Powers Hydroguard ESP Technical Instructions

Hydroguard ESP infrared shower systems rely on infrared tech­nology to sense the presence of a user and to immediately turn on a water supply. The shower automatically shuts off when the bather steps out of the invisible beam of infrared light, or when the maximum shower time has been reached. The shower time is field adjustable from 0 to 14 minutes.
All showers are supplied complete with the sensor assembly, transformer (plug in or box, as specified), solenoid valve, modular junction box and mounting hardware.
The following instructions will serve as a guide when installing the Powers ESP sensor operated showers. As always, good safety practices and care are recommended when installing electrical equipment. We suggest that you follow the procedures outlined. If additional assistance is required, please call the Powers Application Engineering Department at (847) 673 6700.
TECHNICAL INSTRUCTIONS
Hydroguard ESP
TM
Infrared Sensor Showers
A Watts Industries Co.
DESCRIPTION
Prior to Installation WARNING
:
• 24V AC Step down transformer must be used for single and group shower applications.
• Do not allow power transformer wires to touch during wiring, since this could cause permanent damage to the trans­former. To avoid this, do not supply power to, or plug in, the transformer until all other wiring is complete.
• Since solenoid valves require water free of sand, grit, etc., to operate properly, flush water lines until water is free of those materials before connecting solenoid valve.
• All electrical wiring and plumbing should be done in accor­dance with national/local codes and regulations.
• We recommend the use of stainless steel screws for installa­tion of all components.
TOOLS REQUIRED:
Slotted and Phillips screwdrivers
Drill
Pipewrenches
Pipe dope/sealing compound
Powers ESP Infrared Showers are supplied with a brass Solenoid Valve, into which tempered water should be connected. A Powers thermostatic mixing valve, such as the Hydroguard Series 430, will ensure safe comfortable water is supplied to your shower system.
Step 1: Determine Shower Component Layout
Several components, including the shower sensor, control box, solenoid and transformer, will need to be installed to ensure prop­er operation of the infrared shower system.
The first location to be identified should be the shower sensor the sensor is housed in a Stainless Steel Plate designed for sur­face mounting onto the shower wall. Once the sensor location is determined, you can decide on the location of the other compo­nentsthe solenoid and sensor are typically located within 2 feet of the modular junction box, but you can use 4 conductor flat telephone cable and connectors to locate the components up to as far as 100 away from the sensor.
INSTALLATION
Modular junction box
Sensor assembly
CL of electrical box: 41 to finished floor
Electrical box (supplied by others)
Solenoid valve assembly
Finished wall
Box transformer
41
Figure 1: Typical Shower Installation
Showerhead & arm/flange
Piping supplied by others
ESP Model 447-10000K100
Form TI447S
Distributed By: M&M Control Service, Inc.
www.mmcontrol.com/powershome.php
800-876-0036 847-356-0566
DESCRIPTION
Distributed By: M&M Control Service, Inc.
www.mmcontrol.com/powershome.php
800-876-0036 847-356-0566
Hydroguard ESP infrared shower systems rely on infrared tech­nology to sense the presence of a user and to immediately turn on a water supply. The shower automatically shuts off when the bather steps out of the invisible beam of infrared light, or when the maximum shower time has been reached. The shower time is field adjustable from 0 to 14 minutes.
All showers are supplied complete with the sensor assembly, transformer (plug in or box, as specified), solenoid valve, modular junction box and mounting hardware.
The following instructions will serve as a guide when installing the Powers ESP sensor operated showers. As always, good safety practices and care are recommended when installing electrical equipment. We suggest that you follow the procedures outlined. If additional assistance is required, please call the Powers Application Engineering Department at (847) 673 6700.
Form TI447S
TECHNICAL INSTRUCTIONS
Hydroguard ESP
Infrared Sensor Showers
TM
INSTALLATION
Prior to Installation WARNING:
• 24V AC Step down transformer must be used for single and group shower applications.
• Do not allow power transformer wires to touch during wiring, since this could cause permanent damage to the trans­former. To avoid this, do not supply power to, or plug in, the transformer until all other wiring is complete.
• Since solenoid valves require water free of sand, grit, etc., to operate properly, flush water lines until water is free of those materials before connecting solenoid valve.
• All electrical wiring and plumbing should be done in accor­dance with national/local codes and regulations.
• We recommend the use of stainless steel screws for installa­tion of all components.
TOOLS REQUIRED:
Slotted and Phillips screwdrivers
Drill
Pipewrenches
Pipe dope/sealing compound
Powers ESP Infrared Showers are supplied with a brass Solenoid Valve, into which tempered water should be connected. A Powers thermostatic mixing valve, such as the Hydroguard Series 430, will ensure safe comfortable water is supplied to your shower system.
Step 1: Determine Shower Component Layout
Several components, including the shower sensor, control box, solenoid and transformer, will need to be installed to ensure prop­er operation of the infrared shower system.
ESP Model 447-10000K100
The first location to be identified should be the shower sensor the sensor is housed in a Stainless Steel Plate designed for sur­face mounting onto the shower wall. Once the sensor location is determined, you can decide on the location of the other compo­nentsthe solenoid and sensor are typically located within 2 feet of the modular junction box, but you can use 4 conductor flat telephone cable and connectors to locate the components up to as far as 100 away from the sensor.
Box transformer
Finished wall
Showerhead & arm/flange
Piping supplied by others
Modular junction box
Solenoid valve assembly
Sensor assembly
Electrical box (supplied by others)
CL of electrical box: 41 to finished floor
41
Figure 1: Typical Shower Installation
TI447S Page 2
The solenoid valve should be located as close as possible to the showerhead it is servicing. Access to the valve must be provided for maintenance and servicing.
Suggested height for mounting of the sensor for adult men and women is approximately 41”… adjustments to height should be made for adolescents and children. Measure the proper height from the floor mark shower sensor location with a pencil. Using a 5/8 drill bit, drill hole for sensor connection cord.
Once youve pushed the shower sensor cord through the hole, use the stainless steel plate as a template, marking the location of the mounting screws. The shower sensor assembly can be mounted to a 4 x 2 x 23/16 deep electrical box with screws pro­vided, although it is not necessary to do so. If installing onto wall, drill 2 mounting holes (refer to figure 2) and install the sensor assembly.
Do not yet tighten screws since you may need access to the sen­sitivity and run time potentiometers for final adjustments.
Step 2: Install Solenoid
To facilitate servicing, you may wish to install a service stop directly upstream of solenoid. Prior to installing solenoid, flush lines to be sure supply water is free from grit and sand. Solenoid end connections are 3/4 NPT.
Using thread sealant on male threads only (do not use teflon tape), connect supply line to solenoid, checking to be sure the flow is in the proper direction (flow arrow is marked on solenoid body). For normal operation, check to be sure the solenoid man­ual override is in the off position or water will flow regardless of sensor activation/deactivation.
Connect outlet side of solenoid to showerhead piping.
Step 3: Install Modular Junction Box
Keeping in mind that the solenoid and sensor must be within 2¢ of the modular junction box (unless youre using extra cables and connectors), determine the location for mounting. Using the base of the box as a template (cover should be removed by unsnap­ping from base), drill two small holes for mounting of the box. Install box. (See figure 3.)
Step 4: Transformer Installation
Transformer can be remotely located (in the chaseway, closet or in ceiling, etc.) and can typically power up to eight shower solenoids. You may wish to install a remote shut-off switch to shut down power to showers during maintenance, cleaning or repair.
For single shower applications, connect supply wires to modular junction box by loosening black and yellow screw terminals of mod­ular junction box. Using the power cord wire supplied, connect one of the two wires to the yellow terminal, the other to the black termi­nal, tightening the screws for a sure connection. (Refer to figure 5.)
Replace cover onto Modular Junction Box. Insert the plug from the solenoid into one receptacle of the modular junction box, and the plug from the sensor into the other receptable. Either plug can be inserted into either receptacle of the modular junction box.
Plug In Transformer (see figure 6). This type of Transformer is designed to be plugged into a 110V AC wall outlet. Transformer is supplied with a 10 wire, which can be shortened or length­ened to meet installation requirements using 22 gauge bell wire. Connect the feed wires to the screw terminals on the secondary side of the transformer. To avoid permanent damage to the trans­former, sensor or solenoid valve, do not plug transformer into outlet until all wiring has been completed!
Box Mount Transformer (see figure 7). This type of transformer is designed to be mounted on an 110 VAC supply electrical junc­tion box (“J” box should be mounted inside chase wall or above ceiling). Run wires from secondary side of transformer to control box enclosure. To avoid permanent damage to the transformer, sensor, or solenoid valve, do not supply power to primary side of transformer until all wiring has been completed.
Step 5: Start Up
Supply power to transformer. Activate the sensor and check to be sure the small red activation light appears in the bottom of sensor lens. (Refer to figure 8.)
INSTALLATION, CONTINUED
31⁄
4
15⁄
8
5
⁄8 Dia. Hole
3
16
Dia. Hole
2 places
Shower Sensor Assembly Mounting Holes
Overall size of plate: 4
7
8
square
Figure 2
Sensor Assembly Mounting Holes
Figure 3
Modular Junction Box
Solenoid Valve or IR Sensor Connector
Red
Yellow
24 VAC to Yellow & Black
24 VAC
Solenoid Valve or IR Sensor Connector
Black
Green
Figure 5
Modular Junction Box—Wiring
Figure 6
Plug-In Transformer
Red
indicator light
Figure 8
Sensor Assembly Activation Light
Box Mount
Transformer
24V AC
Secondary
Figure 7
Distributed By: M&M Control Service, Inc.
www.mmcontrol.com/powershome.php
800-876-0036 847-356-0566
If the light is on, the sensor is properly operating turn on water supply and reactivate sensor. Water should come through show­erhead. Once water is flowing, check all connections for leaks.
Step 6: Sensitivity Adjustment
For single shower applications, the Sensor is factory set to pro­vide a proper sensitivity/distance range for most applications (18from sensor eye, depending on reflectivity of skin, lighting, etc.).If range is acceptable, proceed to step 7. If range adjust­ment is required, you can adjust as follows.
Remove sensor assembly from wall and look at back side. Youll see two potentiometers (see figure 9). The upper potentiometer is for adjustment of the range, from 2to 48. Using the small screwdriver provided, rotate the potentiometer in small incre­ments: clockwise to increase the range, counterclockwise to decrease the range. After each adjustment, check to see if range is acceptable.
Make adjustments carefully. Over-adjustment can damage potentiometer.
Step 7: Shower Time Adjustment
Although the shower will shut off when bather steps away from the infrared sensor, the shower can also be set to automatically shut off after a maximum shower time, from 0–14 minutes. The Sensor Assembly is factory set to provide the maximum shower time of 14 minutes. If that showertime is acceptable, proceed to step 8. If showertime adjustment is required, it is easily adjusted as follows.
Remove sensor assembly from wall and look at back side. Youll see two potentiometers (see figure 9): the lower one is for adjust­ment of the shower run time from 0 to 14 minutes. Using the small screwdriver provided, rotate the potentiometer in small increments: clockwise to increase the showertime, counterclock­wise to decrease the showertime. After each adjustment, check to see if showertime is acceptable.
Make adjustments carefully. Over-adjustment can damage potentiometer.
For multiple shower applications utilizing the group shower con­trol box, all timing, block out and other adjustmnets are pro­grammed into the microprocessor cip...refer to your original specification form for details. Sensitivity of sensor is still adjusted at the individual sensor potentiometers.
Step 8: Secure Sensor Assembly
Once final adjustments have been made to sensitivity and run­time potentiometers, secure the sensor assembly using the two screws supplied. We also suggest using plumber’s putty gasket (not supplied) around stainless steel plate to prevent water leak­age behind the wall. To clean, use a mild soap and water, paying special attention to ensure no abrasive cleaners are used on the lens, since scratching may occur.
1. A continuous invisible infrared light beam is emitted from the sensor assembly.
2. The shower is activated by bather stepping within the adjustable range of sensor. Immediately after sensor activa­tion, tempered water flows for as long as the user remains within the range, up to the set maximum shower time.
3. When the bather steps away from the sensor, the water flow stops automatically. After preset shower time, the flow of water stops to prevent water waste. It is then ready for the next user, or for reactivation by the present user.
To clean the shower area but avoid turning off the main water supply, simply place dark, solid tape (perhaps black electrical tape) on top of the lens, to block out all light. The sensor should not activate until the tape is removed. Note that a mild soap may be used to clean the lens, but abrasive cleaners should be avoided.
To ensure trouble-free performance, routine maintenance is required.
Check all electrical connections, making sure they are free of corrosion and well connected.
Check solenoid valve to ensure that it is operating properly and is free of dirt and lime build up.
Check to be sure the tempered water being supplied to the shower is at the proper temperature for safe comfortable bathing.
If the shower does not function properly:
1. Is the red sensor activation light on in the sensor assembly lens, upon sensor activation? If red LED is not lit after sen­sor is activated,
check to see if transformer feed wires are securely attached to terminals at modular junction box and at transformer.
check to see if there is power to the transformer, using a voltmeter. If power is going into the transformer but not com­ing out of the transformer, replace transformer.
if transformer is functioning properly and power is being supplied, replace sensor assembly.
NOTE: If object is within the range of the Sensor when unit is powered up, the Sensor will not operate until the object is removed and Sensor reactivated.
2. If sensor light is lit upon sensor activation, but no water comes from showerhead,
check to be sure supply line is open and water is being sup­plied.
check to see whether solenoid is functioning check to be sure manual override is in offposition. If system still fails to operate, repair or replace solenoid assembly (see solenoid repair information above).
TI447S Page 3
INSTALLATION, CONTINUED
OPERATION
MAINTENANCE AND TROUBLESHOOTING
Sensing Distance
(In)
Run Time
(Min.)
+
+
20 40
014
0
9
Figure 9
Shower Sensor Potentiometers
Distributed By: M&M Control Service, Inc.
www.mmcontrol.com/powershome.php
800-876-0036 847-356-0566
TI447S Page 4
© April 2001
A Watts Industries Co.
PARTS LIST
MAINTENANCE AND TROUBLESHOOTING, CONTINUED
maximum run time may have been reached sensor will remain lit although solenoid will close to stop water from flowing. If additional shower time is desired, reset run time potentiometer on back of sensor assembly.
3. If water is on all the time, regardless of sensor activation, unplug solenoid from control box. If water continues to run, problem is manual and can be rectified by checking the following:
check for debris and/or lime build-up within the solenoid, which is preventing it from closing. Dismantle, clean and flush the solenoid valve.
If, after unplugging solenoid from control box, water stops, problem is electronic. Check to see if power wires are incor­rectly connected within modular junction box or group con­trol box. Refer to instructions above and rewire, checking electrical connections.
5
3
1
2
4
No. Description Part No.
1 Sensor Assembly 444-141 2 Solenoid Assembly 444-175 3 Installation Kit with Modular Junction Box 444-143 4 Plug In Transformer 444-118 5 Box Transformer 444-119
Form TI447S 0218 EDP# 6512238 Printed in U.S.A.
Distributed By: M&M Control Service, Inc.
www.mmcontrol.com/powershome.php
800-876-0036 847-356-0566
TI447S Page 2
Distributed By: M&M Control Service, Inc.
www.mmcontrol.com/powershome.php
800-876-0036 847-356-0566
INSTALLATION, CONTINUED
The solenoid valve should be located as close as possible to the showerhead it is servicing. Access to the valve must be provided for maintenance and servicing.
Suggested height for mounting of the sensor for adult men and women is approximately 41”… adjustments to height should be made for adolescents and children. Measure the proper height from the floor mark shower sensor location with a pencil. Using a 5/8 drill bit, drill hole for sensor connection cord.
Once youve pushed the shower sensor cord through the hole, use the stainless steel plate as a template, marking the location of the mounting screws. The shower sensor assembly can be mounted to a 4 x 2 x 23/16 deep electrical box with screws pro­vided, although it is not necessary to do so. If installing onto wall, drill 2 mounting holes (refer to figure 2) and install the sensor assembly.
Shower Sensor Assembly Mounting Holes
15⁄
8
31⁄
4
5
⁄8 Dia. Hole
3
Dia. Hole
16
2 places
Sensor Assembly Mounting Holes
Figure 2
Do not yet tighten screws since you may need access to the sen­sitivity and run time potentiometers for final adjustments.
Step 2: Install Solenoid
To facilitate servicing, you may wish to install a service stop directly upstream of solenoid. Prior to installing solenoid, flush lines to be sure supply water is free from grit and sand. Solenoid end connections are 3/4 NPT.
Using thread sealant on male threads only (do not use teflon tape), connect supply line to solenoid, checking to be sure the flow is in the proper direction (flow arrow is marked on solenoid body). For normal operation, check to be sure the solenoid man­ual override is in the off position or water will flow regardless of sensor activation/deactivation.
Connect outlet side of solenoid to showerhead piping.
Overall size of
7
plate: 4
8
square
Step 4: Transformer Installation
Transformer can be remotely located (in the chaseway, closet or in ceiling, etc.) and can typically power up to eight shower solenoids. You may wish to install a remote shut-off switch to shut down power to showers during maintenance, cleaning or repair.
For single shower applications, connect supply wires to modular junction box by loosening black and yellow screw terminals of mod­ular junction box. Using the power cord wire supplied, connect one of the two wires to the yellow terminal, the other to the black termi­nal, tightening the screws for a sure connection. (Refer to figure 5.)
Replace cover onto Modular Junction Box. Insert the plug from the solenoid into one receptacle of the modular junction box, and the plug from the sensor into the other receptable. Either plug can be inserted into either receptacle of the modular junction box.
Solenoid Valve or IR Sensor Connector
Green
Black
Modular Junction Box—Wiring
Solenoid Valve or IR Sensor Connector
Figure 5
Red
24 VAC
Yellow
24 VAC to Yellow & Black
Plug In Transformer (see figure 6). This type of Transformer is designed to be plugged into a 110V AC wall outlet. Transformer is supplied with a 10 wire, which can be shortened or length­ened to meet installation requirements using 22 gauge bell wire. Connect the feed wires to the screw terminals on the secondary side of the transformer. To avoid permanent damage to the trans­former, sensor or solenoid valve, do not plug transformer into outlet until all wiring has been completed!
Box Mount Transformer (see figure 7). This type of transformer is designed to be mounted on an 110 VAC supply electrical junc­tion box (“J” box should be mounted inside chase wall or above ceiling). Run wires from secondary side of transformer to control box enclosure. To avoid permanent damage to the transformer, sensor, or solenoid valve, do not supply power to primary side of transformer until all wiring has been completed.
Step 3: Install Modular Junction Box
Keeping in mind that the solenoid and sensor must be within 2¢ of the modular junction box (unless youre using extra cables and connectors), determine the location for mounting. Using the base of the box as a template (cover should be removed by unsnap­ping from base), drill two small holes for mounting of the box. Install box. (See figure 3.)
Figure 3
Modular Junction Box
Plug-In Transformer
Figure 6
Step 5: Start Up
Supply power to transformer. Activate the sensor and check to be sure the small red activation light appears in the bottom of sensor lens. (Refer to figure 8.)
24V AC
Secondary
Box Mount
Transformer
Figure 7
Red
indicator light
Sensor Assembly Activation Light
Figure 8
INSTALLATION, CONTINUED
Distributed By: M&M Control Service, Inc.
www.mmcontrol.com/powershome.php
800-876-0036 847-356-0566
If the light is on, the sensor is properly operating turn on water supply and reactivate sensor. Water should come through show­erhead. Once water is flowing, check all connections for leaks.
Step 6: Sensitivity Adjustment
For single shower applications, the Sensor is factory set to pro­vide a proper sensitivity/distance range for most applications (18from sensor eye, depending on reflectivity of skin, lighting, etc.).If range is acceptable, proceed to step 7. If range adjust­ment is required, you can adjust as follows.
Remove sensor assembly from wall and look at back side. Youll see two potentiometers (see figure 9). The upper potentiometer is for adjustment of the range, from 2to 48. Using the small screwdriver provided, rotate the potentiometer in small incre­ments: clockwise to increase the range, counterclockwise to decrease the range. After each adjustment, check to see if range is acceptable.
Make adjustments carefully. Over-adjustment can damage potentiometer.
TI447S Page 3
Step 8: Secure Sensor Assembly
Once final adjustments have been made to sensitivity and run­time potentiometers, secure the sensor assembly using the two screws supplied. We also suggest using plumber’s putty gasket (not supplied) around stainless steel plate to prevent water leak­age behind the wall. To clean, use a mild soap and water, paying special attention to ensure no abrasive cleaners are used on the lens, since scratching may occur.
OPERATION
1. A continuous invisible infrared light beam is emitted from the sensor assembly.
2. The shower is activated by bather stepping within the adjustable range of sensor. Immediately after sensor activa­tion, tempered water flows for as long as the user remains within the range, up to the set maximum shower time.
3. When the bather steps away from the sensor, the water flow stops automatically. After preset shower time, the flow of water stops to prevent water waste. It is then ready for the next user, or for reactivation by the present user.
+
20 40
Sensing Distance
Run Time
Figure 9
Shower Sensor Potentiometers
(In)
(Min.)
+
0
9
0 14
Step 7: Shower Time Adjustment
Although the shower will shut off when bather steps away from the infrared sensor, the shower can also be set to automatically shut off after a maximum shower time, from 0–14 minutes. The Sensor Assembly is factory set to provide the maximum shower time of 14 minutes. If that showertime is acceptable, proceed to step 8. If showertime adjustment is required, it is easily adjusted as follows.
Remove sensor assembly from wall and look at back side. Youll see two potentiometers (see figure 9): the lower one is for adjust­ment of the shower run time from 0 to 14 minutes. Using the small screwdriver provided, rotate the potentiometer in small increments: clockwise to increase the showertime, counterclock­wise to decrease the showertime. After each adjustment, check to see if showertime is acceptable.
Make adjustments carefully. Over-adjustment can damage potentiometer.
For multiple shower applications utilizing the group shower con­trol box, all timing, block out and other adjustmnets are pro­grammed into the microprocessor cip...refer to your original specification form for details. Sensitivity of sensor is still adjusted at the individual sensor potentiometers.
MAINTENANCE AND TROUBLESHOOTING
To clean the shower area but avoid turning off the main water supply, simply place dark, solid tape (perhaps black electrical tape) on top of the lens, to block out all light. The sensor should not activate until the tape is removed. Note that a mild soap may be used to clean the lens, but abrasive cleaners should be avoided.
To ensure trouble-free performance, routine maintenance is required.
Check all electrical connections, making sure they are free of corrosion and well connected.
Check solenoid valve to ensure that it is operating properly and is free of dirt and lime build up.
Check to be sure the tempered water being supplied to the shower is at the proper temperature for safe comfortable bathing.
If the shower does not function properly:
1. Is the red sensor activation light on in the sensor assembly lens, upon sensor activation? If red LED is not lit after sen­sor is activated,
check to see if transformer feed wires are securely attached to terminals at modular junction box and at transformer.
check to see if there is power to the transformer, using a voltmeter. If power is going into the transformer but not com­ing out of the transformer, replace transformer.
if transformer is functioning properly and power is being supplied, replace sensor assembly.
NOTE: If object is within the range of the Sensor when unit is powered up, the Sensor will not operate until the object is removed and Sensor reactivated.
2. If sensor light is lit upon sensor activation, but no water comes from showerhead,
check to be sure supply line is open and water is being sup­plied.
check to see whether solenoid is functioning check to be sure manual override is in offposition. If system still fails to operate, repair or replace solenoid assembly (see solenoid repair information above).
TI447S Page 4
Distributed By: M&M Control Service, Inc.
www.mmcontrol.com/powershome.php
800-876-0036 847-356-0566
MAINTENANCE AND TROUBLESHOOTING, CONTINUED
maximum run time may have been reached sensor will remain lit although solenoid will close to stop water from flowing. If additional shower time is desired, reset run time potentiometer on back of sensor assembly.
3. If water is on all the time, regardless of sensor activation, unplug solenoid from control box. If water continues to run, problem is manual and can be rectified by checking the following:
check for debris and/or lime build-up within the solenoid, which is preventing it from closing. Dismantle, clean and flush the solenoid valve.
PARTS LIST
No. Description Part No.
1 Sensor Assembly 444-141 2 Solenoid Assembly 444-175 3 Installation Kit with Modular Junction Box 444-143 4 Plug In Transformer 444-118 5 Box Transformer 444-119
If, after unplugging solenoid from control box, water stops, problem is electronic. Check to see if power wires are incor­rectly connected within modular junction box or group con­trol box. Refer to instructions above and rewire, checking electrical connections.
2
1
3
4
5
Form TI447S 0218 EDP# 6512238 Printed in U.S.A.
© April 2001
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