Powerware 5140 User Manual

02/20/2001

Powerware®5140

User’s Guide

6000VA/6000W

www.powerware.com

Requesting a DeclarationofConformity

The EC Declaration of Conformityisavailable upon request for productswith a CE mark. For copies of the EC Declaration of Conformity, contact:

Powerware Corporation Koskelontie 13 FIN-02920 Espoo Finland Phone: +358-9-452661 Fax: +358-9-452-66395

EMC Statement

Some configurations are classified under EN50091-2 as “Class-A UPS for Unrestricted Sales Distribution.” For these configurations, the following applies:

WARNING Thisisa Class-A UPS Product. In a domestic environment, this productmaycause radio interference, in

which case, the user may berequired to takeadditional measures.

Powerware and ConnectUPSare registeredtrademarks and Advanced Battery Management (ABM)isatrademark of Powerware Corporation.

in any way without the expresswritten approvalof Powerware Corporation.

FCC Statement

The UPSconfigurationsvary. Some configurations may ormaynot be classified by the FederalCommunications Commission (FCC). If your unit is classified by these standards, the corresponding information applies:

Class A

NOTE Thisequipment has been testedand found to comply withthe limits for a Class Adigital device, pursuantto Part

15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energyand, if not installedandused in accordance withthe instruction manual, may cause interference to radio communications. Operationof this equipmentin a residentialarea is likely to cause interference in whichcase the user will be required to correctthe interference at his own expense.

Special Symbols

The following are examples of symbols used on the UPS to alert you to importantinformation:

CAUTION

Riskof ElectricShock

DoNot OpenCover

CAUTION Toreduce therisk ofelectricshock,

Donotremove cover (orback)

Nouser-serviceableparts inside

Refer servicing to the factory

RISKOFELECTRIC SHOCK - Indicates that a risk of electric shock is present and

the associated warning should be observed.

CAUTION: REFER TO OPERATOR’SMANUAL - Refer to your operator’s manual for

additional information,suchas important operating and maintenance instructions.

RJ-45RECEPTACLE- This receptacle provides network interface connections.

Do not plug telephone or telecommunications equipment into this receptacle.

HEATPRESENT - Indicates the presence of a hot surface or hot component.

Do not touch; allow the surface to cool before touching.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.The UPS may contain sealed, lead-acid batteries. Batteriesmustbe recycled.

TABLE OF CONTENTS

1 Powerware 5140 –Oneof the Best! 1..................................

2 Safety Warnings 3.................................................

Sikkerhedsanvisninger 5.........................................................

Belangrijke Veiligheidsinstructies 6..................................................

Tärkeitäturvaohjeita 7..........................................................

ConsignesdeSécurité 8.........................................................

WichtigeSicherheitsanweisungen 9.................................................

Importantiistruzioni di sicurezza 10..................................................

Viktig Sikkerhetsinformasion 11.....................................................

RegulamentosdeSegurança 12.....................................................

Requisitosde seguridad 13........................................................

Viktig säkerhetsinformation 14......................................................

3 Installation 15.....................................................

InspectingtheEquipment 15.......................................................

UnpackingtheUPS 15............................................................

Installation Overview 16..........................................................

Installing the Chassis 17..........................................................

Installing the Batteries 18.........................................................

ElectricalInstallation 22..........................................................

Installing Optional Equipment 25....................................................

RemoteEmergencyPower-Off 25.................................................

OptionModules 26............................................................

PowerDistribution Unit 26......................................................

UPSStartup 27.................................................................

4 Operation 31......................................................

OperatingModes 31.............................................................

NormalMode 32.............................................................

BatteryMode 32.............................................................

StandbyMode 32.............................................................

UPSShutdown 32...............................................................

StartingtheUPSonBattery 33......................................................

MaintenanceBypass 33..........................................................

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Table of Contents

5 Front Panel Menus 35...............................................

ControlButtons 35..............................................................

EscapeButton 35.............................................................

UporDownArrowButtons 36....................................................

LeftorRightArrowButtons 36...................................................

Select Button 36.............................................................

MainMenu 36.................................................................

Status 37...................................................................

Meters 37..................................................................

Active Alarms 37.............................................................

BatteryData 38..............................................................

FirmwareVersion 38...........................................................

LoadControl 38..............................................................

Display Test 39...............................................................

System Setup 39................................................................

SetHW(Hardware)Configuration 40...............................................

SetLanguage 40.............................................................

SetAlarmHorn 40............................................................

SetPassword 40.............................................................

SetSyncRange 40............................................................

Comm(Communications)Setup 41.................................................

SetVoltage 42...............................................................

SetSiteFault 42.............................................................

SetSleepMode 42...........................................................

6 Configuration 43...................................................

LoadSegments 43..............................................................

Communication Port Configuration 44.................................................

NominalInputVoltage 46.........................................................

7 Battery Maintenance 47.............................................

UPSandBatteryCare 47..........................................................

StoringtheUPSandBatteries 47..................................................

Whento ReplaceBatteries 47......................................................

ReplacingBatteries 48...........................................................

Hot-SwappingtheBatteries 49...................................................

ReplacingtheBatteriesWithout Utility Power 51......................................

Testing New Batteries 52.........................................................

Recycling the Used Batteries 52.....................................................

Powerware®5140 User’s Guide:www.powerware.com

Table of Contents

8 Specifications 53..................................................

9 Troubleshooting 57.................................................

InitiatingtheSelf-Test 57.........................................................

SiteWiringFault 57.............................................................

AudibleAlarms and UPS Conditions 58................................................

Silencing an AudibleAlarm 58....................................................

ServiceandSupport 60...........................................................

Powerware®5140 User’s Guide:www.powerware.com

iii

Table of Contents

Powerware®5140 User’s Guide:www.powerware.com

CHAPTER 1

POWERWARE 5140 – ONE OF THE BEST!

The Powerware95140 uninterruptiblepower system (UPS) protects your sensitive electronic equipment from basic power problems such as power failures, power sags, power surges, brownouts, and line noise.

Poweroutagescan occur when you least expect it and power quality can be erratic.Thesepower problemshavethe potential to corrupt criticaldata,destroyunsaved work sessions,anddamage hardware —

causing hoursof lost productivity and expensive repairs. Withthe Powerware 5140, you can safely eliminate the effects of power

disturbances and guardthe integrity of your equipment.The Powerware 5140 is flexible and powerful enough to handle e xpa nding rack-based applications.

Becausean integralpart of power protection is power management software,the Powerware 5140 comes fully equipped with two communication ports, two serialcables,anda CD containing both LanSafeIII for networked systems and FailSafe III for standalone systems.

Powerware®5140 User’s Guide:www.powerware.com

Figure1.ThePowerware 5140

Powerware5140–One of the Best!

Providing outstanding performance and reliability, the Powerware 5140’s unique benefits include the following:

Power-factor corrected (PFC)designallowsyouto protect more equipment by usinga unity power rating of 6000 VA/6000W.

6U rack height conservesvaluable rack space.

Easy UPS configurationand monitoring through the LCD front panel.

Advanced Battery Management (ABMZ) doubles battery service life, optimizesrecharge time, and provides a warning up to 60 days before the end of useful battery life.

Extended runtimes with Extended Battery Modules (EBM).

Hot-swappable batteries simplify maintenance by allowing you to replacebatteriessafelywithout poweringdownthe criticalload.

Start-on-battery compatibilityallowsyouto power up the UPS even if utility power is not available.

Sequential shutdown and load management through segmented outputreceptacles.

Emergency shutdown control through the Remote Emergency Power-Off (REPO) port.

Maintenance Bypass mode allows you to switch the UPS to utility power for easy maintenance or upgrades.

Option modules provide enhanced communication capabilities for increased power protectionandlongerbatterybackup times.

Compatibility with the Powerware ConnectUPS flexible network control.

The Powerware 5140 is backed by worldwide agency approvals.

Adapter provides

Powerware®5140 User’s Guide:www.powerware.com

CHAPTER 2

SAFETY WARNINGS

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS.This manual containsimportantinstructions that you shouldfollowduring installationandmaintenanceoftheUPSandbatteries.Please read allinstructions before operating the equipment and save thismanualforfuture reference.

ThisUPScontains LETHAL VOLTAGES.Allrepairs and serviceshouldbeperformed byAUTHORIZED SERVICE PERSONNEL ONLY.Thereare NO USER SERVICEABLE PARTS insidetheUPS.

Onlyqualified servicepersonnel(such as a licensedelectrician) should perform the UPSandoptionmodulesinstallation and initialstartup.Risk of electricalshock.

The only user operations permitted are:

Starting up and shutting down the UPS

Operatingtheuserinterface

Connecting data interfacecables

Monitoring the UPS withpower managementsoftware

DANGER

WARNING

Powerware®5140 User’s Guide:www.powerware.com

Safety Warnings

CAUTION

Inputovercurrentprotectionanddisconnect switchmustbeprovided by others.

To reduce the risk of fire, connectonlytoacircuit provided with40 amperes maximumbranchcircuit overcurrentprotectioninaccordance with the National ElectricalCode, ANSI/NFPA 70 and Canadian ElectricalCode,C22.1.

Batteriescanpresentarisk of electricalshockorburnfromhighshortcircuit current.Observe proper precautions.Servicingshouldbeperformedbyqualified servicepersonnel knowledgeableofbatteriesandrequiredprecautions. Keep unauthorizedpersonnelawayfrombatteries.

Proper disposalofbatteriesis required. Refer to your localcodesfordisposal requirements.

ThisUPScontainsitsown energy source(batteries). The UPSoutputmaycarrylive voltageevenwhentheUPSisnot connected to an AC supply.

Neverdispose of batteriesina fire.Batteriesmayexplodewhen exposedtoflame.

To reduce the risk of fire or electricshock, installthisUPSin a temperatureand humiditycontrolled,indoorenvironment,freeofconductivecontaminants.Ambient temperaturemustnotexceed40C(104F).Donotoperatenearwateror excessive humidity (95% max).

Powerware®5140 User’s Guide:www.powerware.com

Sikkerhedsanvisninger

DenneUPS(ubrudtstrømforsyning) indeholderLIVSFARLIGSPÆNDING. Alreparation og servicebørKUN foretagesafAUTORISERET SERVICEPERSONALE. Der er INGEN DELEiUPS’en, hvorpå en BRUGERBØRFORETAGESERVICE.

Batterierkangiverisiko tilelektriskstød eller forbrændingfra stærk kortslutningsstrøm. Observerkorrekteforholdsregler.

Korrektafkastningafbatterier kræves. Henvend Demtildereslokale love m.h.t. affaldsreguleringer.

DenneUPSindeholderenselvforsynende energikilde(batterier). Udgangskontakternekan overføre stromførende spænding,nårUPS’enikke er forbundet med en vekselstrømsforsyning.

Brændaldrigbatterierne.Batteriernekaneksplodere,nårdeudsættesforflammer.

InstallerUPS’en i et temperatur-ogfugtighedskontrolleret miljø frit for konduktiverendemateriale for,atreducererisikoen for brand og elektriskstød. Omgivelsestemperaturenmåikkeoverskride40C.Betjen ikkeudstyrer inærheden af vandellerurimelig fugtighed (95% maksimum).

Safety Warnings

FARE

ADVARSEL

Powerware®5140 User’s Guide:www.powerware.com

Safety Warnings

Belangrijke Veiligheidsinstructies

DezeUPSbevatLEVENSGEVAARLIJKE ELEKTRISCHESPANNING.Alle reparaties en onderhoud dienenUITSLUITEND DOOR ERKEND SERVICEPERSONEELteworden uitgevoerd.Erbevinden zichGEENONDERDELEN inde UPSdieDOORDE GEBRUIKER kunnenwordenGEREPAREERD.

Batterijenkunnengevaarvoor elektrische schokof brandwonden veroorzakenals gevolgvanhogekortsluitstroom.Volg dedesbetreffendeaanwijzingen op.

Debatterijenmoetenopdejuistewijzewordenopgeruimd.Raadpleeg hiervooruw plaatselijke voorschriften.

DezeUPSbevatzijneigenenergiebron (batterijen).Deuitvoercontactdozenkunnen onder spanningstaanwanneerdeUPSnietopeenwisselstroomvoedingis aangesloten.

Nooitbatterijeninhetvuurgooien.De batterijen kunnen ontploffen.

Teneinde de kans op brand of elektrischeschokteverminderendient deze UPS in een gebouw met temperatuur-envochtigheidregelingte worden geïnstalleerd,

waargeengeleidendeverontreinigingen aanwezigzijn.Deomgevingstemperatuur mag40Cnietoverschrijden.Nietgebruikenindebuurtvanwaterofbij zeer hoge vochtigheid(max. 95%).

GEVAAR

OPGELET

Powerware®5140 User’s Guide:www.powerware.com

Tärkeitä turvaohjeita

Tämä UPSsisältää HENGENVAARALLISIAJÄNNITTEITÄ. Kaikkikorjaukset ja huollot on jätettäväVAIN VALTUUTETUNHUOLTOHENKILÖSTÖN TOIMEKSI. Tämä UPS ei sisällä MITÄÄN KÄYTTÄJÄNHUOLLETTAVIAOSIA.

Akustosaattaaaiheuttaasähköiskunvaarantaisyttyä tuleenmikäli akusto kytketäänoikosulkuun.Noudataasianmukaisia ohjeita.

Akustotäytyy hävittää säädöstenmukaisella tavalla.Noudatapaikallisia määräyksiä.

TämäUPSsisältää oman energialähteen (akuston).Ulostulorasioissavoi olla jännite,kunUPSei ole liitettynä verkkojännitteeseen.

Äläkoskaan heitä akkuja tuleen.Nevoivaträjähtää.

VähentääksesitulipalonjasähköiskunvaaraaasennatämäUPS sisätiloihin, joissa lämpötilajakosteus on säädettävissäjajoissa ei ole sähköäjohtavia epäpuhtauksia.Ympäristön lämpötilaeisaaylittää 40C.Äläkäytä lähellä vettä tai liian kosteissa oloissa (95 % maksimi).

Safety Warnings

VAARA

VARO

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Safety Warnings

Consignes de Sécurité

Consignes Importantes De Sécurité - Conserver Ces Instructions

Cette Notice Contient Des Consignes Importantes De Sécurité

CetUPScontientdestensions mortelles.Toute opération d’entretienet de réparation doit être effectuée UNIQUEMENT PAR UN PERSONNEL QUALIFIÉ AGRÉE. L’UPS n’a AUCUNEPIÈCE RÉPARABLEPARL’UTILISATEUR.

Unebatteriepeutprésenterunrisquedechocélectrique ou de brûlure par un transfertd’énergieouuncourt-circuit. Prendre lesprécautionsnécessaires.

Unemiseaurebutréglementaire desbatteriesestobligatoire. Consulterles règlementsen vigueurdans votrelocalitéconcernantlamiseaurebut debatteries.

CetUPScontientsapropresource d’énergie (batteries).Lesprises de sortie peuventêtresoustensionmême lorsquel’UPS n’est pas branchésurlesecteur.

Ne jamaissedébarrasser de batteries en les incinérant.Elles risquent d’exploser lorsqu’elles sont exposéesàuneflamme.

Afinderéduirelesrisques d’incendieetdechocélectrique, installerl’UPS uniquementdans unespaceintérieuràtempérature ethumiditécontrôléesetsans matérielconducteur.Latempératureambiantenedoitpasdépasser 40C.Nepas utiliser à proximité d’eau ou dansuneatmosphèreexcessivementhumide (95 % max).

DANGER!

ATTENTION!

Powerware®5140 User’s Guide:www.powerware.com

Wichtige Sicherheitsanweisungen

Lebensgefahr!Diese USV enthält TÖDLICHE SPANNUNGEN!Alle Reparatur-und Wartungsarbeitensollten NUR VONAUTORISIERTEM WARTUNGSPERSONAL durchgeführtwerden.Indieser USVbefindensich KEINE VOM BENUTZERZU WARTENDEN TEILE.

BatterienkönnenaufgrundvonKurzschlußhochstromElektroschocks oder Verbrennungenverursachen. EntsprechendeAnleitungenbefolgen.

DieBatterienmüssen ordnungsgemäß weggeworfen werden. Entsorgungsanweisungen sind den örtlichen Vorschriften zu entnehmen.

DieseUSVenthält ihre eigene Stromquelle(Batterien).An den Ausgangssteckdosen kann Spannung anliegen,selbst wenn die USV nichtaneine Wechselspannungsquelleangeschlossen ist.

Batterienniemalsverbrennen, da sie explodierenkönnen.

UmdieBrand- oder Elektroschockgefahr zuverringern,diese USVnurinGebäuden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren, in denen keine leitendenSchmutzstoffen vorhanden sind.DieUmgebungstemperatur darf 40C nichtübersteigen.Die USV nichtinderNähevonWasser oder in extrem hoher Luftfeuchtigkeit (max. 95 %) betreiben.

Safety Warnings

WARNUNG

VORSICHT!

Powerware®5140 User’s Guide:www.powerware.com

Safety Warnings

Importanti istruzioni di sicurezza

LaTENSIONEcontenutainquesto gruppo staticodicontinuità è LETALE.Tuttele operazionidiriparazione e di manutenzione devono essereeffettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZA TO.All’interno del gruppo staticodicontinuità NON visonoPARTI RIPARABILI DALL’UTENTE.

Lebatteriepossono presentare rischiodiscossaelettricao di ustioniprovocateda altacorrentedovutaacortocircuito. Osservareleappositeistruzioni.

Lebatteriedevonoesseresmaltite in modo corretto.Per irequisitidismaltimento fare riferimentoalledisposizionilocali.

Questogruppostaticodicontinuità contieneuna fonte di energiaautonoma(le batterie).Lepresediuscita possonocondurretensioneenergizzataquandoil gruppo staticodicontinuità non è collegato con una fonte di alimentazionea correntealternata.

Nongettaremailebatterie nel fuocopoichèpotrebberoesplodere se espostealle fiamme.

Per ridurreilrischio di incendioo discossaelettrica, installareilgruppo staticodi continuitàinunambienteinterno a temperaturaedumiditàcontrollata, privo di agenticontaminanticonduttivi.Latemperaturaambientenondevesuperarei 40C.Nonutilizzare l’unità in prossimitàdiacqua o inpresenzadiumidità eccessiva (95% max).

PERICOLO

ATTENZIONE

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Viktig Sikkerhetsinformasion

DenneUPS’eninneholder LIVSFARLIGE SPENNINGER.Allreparasjon og servicemå kun utføres avAUTORISERTSERVICEPERSONALE. BRUKERE KAN IKKE UTFØRE SERVICEPÅNOEN AV DELENE i UPS’en.

Batterierkanforårsakeelektriskestøtellerforbrenningpågrunnavhøy kortslutningsstrøm. Følginstruksene.

Batteriermåfjernespåkorrektmåte. Se lokale forskriftervedrørendekravom fjerningavbatterier.

DenneUPS’enharenegenenergikilde (batterier).Stikkontaktene kan være strømførendeselvomUPS’en ikkeertilsluttetenvekselstrømforsyning.

Kastaldribatterieriflammer,dadekaneksplodere, hvisdeutsettesforåpenild.

Foråreduserefare for brannellerelektriskestøt,børdenneUPS’en installeresiet innendørsmiljømed kontrollert temperatur og luftfuktighetsomerfrittfor ledende,forurensendestoffer.Romtemperaturenmåikkeoverskride40C.Denmå ikkebrukesi nærheten av vann ellervedmegethøyluftfuktighet(95% maks.).

Safety Warnings

FARLIG

FORSIKTIG

Powerware®5140 User’s Guide:www.powerware.com

Safety Warnings

Regulamentos de Segurança

OUPScontémVOLTAGEM MORTAL. Todososreparose assistênciatécnica devemser executadosSOMENTEPOR PESSOALDAASSISTÊNCIATÉCNICAAUTORIZADO. Não há nenhuma PEÇAQUEPOSSA SER REPARADA PELO USUÁRIOdentro do UPS.

Asbateriaspodemapresentar oriscodechoqueelétrico, ou queimaduras provenientesdealtacorrentedecurto-circuito.Observeasinstruções adequadas.

Sigaosdevidosregulamentosao desfazer-sedasbaterias. Consulteoscódigos do localparamaioresinformações sobre osregulamentosdedescartedeprodutos.

EsteUPScontém suaprópriafontedeenergia(baterias).Osreceptáculos desaída podemcontervoltagemativa quando oUPSnãoseencontraconectadoauma fonte de alimentaçãodecorrentealternada.

Nuncasedesfaçadasbaterias jogando-as no fogo. Há riscodeexplosãoquando expostasàchamas.

Para reduziroriscodeincêndios ou choques elétricos,instale o UPS em ambiente internocomtemperaturaeumidadecontroladase livresde contaminadores condutíveis.Atemperatura ambientenãodeveexceder 40C.Nãoopero-opróximo a água ou em umidadeexcessiva (máx:95%).

CUIDADO

PERIGO

Powerware®5140 User’s Guide:www.powerware.com

Requisitos de seguridad

EsteUPS (suministro dealimentaciónpermanente)contieneVOLTAJESLETALES.Todas lasreparacionesy el serviciotécnico deberán ser realizados por PERSONALDE SERVICIO TECNICO AUTORIZADO SOLAMENTE. Este UPS NOCONTIENE PARTES QUE PUEDAN SER REPARADAS POR EL USUARIO.

Lasbateríaspueden presentarunriesgo dedescargaseléctricasodequemaduras debidoalaaltacorrientedecortocircuito. Presteatenciónalasinstrucciones correspondientes.

Esnecesariodeshacerse de las bateríasadecuadamente.Consulte las disposiciones localesparaconocercuáles son losrequisitospertinentes.

EsteUPScontienesupropia fuente deenergía(baterías). Es posiblequelos receptáculosdesalida tengan tensión cuando elUPSnoestáconectadoaun suministro de corrientealterna(CA).

Nuncaarrojelas bateríasalfuego ya quepuedenexplotarcuandosonexpuestasa las llamas.

Paradisminuir el riesgodeincendio o descargaseléctricas, instaleesteUPS en un ambienteinterioratemperaturayhumedadcontroladas, y sincontaminantes conductores.La temperatura ambiente no debe superar los 40C.Nolohaga funcionarcercadelaguaodecondiciones de humedad excesivas(95% como máximo).

Safety Warnings

PELIGRO

PRECAUCIÓN

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