is almost
discharged.
8Battery Mode
Remote Shutdown
9AC FailAC Fail relay contact; normally open,
Activated by +5 to +12V for one second.In
closes when utility power fails.
Out
Out
Out
Out
Out
28
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 35
C H A P T E R 6
UPS MAINTENANCE
This section explains how to:
Care for the UPS and batteries
Replace the batteries
Recycle used batteries
UPS and Battery Care
For the best preventive maintenance, keep the area around the UPS
clean and dustfree. If the atmosphere is very dusty, clean the outside of
the system with a vacuum cleaner.
For full battery life, keep the UPS at an ambient temperature of
25°C (77°F).
Storing the UPS and Batteries
If you store the UPS for a long period, recharge the battery every
10 months by connecting the UPS to a power source. The batteries
charge to 90% capacity in approximately 4 hours. However, it is
recommended that the batteries charge for 6 to 24 hours after long-term
storage.
Replacing Batteries
With the hotswappable battery feature, UPS batteries can be replaced
easily without turning the UPS off or disconnecting the load.
If you prefer to remove input power to change the battery, press and
hold the
seconds). Then unplug or remove utility power from the UPS.
Consider all warnings, cautions, and notes before replacing batteries.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
button until the long beep ceases (approximately five
29
Page 36
UPS Maintenance
WARNING
Batteries can present a risk of electrical shock or burn from high short circuit
current. The following precautions should be observed: 1) Remove watches, rings,
or other metal objects; 2) Use tools with insulated handles; 3) Do not lay tools or
metal parts on top of batteries.
ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or
connectors. Attempting to alter wiring can cause injury.
Replace batteries with the same number and type of batteries as originally
installed in the UPS.
DO NOT DISCONNECT the batteries while the UPS is in Battery mode.
How to Replace External Batteries
Use the following steps to replace external batteries:
1. Unplug the EBM cable from the UPS and the old battery.
2. Remove the old battery. See Recycling the Used Battery" on
page 32 for proper disposal.
3. Plug the EBM cable into the battery connector on the new
battery.
4. Plug the other end of the EBM cable into the UPS as shown in
Figure 13.
30
EBM
Battery
Connectors
UPS Battery
Connector
Figure 13. External Battery Connections (120V Model Shown)
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
EBM
Cable
Page 37
UPS Maintenance
How to Replace Internal Batteries
Use the following steps to replace the internal batteries:
1. Using caution not to put stress on the LCD display cable, pull
the top of the front panel forward. Release the spring latches at
the bottom of the front panel and remove it, placing it to the
side of the UPS.
2. Unscrew the metal battery cover (1000 VA model shown).
3. Pull the battery out onto a flat, stable surface (1000 VA model
shown).
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
31
Page 38
UPS Maintenance
4. Remove the old battery. See Recycling the Used Battery" for
proper disposal.
5. Install the new battery.
6. Reinstall the metal battery cover and front panel.
Recycling the Used Battery
Contact your local recycling or hazardous waste center for information
on proper disposal of the used battery.
Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper
disposal of batteries is required. Refer to your local codes for disposal
requirements.
Do not open or mutilate the battery or batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed,
leadacid batteries and must be disposed of properly. For more information, contact
your local recycling or hazardous waste center.
WARNING
CAUTION
32
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 39
C H A P T E R 7
SPECIFICATIONS
This section provides the following specifications for the Powerware
9120 models:
Electrical input and output
Environmental and safety
Weights and dimensions
Battery
Table 4. Electrical Input
120V Models208V Models230V Models
Nominal
Voltage
Voltage Range80144V for
Nominal
Frequency
Noise FilteringMOVs and line filter for normal and common mode noise
ConnectionsPW9120 700: 6-ft, 5-15P
120V default;
100, 110, 120, 127V selectable
100, 110, 120, 127V nominal
power cord
PW9120 1000: 6-ft, 5-15P
power cord
PW9120 1500: 6-ft, 5-15P
power cord
PW9120 2000: 6-ft, 5-20P
power cord
PW9120 3000: 6-ft, L5-30P
power cord
PW9120 3000H: Hardwired
200, 208, 220, 230 240V selectable
208V default;
160276V for
200, 208, 220, 230, 240V nominal
50/60 Hz, ±5% user-selectable
PW9120 3000B: 6-ft, L6-20P
power cord
208, 220, 230 240V selectable
208, 220, 230, 240V nominal
PW9120 700i: 10A, IEC-C14
PW9120 1000i: 10A, IEC-C14
PW9120 1500i: 10A, IEC-C14
PW9120 2000i: 10A, IEC-C14
PW9120 3000i: 16A, IEC-C20
230V default;
160276V for
input connector
input connector
input connector
input connector
input connector
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
33
Page 40
Specifications
Table 5. Electrical Output
120V Models208V Models230V Models
Power Levels
(rated at nominal
inputs)
Regulation
(Normal mode)
Regulation
(Battery mode)
Voltage
Waveform
Output
Connections
PW9120 700: 700 VA, 490W
PW9120 1000: 1000 VA, 700W
PW9120 1500: 1500 VA, 1050W
PW9120 2000: 2000 VA, 1400W
PW9120 3000: 3000 VA, 2100W
PW9120 3000H: 3000 VA, 2100W
Normal mode: Sine wave; <5% THD with full PFC and nonlinear load
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
Run Times at Full/Half Load by UPS VA Ratings
36
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 43
C H A P T E R 8
TROUBLESHOOTING
This section explains:
UPS alarms and conditions
How to silence an alarm
Service and support
Audible Alarms and UPS Conditions
The UPS has an audible alarm feature to alert you of potential power
problems. When the alarm is activated, the UPS beeps in different
intervals according to a particular condition. Use Table 10 to determine
and resolve the UPS alarms and conditions.
Silencing an Audible Alarm
There are two ways to silence the alarm for an existing fault:
Press one of the front panel control buttons (
Turn the Alarm Silence option on through the front panel (see
Configuration Mode" on page 17).
If UPS status changes, the alarm beeps, overriding the previous alarm
silencing. The alarm does not silence if there is a low battery condition.
, , or ).
Table 10. Troubleshooting
LCD Message or
Condition
UPS does not turn on.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Possible CauseAction
The UPS is not correctly
connected to the power source.
The wall outlet is faulty.Have a qualified electrician test and repair the outlet.
The REPO connector is missing
or open.
A circuit breaker or an input
fuse on the rear panel is open.
Check connections to the power source.
Reconnect or close the REPO switch (see page 22). Restart
the UPS.
Push the circuit breaker button or replace the fuse. Restart
the UPS.
37
Page 44
Troubleshooting
Condition
ActionPossible CauseLCD Message or
LCD panel is blank.
UPS does not provide the
expected backup time.
The UPS operates
normally, but some or all
of the protected
equipment is not on.
On-Battery
1 beep every 5 seconds.
Low Battery
2 beeps every 5 seconds.
The UPS is in Standby mode.Press and hold the button until your hear the UPS beep
(approximately one second).
The LCD has failed.Contact your service representative.
The battery may be fully
discharged because of:
long-term storage
frequent power outages
end of battery life
The equipment is not connected
to the UPS.
The output circuit breaker (if
applicable) is open.
One of the load segments has
been turned off.
Utility power failure.The UPS is powering your equipment with its internal
The battery is running low.2 minutes or less of battery power remains (depending on
Connect the UPS to a power source for 24 hours to charge
the battery. Perform a battery test (see Configuration
Mode" one page 17). If the battery test fails, see Replacing
Batteries" on page 29 to replace the battery.
During extended power outages, save your work and turn off
your equipment to conserve battery power.
Verify that the equipment is properly connected to the UPS.
Reset the circuit breaker (push the circuit breaker button or
reset the switch).
Reactivate the segment with the power management
software or through the front panel (see Configuration
Mode" one page 17).
battery. If this is an extended power outage, save your work
and turn off your equipment to conserve battery power.
load and battery charge).
Prepare for a shutdown. Save your work and turn off your
equipment. The alarm cannot be silenced.
Replace Battery
3 beeps every 5 seconds.
Low Charge
3 beeps every 5 minutes.
Output Overload
2 beeps per second.
38
The battery needs replacing.See Replacing Batteries" on page 29 to replace the battery.
The battery voltage is low.The UPS is charging the batteries and may not deliver full
run time. The alarm continues until at least two minutes of
run time is available.
Power requirements exceed
UPS capacity (110125% for
1 minute or 126150% for
10 seconds) or the load is
defective. The UPS switches to
Bypass mode.
Remove some of the equipment from the UPS. The UPS
automatically switches back to Normal mode when the
capacity returns to an acceptable level. You may need to
obtain a larger capacity UPS.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 45
Condition
Troubleshooting
ActionPossible CauseLCD Message or
Battery Overload
2 beeps per second.
Site Fault
1 beep per second.
Battery TestThe UPS is performing a battery
Over-Temperature
Constant beep.
Over-Charge
Constant beep.
Charger FailureCharger has failed.Save your work and turn off your equipment. Turn off the
The UPS is on battery, and the
power requirements exceed
UPS capacity (130% for
10 seconds or >130% for
1.5 seconds) or the load is
defective.
Ground wire connection does
not exist or the line and neutral
wires are reversed in the wall
outlet.
test.
UPS internal temperature is too
high.
Batteries are over-charged.Save your work and turn off your equipment. Turn off the
Shutdown is imminent (30 seconds). Save your work and
turn off your equipment. Turn off and unplug or remove
utility power from the UPS. Remove some of the equipment
from the UPS. Restart the UPS. You may need to obtain a
larger capacity UPS.
Have a qualified electrician correct the wiring.
To disable this alarm, see Configuration Mode" on page 17.
None. The UPS returns to Normal mode when it completes a
successful battery test.
Shutdown is imminent. Save your work and turn off your
equipment. Turn off the UPS.
Clear vents and remove any heat sources. Ensure the airflow
around the UPS is not restricted. Wait at least 5 minutes and
restart the UPS. If the condition persists, contact your
service representative.
UPS. Contact your service representative.
UPS. Contact your service representative.
Output Short
Constant beep.
High Output Voltage
Constant beep.
Low Output Voltage
Constant beep.
High DC Bus
2 beeps per second.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Output short circuit.Save your work and turn off your equipment. Turn off the
High output voltage.Save your work and turn off your equipment. Turn off the
Low output voltage.Save your work and turn off your equipment. Turn off the
High internal DC bus voltage.Save your work and turn off your equipment. Turn off the
UPS. Contact your service representative.
UPS. Contact your service representative.
UPS. Contact your service representative.
UPS. Contact your service representative.
39
Page 46
Troubleshooting
Service and Support
If you have any questions or problems with the UPS, call your Local
Distributor
and ask for a UPS technical representative.
In the United States1-800-365-4892
In Canada1-800-461-9166
All other countries1-919-870-3149
Please have the following information ready when you call the Help
Desk:
Model number
Serial number
Version number (if available)
Date of failure or problem
Symptoms of failure or problem
Customer return address and contact information
If repair is required, you will be given a Returned Material Authorization
(RMA) Number. This number must appear on the outside of the
package and on the Bill Of Lading (if applicable). Use the original
packaging or request packaging from the Help Desk or distributor. Units
damaged in shipment as a result of improper packaging are not covered
under warranty. A replacement or repair unit will be shipped, freight
prepaid for all warrantied units.
or the Help Desk at one of the following telephone numbers
40
NOTE For critical applications, immediate replacement may be available. Call the
Help Desk for the dealer or distributor nearest you.
Powerware® 9120 User's Guide 05147426 A Uncontrolled Copy
Page 47
Page 48
42
*05147426A*
05147426 A
42
Powerware®9120 User's Guide 05147426 A Uncontrolled Copy
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.