Powers 470 User Manual

Technical Instructions
2
Celcon Chamber
4
Maximum
Temperature
Bonnet
Hot Water Supply
1
Balancing
Poppet
Assembly
Cold Water Supply
3
Mixing Plate
Stem
Description n
Concealed, tub and shower or shower only pressure balancing mixer with battery operated, LCD temperature display for use in shower applications. Features a single AAA alkaline battery for up to four years of continuous life. Rugged, brass valve body construction with diaphragm­type pressure balancing mechanism. Cartridge compo­nents manufactured of Celcon corrosion. Adjustable handle rotation stop reduces risk of handle overadjustment. Opens in cold water position to maximize bather safety. Battery and temperature display are housed in an easy-access, watertight enclosure.
Valve trim features:
• Ergonomically-designed,chrome-plated,metal-castface­plate and handle
• ADA-complianthandleoperation
Specifications n
Connections ..... 1/2" NPT inlets and 1/2" sweat outlets
Battery Temperature Display
Temperature Range (Display) Capacity
......................................... [22 L/min @ 310 kPa]
........................................................ (±0.5 gpm [±1.9 L/min])
Maximum Inlet Temperature Maximum Operating Pressure Handle Rotation Stop Wall Seal Gasket Agency Approvals
............................... CSA approved, ADA-compliant handle
Shipping Weight
................................. Single AAA alkaline
......... 1/2" [13 mm] LCD readout
(factory set for either °C or °F; accurate to 1/10 of a degree )
...................... 6.0 gpm @ 45 psi differential
........... Standard and adjustable
...................... Supplied with valve
.... MeetsrequirementsofASSE1016
............................ 4.7 lbs. [2.1 kg]
®
to resist lime buildup and
-
58–158°F [-50–70°C ]
....
................ 180°F [82°C]
....... 125 psig [862 kPa]
IS-P-VISULCD
The maximum temperature stop (4) allows the user to set the maximum discharge temperature. This mixer does not rec­ognize supply water temperature changes, so any variation in the water temperature will affect the control point and the maximum temperature setting.
F473 shown C473 Celsius
FIGURE 1 – OPERATION
Application n
The Visuguard LCD is particularly recommended in show­ers and shower bath installations for motels, hotels, dormi­tories, health care facilities, and single family residences.
Operation (SeeFigure 1) n
Hot and cold water enter their respective ports and the flow of water is equalized through the action of the bal­ance poppet (1). The entire balancing poppet assembly is contained in a Celcon chamber (2). This chamber is replaceable as a complete cartridge. After the hot and cold flows are equalized, they are mixed by the action of a mixing plate (3). As the temperature adjustment stem is rotated from shutoff to maximum hot water temperature, the mixing plate passes the required proportion of hot and cold water to produce the control point. With the adjust­ment stem in its full clockwise position, shutoff is obtained by closing both supplies.
NOTE: Following any maintenance of unit, maximum tem­perature stop must be reset. See page 4 for instructions.
HOT
COLD
COLD
Outle t
Orientation o f Plate and Stem Assembly
for STANDARD Inlets
(Cold Water i nto Cold port)
Must Point
to CO LD Inlet
Notch in Hand le
Splin e
Must FACE TOP
Water
HOT
Water
C
Maintenance n
Troubleshooting
What to look for:
1. The flow of water is less than desired.
a. Valves upstream from supply not fully open. b. Low supply pressures. c. Accumulation of lime deposits in hot water pipes,
restricting the flow of hot water. d. Showerhead clogged. e. Checkstops may not be fully open.
f. Low hot water supply temperature.
2. Flow of water is completely shut off.
a. Valves upstream from supply completely closed. b. Failure of hot or cold water supply pressure.
The Hydroguard is constructed to restrict the flow
of water on hot or cold water supply failure. c. Checkstops closed.
3. Flow is untempered hot or cold water.
a. The water supplies are connected to the wrong ports.
Reconnect valve supplies to proper ports. b. Diaphragm is ruptured; replace with new cartridge.
c. Check for foreign material that may be clogging the car-
tridge strainers.
4. Flow of water continues when VisuGuard LCD is shut off.
a. Worn shut-off discs. Replace worn disc. b. Scratched mixing plate.
c. Erosion.ContactaPowersapplicationsengineerto
order replacement parts.
5. Maximum temperature is too low.
a. Accumulation of lime deposits in hot water pipes, which
restricts the flow of hot water.
b. The concealed maximum temperature limit stop is
not at its maximum adjustment. See page 5 to set the maximum temperature limit stop.
c. Hot water temperature is too low.
6. Standard inlets are desired.
See Figure 2 for instructions on standard inlets (with cold water entering the COLD port). With mixer in closed posi­tion, the notch in the top spline on the stem must FACE
the outlet.
FIGURE 2 – STANDARD INLETS
Troubleshooting n
Description Recommended Repair Kit Kit Number and Contents
1. Water leaks at stem and/or bonnet.
2. Flow of water continues after mixer is turned off.
1. Variable or untempered discharge temperature. Balance Chamber 410-183 Items 8, 12, 13, 14, 15, 16, 17
1. Flow continues after mixer is turned off.
2. Handle splines on stem damaged.
1. Cartridge slips while seated in body.
2. Flow of water continues after mixer is turned off, and all other seals have been replaced.
Electronics
1. Display not working (blank).
2. Temperature does not change on display when handle is turned.
3. Temperature display does not respond rapidly when handle is turned.
Notes:
1. Use silicone provided on all O-rings and related surfaces. Never use grease.
2. Some kits contain parts for all models; discard extra parts as appropriate.
Gasket and Disc Replacement
Throttling Stem and Plate Replacement
Oversize 410 Inlet Seal Kit
Battery not properly installed or "dead".
Temperature probe not installed.
Temperature probe not properly installed.
410-182 Items 3, 3A, 8, 12, 16
410-378 Items 3, 3A, 8, 9, 10, 11, 12
Discard Extra O-rings
410-570 Items 3, 3A, 8, 12, 16 Disgard oversized O-ring (not shown)
Replace or reinstall battery correctly.
Remove plate and install.(See Figure 7)
Reinstall (See Figure 7).
2
1
2
3
4
5
6
7
8
9
3
10
11
18
Parts n
Valve Assembly
Series 470 VisuGuard LCD Pressure equalizing mixer.
Poppet-type construction. Adjustable maximum temperature stop.
Item Part Description Kit/Part No. Quantity Material
1 Bonnet Screws (10-32 x 5/16") 030-885 4 Stainless Steel 2 Adjustment Stop Screw (10-32 x 5/16") 030-884 1 Stainless Steel 3 O-Rings (3/8" x 1/2" x 1/16") 047-020 4 Buna-N 4 Maximum Temperature Stop 401-218 1 Brass 5 Adjustment Stop 401-278 1 Stainless Steel 6 Support Ring 410-377 1 Stainless Steel 7 Bonnet 401-162 1 Noryl 8 Bonnet Gasket (Rainbow Style) 410-146* 1 Rubber
9 Wavy Washer 410-145* 1 Stainless Steel 10 Flat Washers 410-144 4 Synthane 11 Throttling Stem 410-375 Brass Stem Celcon Plate 12 Shut-off Disc 400-023 1 Buna-N 13 O-Rings (2) 410-366 25 Buna-N 14 Guide 410-427 1 Brass 15 Spring 410-138 1 Monel 16 O-Ring 047-031 1 Buna-N 17 Cartridge 410-440 1 Celcon 18 Valve Body 1 Brass
3
29
28
27
26
25
24
23
22
21
19
20
30
31
Parts n
See laser etched ring to
determine valve model.
Series 473 VisuGuard LCD Pressure equalizing mixer.
Poppet-type construction. Adjustable maximum temperature stop.
Item Part Description Kit/Part No. Quantity Material
19 Nut, Ferrule, and 5/8” Sweat Plug 473-044 1 Brass & Copper 20 Probe Fitting N/A Brass 21 3 Port Mixer with Probe Fitting 473-033 1 Brass 22 Temperature Display with Probe 473-039 Various 23 Display Lens 473-041 1 Lexan 24 Gasket Display 473-041 1 Foam 25 Cover Plate 473-038 1 Chrome Plated Metal 26 Graphic Insert 473-043 1 Polycarbonate 27 Stem Gasket 473-045 1 Foam 28 Cover Plate Screws (Powder Coated) 473-042 10 Stainless 29 Handle & Set Screw 473-035 1 Chrome Plated Metal & Stainless 30 WindowPlateforNon-Electronic
Model N473 & N474
31 Set Screw 088-200 1 Stainless Steel
NLA 1 Chrome Plated Metal
VisuGuard LCD Kits
Kit/Part No. Description Includes:
473-035 Handle Kit Handle and Set Screw 473-037 StemExtensionKit StemExtension,(2)Longtrimplatescrews 473-038 Cover Plate Kit Cover Plate, Graphic Insert, Screws and Gaskets 473-039 Temperature Display Kit ElectronicDisplay(F/C),Housing,LensandGasket 473-041 Lens Kit Lens and Gasket 473-042 Coated Screw Kit (10) Powder Coated Screws 473-043 Graphic Insert Kit Graphic Insert 473-044 Installation Kit Cover Plate Gasket, Stem Gasket, Compression Nut,
473-045 Gasket Kit Cover Plate Gasket, Stem Gasket, and (2) Coated Screws
Ferrule, and Plug
4
5/16’’ 1/16’’
Temperature
probe
Servicing n
1. Remove the dial assembly and handle. See page 3 for rela­tionship of parts. Close checkstops or upstream valves. Unscrew four bonnet assembly screws and remove bonnet assembly by gently pulling on stem. Remove discs, O-rings, seals, and springs from chamber.
2. TO REMOVE THE BALANCE CHAMBER, using a balance chamber extraction tool (Part No. 401-202) is highly recom­mended. To use the extraction tool, follow instructions below:
a. Insert hooked ends of extraction tool into HOT
and COLD outlet ports of the balance chamber (see Figure 4 below).
Figure 4 – BALANCE CHAMBER REMOVAL
Balance
Chamber
Extraction
Tool
b. Insert screwdriver down through end of extraction tool.
c. Place a wood or plastic block (do not use metal)
between screwdriver and valve body. Firmly ease screwdriver away and downward,using wood for added leverage ascartridge is gradually pulled out.
3. Replace necessary items and reassemble. Place a small amount of silicone gel on the O-rings only.
4.
CAUTION: Do not pinch cartridge O-rings during assembly.
5. Replace bonnet with new bonnet gasket. Proceed to step 6 to reset maximum temperature setting.
Figure 5 – MAXIMUM TEMPERATURE SETTING
Maximum
Temperature
Stop
Adjustment Stem
Fin
Adjustment Stop
Adj. Stop Screw
Battery Replacement n
1. Remove Handle and Cover Plate.
2. Remove thermistor (temperature probe) by loosening small nut on probe fitting (item 20).
3. Remove electronics enclosure (black) on back of cover plate (attached with four screws).
4. Once enclosure is removed, carefully remove lens and elec­tronic LCD display. Battery and battery holder are located on back side of display.
5. Remove and replace battery (AAA alkaline).
6. Reverse procedure to reassemble.
Note: See Figure 7 for proper installation of temperature probe.
Figure 6
AAA Battery
Maximum Temperature Setting n
6. MAXIMUM TEMPERATURE SETTING (refer to Figure 5). This must be set on the job and following any maintenance or servicing to the valve. Mixer is factory set to pass full HOT water.
Figure 7
a. Loosen adjustment stop screw (do not remove).
Gradually rotate stem counterclockwise to get desired maximum water temperature. (Maximum Temperature Stop will rotate along with the stem when the stem is rotated.)
b. Once stem has been rotated to desired temperature,
slide adjustment stop clockwise until fin on adjustment stop touches the maximum temperature stop.
c. While holding adjustment stop in place, tighten adjust-
ment stop screw.
d. Replace handle. Confirm maximum temperature has
been set properly by operating the valve using the handle.
CAUTION: Adjustment stop must be present for proper operation.
5
Notes n
6
Notes n
7
Warranty n
The Seller warrants that the equipment manufactured by it and covered by this order or contract is free from defects in material and workmanship and, without charge, equipment found to be defective in material or workmanship will be repaired, or at Seller’s option replaced F.O.B. original point of shipment, if written notice of failure is received by Seller within one (1) year after date of shipment (unless specifically noted elsewhere), provided said equipment has been properly installed, operated in accordance with the Seller’s instructions, and provided such defects are not due to abuse or decomposition by chemical or galvanic action. THIS EXPRESS WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, GUARANTEES, OR REPRESENTATIONS, EXPRESS OF IMPLIED. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. The Seller assumes no responsibility for repairs made on the Seller’s equipment unless done by the Seller’s authorized personnel, or by written authority from the Seller. The Seller makes no guarantee with respect to material not manufactured by it.
A Watts Water Technologies Company
USA:  Phone: 1.800.669.5430 • Fax 1.847. 229. 0526 • www.powerscontrols.com
Canada:  Phone: 1.888.208.8927 • Fax 1.888. 479.2887 • www.powerscontrols.ca
IS-P-VISULCD1001 EDP#6511204 ©2010Powers
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