Powersolve PP150-12, PP150-15, PP150-20, PP150-24, PP150-30 User Manual

AC-DC Converter

PP150/PP200/PP350/PP500 Series

www.powersolve.co.uk

150W - 500W Active PFC
Single Output

Features

• Universal AC Input with active PFC

• Operating Temperature Range -20°C to +70°C

• U-bracket low profile: 38mm

• High efficiency, long life and high reliability

• Remote ON/OFF Control (PP350 & PP500)

• Output Short Circuit Protection

• Overvoltage, Overload & Over Temperature Protections

Electrical Specification

Input Voltage 90-264VAC full range, 47-63Hz / 127-370VDC
Power Factor >0.90 at 230VAC / >0.95 at 115VAC
AC Input Current (typ.) 2.0A at 115VAC / 1.0A at 230VAC (PP150)

2.4A at 115VAC / 1.2A at 230VAC (PP200)
4A at 115VAC / 2A at 230VAC (PP350)
6A at 115VAC / 3A at 230VAC (PP500)

Inrush Current 30A at 115VAC / 60A at 230VAC (PP150)

25A at 115VAC / 50A at 230VAC (PP200)
22A at 115VAC / 44A at 230VAC (PP350)

30A at 115VAC / 50A at 230VAC (PP500)
Leakage Current <1mA at 230VAC (PP150) / <2mA at 230VAC (PP200,PP350,PP500)
Output Voltage See Table
Output Current See Table
Voltage Tolerance ±1% (PP150) / ±2% (PP200,PP350,PP500)
Overload Protection >110-135% (PP150) / >105% (PP200,PP350,PP500) of rated output power.
Overvoltage Protection 115-150% of rated output voltage.
Over Temperature Protection 90°C ±5°C (PP150 & PP200)

100°C ±5°C (PP350)

95°C ±5°C (PP500)
Operating Temperature Range -20°C to +70°C. Above 50°C, derate linearly to 50% load at 70°C (PP150,PP200)

-20°C to +65°C. Above 50°C, derate linearly to 50% load at 65°C (PP350)

-20°C to +60°C. Above 50°C, derate linearly to 65% load at 60°C (PP500)
Operating Humidity 20-90% RH non-condensing
Storage Temperature Range -20°C to +85°C (PP150) / -40°C to +85°C (PP200,PP350,PP500)
Storage Humidity 10-95% RH non-condensing
Temperature Coefficient ±0.05%/°C (0-50°C) (PP150) / ±0.03%/°C (0-50°C) (PP200,PP350,PP500)
Vibration 10-500Hz, 2G 10min/1 cycle, period 60 mins. Each along X, Y & Z axis
Safety Standards UL60950-1 2nd Edition, TUV EN60950-1: 2006+A11 Approved
Withstand Voltage I/P-O/P: 4242VDC, I/P-FG: 2121VDC for 1 minute
Isolation Resistance I/P-O/P, I/P-FG, O/P-FG: 100MΩ / 500VDC
EMI Conduction & Radiation EN55022: 2006 Class B, EN61204-3: 2000, EN61000-6-3: 2007
Harmonic Current EN61000-3-2: 2006 Class A, EN61000-3-3: 1995+A1: 2001+A2: 2005: 2008
EMS Immunity EN55024: 1998+A1: 2001+A2: 2003 light industry level, criteria A, EN61204-3: 2000,
Cooling Convection cooling (PP150, PP200)

Convection cooling up to 300W, 10.5CFM fan for 350W (PP350)
Convection cooling up to 400W, 23.5CFM fan for 500W (PP500)

Dimensions 198(L) x 68(W) x 33(H) mm (PP150)

202(L) x 101.5(W) x 38(H) mm (PP200)
231(L) x 101.5(W) x 38(H) mm (PP350)
254(L) x 127(W) x 38(H) mm (PP500)

Weight 0.42Kg (PP150)

0.70Kg (PP200)

1.06Kg (PP350)

1.70Kg (PP500)

PP150: 198(L) x 68(W) x 33(H)mm
PP200: 202(L) x 101.5(W) x 38(H) mm
PP350: 231(L) x 101.5(W) x 38(H) mm
PP500: 254(L) x 127(W) x 38(H) mm

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]

AC-DC Converter

www.powersolve.co.uk

Output Voltage and Current Ratings

MODEL OUTPUT MAX OUTPUT VOLTAGE RIPPLE & LINE LOAD POWER EFF.

PP150-12 12V 11A 10.8-13.2V 150mV p-p ±1% ±2% 132W 88%
PP150-15 15V 10A 13.5-16.5V 150mV p-p ±1% ±2% 150W 88%
PP150-20 20V 7.5A 18.0-22.0V 150mV p-p ±1% ±2% 150W 89%
PP150-24 24V 6.3A 21.6-26.4V 240mV p-p ±1% ±2% 151.2W 90%
PP150-30 30V 5.0A 27.0-33.0V 240mV p-p ±1% ±2% 150W 90%
PP150-36 36V 4.2A 32.4-39.6V 240mV p-p ±1% ±2% 151.2W 90%
PP150-48 48V 3.2A 43.2-52.8V 240mV p-p ±1% ±2% 153.6W 90%
PP200-12 12V 16.7A 10.8-13.2V 120mV p-p ±1% ±2% 200.4W 87%
PP200-15 15V 13.4A 13.5-16.5V 150mV p-p ±1% ±2% 201W 87%
PP200-24 24V 8.4A 21.6-26.4V 180mV p-p ±1% ±2% 201.6W 88%
PP200-48 48V 4.2A 43.2-52.8V 150mV p-p ±1% ±2% 200W 88%
PP350-12 12V 29.2A 10.8-13.2V 150mV p-p ±1% ±2% 350W 88%
PP350-15 15V 23.4A 13.5-16.5V 150mV p-p ±1% ±2% 351W 89%
PP350-24 24V 14.6A 21.6-26.4V 150mV p-p ±1% ±2% 350.4W 89%
PP350-48 48V 7.3A 43.2-52.8V 150mV p-p ±1% ±2% 350.4W 90%
PP500-12 12V 42A 10.8-13.2V 150mV p-p ±1% ±2% 504W 90%
PP500-15 15V 33.5A 13.5-16.5V 150mV p-p ±1% ±2% 502.5W 90%
PP500-24 24V 21A 21.6-26.4V 150mV p-p ±1% ±2% 504W 90%
PP500-48 48V 10.5A 43.2-52.8V 150mV p-p ±1% ±2% 504W 91%

NOTE:

Maximum current ratings shown for PP350 & PP500 units are with forced air cooling. See electrical specification table for required CFM and derating for convection cooling

VOLTAGE CURRENT Adj. RANGE NOISE REG. REG. Max.

Mechanical & Connection Details

PP150: 198(L) x 68(W) x 33(H) mm; Weight: 424g; (Option: Screw terminals for input and output: Model No. PP150T-XX)

Connection Details

AC Input Connector
Pin Function
1 Earth
2 Neutral
3 Live

Mating connector: JST VHR-5N

DC Output Connector
Pin Function
1-3 -Vo
4-6 +Vo

Mating connector: JST VHR-6N

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]

AC-DC Converter

www.powersolve.co.uk

PP200: 202(L) x 101.5(W) x 38(H) mm; Weight: 700g; (Option: Screw terminals for output: Model No. PP200T-XX)

Connection Details

CN1: AC Input Connector
Pin Function
1 Earth
2 No Pin
3 Neutral
4 No Pin
5 Live

Mating connector: JST VHR-5N or equiv.

CN3: DC Output Connector
Pin Function
1 Com
2 N.C.

Mating connector: JST VHR-2N or equiv.

CN2: DC Output Connector
Pin Function
1-6 -Vo
7-12 +Vo

Mating connector: JST VHR-6N (2 off)

PP350: 231(L) x 101.5(W) x 38(H) mm; Weight: 1060g; (Option: Screw terminals for output: Model No. PP350T-XX)

Connection Details

CN1: AC Input Connector
Pin Function
1 Earth
2 No Pin
3 Neutral
4 No Pin
5 Live

Mating connector: JST VHR-5N or equiv.

CN2: Auxiliaries Connector
Pin Function
1 +VS
2 S GND
3 -INH
4 N/C
5 -VS
6 POK
7 +INH
8 -VS

Mating connector: JST PHD-08VS or equiv.

CN3: Fan Power Connector
Pin Function
1 S GND
2 +12V

Mating connector: JST XHP-2 or equiv.

CN5/CN6: DC Output Connector
Pin Function
1-9 -Vo
10-18 +Vo

Mating connector: JST VHR-9N or equiv.

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]

AC-DC Converter

PP500: 254(L) x 127(W) x 38(H) mm; Weight: 1700g

www.powersolve.co.uk

Connection Details

CN1: AC Input Connector
Pin Function
1 Live
2 Neutral
3 Earth

9.5mm pitch screw terminal block

CN2: Auxiliaries Connector
Pin Function
1 +VS
2 Comm.
3 -INH
4 N/C
5 -VS
6 POK
7 +INH
8 -VS

Mating connector: JST PHD-08VS or equiv.

CN3: Fan Power Connector
Pin Function
1 Comm.
2 +12V

Mating connector: JST XHP-2 or equiv.

CN4: DC Output Connector
Pin Function
1-4 -Vo
5-8 +Vo

9.5mm pitch screw terminal block

Function Description of CN2 & CN3 (PP350 & PP500)

CN2 Connections

1 VS+ Remote Sense VO(+)
2 S GND Signal Common
3 INH- Remote ON/OFF Signal (-)
4 N.C. N.C.
5 VS- Remote Sense VO(-)
6 POK Power OK Signal Control
7 INH+ Remote ON/OFF Signal (+)
8 VS- Remote Sense VO (-)

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

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1 S GND Return

CN3 Connections

2 +12V Fan Voltage 0.8A max.

AC-DC Converter

PP350 & PP500: Remote Control - PSU can be turned ON/OFF using the remote control function

J2 Pin & CN2 Connections

J2 INH+(pin 7)/INH-(pin 3) Output Status
Open SW ON (>2.5V) ENABLE
Open SW OFF (<0.8V) DISABLE
Closed SW ON (>2.5V) DISABLE
Closed SW OFF (<0.8V) ENABLE

PP350 & PP500: P-OK Control - POK signal uses open drain MOSFET control, Max. 30Vds, 0.1A

www.powersolve.co.uk

PP350 & PP500: Remote Sense - compensates voltage drops in the load wiring up to 0.5V

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]

AC-DC Converter

Derating Curves

PP150 Series

PP200 Series

www.powersolve.co.uk

PP350 Series

PP500 Series

Powersolve Electronics Ltd. 8A Arnhem Road, Newbury, RG14 5RU. England

Tel: [phone] Fax: [phone] Email: [e-mail]